DISA 030

High performance, low investment

Are you looking for the capacity and uptime that enable you to meet your customers’ demands for good quality castings? Are you looking for a solution that delivers all this while minimising your investment and maximising your profitability? With the new DISA 030 you can achieve all of this and more. DISA 030 The DISA 030 is a vertical, greensand moulding system for production of a wide range of grey, ductile iron and other metal castings in many different sizes. The basic equipment includes the moulding machine and the automatic mould conveyor system.

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Maximum capacity, minimum investment The DISA 030 fully meets the needs of small and medium-size foundries for efficient and up-to-date castings production. Based on a design focusing on maximum capacity for minimum investment, the DISA 030 delivers high ROI over a long service life, even in cases where capacity is not always fully utilised.

Straightforward operation and maintenance The mechanical, hydraulic, pneumatic and electrical systems are all based on straightforward principles enabling operation and preventive maintenance to be based on general skills.

World-famous DISA quality, design and support

Specially developed for small and medium-size foundries looking for higher return on lower investment Quality that pays DISA is renowned for engineering and design quality that delivers: • High uptime • Less scrap • Lower finishing costs • Higher profitability over a longer service life

Support that pays DISA offers worldwide support of the DISA 030 to help maximise foundry performance at all times with: • Fast delivery of original spare parts • Hotline support • On-site technical support from offices close to you

Design that pays The new DISA 030 is designed specifically for small and medium-size foundries that need: • Up to 250 uncored moulds per hour and/or up to 220 cored moulds per hour • Mould sizes of 480 x 600 x 120-340 mm or 535 x 650 x 120-340 mm • High pressure double-sided squeeze for high-density mould consistency • Straightforward operation and maintenance • Lower capital investment • Shorter payback time • Many years of profitable service

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DISA 030 - the complete moulding system

DISA 030 Moulding Machine The DISA 030 Moulding Machine (DMM) employs the vertical greensand moulding principle invented and further developed by DISA, enabling fast production of high-integrity moulds with low mismatch and minimal finishing costs. Simplified operation with innovative mechanical, pneumatic, hydraulic and electrical systems inherited from other DISA solutions mean higher uptime with lower maintenance requirements.

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DISA 030 Automatic Mould Conveyor The Automatic Mould Conveyor (AMC) of 12 or 18 metres in length is synchronised with the DISA 030 Moulding Machine for high-precision, hydraulically driven mould transport through the pouring, solidifying and cooling zones with no shifting, distortion or displacement of moulds. The AMC features wear rails for easy maintenance.

- for small and medium sized foundries

DISA 030 Core Setter (optional) The Core Setter (CSE) automatically inserts cores into the mould, thus optimising speed by eliminating the risk of bottlenecks. The movements of the CSE and the inserting force are hydraulically and pneumatically controlled, enabling individual adjustment for automatic setup of the insertion sequence.

DISA 030 Quick Pattern Change Unit (optional) The Quick Pattern Change Unit (QPC) facilitates and speeds up pattern changing on the DISA 030 Moulding System. The QPC makes pattern changing easier, faster, more precise, and less dependent on the skill and routine of the operator, reducing pattern changing time to as little as 2-3 minutes.

DISA 030 Synchronised Belt Conveyor (optional) Used for extended cooling time, the Synchronised Belt Conveyor (SBC) is available in 2 metre rubber belt modules running on precisely positioned rollers with dustproof bearings. The SBC is powered by and synchronised with the AMC, thus ensuring transport of the entire mould string without mould gaps and ensuring mould integrity.

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Safe, clean and efficient

The DISA 030 incorporates many leading technologies developed by DISA to satisfy increasing health, safety and operational efficiency demands. Eight ways to sustainable growth • Enhance workplace air quality, minimise consumption of spray liquids and prevent pattern plate wear with the DISA 030 inchamber spray • Safe working environment and shorter maintenance time with easy maintenance access • Reduce physical exertion and the risk of accidents, and dramatically cut lost production time between runs with the Quick Pattern Change Unit • Enhance employee safety and increase production efficiency using automatic core setting • Eliminate human error and save time with process automation based on Siemens PLC with pre-programming from the operator console • Maximise energy efficiency and minimise oil-cooling requirements with variable hydraulic pump system

• Quieter operation means a more comfortable working environment • All components and equipment are manufactured using environmentally friendly materials and processes according to ISO 14001 certification Worldwide support The worldwide DISA customer service team is always on hand with: • 24-hour hotline support • Rapid response by a specialist who is familiar with your DISA equipment • Delivery of original DISA spare parts DISA TOPS service agreements are customised to individual needs and include regular inspection and maintenance by a dedicated DISA service engineer to ensure constant maximum performance from your DISA moulding equipment.

“The DISA 030 Moulding System will give us a dramatic increase in efficiency and performance while contributing to a safer and more healthy working environment” Mr. Paramjeet Singh, Managing Director M/s. Bains Alloys Ltd.

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Technical data Type

A

B

Mould dimensions: Height

mm

480

535

Width

mm

600

650

Thickness

mm

120-340

120-340

Uncored

mould/hour*

250

250

Cored

mould/hour*

220

220

mm

0.25

0.25

kp/cm2

12

12

m

46

46

min*

32

32

tonnes/h**

32

39

Power consumption:

kW

50

50

Free air consumption:

m3/min

8

8

litres/min

40

40

Mould capacity:

Mismatch: Squeeze pressure: Conveyor length max: Cooling time at max. speed: Sand consumption max:

Water consumption: At 25°C inlet temp.

* At 200 mm mould thickness ** At max. mould thickness The technical data is not binding and may be subject to change.

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Subject to technical alterations • 09/14 • © DISA Group

Regd. & Corp. Office: DISA India Limited 5th floor, Kushal Garden Arcade 1A Peenya Industrial Area Peenya 2nd Phase Bangalore 560 058, INDIA Tel +91 80 4020 1400 to 1404 Fax +91 80 2839 1661 E: [email protected] Regional contacts: New Delhi E: [email protected] Pune E: [email protected] Kolkata E: [email protected] Rajkot E: [email protected] Manufacturing: Tumkur E: [email protected] Hosakote E: [email protected] DISA representative: F Care, Coimbatore E: [email protected] Customer distribution centre (parts and services) E: [email protected]

DISA® is a registered trademark of DISA Holding A/S. DISAMATIC® is a registered trademark of DISA Industries A/S. Wheelabrator ® is the registered trademark of Wheelabrator Technologies (UK) Limited

Norican Group is the parent company of DISA and Wheelabrator.

DISA Industries A/S Hojager 8 2630 Taastrup Denmark T: +45 44 50 50 50 F: +45 44 94 52 25 www.disagroup.com