D-I HYDRAULIC STEERING SYSTEMS

HYDRAULIC STEERING SYSTEMS

Hydraulic power steering system Manual steering systems

www.d-i.co.kr

D-I INDUSTRIAL CO., LTD. ➔ SUMMARY

Summary 1. Address : 13, Namgangro1367, Jinju, Gyeongnam, Republic of Korea (660-802) 2. Home page : www.d-i.co.kr 3. Foundation of the company : 14th May. 1990 4. Foundation of R&D department : 2005.May.10 5. Product : Marine transmission, Marine steering systems, PTO(Power take off ), Integral shaft supporter. 6. Capacity of production : 6,000 units /year 7. The number of staffs : 90

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D-I INDUSTRIAL CO., LTD. ➔ BUSINESS FIELDS

Business Fields Marine Transmissions, PTOs(Power Take Offs), Hydraulic Steering Systems, Integral Shaft Supporters, Flexible Couplings, etc.

D-I INDUSTRIAL CO., LTD supports safe and convenient marine activities with the quality products through Maritime Total Solutions which can meet customized requirements.

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HYDRAULIC STEERING SYSTEMS

CHALLENGE TO THE BEST SAILING!!

➔

Rudder Torque Calculation The hydraulic steering system shall be selected by the RUDDER TORQUE. The formula calculation of rudder torque is as follows Rudder Torque (kgf • m) = Pn x r Pn = 31.2 x A x v2 x sinG "Pn" is the pressure value put on the rudder "sinG" is the value of the maximum rudder angle from the starboard to the center or from port to center (sin35° = 0.5736, sin40° = 0.6458) A = a x b(m2) "A" is the total surface area of the rudder in m2 V = Maximum speed of the vessel in knots r = (0.195 + 0.305 x sin© -e) x a "r" is the distance from the rudder stock to the center point where the pressure is put e = (c x b) / (a x b) "e" is the value of the area of balance section divided by the total area of rudder ※Above calculation is made at rudder angle 35° Please choose a steering system whose cylinder torque is larger than above calculated rudder torque.

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DHM 035

S5015

➔

119.5

DHM 035

R75

180

112.2

DHM 035

S5019

8.1

300

208.4

DHP 063

S6024

DMS350S

8.9

400

356.7

DHP 098

S9020

DMS 500S

10.2

550

497.2

DHP 119

S9028

DMS 240T

9.5

350

245.3

DHP 063

T5019

DMS461T

9.5

500

461.3

DHP 119

T6024

MAX.Torque Steering (kg • m) Wheel Unit

Numbers of turns lock to lock(74°)

HP

DMS 090S

6.3

100

90.5

DMS 100R

6.9

110

DMS 120S

7.9

DMS200S

Model Hydraulic Manual Steering System

POWER STEERING SYSTEM SELECTION Numbers of turns lock to lock(74°)

HP

DPS 130S

4.3

180

128.2

DHO 051

S 5015

DP-Y 120S

DOT 20

DPS 160S

5.1

250

158.9

DHO 051

S 5019

DP-Y 120S

DOT 20

DPS 160R

4.7

250

169.4

DHO 051

R 75

DP-Y 120S

DOT 20

DPS 300S

6.4

350

295.3

DHO 080

S 6024

DP-Y 120S

DOT 20

DPS 500S

5.5

550

505.3

DHO 160

S 9020

DP-V20F-8

DOT 40

DPS 700S

7.6

650

704.4

DHO 160

S 9028

DP-V20F-8

DOT 40

DPS 351T

5

400

347.5

DHO 120

T 5019

DP-Y120-20

DOT 20

Model

MAX.Torque Steering Cylinder Unit Pump Unit (kg • m) Wheel Unit

Oil Tank

Hydraulic Power Steering System

DPS 651T

7.1

600

653.5

DHO 160

T 6024

DP-V20F-8

DOT 40

DPS 1200T

8.2

1000

1236.2

DHO 277

T 9020

DP-V20F-11

DOT 60

DPS 1600T

9.3

1200

1723.1

DHO 277

T 9028

DP-V20F-11

DOT 60

DPS 2000T

11.5

1800

2135.1

DHO 277

T 10028

DP-V20F-11

DOT 60

DPS 3500T

-

-

3503

-

T12034

-

-

DPS 7000T

-

-

7006

-

-

-

-

DPS 130SW

4.3

90 x 2

128

DHO 051

S 5015

DP-Y120S

DOT 20

DPS 300SW

6.4

175 x 2

295

DHO 080

S 6024

DP-Y 120S

DOT 20

DPS 500SW

5.5

275 x 2

505

DHO 120

S 9020

DP-V20F-8

DOT 40

DPS 700SW

7.6

325 x 2

704

DHO 160

S 9028

DP-V20F-8

DOT 40

DPS 351TW

5

200 x 2

347.5

DHO 120

TW 5019

DP-Y120-20

DOT 20

DPS 651TW

7.1

300 x 2

653.5

DHO 160

TW 6024

DP-V20F-8

DOT 40

DPS 1200TW

8.2

500 x 2

1236.2

DHO 277

TW 9020

DP-V20F-11

DOT 60

DPS 1600TW

9.3

600 x 2

1723.1

DHO 277

TW 9028

DP-V20F-11

DOT 60

DPS 2000TW

11.5

900 x 2

2135.1

DHO 277

TW 10028

DP-V20F-11

DOT 60

DPS 3500TW

-

-

3503

-

T12034

-

-

MANUAL & POWER STEERING SYSTEM

Cylinder Unit

HYDRAULIC STEERING SYSTEMS

MANUAL & POWER STEERING SYSTEM SELECTION

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HYDRAULIC STEERING SYSTEMS ➔

CYLINDERS FOR STEERING SYSTEM Capacity up to 7000kg•m(7t) compact design, high durability and easy installation !!

●One Straight Cylinder

CYLINDERS FOR STEERING SYSTEM

Model S 3218 S 5015 S 5019 S 6024 S 9020 S 9028

●Twin Straight Cylinder

Cylinder Torque Installation Cylinder Manual Steering PowerSteering Dimension Diameter (60 kgf/cm) (8 5 kgf/cm) (LxWxH . cm) kgf.m N.m kgf.m N.m Ø32 46 450 65 637 944 x 286 x 150 Ø50 90 886 128 1,254 844 x 288 x 150 Ø50 112 1,099 158 1,557 914 x 288 x 150 Ø60 208 2,042 295 2,893 1150 x 351 x 167 Ø90 356 3,495 505 4,951 1099 x 358 x2 17 Ø90 497 4,872 704 6,903 1332 x 410 x 217

T 5019 T 6024 T 9020 T 9028 T 10028 T 12034

Ø50 Ø60 Ø90 Ø90 Ø100 Ø120

245 461 872 1,216 1,507 2,473

2,403 4,520 8,551 11,919 14,769 24,235

347 653 1,236 1,723 2,135 3,503

3,405 6,404 12,114 16,886 20,923 34,329

810 x 440 x 128 924 x 484 x 151 968 x 474 x 195 1,125 x 584 x 180 1,125 x 584 x 180 1410 x 755 x 230

R75

Ø75

119

1,171

169

1,660

675 x 328 x 265

2,403 4,520 8,551 48,470 14,769

347 653 1,236 7,006 2,135

3,405 6,404 12,114 68,666 20,923

810 x 440 x 128 924 x 484 x 151 968 x 474 x 195 1,125 x 584 x 180 1,125 x 584 x 180

●Rotary Cylinder

●Twin Straight Cylinder for Two Rudder application TW 5019 TW 6024 TW 9020 TW 7000 TW 10028

Ø50 Ø60 Ø90 Ø120 Ø100

245 461 872 4,945 1,507

OPTIONS

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●Rudder Angle Sensor with Indicator for Manual Steering System

●Remote Control System Sol Block, Hand Switch, Joystick

Simple, Easy & Various Application D-l Steering Wheel Units.

●Power Steering Wheel units

DHM

DHP

Orbitrol Replacement 51cc/rev 80cc/rev 120cc/rev 160cc/rev 200cc/rev 240cc/rev 277cc/rev 320cc/rev

Model DHM 026 DHM 030 DHM 035 DHM 040 DHM 050 DHP 050 DHP 063 DHP 077 DHP 098 DHP 119

Orbitrol Replacement 26 cc/rev 30 cc/rev 35 cc/rev 40 cc/rev 50 cc/rev 50 cc/rev 63 cc/rev 77 cc/rev 98 cc/rev 119 cc/rev

Remarks

➔ Steering Wheel with Orbitrol

Remarks Helm pump with Steering wheel

Helm pump only 'option' Steering Wheel

STEERING WHEEL UNITS FOR STEERING SYSTEM

●Power Steering Wheel units

Model DHO 051 DHO 080 DHO 120 DHO 160 DHO 200 DHO 240 DHO 277 DHO 320

HYDRAULIC STEERING SYSTEMS

STEERING WHEEL UNITS FOR STEERING SYSTEM

Steering Wheel optional application Al case

Auto Al case (for APS)

STS case

STS Flange type A Flange type B Flange type C Auto STS case Normal case

MODEL DH0 051 ADH0 051 LSHO 051 ASH0 051 GSH0 051 DHN051 051-320 051-320 051-369 051-369 051-369 051-369 Standard type. The type for Stainless steel Stainless steel Stainless steel The type APS handle case in handle case in handle case without Option: delux type. delux type for in normal orbitrol case joystick for the APS type. and the SOLV/V orbitrol application Option: designed Rudder angle to be inserted indicator inside the wall

DHF051 DHR051 051-369 051-369 The type The type without without orbitrol case orbitrol case and the and the orbitrol orbitrol designed designed to to be inserted be inserted inside the wal inside the wall

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HYDRAULIC STEERING SYSTEMS

HYDRAULIC PUMP UNITS FOR STEERING SYSTEM Hydraulic pumps with excellent durability that make your steering the best.

●Helm Pumps for Manual Steering

➔ HYDRAULIC PUMP UNITS FOR STEERING SYSTEM

SHP

Model SHP026 SHP030 SHP035 SHP040 SHP050 DHP050 DHP063 DHP077 DHP098 DHP119

CC/Rev 26 30 35 40 50 50 63 77 98 119

Application Wheel 420mm 420mm 420mm 420mm 800mm 800mm 800mm 800mm 800mm 800mm

Handle Shaft Taper 022 Taper 022 Taper 022 Taper 022 Taper 022 Taper 022 Taper 022 Taper 022 Straight 1" Straight 1"

DHP

●Pump Units for Power Steering

V20F

Model

Displacement cc/Rev.

Flow ℓ/min

Maximum Pressure

minimum speed

maximum speed

Application pulley Standard 8" Option 7"

DP-Y120S

19.5

20

85 kgf/cm

600 rpm

3,600 rpm

DP-V20F-6 DP-V20F-7 DP-V20F-8 DP-V20F-11

19.5 22.8 26.5 36.4

19 19 30.3 30.3

85 kgf/cm 85 kgf/cm 85 kgf/cm 85 kgf/cm

650 rpm 650 rpm 650 rpm 650 rpm

3,400 rpm 3,000 rpm Standard 7" 2,800 rpm Option 6", 8" 2,500 rpm

HYDRAULIC OIL SERVICE TANK Model DOT 20 DOT 40 DOT 60

08

Part No. 98065401 AS 98167401 AS 98150401 AS

Volume 20ℓ 40ℓ 60ℓ

HYDRAULIC STEERING SYSTEMS

POWER STEERING APPLICATION DIAGRAM Product constitution compatible with all boats.

➔

●Two Rudder Cylinder

●Single Rudder Rotary Cylinder

●Single Rudder Cylinder

●Two Rudder Cylinder

●Two Rudder Cylinder

●Hand Switch / Joy Stick Remote control application

●Electronic & Hydraulic Steering System

※ If you want other systems, discuss them with us, please. We can help you.

RUDDER ANGLE SENSOR

General

For the autopilot

Emphysema DRSM 505 DRSM 512 DRSS 5K1 DRSS 5K2 DRSS 5K3 DRSS 5K4 DRSS 5K5 DRSS 5K6

No. 98600003 98600004 98600005 98600009 98600016 98600018 98600021 98600025

Cylinder type S Type R Type S5015, S5019, S3218 T5019 S6024, S9020, T9020 T9028, T11028 R 75 T6024

DRSA 5K1 DRSA 5K2 DRSA 5K3 DRSA 5K4 DRSA 5K5 DRSA 5K6

98600006 98600010 98600013 98600019 98600022 98600026

S5015, S5019, S3218 T5019 S6024, T6024, S9020, T9020 T9028, T10028 R 75 T56024

POWER STEERING APPLICATION DIAGRAM

●Single Rudder Cylinder

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HYDRAULIC STEERING SYSTEMS ➔

POWER UNITS FOR HYDRAULIC SYSTEMS D-I makes the Power unit using their own technology. It will give you both efficiency and usability.

●Single Power unit

POWER PACKS FOR HYDRAULIC SYSTEMS

Model

Flow Rate ℓ/min

AC Power

Voltage

Motor

DEPUS 5003 DEPUS 5007 DEPUS 5010 DEPUS 5014 DEPUS 5017 DEPUS 5020

4.8 9.6 14.2 19 23.8 28.3

50Hz 50Hz 50Hz 50Hz 50Hz 50Hz

AC 220/380 AC 220/380 AC 220/380 AC 220/380 AC 220/380 AC 220/380

2.2kW 2.2kW 3.7kW 3.7kW 3.7kW 3.7kW

DEPUS 6003 DEPUS 6007 DEPUS 6010 DEPUS 6014 DEPUS 6017 DEPUS 6020

5.8 11.6 17.2 22.9 28.7 34.1

60Hz 60Hz 60Hz 60Hz 60Hz 60Hz

AC 220/380 AC 220/380 AC 220/380 AC 220/380 AC 220/380 AC 220/380

2.2kW 2.2kW 3.7kW 3.7kW 5.5kW 5.5kW

●Dual Power unit DDEPUS 5010 DDEPUS 5013 DDEPUS 5023 DDEPUS 5027

Flow Rate ℓ/min ① ② ①+② 7.2 7.2 14.4 9.55 9.55 19.1 16.6 16.6 33.2 19 19 38.0

AC Power 50Hz 50Hz 50Hz 50Hz

AC 220/380 AC 220/380 AC 220/380 AC 220/380

DDEPUS 6010 DDEPUS 6020 DDEPUS 6027

8.65 8.65 17.3 17.15 17.15 34.3 22.95 22.95 45.9

60Hz 60Hz 60Hz

AC 220/380 2.2kW 2.2kW Included AC 220/380 3.7kW 3.7kW Included AC 220/380 3.7kW 3.7kW Included

Model

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Voltage

Motor A B 2.2kW 2.2kW 2.2kW 2.2kW 3.7kW 3.7kW 3.7kW 3.7kW

SOL Included Included Included Included

Export to total 60 countries

- Europe: Turkey, UK, Netherlands, etc 12 countries - Middle East : U.A.E, Iran, etc 12 countries - Asia: Japan, China, Singapore, etc 18 countries - America & others : Canada, Rep of South Africa, Chile, etc 18 countries

SALES NETWORK

SALES NETWORK

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[C 1204 N02 DPO]

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