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IAI Israel Aerospace Industries
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IAI - Israel Aerospace Industries Largest Defense and Aerospace company in Israel Established in 1953 World leader for cutting edge solutions in: Space, Air, Land, Sea and Cyber Active in both the defense and commercial markets 80% of sales are exported Comprising 40% of all Israel defense exports 2013 sales: $4 billion Backlog: $10 billion
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IAI - Israel Aerospace Industries Employees: 15,000 Engineers: 6,000 - largest employer of engineering talent in Israel Supports over 40,000 Israeli households Active in over 90 countries 20 Israel Defense Awards - First place in registered patents in 2012 - Second place in 2013 Registered company - Tel Aviv Stock Exchange
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IAI - Israel Aerospace Industries Military Aircraft Group
Commercial Aircraft Group
Engineering & Development Group
Missiles & Space
ELTA Systems
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BEDEK Aviation Group
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BEDEK Aviation Group
Aircraft Division
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Aircraft Programs Division
Components Division
Engines Division
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IAI-BEDEK Aviation Group
MRO services for Aircraft, Engines & Components
Cargo Conversion Programs
Modification & Upgrade of Special Missions Aircraft
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Airframe MRO
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Airframe MRO Over 60 years of proven experience MRO of wide and narrow-body aircraft; Boeing, Airbus, Lockheed and others Modifications and Upgrades of aircraft Ad-Hoc solutions and entire fleets support
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Airframe MRO Experience of Over 3,500 MRO events BOEING Types
B787, B777, B767, B757, B747, B737, DC-10, MD-11, MD-80
AIRBUS Types
A320, A330 & A340 Series
LOCKHEED Types
L-382, C-130
BUSINESS EXECUTIVE JETS
G100/G150/G200 Series, Challenger CL600 Series
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Thousands MRO Events Since 1953
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Airframe MRO Extensive Infrastructures Area: 40.42 acres/164,000 m2 -15 Wide-Body and Narrow-Body hangars Professional Skilled Workforce; Experience and Legacy Full Back-shop Capabilities Dedicated Engineering and Program management Support Customer Oriented Organization Strong IAI Corp, IATA Strategic Partner & ICH Member
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Engines MRO
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Engines MRO Capabilities Total of Over 15,000 Aero-Engines CFMI
CFM56-2/ -3/ -5/ -7 series
P&W
PW4000 series, JT9D series, JT8D-7A thru 17R, JT8D-200 series, F100, J52
IAE
V2500
RR
T56-15A/ 501
GE
J79/J1E, F110, (CF34-8 E/C)
PWC
PT6A series, PT6T series
HONEY WELL
13
T53, F124
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Experience Successfully delivered more than: 700
CFM56-2/-3/-7 & F110 Engines
1800 JT3D Engines 2500 JT8D Engines 900
JT9D Engines & Modules
2050 T-56/501 Engines 1000 PT6 Engines 2650 J52Engines 1600 J79-J1E Engines 500
F100 Modules
Total of about 15,000 Aero-Engines 14
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Engines MRO Quality, Reliability and On-Wing Durability Significant in-house Parts Repair Capability Competitive Pricing Responsiveness & Flexibility Customer Support and Focus Minimized Engine Downtime Spare Engines Support 15
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Components MRO
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Components MRO Capabilities Maintenance and Upgrade of 13,000 types of Civil and Military Aircraft Components
COMPONENTS
B737/Classic/NG, B717,B747-200/-400*, B757*, B767*, A320 series, MD-80, C-130
APU’s
GTCP 131-9A/-9B/-9D ,GTCP 85 Series, GTCP 331-200/-250,
LANDING GEARS
HELICOPTERS 17
B737 Classic/NG, B717, C-130, MD-80
Main & Tail Blades, Transmissions & Dynamic Components for: Bell - 204/205/206/206L/212/412, AH-1/209,OH-58 A/B/C/D, UH-1H/1N,Boeing - AH-64, Sikorsky - CH-53/S-65, UH-60/S-70 * Partial
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Components Maintenance Modification, Overhaul, Repair & Test in 13 Workshops
Transmissions, CSD & IDG Pressurization Pneumatic Control Communication & Navigation Flight Control Systems Electrical & Avionics Radar Systems Hydraulics Oxygen & Safety Equipment Electrical Power Control Computers & Test Equipment Instruments, Optics & Transducers Air Refueling Components
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Components Maintenance (Cont.)
Full IDG repair capability and test cells
A team of technicians successfully passed training at HS facility
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APU’s Maintenance Vast experience in a wide selection of APUs Maintaining over 220 APUs annually for many airlines Worldwide reputation for outstanding high quality reliability service Offering a variety of APU and related LRU maintenance programs Fully computerized test cells, designed and manufactured by IAI
Loan APU’s spare support services OEM authorized repair station 20
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Landing Gear Maintenance Landing Gear Types: Over 60 years of experience in a variety of NB Landing Gear Types Worldwide reputation for outstanding high quality reliability service Offering Material Salvage programs approved by the OEM
In house capability for a variety of maintenance procedures: dimensional test, plating, NDT, shotpeening, chrome grinding, leakage and functional test
Loan Landing Gear Sets/ Spare Support services 21
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Components MRO In-House capability for 13,000 types of components 450 skilled Engineers & Technicians in 16 workshops High Quality and Dedicated Project Team Recognized by Major OEMs as a Warranty Repair Station Competitive Tailored Pricing and Short TAT On-Line Customer Website & 7/24/365 Help Desk High Level Engineering & Computerized Automatic Equipment Strong IAI Corp. and ICH Membership 22
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Aircraft Cargo Conversion
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World Leader in Cargo Conversions Actual Conversion Programs B767-300BDSF - 9G Net/RB B767-200BDSF B737-400BDSF - RB B737-300BDSF - 9G Net/RB/QC B747-400BDSF B747-400BDSF Under Development B737NG BDSF B777BDSF 24
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B767 - Description of Conversion Modified Systems Door Deactivation
- Oxygen system
Remove PAX Equipment Frames reinforcement
- ECS Modification - Water, Waste & Drain - Pitot static
Cargo Loading System
CVR+DFDR Relocation
Replace Pax Window with Plugs Smoke detecting system Main Deck Cargo Door Door Surround Structure Rerouting of Control Cables (ceiling)
25
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Aircraft Conversion from PAX To Freighter (P2F) BEDEK has over 35 years of experience in the field of P2F conversions and is a world leader in P2F STC development
737-300/400
767-200/300
747-400
BEDEK converted aircraft have already over 2,000,000 flying hours accumulated with no AD’s issued on BEDEK STC’s 26
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Conversion Products
Payload (lbs)
Past Programs
270,000
B707-320 PAX
B747-400 (29)
From 1995 to 2015 Over 200 Conversions
240,000
B727-200 PAX B747-100 PAX B747-200BDSF (PAX and Combi)
210,000
MD11 as Boeing’s Subcontractor
180,000
B757-200 partnership with Boeing and ST Aero
B767-300 (12)
150,000 B767-200 (60)
120,000
Under Development B737NG
90,000
B777
B737-400 (14)
60,000
B737-300 (40)
30,000 0 27
1500
2000
2500
Range (nm) 3000
3500
4000
4500
5000
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PAX to Freighter Conversions
B747-400BDSF
B747-400BDSF 28
B767-200/-300BDSF
B767-200/-300BDSF
B737-300/-400BDSF
B737-300/-400BDSF
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Why BEDEK? Design for Quality & Reliability 29
More than 200 Cargo Conversions Over 2M Flight Hours No AD’s Issued on IAI/BEDEK STC’s Cost Effective Solutions Long-Term Customer Support Boeing Licensed
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Special Mission Aircraft
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B767 Multi Mission Tanker Transport (MMTT) Aircraft
Air-to-Air Refueling VIP Cargo Transport Troops “Smart Tanker” C4I, ISR, Comm
31
Medevac
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B767 Multi Mission Tanker Transport (MMTT) Aircraft (Cont.) Proven experience in B767 Cargo conversions First B767-200 MMTT for a foreign customer has been successfully delivered
32
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Engineering Capabilities Design and Development Structure & Systems; Avionics & Electrical; Stress Substantiation; Loads, Flutter, Fatigue
Aircraft Programs Cargo Aircraft Conversions Multi-Mission Tanker Transport Avionic Upgrade Programs
Maintenance Aircraft, Engines, Components Maintenance; Ageing Aircraft and Life Extension Programs; Salvaging of Structural Elements; Continuous development of hi-tech repairs, approved by FAA & EASA 33
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BEDEK - Approvals & Certifications Israel Civil Aviation Administration (CAA) # 01 International Standards Organization ISO 9001, 14000 AS 9100 Israel Standard 18000 United States Federal Aviation Administration (FAA) # MK1Y325K European Aviation Safety Agency - Ref. EASA .145.0029 China Civil Aviation Administration (CAAC) # F97200221 India Director General of Civil Aviation # 5-1107/2000-AI(2) South Africa Civil Aviation Authority # 283 Argentina Direccion Nacional de Aeronavegabilidad (DNA) # 1-B-130 And many others ... 34
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Customers Around the World GECAS
China Post
Iberia
Omni
Transaero
Turkish A/L
Turkmenistan Asiana
Thomson
Azal Air China
China Eastern Atlas Air Jet Airways
Bluebird Cargo Air India Alitalia
Polar Air SAA
Ryanair
35
Aerolineas Argentinas
Colombian A/F
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Thank You!
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