High power laser requirements. a perspective

High power laser requirements – a perspective Laser Plasma Laboratory College of Optics & Photonics: CREOL & FPCE at UCF Martin Richardson Laser Pl...
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High power laser requirements – a perspective

Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Martin Richardson Laser Plasma Laboratory College of Optics and Photonics & CREOL, UCF, Orlando, Florida

Trends – Power at IF Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Power in 2π / 2% spectral bandwidth at 13.5 nm 800

300W @ IF ? 600 300 mm wafers at 100 wph set as objective

400

200

No Power Ceiling !

6 mirror imaging 4 mirror system imaging system

180 W @I F IF requirement added for 80wph

1996

1998

2000

2002

2004

2006

2008

Trends - Target architecture Laser Plasma Laboratory

CE

College of Optics & Photonics: CREOL & FPCE at UCF

CLUSTER

JET

SOLID DROPLET

Xe

Xe

Xe, Sn, Li

0.5%

DEBRIS ions @ 10 kHz

0.7%

ions cold shards

Xe = 0.5% Sn = 0.5% Li = 2.5% ions 700 kgms/yr

DOPED DROPLET

Sn 2.3%

ions < 100 gms/yr

The LPL tin-doped micro-droplet laser-plasma EUV source Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

30 kHz source Mass-limited target regime – mass of tin 30 kHz stable laser irradiation demonstrated 35 μm within droplet limited to the number of

Laser shoots everyradiators droplet! heated by the laser – atomic 13 atoms per droplet. t~ 10 Motion control Intelligent 3 –D imaging feedback system Target supply

controls target and laser beam pointing Multi-component target

[1] Chemical Tin liquids 3-D droplet stability of 3 μm [2] Liquid solutions of Delay control Laser trigger Tin 24 hour operation at nanoparticles 30 kHz

Laser beam

Droplet US Patents 6,862,339 Imaging Single term operation velocity 30 for m/s several days International patents

already demonstrated

Targets

Plasma

Imaging

& 6,831,963 + Position analysis Post processing

30% target mass in tin only ~ 1% atoms are tin

Mirror Erosion from Tin ions Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Sputtering yield calculation

Ion energy distributions Sputtering rate Si : 1.4 x 108 shots/nm Mo: 1.3 x 108 shots/nm 5.0E+06

10

Sn+ Sn2+ Sn3+ Sn4+ Sn5+

0.0E+00 100

Without mitigation at 70 kHz Sputtered atoms 1000

10000

Sputtering yield [atoms/ion]

dN/dE

1.0E+07

After 1.4 x 1010 shots 40 bi-layers reduced to 25 Reflectivity 73% to 66%

KE [eV]

Mo

SRIM calculation Normal incident 0.1 100

100000

Si

1

~ 60 hours operation for mirror failure 1000

10000

100000

Incident ion energy [eV]

Sputtering impact of ion species

1.0E+04

1.8E+07

9.0E+03

1.6E+07

8.0E+03

1.4E+07

7.0E+03

Sn+

6.0E+03

Sn2+

5.0E+03

Sn3+

4.0E+03

Sn4+ Sn5+

3.0E+03 2.0E+03

1.2E+07 1.0E+07 8.0E+06 6.0E+06 4.0E+06 2.0E+06

1.0E+03 0.0E+00 100

# of sputtered atoms

dNsputtered dE

Factor of ~ 500 shorter than the 30,000 hr Si requirement 0.0E+00 1000

10000

Incident ion energy [eV]

100000

Sn+

Sn2+

Sn3+

Sn4+

Sn5+

The wavelength issue Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Wavelength targets 351 nm

532 nm

1064 nm

Solid Tin

1.2% Cymer

6.0% UCF

Doped tin

0.5 % UCF (new)

2.25 % UCF (2005)

Li

2.5% Cymer (2005) 3.0% Cymer (2005)

2.6% (Cymer 2005) 2.2% UCF (new)

Xe

0.86% (Extreme)

10.6 μm

0.5% (EUVA)

So Tin is best with 1064 nm laser light Laser Plasma Laboratory

115 W @ IF will require 230 W source power Ideal source 30 μm dia. droplet 30 – 100 kHz operation 100 – 300 mJ/pulse

Projected Power 230 W @ IF

College of Optics & Photonics: CREOL & FPCE at UCF

With current assuming 2π collection and

Laser Power ~ 10 kW

50% EUV Target CEtransport = 2.3%

13 13Sn atoms/ target ~ ~1010 Sn atoms/ target 17 17Sn atoms/s (30 kHz) ~ ~3 3x x1010 Sn atoms/s (30 kHz) 20 20 few 100 grams ~ ~1010 Sn atoms/hr Sn atoms/hr 24of 24 Tin a year ~ ~3 3x x1010 Sn atoms for Sn atoms for30,000 30,000hrs hrs

200 kHz source

+

Two 10 kW lasers ~ 500 gms Tin/yr

Trends - Lasers Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

(BT) Nd:YAG 1064 nm MOPA design Pulsed DP Efficiency - ~ 5% Footprint 10’s m2 Price: ?

(AT) Excimer 351 nm MOPA design Electric Efficiency 4% Footprint > 10 m2 Price - reasonable

CO2 10 μm MOPA design Electric Efficiency < 10 % Footprint > 10 m2 Price - reasonable

NEW Solid State Nd:YAG 1064 nm or Yb:glass fiber 1060 nm MOPA, Battery or multiple fiber design DPSL Efficiency 10% -30% Footprint ~ m2 Price - reasonable

Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Phil Seidel SPIE San Jose Feb 2005

Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

Phil Seidel SPIE San Jose Feb 2005

Source cost (laser, target, collection optics < $3.5M

Trends - Lasers Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

(BT) Nd:YAG 1064 nm MOPA design Pulsed DP Efficiency - ~ 5% Footprint 10’s m2 Price: ?

(AT) Excimer 351 nm MOPA design Electric Efficiency 4% Footprint > 10 m2 Price - reasonable

CO2 10 μm MOPA design Electric Efficiency < 10 % Footprint > 10 m2 Price - reasonable

NEW Solid State Nd:YAG 1064 nm or Yb:glass fiber 1060 nm MOPA, Battery or multiple fiber design DPSL Efficiency 10% -30% Footprint ~ m2 Price - reasonable

New DPSS Laser technologies Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

NEW ARCHITECTURES - battery lasers HELLADS laser GA disc amplifier LMA fibers NEW DIODES – Lower cost diodes $10/W $5/W Ultra- efficient diodes 65- 80% wallplug (SHEDS) High brightness diodes – narrow New applications - High power DPSL’s for interdiction, guide-star and detection - Industrial applications in machine fab, - Cost Driver on Diodes.

Cost of Ownership Laser Plasma Laboratory

College of Optics & Photonics: CREOL & FPCE at UCF

10 kW 1064 nm 30 – 100 kHz Can 10 kW solid-state lasers be built for a reasonable cost? Laser Requirements for Current Source: 115 W @ IF 230 W Source Power CE = 2.3% Laser Power = 10 kW

Source Cost ?

10% of stepper cost?

Collection mirror + source $1.0M - $1.5M

10 kW DPSL for $3M - $4M? GA HELLADS Laser ~ $2M - $3M Fiber Laser ~ $1M -$2M Powerlase ~ $2M - $3M

…..$4M - $5M

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