Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Hollister-Whitney Elevator Corporation Installation and Service Manual GL101, GL131, GL171, GL130A, GL185 and GL260 AC Permanent Magnet, Gearless Machines

Bulletin 1162 Page 1 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Table of Contents I. Introduction II. Machine Specifications a. Duty Tables b. Maximum System Loads c. Brake Specifications d. Machine Properties, Dimensions and Parts Lists III. Receipt, Handling, Storage and Commissioning a. Receipt b. Handling c. Disassembly / Reassembly d. Storage i. Short-Term Storage ii. Long-Term Storage e. Commissioning IV. Installation a. Machine Mounting i. Traditional Overhead and Machine-Room-Less Mounting ii. Traditional Basement Set Mounting b. Electrical Connections i. Machine Wiring ii. Encoder Wiring c. Startup d. Brake Burnishing e. Manual Brake Release (Optional Equipment) V. Basic Service  Maintenance  Mayr #6 & #8 Brakes a. Brake Air Gap Check Procedure b. Brake Adjustment i. Side-to-Side Adjustments ii. Top-to-Bottom Adjustments c. Manual Brake Release Adjustments (if so equipped) d. Brake Wear – Check Procedure  Mayr #10 Brakes a. Brake Air Gap Check Procedure b. Brake Adjustment i. Side-to-Side Adjustments ii. Top-to-Bottom Adjustments iii. Guide Bolt Alignment c. Manual Brake Release Adjustments (if so equipped) d. Brake Wear – Check Procedure VI. Warranty and Repair Information VII. Support Documentation  GL Metric Duty and Max. System Loads Tables  GL Machine – Selection of Optional Configuration Images  GL Machine Prints  Encoder Information  KEB Encoder Cable Bulletin 1162 Page 2 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

I. Introduction Thank you for choosing a Hollister-Whitney, AC, Permanent Magnet, Gearless Machine! The GL101, GL131, GL171, GL130A, GLl85 and GL260 machines have all been designed for use in machine room applications with VVVF controls. Machines are also designed with 28 or 40 poles to provide smoother, quieter, cooler and longer lasting operation. "L" models are designed to run at lower voltages, but will require higher current supplies. Example: A GL171-20L, with 20” wheel, 2000# capacity, 200 fpm, requires 170V (208V supply) at 32 amps with 40% counter balance weight. Some machines run at speeds up to twice as fast as those listed in Tables 1 & 2 when supplied with 440 volts, all while maintaining the same current. For higher speed machines consult Hollister-Whitney Engineering. (The maximum BTU/Hour output of the machine will be double the value shown in Tables 1, 2 & 3.) "H" models are designed to run at lower currents, but will require higher voltage supplies. Example: A GL171-20H, with 20” wheel, 2000# capacity, 200 fpm, requires 360V (440V supply) at 16 amps with 40% counter balance weight. These machines can also run at speeds down to half as fast as those listed in Tables 1 & 2 when supplied with 230 volts, all while maintaining the same current. (The maximum BTU/Hour output of the machine will be half the value shown in Tables 1, 2 & 3.) Hollister-Whitney machines are designed to perform in a tolerant machine space. The machine space working temperature should be held between 35°F & 104°F, (1.7°C & 40°C) and humidity should be held to an average of 90% non-condensing.

II. Machine Specifications Each Hollister-Whitney, GL series machine includes the following standard equipment: • Ambient Temperature 35°F & 104°F, (1.7°C & 40°C), Humidity Average 90% Non-condensing • Sealed, maintenance-free bearings. • De-mountable traction sheave with 105° Undercut "U" grooves standard, with other groove profiles available on request • Main disc brakes, capable of holding 125% of the load. (Emergency brake available) • Brake switches (wired normally open - standard.) • En-dat Encoder & Cable (15 to 75 meter cable lengths available standard) • Finishing Base Frame

Bulletin 1162 Page 3 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

a. Duty Tables All actual or running voltage is job specific and can be found on the Machine Data Tag. Low voltage machines can achieve greater than charted car speeds – consult HW engineering  Table 1 shows the maximum capacity for each machine, based on the following specifications:  15" Traction Wheel & 1:1 roping (50,45,& 40% counterbalance - Capacity in chart) Model

Line Voltage (AC)

Current (Amps)

Capacity 50%-(lbs)

Capacity 45%-(lbs)

GL101-15L GL101-15H GL101-20L GL101-20H GL131-20L GL131-20H GL131-35L GL131-35H GL171-20L GL171-20H GL171-40L GL171-35L GL171-35H

208 460 208 460 208 460 208 460 208 460 208 208 460

26 13 34 16 44 22 81 39 32 16 65 99 56

1500 1500 1500 1500 2000 2000 2000 2000 3000 3000 3000 2500 2500

1350 1350 1350 1350 1800 1800 1800 1800 2800 2800 2800 2250 2250



Capacity 40%-(lbs)

1250 1250 1250 1250 1650 1650 1650 1650 2600 2600 2600 2000 2000 Table 1

Car Speed (ft/min)

Machine RPM

Power H.P.

Torque Ft-lbs

Est. BTU/Hour

300 300 400 400 400 400 700 700 150 150 300 700 700

76.39 76.39 101.86 101.86 101.86 101.86 178.25 178.25 38.20 38.20 76.39 178.25 178.25

8.8 8.8 11.7 11.7 15.6 15.6 27.3 27.3 9.1 9.1 18.2 34.1 34.1

603 603 603 603 804 804 804 804 1254 1254 1254 1005 1005

3279 3309 3606 3569 4118 4070 5148 5228 6934 6934 6937 5642 5544

Table 2 shows the maximum capacity for each machine, based on the following specifications:  20" Traction Wheel & 1:1 roping (50,45,& 40% counterbalance - Capacity in chart)

Model

Line Voltage (AC)

Current (Amps)

Capacity 50%-(lbs)

GL101-15L GL101-15H GL101-20L GL101-20H GL131-20L GL131-20H GL131-35L GL131-35H GL171-20L GL171-20H GL130A1-20L GL130A1-20H GL171-40L GL130A-40L GL171-35L GL171-35H

208 460 208 460 208 460 208 460 208 460 208 460 208 208 208 460

26 13 34 16 44 22 81 39 32 16 40 20 65 85 99 56

1100 1100 1100 1100 1500 1500 1500 1500 2250 2250 2800 2800 2250 2800 1875 1875

Capacity 45%-(lbs)

Capacity 40%-(lbs)

1000 900 1000 900 1000 900 1000 900 1350 1250 1350 1250 1350 1250 1350 1250 2125 2000 2125 2000 2650 2500 2650 2500 2125 2000 2650 2500 1700 1525 1700 1525 Table 2

Car Speed (ft/min)

Machine RPM

Power H.P.

Torque Ft-lbs

Est. BTU/hour

400 400 500 500 500 500 900 900 200 200 200 200 400 400 900 900

76.39 76.39 101.86 101.86 101.86 101.86 178.25 178.25 38.20 38.20 38.20 38.20 76.39 76.39 178.25 178.25

8.8 8.8 11.7 11.7 15.6 15.6 27.3 27.3 9.1 9.1 11.4 11.4 18.2 22.8 34.1 34.1

603 603 603 603 804 804 804 804 1254 1254 1568 1568 1254 1568 1005 1005

3279 3309 3606 3569 4118 4070 5148 5228 6934 6934 8671 8671 6937 7917 5642 5642

Bulletin 1162 Page 4 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466



Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Table 3 shows the maximum capacity for each machine, based on the following specifications:  25" Traction Wheel & 1:1 roping (50,45,& 40% counterbalance - Capacity in chart)

Model

Line Voltage (AC)

Current (Amps)

Capacity 50%-(lbs)

Capacity 45%-(lbs)

GL130A-20L GL130A-20H GL185-35L GL185-35H GL260-35L GL260-35H GL130A-40L GL185-50L GL185-50H GL260-50L GL260-50H GL185-70L GL260-70L

208 460 208 460 208 460 208 208 460 208 460 208 208

40 20 78 38 115 55 85 105 50 150 76 148 225

2250 2250 3400 3400 4500 4500 2250 3400 3400 4500 4500 3400 4500

2125 2125 3150 3150 4250 4250 2125 3150 3150 4250 4250 3150 4250

Capacity 40%-(lbs)

Car Speed (ft/min)

Machine RPM

Power H.P.

Torque Ft-lbs

Est. BTU/hour

250 250 350 350 350 350 500 500 500 500 500 700 700

38.20 38.20 53.48 53.48 53.48 53.48 76.39 76.39 76.39 76.39 76.39 106.95 106.95

11.4 11.4 24.0 24.0 32.0 32.0 22.8 34.3 34.3 45.7 45.7 48.0 63.9

1568 1568 2357 2357 3138 3138 1568 2357 2357 3138 3138 2357 3138

8671 8671 6789 6789 9038 9038 7917 9698 9698 12911 12911 13577 18076

2000 2000 3000 3000 4000 4000 2000 3000 3000 4000 4000 3000 4000 Table 3

b. Maximum System Loads  

The maximum system loads shown in Table 4 are based on 50% counterbalance and 1:1 roping. The overall system load is calculated by adding together the following items:  Total empty car weight + Total counterweight + Capacity + Total hoist rope weight + Total compensation weight + Total traveling cable weight  Consult HW engineering for specific Machine/Speed/Capacity combinations in highlighted boxes  Some Speed & Capacity combinations not yet available Shaded boxes Represent different Sizes of Motor Windings per Machine Size 15” T.W.

20” T.W.

25” T.W.

Car Speed (fpm)

GL101

GL131

GL171

GL101

GL131

GL171

GL130A

GL130A

GL185

GL260

50

23000

24800

25700

23000

24800

25700

24750

24750

23900

26700

100

23000

24800

25700

23000

24800

25700

24750

24750

23900

26700

150

23000

24800

25700

23000

24800

25700

24750

24750

23900

26700

200

23000

24800

25700

23000

24800

25700

24750

24750

23900

26700

250

23000

24800

25700

23000

24800

25700

24750

24750

23900

26700

300 350

23000 23000

24800 24800

25700 25700

23000 23000

24800 24800

25700 25700

24750 24750

24750 24750

23900 23900

26700 26700

400

23000

24800

25700

23000

24800

25700

24750

24750

23700

26700

450

22350

24800

25700

23000

24800

25700

24750

24750

22900

26700

500

21650

24800

25600

23000

24800

25700

24750

24750

22200

26700

550

21000

24800

24900

22900

24800

25700

24750

24750

21500

26700

600

20500

24250

24200

22300

24800

25700

24750

24750

21000

26700

650

20000

23650

23600

21800

24800

25700

24750

24750

20500

26700

700

19550

23150

23100

21300

24800

25200

24750

24750

20000

26700

Table 4 Bulletin 1162 Page 5 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

c. Brake Specifications   

115 VDC model brake is supplied standard from the factory. Refer to Table 5. Brake Switch: Rating 250 VAC, 3A; Recommended Switching Current 24VDC, 10 to 50 mA; (Minimum 12VDC, 10mA) Switches can be wired: Normal Open, - Black & Blue wires - as shipped Normal Closed - Black & Gray wires

Brake Model:

Mayr 6 GL101 & GL171

Mayr 8 GL131

Pick (Excitation) Voltage (VDC) 3 Seconds Max:

[email protected]

[email protected]

Mayr 10 GL130A, GL185, & GL260 [email protected]

Pick Power (W):

155

236

375

Hold Voltage (VDC):

[email protected]

[email protected]

[email protected]

Hold Power (W):

39

59

94

69.8

45.8

28.8

Resistance (ohms)

Table 5 

The machine brakes may be mounted in up to 5 locations around the body of the machine to provide flexibility in machine placement and proximity to other equipment or walls. Refer to Figure 1 for the standard and optional brake mounting locations.

Optional Mounting Location #3

Standard Mounting Location #1

Standard Mounting Location #2

Optional Mounting Location #2

Optional Mounting Location #1

Figure 1 (4 brakes shown as representation only) Bulletin 1162 Page 6 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

 

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Top mount - Optional mounting location #3 – Only available on some machines – Consult Hollister-Whitney Engineering. If brakes are to be mounted using either of the optional mounting locations shown in Figure 1, mounting positions should be requested at the time of ordering. Brakes may be relocated in the field when necessary. Contact Hollister-Whitney for instructions.

d. Machine Properties, Dimensions and Parts Lists 

See attachments in Section VIII “Support Documentation” at back of manual for machine dimensions and parts lists:      

GL101 Dimensions & Parts List GL131 Dimensions & Parts List GL171 Dimensions & Parts List GL130A Dimensions & Parts List GL185 Dimensions & Parts List GL260 Dimensions & Parts List

III. Receipt, Handling, Storage and Commissioning a. Receipt  

Upon delivery of the machine, inspect the machine for damage. If any damage due to transportation is noted, contact the carrier and Hollister-Whitney. Check the machine data tag to ensure the machine conforms to your order. (An example data tag is shown in Figure 2.)

Figure 2

b. Handling 

The machine will be delivered on wooden boards. The machine may be left on boards and moved with standard fork truck or pallet jack equipment. Bulletin 1162 Page 7 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

  

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

When the machine is removed from boards, it must be moved by hoisting through holes provided in machine base. Figure 3 When hoisting the machine, mount and use hoisting rigging so that it does not rest against the machine. This will reduce the damage that might be cause during movement and installation. Use Table 6 to determine your specific machine weight. Weights are approx., since other options might be added by customer, (extra brakes, rope gripper, etc.)

Model GL101 GL131 GL171 GL130A GL185 GL260

Machine Weight Weight 2000 lbs. 2300 lbs. 2400 lbs. 3900 lbs. 4300 lbs. 4800 lbs. Table 6

Weight 910 kg 1040 kg 1100 kg 1770 kg 1950 kg 2200 kg

Figure 3 DO NOT USE ANY OTHER MACHINE COMPONENT TO LIFT THE MACHINE! USE ONLY THE MACHINE BASE WHEN LIFTING AND MOVING THE MACHINE! HOISTING THE MACHINE BY ANY OTHER COMPONENT WILL RESULT IN DAMAGE TO THE MACHINE AND POSSIBLE FAILURE RESULTING IN THE MACHINE FALLING FROM THE HOISTING SYSTEM!



Follow all the necessary safety precautions to avoid damage to the machine or risk to personnel when moving the machine. Bulletin 1162 Page 8 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

c. Disassembly / Reassembly (Disassembly of Machine is not recommended!) Disassembly of Machine VOIDS Warranty If disassembly must be done to get machine to final position please follow procedure below



Step 1: Remove End Caps 



Use a hex wrench, loosen and remove (6) Outboard Stand End Cap bolts. (See Figure 4) Remove End Cap, slide Bearing End Cap against Traction Sheave

Step 2: Remove Outboard Stand 

Mark front side of Outboard Stand. Loosen and remove Outboard Stand mounting bolts.(See Figure 5)

Figure 4 



Figure 5

Slide Outboard Stand off Base Fabrication. Do not force or put Outboard Stand in a bind, as this will cause damage to the Outboard Stand Bearing. NOTE: if shims are present under Outboard Stand, note their location and quantity. These shims will have to be placed in same location, to correctly align Outboards Stand to Motor upon reassembly.

Step 3: Remove Motor from Base Fabrication   

Loosen and remove bolts holding Motor Housing to Base Fabrication. Remove plugs from top of Motor Housing, insert Hoisting Eye Bolts, lift Motor using eye bolts and pull straight up with spreader, or other rigging apparatus. (See Figure 6) Use eye bolts to lift only motor, not complete machine assembly If shims are present, note there location and quantity.

Bulletin 1162 Page 9 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Figure 6 – GL171 with 2 lifting eye bolts installed





Hoist Motor onto Base Fabrication. Remember to install shims where they were located in Step 3. Tighten bolts through Fabricated Base. Hoist Outboard Stand onto Base Fabrication. Remember to install shims where they were located in Step 2. When installing Outboard Stand use extreme care when sliding Stand over Bearing so that you don’t bind the Outboard Stand Bearing in any way.

Step 6: Check alignment of Outboard Stand to Motor 

 

Follow guidelines below in section IV. Installation

Step 5: Reassemble Machine on Base Fabrication 



Figure 7

Step 4: Install Machine 



Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Use a Dial Indicator mounted on a Magnetic Base. Set Magnetic Base on Motor Shaft and rest Indicator against Outboard Stand Bolting rim. Check Outboard Stand is in Alignment with Motor by turning motor by hand. Adjust Outboard stand as necessary and double check final alignment prior to removing indicator. (See Figure 7) Tighten Outboard Stand Bolts.

Step 7: Install Caps: 

Slide Bearing End Cap against back of Outboard Stand. Install Front Bearing End Cap on Front of Outboard Stand. Bolt 2 End Caps together.

Bulletin 1162 Page 10 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

d. Storage i.   

ii.  

Short-Term Storage For short-term storage, place the machine in a warm, dry and clean environment. Protect the machine from harsh weather conditions and temperature variations that can lead to condensation. Protect the machine from dust, dirt and metal shavings. Metal dust and shavings can be attracted into the machine by the magnets. Long-Term Storage For long-term storage, place the machine in a sealed, waterproof enclosure with a dehydrating packet that is sized for the enclosure volume and humidity level. Follow the same instructions as outlined in Section III.d.i - "Short-term storage."

e. Commissioning 





Before the machine is installed, and before any voltage is applied, check the machine for condensation or any evidence of condensation or water. If any evidence of wetness is found, contact Hollister-Whitney for drying instructions. If wetness has been found and the machine has been dried, it will be necessary to re-verify the insulation between each coil phase and earth ground.  Using an insulation tester (or megohm-meter), check the insulation resistance at 500 VDC. The resistance should be NO LESS than 100 Mohm. If the machine has gotten wet during transportation, contact the carrier and Hollister-Whitney.

IV. Installation a. Machine Mounting     

Before hoisting the machine into place, verify all the hoisting equipment is rated for the weight of the machine. Refer to Table 6. Refer to Section III.b - "Handling" for the proper hoisting and handling procedures. Provide a level, structural support rated for the load on the machine. Ensure there is proper clearance around the machine for maintenance and adjustments. The machine may be mounted in traditional overhead and machine-room-less applications with down-pull on the traction sheave, or in basement set application with up-pull on the traction sheave. Special Machine Base fabrications are available for basement set applications. i. Traditional Overhead  

Anchor the machine base to the structural support using the mounting hole locations in the base. The bolts and washers required to anchor the machine base to the support, when not provided, should be Grade 5 minimum (Bolts adhering to ASTM A325 are also suitable), and of sufficient size and quantity to secure the machine from movement, with consideration for adherence to all applicable building codes and ASME A17.1. Bulletin 1162 Page 11 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466



Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Hollister-Whitney does not typically include the machine mounting hardware with the machine due to variations in structural machine support.

ii. Basement Set Mounting   



Basement Set Machines are available, machine base fabrications and mounting plates specially designed for up-pull applications. Mounting plates are available for New Pour applications, and for adapting to Existing Structures. Refer to all applicable building codes and ASME A17.1 when selecting hardware (or other anchoring systems) to anchor the machine mounting plates to the structural supports in an up-pull application. Use the more stringent criteria between the building codes, ASME A17.1 and the minimum bolt grades identified in Section IV.a.i.

b. Electrical Connections i. Machine Wiring

BEFORE PERFORMING ANY ELECTRICAL CONNECTIONS, MAKE SURE THAT POWER SUPPLY IS TURNED OFF. ONLY THEN PROCEED WITH CONNECTING ELECTRICAL LEEDS TO POWER SUPPLY. NEVER WORK IN MACHINES ELECTRICAL ENCLOSURE WHILE POWER SUPPLY IS ON!!! 

     

 

Thermal Protection Switch (TPS) is wired with leads labeled and supplied into the machine electrical enclosure. Refer to Figure 8. Contacts are Normally Closed, opening if an overheat condition exists, and will close again after the machine has cooled to safe operating temperatures. Consult your controller manufacturer for appropriate TPS connections. Verify the electrical supply from the elevator drive and brake power supplies match the machine data tag. Refer to Figures 2. Connect the U-V-W lines from the drive as they correspond to motor. See Figure 8. Earth Ground connects to the ground lug terminal inside the electrical enclosure. Connect the machine and emergency brakes where shown in Figure 8. The brake switches are wired Normally Open from Hollister-Whitney. To change the switches to function as normally closed, remove the blue wire from the terminal block in the electrical enclosure, and replace it with the spare gray wire coming from the brake switch. NOTE – The GL171 machine brakes are to be wired together to function as a single machine brake with the rope gripper (or second set of brakes) acting as the emergency brake. Kits are available for field relocation of the electrical enclosure. The electrical enclosure location can also be relocated at the factory at the time of machine assembly.

THE MACHINE AND EMERGENCY BRAKE COILS MUST BE INDEPENDENT! IT IS THE RESPONSIBILITY OF THE USER TO CONNECT THE MOTOR IN ACCORDANCE WITH THE CURRENT LEGISLATION AND REGULATIONS IN THE COUNTRY OF USE. THIS IS PARTICULARLY IMPORTANT IN REGARDS TO WIRE SIZES USED TO CONNECT THE POWER AND EARTH GROUND AND THE TYPE AND SIZE OF FUSES. Bulletin 1162 Page 12 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Relocation of electrical box is an available option: Factory Installed Shown, Field Kit Available. Can be located at any open (see Figure 1) Brake Mounting position. Connect Earth Ground Here

Attach Controller Wires this side

Connect Machine Brake Coil Here Connect Machine Brake Switch Here

THERMAL PROTECTION SWITCH WIRES Connect Emergency Brake Switch Here Connect Emergency Brake Coil Here

W V U Figure 8

ii. Encoder wiring  Connect the supplied encoder cable to the encoder on the back of the machine.  When using a KEB drive, the encoder cable can be used "as-is."  When using any other manufacturer's drive, consult control manufacturer for cable compatibility and availability. DO NOT modify the KEB cable without first consulting the control manufacturer. Any modification of the KEB cable voids the warranty.  There are 2 cable classifications and each has its own color coding per cable. See attachments in Section VIII “Support Documentation” at end of manual for diagrams.  30m and under – 00.F5.0C1-4005 document  40m and over – 00.F5.0C1-L005 document Bulletin 1162 Page 13 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

c. Startup   

   



Verify all the motor related settings in the elevator controller match the information on the machine data tag. Refer to Figures 2. Verify that all the brake parameters match the information on the machine data tag. Refer to Figures 2. Remove any dirt, grease or rust that may have accumulated on the brake rotor during storage or installation. Use fine sandpaper or emery cloth with light pressure to remove rust from the rotor, taking care to keep the rust and metal dust out of the machine. Follow the controller manufacturer's procedure for alignment of the magnets. Briefly run the machine to verify the machine functionality and brake operation. Verify the drive sheave is plumb and aligned with the rope drop locations. Install the hoist ropes, adjust the rope shackles and check the ropes for equal tension. The rope tension must be uniform or it may cause vibration and premature wear on the traction sheave and hoist ropes. Re-verify the traction sheave is plumb once the machine is fully loaded.

d. Brake Burnishing

BRAKES MUST BE BURNISHED TO ACHIEVE FULL STOPPING TORQUE!    

  

Each brake on the machine must be burnished separately. Repeat the following procedure for each brake. Clamp the brake on the rotor. (De-energize the brake circuit.) Run the elevator in the direction of the load at 11 RPM for 1 minute If the overall travel of the elevator will not allow the burnishing time listed to be met on one pass, open (energize) the brake at the bottom of the hoist way, lift the load back to the top and repeat the run until the full burnishing time has been achieved. Stop occasionally to ensure the rotor and brake do not overheat. After burnishing, re-verify the air gap between the brake pads and the rotor. For brake check procedure and service follow Sections V.a. thru V.c. or VI.a. thru VI.c. Air gap should remain at approx. 0.020 inch *** NOTE: Air gap can surpass 0.020 inch, but must not exceed 0.040 inch. ***

Bulletin 1162 Page 14 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

e. Manual Brake Release (Optional Equipment)     

The manual brake release handle and cable is optional equipment that should be specified at the time of ordering. The standard cable length is 8'. Other lengths are available by special order. The brake release handle mounting plate may be mounted in any location that will be easily accessible to maintenance personnel. The manual brake release handle must be removed from the mounting plate prior to normal elevator operation. To remove the handle, loosen jam nut "A" on the handle and unscrew the handle from the brake release system. Figure 9 shows the manual brake release handle in place and Figure 10 shows the handle removed. (Brake handle mounting plate attached to back of machine for display only)

A

Figure 9

Figure 10 Bulletin 1162 Page 15 of 32 PUR #770 REV. D - LTL

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V. Basic Service 

Maintenance BEFORE PERFORMING ANY MAINTENANCE CHECKS ON EQUIPMENT, TAKE ALL THE NECESSARY SAFETY PRECAUTIONS TO IMMOBILIZE THE CAR AND COUNTERWEIGHT TO PREVENT ANY UNINTENDED MOVEMENT DURING THE MAINTENANCE PERIOD THAT MAY RESULT IN INJURY OR DEATH!

General To keep equipment functioning efficiently, good maintenance practices must be established, observed and maintained. Systematic inspections of the equipment should be scheduled and records kept of these inspections. Monitoring these records will indicate any sign of a potential issue. Each installation has its own special conditions, so it is not possible for Hollister-Whitney to outline an overall plan for periodic maintenance. Hollister-Whitney would recommend, at a minimum, yearly inspections, but installation conditions may warrant a more frequent schedule. The maintenance contractor will need to make the final determination. Some tips to aid in setting up your maintenance plan: Bearings Bearings have been sized for the maximum speeds, loads and capacities found in this manual, and are sealed with the maximum volume of grease recommended by the manufacturer. Bearings should be maintenance free for the L10 calculated life continuous use rating (based on speeds and loads) of approximately 15 years. Please note that installation conditions vary, so shorter or longer bearing life may be experienced. Cleaning Dirt, dust, excess lubrication, and moisture are the greatest enemies of electrical equipment, and of maintenance teams in general. Dirt and dust layers on a machine can prevent heat dissipation, which can lead to overheating and eventual insulation breakdown. Many types of dust in an elevator machine room are electrically conductive and can also lead to insulation failure. Dust and dirt can draw moisture to unpainted surfaces such as brake rods causing oxidation that can cause brake faults. Excess lubrication can draw dust and dirt as well. Dust and dirt can be removed from surfaces with a dry, lint-free cloth, or with suction. With suction, however, care must be taken to not build up or discharge static electricity while cleaning. Dry, compressed air (at less than 50psi) may also be used to remove dirt and dust, however, this needs to be closely monitored as the compressed air will re-suspend the dust and dirt in the machine room atmosphere. Brake Disc surfaces should be examined and cleaned of all foreign material. Commercial brake cleaning products may be used for disc cleaning by first spraying a clean, lint-free cloth and wiping the brake disc; Bulletin 1162 Page 16 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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follow cleaning product instructions. Never spray liquids of any kind directly on Hollister-Whitney equipment. Brake Guide Rods/Pins (Mayr #6 and #8 Brakes) can be cleaned in the same way. Wear Items Traction Wheels, Brake Shoes, and Brake Discs are typically the only items that will exhibit any wear. Of these, the Brake Disc is the least likely to exhibit wear. Brake Shoes are also unlikely to wear, but can be monitored using feeler gages. Consult the Brake Section of this manual for brake inspection procedures. In general; 1. Check Brake(s) for maximum air gap. If air gap is greater than .040 inch, replace brake pads. 2. With Brake(s) energized, push then pull on Brake Caliper, Brake should slide free on rods (pins). If Brake(s) do not move, clean or replace Brake pins and or Brake Caliper. 3. Check Brake Rotor surface for rust. If rust is present it can be removed with fine sandpaper (suction must be used to remove sanded material). Moisture causing the rust must be eliminated. Traction Wheels are the most likely item on the Hollister-Whitney PMAC machines to wear. Periodic measurements of rope depth and the evenness of wear for all ropes (groove depth should wear evenly) should be monitored. Cable should not be more than 0.125 inch (1/8”) below the outer rim of the Traction Wheel. If Cable(s), are below 0.125 inch, replace Traction Wheel and Cables. Finally, Check Machine Guarding/Rope Retainers for clearance and attachment hardware for tightness. Adjust as necessary. BEFORE PERFORMING ANY MAINTENANCE ON THE MACHINE BRAKES, TAKE ALL THE NECESSARY SAFETY PRECAUTIONS TO IMMOBILIZE THE CAR AND COUNTERWEIGHT TO PREVENT ANY UNINTENDED MOVEMENT DURING THE MAINTENANCE PERIOD THAT MAY RESULT IN INJURY OR DEATH!



Machine Brake Procedures - Mayr 6 (GL101 & GL171) & Mayr 8 Brakes (GL131) (Machine Shown with Mayr 6 Model Brakes) NOTE: GL171 uses two (2) Mayr 6 brakes as Service Brake a. Brake Air Gap Check Procedure ***Brake air gap must be checked with brake de-energized***   

 

Tools required – feeler gauge set. The air gap on the brakes is preset from the factory at approximately 0.020 inch. Before you check or adjust the brake air gap, clamp the brake on the rotor (de-energize.) All adjustments and measurements will be made with the brake clamped on the rotor (deenergized.) Move rubber dust shield “A” to expose Air Gap “B”. See Figure 11 Check Air Gap (between Coil Carrier Assembly “1” and Armature Disc “2”) at “B”, approx. 0.020 inch gap should be equal all the way around. (Figure 12) Bulletin 1162 Page 17 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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***IMPORTANT!!! Air gap can surpass 0.020 inch, but must not exceed 0.040 inch. *** If Brake air gap meets or exceeds 0.040 inch see Section V.d. Brake Wear - Check Procedure B

2

A

1

Figure 11

Bulletin 1162 Page 18 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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Figure 12

Bulletin 1162 Page 19 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

b. Brake Adjustment (Machine Shown with Mayr 6 Model Brakes, Mayr 8 similar) i.

Side-to-Side Adjustments – ONLY AS NECESSARY    

With the Brake clamping the rotor (de-energized) Use a 3/8” Hex Wrench to loosen (4 per brake) socket head screws “ARROWS”. Shown in Figure 13 After the air gap is set, re-tighten the socket head screws. NOTE: It may be necessary to lightly tap the brake base to obtain equal air gap. DO NOT USE A STEEL HEAD HAMMER, USE A BRASS, LEAD, OR HARD PLASTIC HEAD. DO NOT HAMMER THE GUIDE RODS! ONLY TAP ON BRAKE BASE!!

BRAKE BASE

Figure 13 Bulletin 1162 Page 20 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

ii.

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Top-to-Bottom Adjustments – ONLY AS NECESSARY 

 

Air gap can be adjusted by shimming under Brake Base. With the Brake clamping the rotor (de-energized) Use a 3/8” Hex Wrench to loosen (2 per side) socket head screws per instructions as follows. See Figure 14. If air gap is less near the top of Brake, add shims under back of Brake Base “E” If air gap is less near bottom of Brake, add shims under front of Brake Base “F”

E F

Shim

Figure 14

Bulletin 1162 Page 21 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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c. Manual Brake Release Adjustments (if so equipped)     

Tools required – 18mm & 3/8" wrench (or adjustable wrench) Leave the manual brake release handle in the "at-rest" position. With the brake release handle un-actuated, adjust nut, "D" to allow enough cable to protrude through brake arm to attach washer and 2 nuts. Adjust nut “B” to allow about 1/16” space between brake arm and washer, then tighten jam nut “A” against “B”. Actuate the manual brake release handle to ensure the brake opens manually, and returns to the clamped position when the handle is returned to the "at-rest" position.

D

1/16” Space between washer and arm

B A

Figure 15

Bulletin 1162 Page 22 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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d. Brake Wear – Check Procedure (Machine Shown with Mayr 6 Model Brakes, Mayr 8 similar) ***IMPORTANT!!! Brake air gap must not exceed 0.040 inch. *** 



IMPORTANT: (Figure 16) With Brake de-energized - move rubber dust shield “A” to expose Air Gap “B”. See Figures 21 below. Air Gap at “B” should be less than .040”. If air gap measures greater than .040”, consult Hollister-Whitney At this time Mayr Brakes suggests that no excessive wear on brake shoes should occur. If excessive wear is observed contact Hollister-Whitney.

B

A

Figure 16 Bulletin 1162 Page 23 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466



Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Machine Brake Procedures – Mayr 10 Brakes – GL130A, GL185, & GL260 BEFORE PERFORMING ANY MAINTENANCE ON THE MACHINE BRAKES, TAKE ALL THE NECESSARY SAFETY PRECAUTIONS TO IMMOBILIZE THE CAR AND COUNTERWEIGHT TO PREVENT ANY UNINTENDED MOVEMENT DURING THE MAINTENANCE PERIOD THAT MAY RESULT IN INJURY OR DEATH!

a. Brake Air Gap Check Procedure ***Brake air gap must be checked with brake de-energized***    



Tools required – feeler gauge set. The air gap on the brakes is preset from the factory at approximately 0.020 inch. Gap should be equal all the way around. See Figures 12 Before you check or adjust the brake air gap, clamp the brake on the rotor (de-energize.) All adjustments and measurements will be made with the brake clamped on the rotor (deenergized.) Check Air Gap (between Coil Carrier Assembly “1” and Armature Disc “2”) at “B”, approx. 0.020 inch gap should be equal all the way around. (Figure 17)

***IMPORTANT!!! Air gap can surpass 0.020 inch, but must not exceed 0.040 inch. *** If Brake air gap meets or exceeds 0.040 inch see Section VI.c. Brake Wear - Check Procedure

2

1

B

Figure 17 Bulletin 1162 Page 24 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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b. Brake Adjustment iii. Side-to-Side Adjustments – ONLY AS NECESSARY    

iv.

With the Brake clamping the rotor (de-energized) Use a 3/8” Hex Wrench to loosen (4 per brake) socket head screws “E&F”. Shown in Figure 17 After the air gap is set, re-tighten the socket head screws, "E&F". NOTE: It may be necessary to lightly tap the brake base to obtain equal air gap. NOT USE A STEEL HEAD HAMMER, USE A BRASS, LEAD, OR HARD PLASTIC HEAD. DO NOT HAMMER THE GUIDE RODS! ONLY TAP ON BRAKE BASE!!

Top-to-Bottom Adjustments – ONLY AS NECESSARY   

With the Brake clamping the rotor (de-energized) Use a 3/8” Hex Wrench to loosen (2 per side) socket head screws per instructions as follows. If air gap is less near the top of Brake, add shims under back of Brake Base “E”. If air gap is less near bottom of Brake, add shims under front of Brake Base “F”.

v. Guide bolt alignment – ONLY AS NECESSARY  

With the Brake clamping the rotor (de-energized) Use a 10mm Hex Wrench to loosen socket head fixing screw “G”. Hold tension up against guide bolt, retighten fixing screw.

F

E Guide bolt

G

Figure 18 Bulletin 1162 Page 25 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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c. Manual Brake Release Adjustments (if so equipped)     

Tools required – 18mm & 3/8" wrench (or adjustable wrenches) Leave the manual brake release handle in the "at-rest" position. With the brake release handle un-actuated, adjust nuts, "D" to allow enough cable to protrude through brake arm to attach ball joint rod end to arm. See Figure 18 Adjust coupling nut “B”, Actuator Arm should have about 1/8” free play after adjustment. Then tighten jam nut “A” against “B”. Actuate the manual brake release handle to ensure the brake opens manually, and returns to the clamped position when the handle is returned to the "at-rest" position.

Actuator Arm

B

A

D

1/8” Movement

Figure 19

Bulletin 1162 Page 26 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

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d. Brake Wear – Check Procedure ***IMPORTANT!!! Brake air gap must not exceed 0.040 inch. ***  

IMPORTANT: With Brake de-energized - Air Gap at “B” should be less than .040”. If air gap measures greater than .040”, consult Hollister-Whitney. Figure 19 At this time Mayr Brakes suggests that no excessive wear on brake shoes should occur. If excessive wear is observed contact Hollister-Whitney.

B

Figure 20

Bulletin 1162 Page 27 of 32 PUR #770 REV. D - LTL

Hollister-Whitney Elevator Corporation #1 Hollister-Whitney Parkway Quincy, IL 62305 Phone: 217-222-0466

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

VI. Warranty and Repair Information 





All parts and equipment manufactured by Hollister-Whitney Elevator Corporation are guaranteed against defects in material and workmanship for a period of one (1) year from the date of shipment. Warranty covers only the repair or replacement of parts, F.O.B. our factory, upon determination by inspection at our factory that warranty is applicable. Equipment and components not of our manufacture are warranted only to the extent of the original manufacturer's warranty. Our warranty specifically does not include any other incidental liability or expense such as transportation, labor, and unauthorized repairs. Repair Information can be found at: http://www.hollisterwhitney.com/#tech-support Bulletin 1156 - Traction Sheave Replacement Bulletin 1157 - Main Shaft Bearing Replacement Bulletin 1158 - Mayr Brakes For free technical support, contact Hollister-Whitney at 217-222-0466 or send an e-mail to [email protected]

VII. Support Documentation

Metric - Duty Tables All actual or running voltage is job specific and can be found on the Machine Data Tag. 

Table 1M shows the maximum capacity for each machine, based on the following specifications:  15" Traction sheave & 1:1 roping (50,45,& 40% counterbalance - Capacity in chart)

Model

Line Voltage (AC)

Current (Amps)

Capacity 50%-(kg)

Capacity 45%-(kg)

Capacity 40%-(kg)

Car Speed (m/sec.)

Power kW

Torque Nm

BTU/Hour

GL101-15L GL101-15H GL101-20L GL101-20H GL131-20L GL131-20H GL131-35L GL131-35H GL171-20L GL171-20H GL171-40L GL171-35L GL171-35H

208 460 208 460 208 460 208 460 208 460 208 208 460

26 13 34 16 44 22 81 39 32 16 65 99 56

680 680 680 680 905 905 905 905 1360 1360 1360 1130 1130

610 610 610 610 815 815 815 815 1270 1270 1270 1020 1020

565 565 565 565 745 745 745 745 1180 1180 1180 900 900

1.52 1.52 2.03 2.03 2.03 2.03 3.55 3.55 0.76 0.76 1.52 3.55 3.55

6.55 6.55 8.73 8.73 11.63 11.63 20.36 20.36 6.78 6.78 13.57 25.44 25.44

818 818 818 818 1090 1090 1090 1090 1700 1700 1700 1360 1360

3279 3309 3606 3569 4118 4070 5148 5228 6934 6934 6937 5642 5644

Table 1M

Bulletin 1162 Page 28 of 32 PUR #770 REV. D - LTL

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

Fax: 217-222-0493 e-mail: [email protected] www.hollisterwhitney.com

Table 2M shows the maximum capacity for each machine, based on the following specifications:  20" Traction sheave & 1:1 roping (50,45,& 40% counterbalance - Capacity in chart)

Model

Line Voltage (AC)

Current (Amps)

Capacity 50%-(kg)

Capacity 45%-(kg)

Capacity 40%-(kg)

Car Speed (m/sec.)

Power kW

Torque Nm

BTU/Hour

GL101-15L GL101-15H GL101-20L GL101-20H GL131-20L GL131-20H GL131-35L GL131-35H GL171-20L GL171-20H GL130A-20L GL130A-20H GL171-40L GL130A-40L GL171-35L GL171-35H

208 460 208 460 208 460 208 460 208 460 208 460 208 208 208 460

26 13 34 16 44 22 81 39 32 16 40 20 65 85 99 56

500 500 500 500 680 680 680 680 1020 1020 1270 1270 1020 1270 850 850

450 450 450 450 610 610 610 610 960 960 1200 1200 960 1200 770 770

405 405 405 405 565 565 565 565 900 900 1130 1130 900 1130 690 690

2.03 2.03 2.54 2.54 2.54 2.54 4.57 4.57 1.01 1.01 1.01 1.01 2.03 2.03 4.57 4.57

6.55 6.55 8.73 8.73 11.63 11.63 20.36 20.36 6.78 6.78 8.5 8.5 13.6 17.0 25.4 25.4

818 818 818 818 1090 1090 1090 1090 1700 1700 2125 2125 1700 2125 1360 1360

3279 3309 3606 3569 4118 4070 5148 5228 6934 6934 8671 8671 6937 7917 5642 5644

Table 2M 

Table 3M shows the maximum capacity for each machine, based on the following specifications:  25" Traction sheave & 1:1 roping (50,45,& 40% counterbalance - Capacity in chart)

Model

Line Voltage (AC)

Current (Amps)

Capacity 50%-(kg)

Capacity 45%-(kg)

Capacity 40%-(kg)

Car Speed (m/sec.)

Power kW

Torque Nm

BTU/Hour

GL130A-20L GL130A-20H GL185-35L GL185-35H GL260-35L GL260-35H GL130A-40L GL185-50L GL185-50H GL260-50L GL260-50H GL185-70L GL260-70L

208 460 208 460 208 460 208 208 460 208 460 208 208

40 20 78 38 115 55 85 105 50 150 76 148 225

1020 1020 1540 1540 2040 2040 1020 1540 1540 2040 2040 1540 2040

960 960 1420 1420 1920 1920 960 1420 1420 1920 1920 1420 1920

900 900 1360 1360 1810 1810 900 1360 1360 1810 1810 1360 1810

1.27 1.27 1.78 1.78 1.78 1.78 2.54 2.54 2.54 2.54 2.54 3.56 3.56

8.5 8.5 17.9 17.9 23.9 23.9 17.0 25.6 25.6 34.1 34.1 35.8 47.7

2125 2125 3195 3195 4250 4250 2125 3195 3195 4250 4250 3195 4250

8671 8671 6789 6789 9038 9038 7917 9698 9698 12911 12911 13577 18076

Table 3M

Bulletin 1162 Page 29 of 32 PUR #770 REV. D - LTL

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Maximum System Loads (in kg)  

The maximum system loads shown in Table 4M are based on 50% counterbalance and 1:1 roping. The overall system load is calculated by adding together the following items:  Total empty car weight + Total counterweight + Capacity + Total hoist rope weight + Total compensation weight + Total traveling cable weight  Consult HW engineering for specific Machine/Speed/Capacity combinations in highlighted boxes  Some Speed & Capacity combinations not yet available Shaded boxes signify the different size of Motor Windings per Machine Size 15” T.W.

20” T.W.

25” T.W.

Car Speed (m/sec)

GL101

GL131

GL171

GL101

GL131

GL171

GL130A

GL130A

GL185

GL260

0.25

10400

11250

11650

10400

11250

11650

11200

11200

10500

12100

0.51

10400

11650

10400

11200

11200

10500

12100

10400

11650

10400

11250 11250

11650

0.76

11250 11250

11650

11200

11200

10500

12100

1.02

10400

11250

11650

10400

11250

11650

11200

11200

10500

12100

1.27

10400

11250

11650

10400

11250

11650

11200

11200

10200

12100

1.52

10400

11250

11650

10400

11250

11650

11200

11200

9600

12100

1.78

10400

11250

11650

10400

11250

11650

11200

11200

9200

12100

2.03

10400

11250

11650

10400

11250

11650

11200

11200

8800

12100

2.29

10100

11250

11650

10400

11250

11650

11200

11200

8500

12100

2.54 2.79

9800 9500

11250

11600 11300

10400 10350

11250

11250

11250

11650 11650

11200 11200

11200 11200

8300 8000

12100 12100

3.05

9300

11000

11000

10100

11250

11650

11200

11200

7800

12100

3.30

9050

10700

10700

9850

11250

11650

11200

11200

7600

12100

3.56

8850

10500

10500

9650

11250

11400

11200

11200

7400

12100

Table 4M

Bulletin 1162 Page 30 of 32 PUR #770 REV. D - LTL

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GL Machine - Selection of Optional Configuration Images

GL171 Machine (standard base)

GL260 (standard base w/ guard)

GL130A Machine (standard base w/ isolation)

GL185 (isolation w/ “Rope Gripper”™)

Bulletin 1162 Page 31 of 32 PUR #770 REV. D - LTL

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GL171 (build-up base for “Rope Gripper”™ & Deflector Sheave)

GL131 Machine GL101 Machine Bulletin 1162 Page 32 of 32 PUR #770 REV. D - LTL

ITEM 1 2 3 3.1 3.2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8

31

21.5 21.6 21.2

21.7 21.1 21.3

21.8

21.4

32

A 11

6

37

35

24

36

18 23

30

10 19

13

22

17

23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

16 9 33 15 8

12

7

41

39

40

4

16

34

14

38

20 29

25

28

27

5

3.2

29

3.1 2 26

22

29 1

MACHINE # WINDING P/N GL101-15L GL100-170-150 GL101-15H GL100-360-150 GL101-20L GL100-170-200 GL101-20H GL100-360-200

QTY 1 1 1 1 28 1 1 1 1 1 1 8 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 4 4 2 2

PART NUMBER GL101B-01 GL100-001 GL101-002 GL101-004 GL100-099 GL260-005 GL171-006 GL100-010 GL101-018 GL171-019 GL171-020 GL100-073 GL100-088 GL185-089 GL100-090 GL185-090 GL100-092 GL130-092 GL100-093 GL100-094 GL100-095 GL100-100 GL100-146 GL100-146-115 142-001 146-003 142-012 1/2-13 UNC x 2 1/2" WASHER 3/8-16 UNC x 0.375 M6 x 1.00 x 8mm GL171-157-05 As Nec. GL171-157-10 GL171-157-31 1 GL100-159 1 GL100-165 2 1 - 8 UNC x 5" 2 1 - 8 UNC x 4" 4 1 - 8 UNC x 3.25" 8 1" WASHER 8 1" NUT 8 Washer GB 859-87 18 6 3/4 - 10 UNC x 0.75" 6 1/2 - 13 UNC x 0.5" 6 3/8-16 UNC x 4 6 3/8 - 16 UNC x 1.5 6 3/8 - 16 UNC x 1 4 3/8 - 16 UNC x 0.625" 6 3/8 WASHER 6 0.375 WASHER 4 #8-32 x 1/4" 4 #8 WASHER 1 ECN 113 52810061

DESCRIPTION BASE FABRICATION - FINISHED BASE HOUSING, MOTOR #GL100 ROTOR ASSEMBLY, MOTOR #GL100 ROTOR PERMANENT MAGNET - MOTOR #GL100 BEARING CAP OUTBOARD STAND, AC GEARLESS 20" SHEAVE, 6 x 1/2" ROPE MAX MAIN SHAFT END CAP BEARING END CAP BODY BOLT KEY - STATOR CORE TO BASE BEARING, SEALED SINGLE ROW DEEP GROOVE BALL Bearings, Sealed Spherical Roller BEARING, SEALED SPHERICAL ROLLER RETAINING RING - SHAFT RETAINING RING - SHAFT RETAINING RING - HOUSING CLAMP RING - STATOR ASSEMBLY KEY - ROTOR TO SHAFT WINDING ASSEMBLY DISC BRAKE (MAYR #6) - MRL MAYR #6 RSD6 894 510 03 #8211863 (104/52 VDC) BRAKE BASE COVER - MAYR #6 ELECTRICAL BRAKE ROD SOCKET HEAD CAP SCREW STANDARD WASHER SET SCREW SHCS - Metric OUTBOARD STAND SHIM - 0.005" OUTBOARD STAND SHIM - 0.010" OUTBOARD STAND SHIM - 0.031" ELECTRICAL ENCLOSURE, HOFFMAN A806CH - MODIFIED FELT DUST SEAL SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW SAE WASHER HEX NUT Single coil spring lock washers, Light type SET SCREW (HOLE PLUG) SET SCREW (HOLE PLUG) FLAT HEAD CAP SCREWS SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW WHIZ BOLT STANDARD LOCK CAP SCREW LOCK WASHER SOCKET HEAD CAP SCREW INT. TOOTH LOCKWASHER 50mm HEIDENHAIN ENCODER

1:1 APPLICATIONS USING 2:1 WINDINGS COIL/WINDING FRAME/MAGNET VOLTAGE MACHINE CAR SPEED EFFICIENCY (%) SIZE (mm) (Vac) SPEED (rpm) 20" (fpm) 87.2 100 170 76.4 400 87.1 100 360 76.4 400 89.2 100 170 101.9 533 89.3 100 360 101.9 533

Weight: 1928.07 lbmass

HOLLISTER-WHITNEY ELEVATOR CO. TITLE

A

SECTION A-A SCALE 1 / 4

GEARLESS MACHINE, 1100# @ 50% CB, 1000# @ 45% CB, 900# @ 40% CB

DRAWN BY

PRODUCTION RELEASE,

A PUR# 640

LTL SHEET 5/22/14 SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL NA

D

SEE MATERIAL LIST DATE

5/21/2014

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL101

13.0

13.0 1.0 13.0 12.0

(8.4375) q

26.5

(3.5625) n0.75 THRU

12.5 13.5

q

1.0

VIEW A-A SCALE 1 / 4

n29.5 DISC O.D.

39.9

n20.25 SHEAVE O.D.

(Ø20" P.D.)

16.25

24.25

14

A

14 14.75 28

9.44

2.56 5.94

14.5 17.06

Weight: 1928.07 lbmass

15.36

HOLLISTER-WHITNEY A

ELEVATOR CO. TITLE

SEE OTHER SIDE FOR REVISIONS

GEARLESS MACHINE, 1100# @ 50% CB, 1000# @ 45% CB, 900# @ 40% CB

DRAWN BY

SHEET SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL NA

D

SEE OTHER SIDE DATE

5/21/2014

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL101

ITEM 1 2 3 3.1 3.2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20.1 20.2 20.3 20.4 20.5 20.6 20.7 20.8 20.9

29 20.3 20.7 20.6 20.8 20.5 20.9

20.2

20.1

20.4 30

A 23

34

11 35

32

17

6 28

10

21

22

18 15

22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

13 9

16

8 15

31 12 14

7 39

37

38

15 4 5

33

19 26

24

26

25

36 3.1

3.2 2

27 25

21

26

1 MACHINE # WINDING P/N

QTY PART NUMBER 1 GL171B-01 1 GL130-001 1 GL131-002 1 GL131-004 28 GL130-099 1 GL130A-005 1 GL171-006 1 GL100-010 1 GL131-018 1 GL171-019 1 GL171-020 8 GL100-073 1 GL100-088 1 GL185-089 1 GL130-090 1 GL185-090 4 GL130-092 1 GL130-093 1 GL100-094 1 GL100-095 1 GL130-100 1 GL130-144 1 GL130-144-115 1 144-001 1 144-002 1 144-003 2 144-012 4 1/2 - 13 UNC x 1.75" 4 1/2-13 UNC x 1.5" 4 1/2" WASHER 2 3/8-16 UNC x 0.625" GL171-157-05 As GL171-157-10 Nec GL171-157-31 1 GL100-159 1 GL100-165 2 1 - 8 UNC x 5" 6 1 - 8 UNC x 3.5" 10 1" WASHER 2 1 - 8 UNC NUT 8 Washer GB 859-87 18 2 3/4-10 UNCx0.75 1 1/2-13 UNCx0.5 6 3/8-16 UNC x 4 6 3/8 - 16 UNC x 1 8 3/8 - 16 UNC x 1.5 4 3/8 - 16 UNC x 0.625" 6 3/8 WASHER 8 0.375 WASHER 4 #8-32 x 1/4" 4 #8 WASHER 1 ECN 113 52810061

DESCRIPTION BASE FABRICATION - FINISHED BASE HOUSING, MOTOR #GL130 ROTOR ASSEMBLY, MOTOR #GL131 ROTOR PERMANENT MAGNET - MOTOR #GL130 BEARING CAP OUTBOARD STAND, AC GEARLESS 20" TRACTION SHEAVE (WIDE) MAIN SHAFT END CAP BEARING END CAP BODY BOLT KEY - STATOR CORE TO BASE BEARING, SEALED SINGLE ROW DEEP GROOVE BALL SEALED SPHERICAL ROLLER BEARING BEARING, SEALED SPHERICAL ROLLER RETAINING RING - SHAFT RETAINING RING - HOUSING CLAMP RING - STATOR ASSEMBLY KEY - ROTOR TO SHAFT WINDING ASSEMBLY - 28 POLE DISC BRAKE (MAYR #8) - MRL MAYR #8; RSD8 510 03 52V8211833 BRAKE BASE ADAPTOR PLATE - BRAKE BASE COVER - MAYR #8 ELECTRICAL BRAKE ROD HEX HEAD CAP SCREW FLAT HEAD CAP SCREW STANDARD WASHER SET SCREW OUTBOARD STAND SHIM - 0.005" OUTBOARD STAND SHIM - 0.010" OUTBOARD STAND SHIM - 0.031" ELECTRICAL ENCLOSURE, HOFFMAN A806CH - MODIFIED FELT DUST SEAL SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW SAE WASHER HEAVY HEX NUT Single coil spring lock washers, Light type HALF DOG SET SCREW HALF DOG SET SCREW FLAT HEAD CAP SCREWS SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW WHIZ BOLT STANDARD LOCK CAP SCREW LOCK WASHER SOCKET HEAD CAP SCREW INT. TOOTH LOCKWASHER 50mm HEIDENHAIN ENCODER

1:1 APPLICATIONS USING 2:1 WINDINGS COIL/WINDING FRAME/MAGNET VOLTAGE MACHINE CAR SPEED EFFICIENCY (%) SIZE (mm) (Vac) SPEED (rpm) 20" (fpm)

GL131-20L GL130-170-200 GL131-20H GL130-360-200 GL131-35L GL130-170-350

90.6

130

170

101.9

533

90.7

130

360

101.9

533

93.1

130

170

178.3

933

GL131-35H GL130-360-350

93

130

360

178.3

933

Weight: 2222.94 lbmass

HOLLISTER-WHITNEY

SECTION A-A SCALE 1 / 4

ELEVATOR CO. TITLE

GEARLESS MACHINE, 1500# @ 50% CB, 1350# @ 45% CB, 1250 @ 40% CB 1:1 ROPED

DRAWN BY

A

PRODUCTION RELEASE,

A PUR# 658

LTL 7/2/14

SHEET SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL N/A

D

SEE PARTS LIST DATE

6/27/2014

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL131

13.0

1.0

13.0

13

(8.4375) 26.5

12.0 q

(3.5625)

n0.75 THRU

12.5 13.5 q

VIEW A-A SCALE 1 / 4

42.3 n31.5 DISC O.D. n20.25 TW O.D.

(Ø20" P.D.)

17.25 25.25

14

2.56 5.94 9.44

14 15.75 17

A

28

A

Weight: 2222.94 lbmass

14.5

HOLLISTER-WHITNEY ELEVATOR CO.

17.06

SEE OTHER SIDE FOR REVISIONS

TITLE

GEARLESS MACHINE, 1500# @ 50% CB, 1350# @ 45% CB, 1250 @ 40% CB 1:1 ROPED

DRAWN BY

SHEET SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL NA

D

SEE OTHER SIDE DATE

6/27/2014

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL131

Parts List ITEM QTY PART NUMBER 1 1 GL171B-01 2 1 GL170-001 3 1 GL171-002 4 1 GL130-005 5 1 GL171-006 6 1 GL100-010 7 1 GL171-018 8 1 GL171-019 9 1 GL171-020 10 8 GL100-073 11 1 GL100-088 12 1 GL100-089 13 1 GL130-090 14 1 GL185-090 15 4 GL130-092 16 1 GL130-093 17 1 GL100-094 18 1 GL171-095 19 1 GL171-100 20 GL170-100 21 2 GL100-146 21.1 2 GL100-146-115 21.2 2 142-001 21.3 1 146-003 21.4 4 142-012 21.5 4 3/8-16 UNC x 0.375 21.6 2 M6 x 1.00 x 8mm 21.7 4 1/2-13 UNC x 2 21.8 4 1/2" WASHER 22 1 GL100-159 23 1 GL100-165 24 2 1 - 8 UNC x 5" 25 6 1 - 8 UNC x 3.5" 26 2 1 - 8 UNC NUT 27 10 1" WASHER 28 8 M18 LOCKWASHER-DIN 127B 29 2 3/4-10 UNC x 0.75 30 1 1/2-13 UNC x 0.5 31 6 3/8-16 UNC x 4 32 8 3/8 - 16 UNC - 1 1/2 33 6 3/8 - 16 UNC - 1 34 4 3/8-16 UNC x 0.625 35 6 0.375 WASHER 36 8 0.375 WASHER 37 4 #8-32 x 1/4" 38 4 #8 WASHER 39 1 ECN 113 52810061

21.7 21.8 29 21.4

K

21.2 21.5

F

21.1 21.3 21.6

G A

23

11 35

33

7

4

36

32

F

34 22

17

12

D

16 6

13

28

J

10

J

18

9

J J

30 14

15

31

8

L

5 37 27

38

39

25 19

MACHINE #

3

GL171-20L GL171-20H GL171-40L

2

27

26

F

1

24

GL171-35L GL171-35H

F E D J L K

EFFICIENCY UPDATE, #673 REMOVE GL100-008, #648

H

WINDINGS AS DESIGNED FOR 1:1 (2000 LBS CAP.) COIL/WINDING FRAME/MAGNET VOLTAGE MACHINE CAR SPEED WINDING P/N EFFICIENCY (%) SIZE (mm) (Vac) SPEED (rpm) 20" (fpm) GL171-170-200 87 170 170 38.2 200 GL171-360-200 87 170 360 38.2 200 GL171-170-400 87 170 170 76.4 400 2:1 WINDINGS USED IN 1:1 APPLICATIONS (1500 LBS CAP.) GL170-170-350 93.9 170 170 178.3 933 GL170-360-350 94 170 360 178.3 933 Weight: 2342.01 lbmass

SECTION A-A

A MACHINE REQUIRES TWO (2) PRIMARY SERVICE BRAKES AND ONE (1) ROPE GRIPPER OR TWO (2) ADDITIONAL BRAKES FOR EMERGENCY SERVICE

DESCRIPTION BASE FABRICATION - FINISHED BASE HOUSING, MOTOR #GL170 ROTOR ASSEMBLY, MOTOR #GL171 BEARING CAP OUTBOARD STAND, AC GEARLESS 20" SHEAVE, 6 x 1/2" ROPE MAX MAIN SHAFT END CAP BEARING END CAP BODY BOLT KEY - STATOR CORE TO BASE Bearing, Sealed Double Row Cylindrical Roller SEALED SPHERICAL ROLLER BEARING BEARING, SEALED SPHERICAL ROLLER RETAINING RING - SHAFT RETAINING RING - HOUSING CLAMP RING - STATOR ASSEMBLY KEY - MAIN SHAFT TO ROTOR WINDING ASSEMBLY - 28 POLE, 1:1 Application SEE BELOW WINDING ASSEMBLY - 28 POLE (2:1 IN 1:1 APL.), SEE BELOW DISC BRAKE (MAYR #6) - MRL MAYR #6 RSD6 894 510 03 #8211863 (104/52 VDC) BRAKE BASE COVER - MAYR #6 ELECTRICAL BRAKE ROD SET SCREW SHCS - Metric SOCKET HEAD CAP SCREW STANDARD WASHER ELECTRICAL ENCLOSURE, HOFFMAN A806CH - MODIFIED FELT DUST SEAL SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW HEAVY HEX NUT SAE WASHER HELICAL SPRING LOCK WASHER - BODY BOLT SET SCREW (HOLE PLUG) SET SCREW (HOLE PLUG) FLAT HEAD CAP SCREWS SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW WHIZ BOLT HELICAL SPRING LOCK WASHER CAP SCREW LOCK WASHER SOCKET HEAD CAP SCREW INT. TOOTH LOCKWASHER 50mm HEIDENHAIN ENCODER

LTL 9/19/14 LTL 5/20/14

LTL BRAKE UPDT,1"BOLTS TO SHCS, ADD THRU BOLT, #608 8/21/13 ADD EFFICIENCY TO

LTL

GL171-095 WAS GL100-095, PUR #565

LTL 2/4/13

H WINDING CHART, PUR #592 4/18/13 G

C B A

ADD WHEEL & WINDING OPTIONS, PUR #554 REMOVE GUARD (NOW SEPARATE ITEM), PUR #542

LTL 12/28/12 LTL ELEVATOR CO. 11/6/12 TITLE GEARLESS MACHINE, 2000# MAX CAP. 1:1 UPDATE BRAKES, PUR LTL #513 7/20/12 ROPED UPDATE, INCREASED DISC LTL DRAWN SCALE MATERIAL DIMENSIONAL TOL. BY & MACHINE HT, PUR #496 6/28/12 1 PLACE ±0.01, 2 PLACE ±0.005 SEE PARTS LIST ADD GL171-40L, UPDATE LTL 3 & 4 PLACE ±0.001, ANGLES ±0.1° LTL NA REF., OPEN, (NOMINAL) ± 0.0156 5/9/12 BRAKES PUR #493 PRODUCTION RELEASE, DATE LTL SHEET C 9/14/2011 PUR #470 10/26/11 SIZE

HOLLISTER-WHITNEY

GL171

1.0 13.0

13.5

13.0

12.5

26.5 (3.5625) q

12.0 (8.4375)

13.0

(32.13) Ø0.75 THRU

C n31.5 DISC O.D.

C 41.32

n20.25 SHEAVE O.D.

(Ø20 P.D.)

14.0

14.0 28

17.25

25.25

14.5 17.06

9.44 q

Weight: 2342.01 lbmass

HOLLISTER-WHITNEY ELEVATOR CO. TITLE

GEARLESS MACHINE, 2000# MAX CAP. 1:1 ROPED

DRAWN BY

LTL SEE OTHER SIDE FOR REVISIONS

SHEET SIZE

SCALE MATERIAL

DIMENSIONAL TOL.

SEE OTHER SIDE NA

C

DATE

9/14/2011

1 PLACE ±0.01, 2 PLACE ±0.005 3 & 4 PLACE ±0.001, ANGLES ±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL171

ITEM 1

21.10 21.9

2 3

21.1

3.1 3.2 4

21.4

5

21.5

6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8 22 23

21.2 21.8 21.3

31 A

23 3.2 34

30

10

F F

22

11

17

F 13

18 33

3.1

6 16 15

20 27

29

15

14

1-8 UNC - 4 1-8 UNC - 3.5 1 WASHER 5/8-11 UNC x 0.625 3/8-16 UNC x 4 3/8 - 16 UNC x 1.5 3/8 - 16 UNC x 1.25 3/8-16 UNC x 0.5 No. 8 - 32 UNC - 1/4 13/16 WASHER 3/8 Lock Washers ECN 113 52810061

DESCRIPTION FINISHING BASE, GL130A, 25" T.S. 2000 lb Cap. FINISHING BASE, GL130A, 20" T.S. 2500 lb Cap. BASE HOUSING, MOTOR #GL130A ROTOR ASSEMBLY - #GL130A, 25" T.S. 2000 lb Cap. ROTOR ASSEMBLY - #GL130A, 20" T.S. 2500 lb Cap. ROTOR - GL130A, 25" T.S. ROTOR - GL130A, 20" T.S. PERMANENT MAGNET - #GL260 & GL130A MOTORS BEARING CAP OUTBOARD STAND, 25" T.S. 2000 lb Cap. OUTBOARD STAND, 20" T.S. 2000 lb Cap. SHEAVE, 25" SHEAVE, 20" MAIN SHAFT - GL130A 1:1 MACHINE END CAP RETAINING RING - ROTOR BODY BOLT KEY - STATOR CORE TO BASE BEARING, SEALED SR DEEP GROOVE BALL SEALED SPHERICAL ROLLER BEARING BEARING, SEALED SPHERICAL ROLLER RETAINING RING - SHAFT RETAINING RING - HOUSING CLAMP RING - STATOR ASSEMBLY KEY - MAIN SHAFT TO ROTOR WINDING ASSEMBLY CAP DISC BRAKE (MAYR 10) ASSEMBLY BRAKE BASE MAYR #10; RSD 10/894.210.03 ELECTRICAL COVER Helical Spring Lock Washers Hex Cap Screw STANDARD WASHER HEX HEAD CAP SCREW SOCKET HEAD CAP SCREW HOFFMAN ELECTRICAL ENCLOSURE FELT DUST SEAL SOCKET HEAD CAP SCREW - GL130A SOCKET HEAD CAP SCREW - GL130A1 SOCKET HEAD CAP SCREW - GL130A1 SAE WASHER Set Screw - Flat Point FLAT HEAD CAP SCREWS SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW WHIZ BOLT Socket Head Cap Screw Heavy Helical Spring Lock Washers(Inch Series) High-Collar Helical Spring Lock Washers ENCODER

32 7

8 9

4

5 26

25 26 27 28 29 30 31 32 33 34 35

PART NUMBER GL130AB-01 GL130AB-03 GL130A-001 GL130A-002 GL130A-002-1 GL130A-004 GL130A-004-1 GL260-099 GL130A-005 GL185-006 GL171-006 GL185-008 GL130A-008 GL130A-018 GL185-019 GL185-020 GL185-073 GL100-088 GL185-089 GL130-090 GL185-090 GL130-092 GL130-093 GL185-094 GL185-095 GL130A-100 GL185-104 GL185-143 143-001 GL185-143-115 143-003 1" WASHER 1-8 UNC - 3.25 5/8" WASHER 5/8 - 11 UNC - 2.5 M10 - 1.5 - 12 mm GL100-159 GL100-165-1

34 35

28

24

QTY 1 1 1 1 1 1 1 40 1 1 1 1 1 1 1 1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 4 4 4 4 1 1 8 4 4 8 1 6 8 6 4 4 8 14 1

12

24 26

2

24

H

19 24

26

25

MACHINE # WINDING P/N

26

COIL/WINDING FRAME/MAGNET VOLTAGE EFFICIENCY (%) SIZE (mm) (Vac)

GL130A-20L GL130A-170-200 GL130A-20H GL130A-360-200 GL130A-40L GL130A-170-400

1

E

87 87 88

130A/130 130A/130 130A/130

170 360 170

MACHINE CAR SPEED CAR SPEED SPEED 20" (fpm) 25" (fpm) (RPM) 38.2 200 250 38.2 200 250 76.4 400 500

Max. Est. Weight: 3823.38 lbmass UPDATE 1" BOLTS TO

LTL

HOLLISTER-WHITNEY

ADD EFFICIENCY TO

LTL

ELEVATOR CO.

F SHCS & LENGTH, PUR #608 8/13/13

A

26

24

25" T.S. SECTION A-A

26

24

E WINDING CHART, PUR #592 4/18/13 TITLE GEARLESS MACHINE, 2500# CAP w/ 20" TW, GL100-159 LOCATION LTL D UPDATE, PUR #565 2000# CAP w/25" TW; 1:1 ROPED 10/26/12

20" T.S. SECTION A-A

GL100-159 WAS GL185-159, LTL DRAWN SCALE BY 10/26/12 UPDATE BRAKE, REMOVE LTL NA LTL 1 BRAKE, PUR #513 9/5/12 ADD GL130A-40L MACHINE, LTL SHEET D PUR #493 5/9/12 SIZE

C PUR #538 EFFICIENCY UPDATE, PUR H #673 UPDATE BASE FOR G GL130A1, PUR #610

LTL 9/19/14 LTL 9/7/13

B A

DIMENSIONAL TOL.

MATERIAL

SEE PARTS LIST DATE

11/11/2011

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL130A

11 9.5

22 1.0

5.00

28 26 1.0

13.0

12.76 14.375

9.76

7.76

q

q

15.0

q

q 5.24

32.5

31 19.74 10.5

14.0

DRILL n1.00 THRU 8 PLACES

VIEW B-B 25" ROPE DROP

1.0

39.3

1.0

VIEW C-C 20" ROPE DROP

39.3 21.2

21.2 n25.25 T.S. OD

(n25.00 P.D.) n20.25 T.S. OD

(n20.00 P.D.)

n36.25

49.0

DISC

27.75

27.75

n36.25

DISC

14.5 B

14.5

15.75

29

B

25" SHEAVE 2000# CAP. MAX GL130A Mass:

3828 lbmass

12.76

19.74 32.5

q

14.0 C

14.0 28

20" SHEAVE 2500# CAP. MAX GL130A1 Mass: 3429 lbmass

C

16.0 20.24

10.76 31

q

Max. Est. Weight: 3823.38 lbmass

HOLLISTER-WHITNEY ELEVATOR CO. TITLE GEARLESS

MACHINE, 2500# CAP w/ 20" TW, 2000# CAP w/25" TW; 1:1 ROPED

DRAWN BY

SHEET

SEE OTHER SIDE FOR UPDATES SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL NA

D

SEE PARTS LIST OTHER SIDE DATE

11/11/2011

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL130A

Parts List 21.1

ITEM QTY 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 1 10 8 11 1 12 1 13 1 14 1 15 2 16 1 17 1 18 1 19 1 20 1 21 1 21.1 1 21.2 1 21.3 1 21.4 2 21.5 2 21.6 1 21.7 4 21.8 4 22 1 23 1 24 2 25 8 26 2 27 12 28 1 29 6 30 6 31 6 32 4 33 8 34 12 35 4 36 1

21.8 21.7

21.5

G

21.4

H

G H

21.6 21.3 21.2

3

A

34

31

17

23

32

22

16

6

15 14 33

19

10

9

F F F

18 20 28 29

8

15

35

DESCRIPTION FINISHING BASE, GL185 BASE HOUSING, MOTOR #GL185 ROTOR ASSEMBLY - MOTOR #GL185 BEARING CAP OUTBOARD STAND, AC GEARLESS SHEAVE, 25" MAIN SHAFT - GL185 1:1 MACHINE END CAP RETAINING RING - ROTOR BODY BOLT KEY - STATOR CORE TO BASE BEARING, SEALED SINGLE ROW DEEP GROOVE BALL BEARING, SEALED SPHERICAL ROLLER BEARING, SEALED SPHERICAL ROLLER RETAINING RING - SHAFT RETAINING RING - HOUSING CLAMP RING - STATOR ASSEMBLY KEY - MAIN SHAFT TO ROTOR WINDING ASSEMBLY (SEE OPTION CHART BELOW) CAP DISC BRAKE (MAYR 10) ASSEMBLY BRAKE BASE MAYR 10 BRAKE; 8211258, 52V BRAKE, 104V O.E. COVER - MAYR #10 ELECTRICAL HEX HEAD CAP SCREW HELICAL SPRING LOCK WASHER SHCS - METRIC SOCKET HEAD CAP SCREW STANDARD WASHER HOFFMAN ELECTRICAL ENCLOSURE, A12064CH MODIFIED FELT DUST SEAL SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW HEAVY HEX NUT SAE WASHER SET SCREW - FLAT POINT FLAT HEAD CAP SCREWS SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW WHIZ BOLT HEAVY HELICAL SPRING LOCK WASHER HI-COLLAR HELICAL SPRING LOCK WASHER CAP SCREW 50mm HEIDENHAIN ENCODER

36

7

13 4

E

12

5 30 27

PART NUMBER GL185B-01 GL185-001 GL185-002 GL260-005 GL185-006 GL185-008 GL185-018 GL185-019 GL185-020 GL185-073 GL100-088 GL185-089 GL185-090 GL185-091 GL130-092 GL100-093 GL185-094 GL185-095 GL185-100 GL185-104 GL185-143 143-001 GL185-143-115 143-003 1-8 UNC - 3.25 1" LOCK M10 x 1.5 x 12 mm 5/8 - 11 UNC x 2.5" 5/8 WASHER GL185-159 GL100-165-1 1 - 8 UNC x 5.5" 1 - 8 UNC x 4" 1 - 8 UNC NUT 1" WASHER 5/8-11 UNC x 0.63 3/8-16 UNC x 4 3/8 - 16 UNC x 1.5 3/8 - 16 UNC x 1.25 3/8-16 UNC x 0.5 13/16 HEAVY LOCK 3/8 LOCK 8 - 32 UNC - 1/4 ECN 113 52810061

34 MACHINE # WINDING P/N

2

25

25

27 1

GL185-35L GL185-35H GL185-50L GL185-50H GL185-70L

COIL/WINDING FRAME/MAGNET VOLTAGE EFFICIENCY (%) SIZE (mm) (Vac)

GL185-170-350 GL185-360-350 GL185-170-500 GL185-360-500 GL185-170-700

90 90 90 90 90

185 185 185 185 185

170 360 170 360 170

MACHINE CAR SPEED SPEED (fpm) (RPM) 53.5 350 53.5 350 76.4 500 76.4 500 107.0 700

Weight: 4278.41 lbmass UPDATE BOLTS TO SHCS, LTL

F ADD THRU BOLT PUR #608 8/13/13 ADD EFFICIENCY TO

LTL

E WINDING CHART, PUR #592 4/18/13 TITLE BRAKE UPDATE, REMOVE 1 LTL D BRAKE, PUR #513 9/5/12 27

A

26

24

REMOVE 1xGL185-090, ADD LTL

SECTION A-A

H 1x GL185-091, PUR #639 5/5/14 ADD 2ND LOCKRING, LTL G GL260-005 WAS GL100-005, 9/23/13 GL185-089 WAS GL100-089, PUR #610

ADD SECOND BRAKE,

C SHEET 2, PUR #469

GL185-020, UPDATE B ADD ITEMS 5, 7, 8, 19, PUR #458 RELEASE FOR A PRODUCTION, PUR #453

HOLLISTER-WHITNEY ELEVATOR CO. GEARLESS MACHINE (3000 LBS MAX CAPACITY); 1:1 ROPED

LTL DRAWN SCALE BY 10/26/11 LTL LTL NA 9/15/11 LTL SHEET C 8/18/11 SIZE

MATERIAL

DIMENSIONAL TOL.

SEE PARTS LIST DATE

1 PLACE `0.01

2 PLACE `0.005

3 & 4 PLACE `0.001

ANGLES `0.1~

REF.=OPEN (N O MI NAL) READIN G

8/8/2011

GL185

11 9.5

22 9.5

5.0 12.78 7.78 14.375

q

q

34 21.22

12.0

12.75

DRILL n1.00 8 PLACES

39.3

12.75

VIEW B-B

14.5 29

21.2 n36.25 DISC n25.25 STANDARD

(Ø 25.00 P.D.) 49.0

27.75

B

14.5

14.5

B

12.78

q

17.25 21.22 34

Weight: 4278.41 lbmass

HOLLISTER-WHITNEY ELEVATOR CO. TITLE

DRAWN BY

LTL SHEET SEE OTHER SIDE FOR REVISIONS SIZE

GEARLESS MACHINE (3000 LBS MAX CAPACITY); 1:1 ROPED SCALE MATERIAL

DIMENSIONAL TOL.

SEE PATS LIST NA

C

DATE

1 PLACE `0.01

2 PLACE `0.005

3 & 4 PLACE `0.001

ANGLES `0.1~

REF.=OPEN (N O MI NAL) READIN G

8/8/2011

GL185

Parts List 21.8 21.7 D 21.1

21.5 21.4

21.6 21.2

21.3

17

31

35

23 A

11

16

12

22

13 15 G

18 6 34

G G G

10 3

19 28 14 29

8

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21.1 21.2 21.3 21.4 21.5 21.6 21.7 21.8 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

15

QTY 1 1 1 1 1 1 1 1 1 8 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 2 1 4 4 1 1 2 8 2 12 1 6 6 6 4 4 8 12 1

PART NUMBER GL260B-01 GL260-001 GL260-002 GL260-005 GL185-006 GL185-008 GL260-018 GL185-019 GL185-020 GL185-073 GL100-088 GL185-089 GL130-090 GL185-090 GL130-092 GL130-093 GL185-094 GL185-095 GL185-104 GL260-100 GL185-143 143-001 GL185-143-115 143-003 1-8 UNC - 3.25 1 WASHER M10 x 1.5 x 12 mm 5/8 - 11 UNC x 2.5" 5/8 WASHER GL185-159 GL100-165-1 1 - 8 UNC x 5.5" 1 - 8 UNC x 4" 1 - 8 UNC NUT 1" WASHER 5/8-11 UNC x 0.625 3/8-16 UNC x 4 3/8 - 16 UNC - 1 1/2 3/8 - 16 UNC - 1 1/4 3/8-16 UNC x 0.5 No. 8 - 32 UNC - 1/4 13/16 WASHER 3/8 Lock Washers ECN 113 52810061

7

9

36

4 30

F

33

35

MACHINE # WINDING P/N

5 27

25

E

20

E 25

27

26

DESCRIPTION FINISHING BASE, GL260 BASE HOUSING, MOTOR #GL260 ROTOR ASSEMBLY - MOTOR #GL260 BEARING CAP OUTBOARD STAND, AC GEARLESS SHEAVE, 25" MAIN SHAFT END CAP RETAINING RING - ROTOR BODY BOLT KEY - STATOR CORE TO BASE BEARING, SEALED SR DEEP GR. BALL SEALED SPHERICAL ROLLER BEARING BEARING, SEALED SPHERICAL ROLLER RETAINING RING - SHAFT RETAINING RING - HOUSING CLAMP RING - STATOR ASSEMBLY KEY - MAIN SHAFT TO ROTOR CAP WINDING ASSEMBLY - 40 POLE DISC BRAKE (MAYR 10) ASSEMBLY BRAKE BASE MAYR #10; RSD 10/894.210.03 COVER - MAYR #10 ELECTRICAL Hex Cap Screw Helical Spring Lock Washers SHCS - METRIC SOCKET HEAD CAP SCREW STANDARD WASHER HOFFMAN BOX, A12064CH MODIFIED FELT DUST SEAL SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW HEAVY HEX NUT SAE WASHER HALF DOG SET SCREW FLAT HEAD CAP SCREWS SOCKET HEAD CAP SCREW SOCKET HEAD CAP SCREW WHIZ BOLT HEX HEAD CAP SCREW HEAVY LOCK WASHER HI-COLLAR LOCK WASHER 50mm HEIDENHAIN ENCODER

24

2

27

GL260-35L GL260-35H GL260-50L GL260-50H GL260-70L

GL260-170-350 GL260-360-350 GL260-170-500 GL260-360-500 GL260-170-700

COIL/WINDING FRAME/MAGNET VOLTAGE EFFICIENCY (%) SIZE (mm) (Vac) 90 90 90 90 90

260 260 260 260 260

170 360 170 360 170

MACHINE CAR SPEED SPEED (fpm) (RPM) 53.5 350 53.5 350 53.5 500 53.5 500 53.5 700

1 Weight: 4771.63 lbmass ADD WINDING CHART, PUR LTL 4/18/13 LTL MOVE MACHINE C/L 0.5", PUR #579 3/5/13 LTL BEARING HOUSING P/N WAS GL185-005, PUR #536 10/22/12 UPDATE BRAKE, REMOVE 1LTL 9/5/12 BRAKE, PUR #513 34.75" BASE WAS 36", PUR LTL 6/27/12 #502 LTL CORRECT BRAKE ASSY 1/11/12 QTY, PUR #478

HOLLISTER-WHITNEY

F #592 E

A

D

SECTION A-A

C B UPDATE BOLTS TO SHCS, LTL

G ADD THRU BOLTS,PUR#608 8/20/13

A

ELEVATOR CO. TITLE

GEARLES MACHINE, 4000# MAX CAP, 1:1 ROPED

DRAWN BY

SHEET SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL NA

D

SEE PARTS LIST DATE

11/18/2011

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL260

22 1.25

E

11 9.5

E

10.26

11.51

16.875

q

q B

34.75

14.0 DRILL n1.00 8 PLACES

21.2202 12.75 14.5

39.3

29

VIEW B-B

n36.25 DISC

n25.25 SHEAVE

(n25.00 P.D.)

49.0

27.75

Weight: 4771.63 lbmass

HOLLISTER-WHITNEY ELEVATOR CO. TITLE

14.5 B

19.25 E

14.5 B

11.51

B

23.24 34.75

GEARLES MACHINE, 4000# MAX CAP, 1:1 ROPED

DRAWN BY

SEE OTHER SIDE FOR SHEET REVISIONS SIZE

DIMENSIONAL TOL.

SCALE MATERIAL

LTL NA

D

SEE PARTS LIST DATE

11/18/2011

1 PLACE ±0.01, 2 PLACE ±0.005 3&4 PLACE±0.001, ANGLES±0.1° REF., OPEN, (NOMINAL) ± 0.0156

GL260

DR. JOHANNES HEIDENHAIN GmbH Postfach 1260 83292 Traunreut (08669) 31-0 [email protected] http://www.heidenhain.de

ECN 113 [ ExN 100 ] Rotary encoder with mounted stator coupling Hollow through shaft up to Ø 50 mm Size

87 mm

Bearing

With integral bearing

Measuring procedures

Absolute (singleturn)

Mounting

Mounted stator coupling

Absolute position values

EnDat 2.2

Order designation

EnDat 01

Positions per rev

8192 (13 bits)

Electrically permissible speed/Deviations 600 min-1/±1 LSB nmax/±50 LSB Processing time tcal

≤ 0.25 µs

Incremental signals

1 VSS

Line counts

2048

Cutoff frequency -3dB

≥ 200 kHz

System accuracy

± 20"

Power supply

5V± 5 %

Current consumption (w/o load)

≤ 180 mA

Electrical connection

Cable

Electrical connection Shaft Shaft diameter Mech. permissible speed n

1 m with M23 coupling Hollow through shaft

[50] mm D > 30 mm: ≤ 4000 min-1 D ≤ 30 mm: ≤ 6000 min-1

Starting torque (at 20°C)

D > 30 mm: ≤ 0,2 Nm D ≤ 30 mm: ≤ 0,15 Nm

Moment of inertia of the rotor

D = 50 mm: 220 x 10-6 kgm² D = 38 mm: 350 x 10-6 kgm² D = 25 mm: 95 x 10-6 kgm² D = 20 mm: 100 x 10-6 kgm²

Permissible axial motion of measured shaft

± 1.5 mm

Vibration 55 to 2000 Hz

≤ 200 m/s² (IEC 60 068-2-6)

Shock (6 ms)

≤ 1000 m/s² (DIN IEC 86-2-27)

Max. operating temperature

100°C

Min. operating temperature

Rigid configuration: -40 °C For frequent flexing: -10 °C

Protection IEC 60529

IP 64

Weight

0.60 kg to 0.90 kg depending on the hollow shaft version

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