High Power Solid State Lasers for LPP EUV Department for Diode Lasers and Diode Pumped Solid State Lasers

High Power Solid State Lasers for LPP EUV Department for Diode Lasers and Diode Pumped Solid State Lasers Dieter Hoffmann High Power Solid State La...
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High Power Solid State Lasers for LPP EUV Department for Diode Lasers and Diode Pumped Solid State Lasers

Dieter Hoffmann

High Power Solid State Lasers for LPP

Outline • Requirements • Industrial Laser Platforms • Basic Laser Designs • Experimental Results • Proposed Design

Archivierungsangaben

• Summary

Seite 2

High Power Solid State Lasers for LPP

Requirements – single beam power(cw) Laser Parameters 100 co2 disk 10 rod

Archivierungsangaben

• Energy

average Power [kW]

• Average Power • PRF

ILT (rod) ILT (innoslab) TRW (zig-zag slab) EUVA (rod) Powerlase(rod) Univ. Michigan (fiber) Aculight (fiber) EUVA(CO2)

1J targeted operation range

est. single rod

fiber

100 mJ

est. disk / 10 mJ innoslab

est. single fiber

innoslab 1

0.1

0.01 0.1

1

10

100

Pulse repetition frequency [kHz]

1000 Seite 3

High Power Solid State Lasers for LPP

Requirements – Laser Parameters

ILT(innoslab) ILT (rod) TRW (slab) EUVA (rod) Powerlase(rod) Univ. Michigan (fiber) Aculight (fiber) EUVA (CO2)

100 MW 10 MW

• Pulse Duration • Peak Power

targeted operation range

100

1 MW

10

1

Archivierungsangaben

0.1 0.01 0.1

1

Pulse duration [ns]

10

Prozess limit (Plasma-Expansion)

• Energy

Puls energy [mJ]

1000

100 Seite 4

High Power Solid State Lasers for LPP

Only existing high power Laser Platforms can be provided as a LPP EUV driver (availability, reliability, costs,… )

20 kW CO2 Trumpf

8 kW Nd:YAG Rod ROFIN

16 kW Yb:YAG Disk

Archivierungsangaben

Trumpf

? 10 (32) kW Yb:Fiber IPG

1994

1998

2002

2006

2010

2014Seite 5

Time scale shows estimation for principle readyness of each platform for pulsed high power amplifier operation (Fiber design requires significant modifications)

High Power Solid State Lasers for LPP

Archivierungsangaben

Basic Laser Design – MOPA (Master Oscillator Power Amplifier)

Oscillator defines:

Amplifier defines:

• pulse duration

• beam quality

• repetition rate

• output power

• beam quality

• efficiency • system size and weight • system costs

-> High Power Oscillators do not meet all requirements simultaneously !

Seite 6

High Power Solid State Lasers for LPP

Basic DPSSL Configurations for kW output power

Archivierungsangaben

Transversally pumped rodlaser

Thin disk laser

Slab Laser INNOSLAB

Fibre laser Seite 7

High Power Solid State Lasers for LPP

Archivierungsangaben

Industrial Multi kW Laser Platforms – CW Operation Rod

Thin disk

Fiber

Average Power [kW]

8

8 (16)

10 (36)

20

Pulse Power

-

-

-

-

Beam quality [mmxmrad]

25

6.6

6

10

Efficiency e-o [%]

10

25

25

10

Industrial Maturity

+

+

+

+

Costs in € / 10 kW

750.000

750.000

750.000

400.000

[MW]

* Costs assume industrial numbers of lasers per year, single devices are more expensive

Slab

CO2

Seite 8

High Power Solid State Lasers for LPP

Archivierungsangaben

Industrial Laser Platforms – Pulsed Operation Rod

Thin disk

Fiber

Slab

CO2

Average Power [kW] Æ single beam

1.4

8?

1?

0.2

6

Pulse Power

10

10?

2?

4

-

Beam quality [mmxmrad]

3

3?

0.6?

0.6

10

Efficiency e-o [%]

3

15-20?

20?

20

2.4

?

?

1.700.000

[MW]

Costs in € / 10 kW (*)

2.500.000 1.500.000?

* Costs are rescaled by reduced efficiency in pulsed mode of operation compared to CW operation. Costs for low power oscillator, beam forming system, additional mechanics and electronics are not included

Seite 9

High Power Solid State Lasers for LPP

Industrial Laser Platforms – Pulsed Operation

Footprint (10 kW system) Laser [m] Supply Units [m] Heat Exchanger

Archivierungsangaben

Power consumption [kW] (10 kW system)

Rod

Thin disk

Fiber

12x4,5 Incl. Incl.

1,5x4? Incl. Incl.

1x2? Incl. external

1.7x5 14x0,8 external

333

50-70

1000 h of operation

Seite 11

High Power Solid State Lasers for LPP

Archivierungsangaben

Proposed Design of a 10 kW Class SSL MOPA based on industrial Laser Platforms

Yb:YAG InnoSlab Oscillator

Yb:YAG Disk Power Amplifier

15 ns / 200 W / 50-100 kHz

15 ns / 10 kW / 50-100 kHz Output: single beam / < 3 mmxmrad

Seite 12

High Power Solid State Lasers for LPP

Proposed Laser Design for LPP Driver • 10 kW single beam output can be provided by InnoSlab – ThinDisc MOPA architecture • Industrial 16 kW CW Solid State Laser Platform will be available in 2008 • Estimated Development for pulsed 10 kW MOPA Prototype is about 2-3 years

Archivierungsangaben

• Single beam output meeting requirements on peak power (10 MW) and focus size (100 µm) can be achieved • Power doubling to 20 kW (single beam) by polarization coupling, further power scaling by beam combining Seite 13

High Power Solid State Lasers for LPP

Conclusion • Yb-based InnoSlab Oscillator is not commercially yet • Laser efficiency defines footprint, costs, … • Pulsed operation requires development effort of 2 to 3 years

Archivierungsangaben

• Actually there are no other applications, driving laser development for pulsed Multi 10 kW Systems • Power consumption will be below the 500 kW of CO2 if new technolgies are developed • Initial price of about 5 M$ is expected Seite 14

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