HOVAP Hygienic Pumps Presentation Breda, Netherlands
HOVAP Pump Presentation WEBEX 18-11-2013
Content - HOVAP Hygienic Pumps
- Pump range - Anatomy
- Features & Benefits - Pump selection tools and ordering process
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pump range
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps HOVAP Pump Range: Centrifugal pumps • HP (Open impeller) • HRN (Closed impeller) • HRN-E (Closed impeller EHEDG) Self-priming pumps • HP-Z
Liquid ring pumps • ZA (for Gaseous product) General application Designed for continuous operation in ‘thin’ liquids (Milk, Wine, cream, Beer, Worth, etc.) These pumps are suitable for liquids with viscosity up to 500 mPa.s. The pump range includes a ‘Closed Impeller’ EHEDG-CERTIFIED pump with up to 80% efficiency
Durable design + Easy maintenance PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps HP-pump • • • • • •
Robust design of precision casting • EHEDG certified High quality finish 0,8 Ra or 0,4 Ra Maintenance friendly Up to 130 m3/hr / 90m head Viscosities up to 500 mPa.s Available Explosion proof: • ATEX approval zone 1
Suitable for a wide range of applications: • Dairy, food, pharmaceutical, cosmetics • Beer, Worth, Water, Beverages • CIP • Solvents, alcohols • •
PENTAIR
Favorable price quality ratio In a competitive test at Bongrain (France) the HP has proven to have: • the best clean-ability properties • the most gentle product treatment
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps Centrifugal pump HRN-E •
Robust design of precision casting • EHEDG certified • Spiral housing, closed impeller • High efficiency • Robust • Flow up to 200 m3/hr • Viscosities up to 500 mPa.s • Design similar to HP • Maintenance friendly! • Hygienic design • HRN in accordance with EHEDG • HRN-E EHEDG Certified Same applications as HP-pump: • Dairy, food, pharmaceutical, cosmetics • Beer, worth, Water, Beverages • CIP • Solvents, alcohols
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps HRN-E Cost of ownership
high efficiency 70- 80%
• High efficiency • Considerable Energy savings possible • Comparing spiral/closed to circular/open • 70 m3/hr at 35 m •Absorbed power: • Open impeller/circular body R 60% • HRN-E 65-200 / 180 R 75%
11,25 Kw 9 Kw 2,25Kw
•Savings per year = •7000hours x 2,25Kw x €0,07 Kw/H= •€ 1.100 (hours-occupancy x kW x rate-kWh) • Price difference : €2.200 • ROI: 2 year
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps HP-Z self-priming
PENTAIR
Same as HP-pump, with priming case Self priming function, while having the benefits of a centrifugal pump Application: CIP return 5 models 5 – 20 – 100 m3/hr
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps ZA liquid ring pump
Self priming Application: CIP return, Scavenge 2 models ZA18055 ZA20066
(ZA24086 on hold for redesign)
10 – 20 m3/hr
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP – Centrifugal Pump Seal options Seal configuration • Single • Double • Quench
Mechanical Seal • •
Ca-Sic Sic-Sic
• • •
Bellow Open US
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP – Pump Anatomy • • •
HP HP-Z HRN-E
Body
Impeller
s.s. shroud
Shaft end
Impeller nut
O-ring Motor shaft
Mechanical Seal
Cover Body gasket O-ring
support
Durable design + Easy maintenance PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP – Pump Anatomy
Durable design + Easy maintenance PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP – Pump Anatomy
Easy access to Mechanical Seal Removal in 2m30s ! Durable design + Easy maintenance PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP – Pump Anatomy
Durable design + Easy maintenance PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP – Pump Features & Benefits Features
Benefits
Precision casting
No deformation due to water hammer Durable design (Examples in the field of pumps operating for 30 years) Fixed performance throughout the lifetime of the pump
Connections
To customer specification
Fixed driveshaft
No impeller /driveshaft adjustment required Fixed performance throughout the lifetime of the pump No special tools required. Fast and easy maintenance. No special tools required. Reducing maintenance cost and improving production time
Mechanical seal(s)
"One size fits all" (up to 22Kw = 25mm) Reduce sock holding (and cost)
Global Availability (ISO-norm seals) Electric motor
PENTAIR
Standard make WEG Norm motor = Global Availability
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps summary HP, HP-Z, HRN-E & ZA • High efficiency with favorable NPSH • Flow capacities up to ≥230m3/HR
• Discharge pressures up to 14bar (140m) • Close couple design to standard electric motors
Hygienic Pumps • HP • HRN • HRN-E • HP-Z • ZA
Open impeller Centrifugal Pumps EHEDG Closed impeller Centrifugal Pumps Closed impeller Centrifugal EHEDG Self Priming Centrifugal Pumps Liquid Ring Pumps
• Low noise (75 dB) • Standard mechanical seals, with material options to suit application
• Easy and low cost maintenance • Suitable for CIP applications • Wide variety of available options: - Heating jackets - frequency controllers - Flushed seals • Available with unions, plain ends or flanges • Made in accordance with the EHEDG directives • 3A Approval
• HP and HRN-E are EHEDG certified
Durable design + Easy maintenance PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Pump selection tools Ordering process
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps - Selection Pump configurator Based on below selection of data we are able to assist in selecting a suitable pump for your customer PUMPDATA Medium Viscosity Density P-suction Capacity Head RPM Connections Primairy seal material Seal and gasket material PTC-sonsor drain Trolley
Pump 1
10-3 Ns/m2 kg/m3 bar m3/h meter 1500/3000 Din-metric/Din-imperial/RJT/SMS carbon-sic / sic-sic EPDM/Viton/NBR yes/no yes/no yes/no
Available via Sharepoint PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
HOVAP Hygienic pumps - Selection Separated curves • • •
Q-H Q–P NPSH
Important rule: Discharge pressure (HEAD) determines the working point of the centrifugal pump
Pump specific curves available per pump type PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
Ordering Process Pentair Sales Organization Enquiries to Pentair HOVAP, Breda, the Netherlands Contact:
[email protected] Phone: +31 - (0)76 54 34 105
PENTAIR
HOVAP Pump Presentation WEBEX 18-11-2013
THANK YOU FOR YOUR ATTENTION!
HOVAP Pump Presentation WEBEX 18FOOD & BEVERAGE SALES MEETING 2013 11-2013
