HOT SPRUE BUSHINGS. Decimal Equivalents & Tap Drills Sizes...L37. Hot Sprue Bushing Benefits PCS - Mini & Standard...L3

HOT SPRUE BUSHINGS Decimal Equivalents & Tap Drills Sizes.......................................................................L37 Hot Sprue Bushing ...
Author: Gordon Gibbs
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HOT SPRUE BUSHINGS Decimal Equivalents & Tap Drills Sizes.......................................................................L37 Hot Sprue Bushing Benefits PCS - Mini & Standard.....................................................L3 Hot Sprue Bushing Selection Guide..............................................................................L4 Hot Sprue Bushing Spare Parts - Mini FSB & FSBH..................................................L16 Hot Sprue Bushing Spare Parts - PCS Standard HSB ...............................................L17 Hot Sprue Bushings - PCS Mini FSB............................................................................L7 Hot Sprue Bushings - PCS Mini FSBH..........................................................................L8 Hot Sprue Bushings - PCS Mini Introduction................................................................L6 Hot Sprue Bushings - PCS Standard HSB..................................................................L12 Hot Sprue Bushings 200 Series Standard...................................................................L18 Hot Sprue Bushings 500 Series Standard...................................................................L21 Hot Sprue Bushings 800 Series Standard...................................................................L24 Injection Molding Trouble Shooting Guide...................................................................L35 Resin Material Processing Guide................................................................................L36 Wattage/Amperage/Resistance Chart.........................................................................L38

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L1

HOT SPRUE BUSHINGS

L2

HOT SPRUE BUSHINGS PCS Company Hot Sprue Bushings are ideal for many different applications with options for part weights up to 3000 grams. When incorporated into the mold design, Hot Sprue Bushings reduce waste, minimize cycle time and can be used with both commodity and engineering grade resins.

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

PCS HOT SPRUE BUSHINGS PCS Mini Hot Sprue Bushings • Designed to fit standard industry tooling inserts including FITS®, MUD®, RTI® and others • Compact design for small part and/or runner applications in A or B series mold bases • Reduces material waste • Helps minimize cycle time • Available in standard inch dimensions • With and without head heater (one or two zones of control) • Capability to process commodity and engineered resins filled or unfilled • Heaters rated at 240 VAC • J type thermocouple • In stock at PCS • Various tip congurations • Locating Rings in stock at PCS • Designed for total shot weights up to 70 grams • Refer to Hot Sprue Selection or call PCS Company • 2D & 3D CAD data online at www.pcs-company.com

PCS Standard Hot Sprue Bushings • Replaces the standard cold sprue bushing • Reduces material waste • Helps minimize cycle time • Available in standard inch and metric dimensions • Standard and High Performance hot sprue bushing assemblies available • Capability to process commodity and engineered resins filled or unfilled • Heaters rated at 240 VAC • J type thermocouple • Spare thermocouple for the nozzle body • In stock at PCS • Various tip configurations • Locating Rings in stock at PCS • Locating rings for the 800 and 1000 series hot sprue bushings designed per application • Designed for total shot weights up to 3000 grams • 2D & 3D CAD data online at www.pcs-company.com

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L3

HOT SPRUE BUSHINGS

L4

HOT SPRUE BUSHING SELECTION GUIDE Sprue Nut/ Sprue Gate Tip Use when the best flow rate for maximum gram weight is required with an allowable gate vestige. Extended tips provide extra material for customer modifications. Bush Nut/ Ring Gate Tip Ideal for applications requiring low gate vestiges processing high viscosity resins. Available with standard and wear resistant needles providing the ability to process commodity and engineered resins (filled or unfilled). Extended tips provide extra material for customer modifications. Open Nut/ Point Gate Tip Suited for applications processing high viscosity resins where minimal gate vestige isrequired. Available with standard and wear resistant needles providing the ability to process commodity and engineered resins (filled or unfilled).

RECCOMENDED GATE DIAMETER (RANGE) NOZZLE

TIP MINIMUM MAXIMUM MINIMUM MAXIMUM (inch) (inch) (mm) (mm)

PCS Mini FSB & FSBH PCS HSB Standard PCS 200 Series PCS 500 Series PCS 800 Series PCS 1000 Series

GATE DIAMETER

RESIN MELT FLOW CAPACITY IN GRAMS

INCH

MM

Low MFI .02 - 7

Med MFI 7 - 16

High MFI 16+

Sprue Gate Tip - SN

0.040

0.060

1.00

1.52

0.060

1.52

17

35

70

Ring Gate Tip - BN

0.040

0.060

1.00

1.52

0.060

1.52

8

15

35

Point Gate Tip - ON

0.025

0.060

0.50

1.52

0.060

1.52

8

15

35

Sprue Gate Tip - EF

0.078

0.078

2.00

2.00

0.078

2.00

200

400

800

Ring Gate Tip - SN

0.059

0.078

1.50

2.00

0.078

2.00

52

105

210

Point Gate Tip - ON

0.039

0.102

1.00

2.60

0.102

2.60

52

105

210

Sprue Gate Tip - PID

0.078

0.078

2.00

2.00

0.078

2.00

200

400

800

Ring Gate Tip - PMA

0.059

0.078

1.50

2.00

0.078

2.00

52

105

210

Point Gate Tip - PVM

0.039

0.102

1.00

2.60

0.102

2.60

52

105

210

Sprue Gate Tip - PID

0.126

0.126

3.20

3.20

0.126

3.20

300

700

1400

Ring Gate Tip - PMA

0.078

0.098

2.00

2.50

0.098

2.50

210

490

980

Point Gate Tip - PVM

0.039

0.118

1.00

3.00

0.118

3.00

210

490

980

Sprue Gate Tip - PID

0.177

0.177

4.50

4.50

0.177

4.50

450

1000

2000

Ring Gate Tip - PMA

0.098

0.118

2.50

3.00

0.118

3.00

315

700

1400

Point Gate Tip - PVM

0.078

0.177

2.00

4.50

0.177

4.50

315

700

1400

Sprue Gate Tip - PID

0.197

0.197

5.00

5.00

0.197

5.00

1000

1500

3000

Ring Gate Tip - PMA

0.118

0.138

3.00

3.50

0.138

3.50

700

1050

2100

Point Gate Tip - PVM

0.118

0.256

3.00

6.50

0.256

6.50

700

1050

2100

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

Polycarbonate

PC PC+ABS PEEK PEI PMMA PPE+PS Polyphenylene Ether/ Polystyrene

C A C C A C C Styrene Butediene Acrylonitrile Butadiene Styrene Poly Vinyl Chloride Poly Oxmethylene Polyacetal Polypropylene Polyphenylene Oxide-Styrene Polyphenylene Sulfide Polystyrene Styrene Acrylonitrile Liquid Crystal Polymer Polyamide Polyethylene Polyethlylene Terephthalate Polyurethene Thermo Plastic Elastomers Thermoplastic Polyolefin

SB ABS FPVC POM PP PPO PPS PS SAN LCP PA PE PET PUR TPE TPO

High MFI (16+)

Polysulfone

Med MFI (7 - 16)

PSU

Low MFI (.02 - 7)

Poly Methyl Methacrylate

Poly Ether Imide

Polyether-etherketone

Polycarbonate/Acrylonitrile Butadiene Styrene

Polybutalyne Terephthalate

Filled Resin Capability PBT

HOT SPRUE BUSHING SELECTION GUIDE Resin Application Key:

A Amorphous Material

C Crystalline Material

Good Resin Application

Contact PCS for Application Reccomendations Not Reccomended for this Resin Application

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L5

C A C A C C A C A A C C C C A C C

HOT SPRUE BUSHINGS

L6

PCS MINI HOT SPRUE BUSHINGS Perfect for small parts and prototyping applications

• Economical • Same Day Shipping • Standard & High Performance options available • Wear Resistant Needle available

Features: • Designed to fit standard industry tooling inserts including FITS®, MUD®, RTI® and others • Compact design for small part and/or runner applications in A or B series mold bases • Reduces material waste • Helps minimize cycle time • Available in standard inch dimensions • With and without head heater (one or two zones of control) • Capability to process commodity and engineered resins filled or unfilled • J type thermocouple • Various tip configurations • Designed for maximum part weights up to 70 grams • Available in Open Nut, Bush Nut and Sprue nut tips

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L7

FSB MINI HOT SPRUE BUSHINGS 2.65

.50

1.15 1.125+-.0008 .0000

.0008 A

.157

.01 CLEARANCE REFERENCE

R

.480 DWL .080 .420 .430 Head C'Bore

.56

.28 AP = REFERENCE F.I.T.S.

L

.125

L1=L+Δ L

9/16 HEX ACROSS FLATS TORQUE SPEC. 14.75 (ft. lbs.)

.625 MIN L1 = DIMENSION TO BE MAINTAINED IN MOLD L = NOZZLE COLD LENGTH Δ L = L x 0.0000064 x (Set Point °F - 68°F)

ITEM NUMBER CONFIGURATOR FSB17

-

1

-

1BN

-

4

-

W

L DIMENSION

RADIUS

TIP STYLE

ORIFICE

NEEDLE TYPE

FSB17 = 1.438”

1 = .500”

ON = Open Nut

4 = .04”

S = Standard

FSB23 = 1.938”

2 = .750”

1SN = 1/2” Sprue Nut

6 = .06”

W = Wear Resistant

FSB27 = 2.438”

3SN = 3/8” Sprue Nut

4XS = .04”

Blank = Sprue Nut

FSB33 = 2.938”

1BN = 1/2” Bush Nut

6XS = .06”

3BN = 3/8” Bush Nut

Blank = Open Nut

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L8

FSBH MINI HOT SPRUE BUSHINGS (High Performance) 2.74

.63

1.15 1.125+-.0008 .0000

.0008 A

.157

.01 CLEARANCE REFERENCE

R

.480 DWL

.750 .080 .740 Head C'Bore

.88

.28 AP = REFERENCE F.I.T.S.

L .125

L1=L+Δ L

9/16 HEX ACROSS FLATS TORQUE SPEC. 14.75 (ft. lbs.)

.625 MIN L1 = DIMENSION TO BE MAINTAINED IN MOLD L = NOZZLE COLD LENGTH Δ L = L x 0.0000064 x (Set Point °F - 68°F)

ITEM NUMBER CONFIGURATOR FSBH17

-

2

L DIMENSION

RADIUS

FSBH17 = 1.125” FSBH23 = 1.625”

-

3BN

-

6XS

-

S

TIP STYLE

ORIFICE

NEEDLE TYPE

1 = .500”

ON = Open Nut

4 = .04”

S = Standard

2 = .750”

1SN = 1/2” Sprue Nut

6 = .06”

W = Wear Resistant

FSBH27 = 2.125”

3SN = 3/8” Sprue Nut

4XS = .04”

Blank = Sprue Nut

FSBH33 = 2.625”

1BN = 1/2” Bush Nut

6XS = .06”

3BN = 3/8” Bush Nut

Blank = Open Nut

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

FSB & FSBH MINI TIP DETAIL 90° 2X .008 X 45°

L

60°

.220

.120 .1429

R.040 .125 BALL

R.01

PART SURFACE +.0006 .281 - .0000

A

.005 GATE LAND

.025 TO .060 GATE "O"

ON TIP Open Nut/Point Tip

.167

ON GATE DETAIL "O"

"O" L1 L

L 30° .29

R.03

.08 CONTACT LENGTH

+.0006 T - .0000

A

30°

R.03 R.02

.08

.500 XS SUPPLIED ALTER TO SUIT

10°

R.02

.08 LAND ABOVE THE RUNNER

PART SURFACE SEE NOTE 1

1 Nozzle shown in cold state. If gating to runner, avoid tip contact with steel on the parting line to help prevent heat loss. A setback of .003 Min. when hot is recommended.

SN XS TIP Sprue Nut With Extra Stock

L1 .08 CONTACT LENGTH

"O" A

+.0006 T - .0000

Grind side of tip to reduce contact above .080 Land R.03 R.02

.500 XS SUPPLIED ALTER TO SUIT

PART SURFACE

2 Nozzle shown in cold state. When gating onto part surface, allow for thermal expansion.

BN TIP Bush Nut/Ring Gate

Gate Vestige Position

30°

L

R.03 R.02

PART SURFACE SEE NOTE 1

+.0006 T - .0000

Machine taper to suit

30°

.08 CONSTANT TIP CONTACT

10°

A

SN TIP Sprue Nut

L

Grind side of tip to reduce contact above .080 Land

.08 RELIEF BORE

.08 CONSTANT TIP CONTACT

"O"

A

+.0006 T - .0000

PART SURFACE SEE NOTE 2

BN XS TIP Bush Nut/Ring Gate With Extra Stock

FSB Tip Details, Final V1, 9/9/2016 Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L9

HOT SPRUE BUSHINGS

L10

Mini FSB & FSBH Locating Ring for Dedicated Mold Bases

3.990 LOCATING RING

Item Number: HSL-102

3.312 BCD 5/16-18 FHCS (2)

.003 Clearance between Locating Ring and Nozzle Head

4.000 BORE .219

.430 Machine Wire Slot in Locating Ring to suit

.003 Clearance between Locating Ring and Nozzle Head

Mini FSB

4.000 BORE .219 .750

Machine Wire Slot in Locating Ring to suit

Mini FSBH

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com Assembly with Locating Ring, Final V1, 9/8/2016

Mini Hot Sprue Companion Temperature Controllers & F.I.T.S.

(Photos: Installation example only)

VC-1ZF

VC-1F

VC-2F

VC-M

VC-MPTC-15

CKPTIC-1

PCS Mini Hot Sprue Bushing and F.I.T.S Sizing Chart

F.I.T.S Part Numbers

FSB-17 / FSBH-17 L = 1 7/8"

FSB-23 / FSBH-23 L = 2 3/8"

FSB-27 / FSBH-27 FSB-33/FSBH-33 L = 2 7/8" L=3 3/8”

Solid

Laminated

Solid

Laminated

Laminated

FTS-0809-223-X FTS-0809-224-X FTS-0809-223 FTS-0809-224 FTS-0809-225 FTS-0810-223 FTS-0810-224 FTS-0810-225 FTS-8490-223 FTS-8490-224 FTS-8490-225 FTS-1012-224 FTS-1012-225

FTL-0809-284-X FTL-0809-284 FTL-0809-285 FTT-0809-203 FTL-0810-284 FTL-0810-285 FTL-0810-285 FTT-0810-203 FTL-8490-281 FTL-8490-282 FTT-8490-204

FTS-0809-226 FTS-0809-227 FTS-0810-226 FTS-0810-227 FTS-8490-226 FTS-8490-227 FTS-1012-226 FTS-1012-227

FTL-0809-286 FTL-0809-287 FTL-0809-288 FTT-0809-206 FTL-0810-286 FTL-0810-287 FTL-0810-288 FTT-0810-206 FTL-8490-283 FTL-8490-284 FTL-8490-285 FTT-8490-207 FTL-1012-285 FTL-1012-286

FTL-0809-289 FTL-0809-290 FTL-0810-289 FTL-0810-290 FTL-8490-286 FTL-8490-287 FTL-1012-288 FTL-1012-289

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

To be used with thicker plates and standard mold bases

HOT SPRUE BUSHINGS

L11

HOT SPRUE BUSHINGS

L12

PCS Standard HSB • Replaces the standard cold sprue bushing • Reduces material waste • Helps minimize cycle time • Available in standard inch and metric dimensions • Standard and High Performance hot sprue bushing assemblies available • Capability to process commodity and engineered resins filled or unfilled • Heaters rated at 240 VAC • J type thermocouple • Spare thermocouple for the nozzle body • Various tip configurations • Locating rings for the 800 and 1000 series hot sprue bushings designed per application • Designed for total shot weights up to 3000 grams • 2D & 3D CAD data online at www.pcs-company.com

CATALOG NUMBER CONFIGURATOR HSB-18

-

2

-

EF-100XS

-

T DIMENSION AND DESCRIPTION

2

L DIMENSION

RADIUS

TIP STYLE

HSB-13 = 1.375”

1 = .500”

ON

= Open Nut

1 = EXCLUDE

HSB-18 = 1.875”

2 = .750”

ON-W

= Open Nut w/ Wear Resistant Needle

2 = INCLUDED

HSB-23 = 2.375”

SN-075

= 0.075” Bush Nut

HSB-28 = 2.875”

SN-075W

= 0.075” Bush Nut w/ Wear Resistant Needle

HSB-33 = 3.375”

SN-075XS

= 0.075” Bush Nut Extra Stock

HSB-38 = 3.875”

SN-075XSW

= 0.075” Bush Nut Extra Stock w/ Wear Resistant Needle

HSB-43 = 4.375”

SN-100

= 1.000” Bush Nut

SN-100W

= 1.000” Bush Nut w/ Wear Resistant Needle

SN-100XS

= 1.000” Bush Nut Extra Stock

SN-100XSW

= 1.000” Bush Nut Extra Stock w/ Wear Resistant Needle

EF-075

= 0.075” Sprue Nut

EF-075XS

= 0.075” Sprue Nut Extra Stock

EF-075XS078

= 0.075” Sprue Nut Extra Stock .078” gate

EF-100

= 1.000” Sprue Nut

EF-100XS

= 1.000” Sprue Nut Extra Stock

SE-075

= 0.075” Anti-Drool Sprue Nut

SE-075W

= 0.075” Anti-Drool Sprue Nut w/ Wear Resistant Needle

SE-100

= 1.000” Anti-Drool Sprue Nut

SE-100W

= 1.000” Anti-Drool Sprue Nut w/ Wear Resistant Needle

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HEAD HEATER

PCS Standard HSB 3.03 3.990 LOCATING RING 4.000 BORE

1.00

3.312 BCD 5/16-18 SHCS (2)

2.03 .0008 A

+.0012 2.000 - .0000 .28

"OPTIONAL" HEAD HEATER SEE TABLE

PCS LOCATING RING HSL 101

R

.219

.125

.875

.125 .28 .866

L L1=L+ ΔL

120°

.08 CONTACT LENGTH

R.08

T

A

1.000

L1 = DIMENSION TO BE MAINTAINED IN MOLD L = NOZZLE COLD LENGTH Δ L = L x 0.0000064 x (Set Point °F - 68°F)

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L13

HOT SPRUE BUSHINGS

L14

PCS HSB TIP DETAIL 1.000

.3125 BALL

INTERSECTION POINT INTERSECTION POINT

1.000

.3125 BALL

Open Nut/ Point Gate

L

120°

.3325

L

R.08

ON .500+-.0007 .0000

.250

R.01 .030 TO .080 .010R.01 GATE LAND GATE .030 TO .080 .010 GATE LAND ON GATE DETAIL GATE

R.01

PART SURFACE

ON GATE DETAIL

Grind side of tip to reduce contact Grindabove side of.08 tip Land to reduce contact above .08 Land

R.08

L1

L1

L1 L L

30°

.625 XS SUPPLIED .625 TO SUIT ALTER XS SUPPLIED ALTER TO SUIT

PART SURFACE T+-.0008 .0000 T+-.0008 .0000

A

30°

L

30° .08 CONTACT .08 LENGTH CONTACT LENGTH

.059 GATE .059 GATE PART SURFACE A

L

L1

30°

R.08

L1 L

T+.0008 .125- .0000 +.0008 T -SN-XS TIP .0000

Gate .125Ring SN-XS TIP Ring Gate

L 30°

L

L1

30°

L

EF & EF XS

PART SURFACE

A

SN TIP .079 Gate Ring SN TIP Ring Gate

.34

.08 CONTACT LENGTH

3° PART SURFACE 3° SEE NOTE 1

PART SURFACE +.0008 A NOTE 1 T - .0000 SEE A

.08 .625 XS SUPPLIED ALTER TO SUIT .625 XS SUPPLIED ALTER TO SUIT



5° T+-.0008 .0000

A

T+-.0008 .0000

EF TIP Sprue Gate

EF-XS TIP .0008 T+-Sprue .0000 Gate

A

EF TIP Sprue Gate

to reduce contact above .08R.08 Land

.08 LAND ABOVE THE RUNNER .08 LAND ABOVE THE RUNNER .08 CONSTANT TIP CONTACT .08 CONSTANT PART SURFACE TIP CONTACT SEE NOTE 1

PART SURFACE SEE NOTE 1

EF-XS TIPDetails, Preliminary #3 , 9/9/2016 HSB Tip Sprue Gate "O" HSB Tip Details, Preliminary #3 , 9/9/2016

1 Nozzle shown in cold state. If gating to runner, avoid tip contact with steel on the parting line to helpinprevent heat loss. A setback of .003 Min. 1 Nozzle shown cold state. If gating to runner, when hot recommended. avoid tip contact withissteel on the parting line to

"O"

help prevent heat loss. A setback of .003 Min. when hot is recommended.

SE to control stringing

Grind side of tip to reduce contact above Grind side.08 of Land tip

R.08

.08

.34

.08 CONTACT LENGTH

Sprue Nut/ Sprue Gate

.08 CONSTANT .08 TIP CONTACT CONSTANT TIPPART CONTACT SURFACE

.059 GATE .059 GATE

A

.079

Sprue Nut/ Sprue Gate

.150 .150

R.08

R.08

.080

90°

90°

Open Nut ON TIP Open Nut

SN & SN XS

.080

R.01

PART SURFACE

+.0007 .500 ON- .0000 TIP

A

120°

.250

.3325

R.08

A

Bush Nut/ Ring Gate

30°

30°

L1

L1

L .34

L

30°

.34

30° 3°

R.08 A

R.08 A



T+-.0008 .0000

SE TIP Point Gate

T+-.0008 .0000

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 SE TIP Point Gate www.pcs-company.com

.08 CONTACT LENGTH .08 CONTACT LENGTH

PART SURFACE SEE NOTE 1

PART SURFACE SEE NOTE 1

HOT SPRUE BUSHINGS

L15

PCS STRIPPER PLATE BUSHING HSL-101 Locating Ring 1.750 HSB Nozzle

HSPB 3 PLATE BUSHING

MOLD CLOSED

.875 (2)

.312

A

1.000 1.365

MOLD OPEN Stripper Plate Advanced

+.001 .312 - .000 .190 A +.0010 1.750+.0005 DRILL, TAP AND C'BORE FOR #10-32 LOW HEAD CAP SCREW (2) 10.00° +.0002 1.2750 - .0000 1.375

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 3 Plate Bushing Assembly, Final V1, 9/13/2016 www.pcs-company.com

HOT SPRUE BUSHINGS

L16

FSB & FSBH Mini Hot Sprue Bushing Spare Parts FSB Parts

FSBH Parts

Item Number

Item Description

Item Number

Item Description

FSB17-1-BD FSB17-2-BD FSB23-1-BD FSB23-2-BD FSB27-1-BD FSB27-2-BD FSB33-1-BD FSB33-2-BD

L=1.875” L=1.875” L=2.375” L=2.375” L=2.875” L=2.875” L=3.375” L=3.375”

HS-200

Snap Ring

Item Number

Item Description

HHR-200

Head Heater Cover

R=.500” R=.750” R=.500” R=.750” R=.500” R=.750” R=.500” R=.750”

Item Number Wattage HH-200 Item Number Wattage Item Description FSH-17 150W FSH-23 200W Body heater with FSH-27 225W built in Thermocouple FSH-33 250W

125W

Item Description Head Heater with built in Thermocouple

Item Number

Item Description

FSBH-17-1-BD FSBH-17-2-BD FSBH-23-1-BD FSBH-23-2-BD FSBH-27-1-BD FSBH-27-2-BD FSBH-33-1-BD FSBH-33-2-BD

L=1.875” L=1.875” L=2.375” L=2.375” L=2.875” L=2.875” L=3.375” L=3.375”

R=.500” R=.750” R=.500” R=.750” R=.500” R=.750” R=.500” R=.750”

Item Number Item Description FSN-S FSN-W

Standard Needle Wear-Resistant Needle

Item Number

Item Number

Item Description

FSHH-17 FSHH-23 FSHH-27 FSHH-33

FSB-3BN-4 FSB-3BN-6 FSB-1BN-4 FSB-1BN-6 FSB-ON FSB-1SN-4 FSB-1SN-6 FSB-3SN-4 FSB-3SN-6 FSB-3BN-4XS FSB-3BN-6XS FSB-1BN-4XS FSB-1BN-6XS FSB-3SN-4XS FSB-3SN-6XS FSB-1SN-4XS FSB-1SN-6XS

Bush Nut, .040” Orifice, T=3/8” Bush Nut, .060” Orifice, T=3/8” Bush Nut, .040” Orifice, T=1/2” Bush Nut, .060” Orifice, T=1/2” Open Nut Tip Sprue Nut, .040” Orifice, T=1/2” Sprue Nut, .060” Orifice, T=1/2” Sprue Nut, .040” Orifice, T=3/8” Sprue Nut, .060” Orifice, T=3/8” Bush Nut, XS .040” Orifice, T=3/8” Bush Nut, XS .060” Orifice, T=3/8” Bush Nut, XS. 040” Orifice, T=1/2” Bush Nut, XS .060” Orifice, T=1/2” Sprue Nut, XS .040” Orifice, T=3/8” Sprue Nut, XS .060” Orifice, T=3/8” Sprue Nut, XS .040” Orifice, T=1/2” Sprue Nut, XS .060” Orifice, T=1/2”

Accessories Item Number

Item Description

HSL-102

Locating Ring for FSB/FSBH Dedicated Mold Bases

Wattage

125W 200W 200W 225W

Item Description

Body heater with built in Thermocouple

Item Number

Item Description

FSN-S FSN-W

Standard Needle Wear-Resistant Needle

Item Number Item Description FSB-3BN-4 FSB-3BN-6 FSB-1BN-4 FSB-1BN-6 FSB-ON FSB-1SN-4 FSB-1SN-6 FSB-3SN-4 FSB-3SN-6 FSB-3BN-4XS FSB-3BN-6XS FSB-1BN-4XS FSB-1BN-6XS FSB-3SN-4XS FSB-3SN-6XS FSB-1SN-4XS FSB-1SN-6XS

Bush Nut, .040” Orifice, T=3/8” Bush Nut, .060” Orifice, T=3/8” Bush Nut, .040” Orifice, T=1/2” Bush Nut, .060” Orifice, T=1/2” Open Nut Tip Sprue Nut, .040” Orifice, T=1/2” Sprue Nut, .060” Orifice, T=1/2” Sprue Nut, .040” Orifice, T=3/8” Sprue Nut, .060” Orifice, T=3/8” Bush Nut, XS .040” Orifice, T=3/8” Bush Nut, XS .060” Orifice, T=3/8” Bush Nut, XS. 040” Orifice, T=1/2” Bush Nut, XS .060” Orifice, T=1/2” Sprue Nut, XS .040” Orifice, T=3/8” Sprue Nut, XS .060” Orifice, T=3/8” Sprue Nut, XS .040” Orifice, T=1/2” Sprue Nut, XS .060” Orifice, T=1/2”

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

Standard HSB Hot Sprue Bushing Spare Parts Item Number HS-100

Item Number HR-100

Item Number HH-100

Item Number HSB-13-1-BD HSB-13-2-BD HSB-18-1-BD HSB-18-2-BD HSB-23-1-BD HSB-23-2-BD HSB-28-1-BD HSB-28-2-BD HSB-33-1-BD HSB-33-2-BD HSB-38-1-BD HSB-38-1-BD HSB-43-1-BD HSB-43-2-BD

Item Description

Item Number TE-10 WTE-10 TN-10 WTN-10

Snap Ring

Item Description Head Heater Cover

Wattage Item Description 250W

Head Heater with built in Thermocouple

Item Description L=1.375” L=1.375” L=1.875” L=1.875” L=2.375” L=2.375” L=2.875” L=2.875” L=3.375” L=3.375” L=3.875” L=3.875” L=4.375” L=4.375”

R=.500” R=.750” R=.500” R=.750” R=.500” R=.750” R=.500” R=.750” R=.500” R=.750” R=.500” R=.750” R=.500” R=.750”

Item Number EF-075 EF-075XS EF-075XS-078 SN-075 SN-075XS SE-075 EF-100 EF-100XS SN-100 SN-100XS SE-100 HSB-ON

Item Description

HST-13 HST-18-23 HST-28-33 HST-38 HST-43

Spare Nozzle Body Thermocouple

Item Number

Wattage

HSH-13 HSH-18 HSH-23 HSH-28 HSH-33 HSH-38 HSH-43

Item Number HSR-13 HSR-18 HSR-23 HSR-28 HSR-33 HSR-38 HSR-43

225W 250W 300W 350W 400W 450W 450W

Item Description EF Style, Tip Dia.=.075” EF Style, XS, O=.125” Tip Dia.=.075” EF Style, XS, O=.078” Tip Dia.=.075” SN Style, Tip Dia.=.075” SN Style, XS, Tip Dia.=.075” SE Style, Tip Dia.T=.075” EF Style, Tip Dia.=1.000” EF Style, XS, Tip Dia.=1.000” SN Style, Tip Dia.=1.000” SN Style, XS, Tip Dia.=1.000” SE Style, Tip Dia.=1.000” Open Nut Tip

Accessories Item Number

Item Description

HSL-101

Locating Ring for HSB

Item Number Item Number

Item Description Standard Needle-SE Tip Wear Resistant Needle-SE Tip Standard Needle-SN, ON Tip Wear Resistant Needle-SN, ON Tip

HSPB-13 HSPB-18

A Dimension 1.375 1.875

Item Description HSB Stripper Plate Bushing

Item Description

Body Heater with built in Thermocouple

Item Description

Body Heater Cover

Phone: 800-521-0546 E-mail: [email protected] Fax: 800-505-3299 www.pcs-company.com

HOT SPRUE BUSHINGS

L17

HOT SPRUE BUSHINGS

L18

200 Series Standard Hot Sprue Bushings ----------18.0 R 6.0 9.0

165

Sprue Nut Tip

9.0

-t-01 ---120 Min--------23.1-t-02 ------¢53.0------i

(11457 Ovstaoor to modify _ to ttis size --++--(118.0 ¢6.0 �

PCS Locaticg Ring PIil 200 - 500

Fbw Clum

R 050 or

R 075

Sprue Nut Tip XS

4.0

t

w

22JO

Wire