Heaters For Diesel Fuel and Coolant Applications

Why You Need A Racor Fuel Heater All diesel fuels (other than #1 diesel) contain dissolved waxes. At cold temperatures wax crystallizes, leading to fuel gelling and filter plugging. These changes greatly reduce fuel flow, adversely affecting the operability of vehicles. Return Fuel Heater

With increased popularity of biodiesel and ultra low sulfur diesel (ULSD), we are faced with new cold weather challenges. While proper fuel winterization normally avoids trouble, both Biodiesels and USLD may experience wax crystallization and gelling at higher than expected temperatures and contribute to cold fuel flow problems anyway. Keeping this in mind, it is necessary, now more than ever, to utilize an efficient fuel heating system for all cold weather applications.

Fuel Filter/Water Separator with Heater

In-line or In-Fuel-Line Fuel Heater

In-Tank Fuel Heater

Consult application engineer or Racor Product Manager to develop a fuel heat circuit appropriate for your application.

In-Tank Fuel Heaters

Hot STK™ In-Tank Standpipe Fuel Heater

The Racor Hot STK with integrated fuel sender and optional thermostat delivers warm fuel directly from the fuel tank for fast start-ups in cold weather and Biodiesel applications. Innovative dual action heating radiates heat into the tank and heats the fuel again as it’s drawn up through the standpipe producing a 32°F temperature rise using hot engine coolant for optimum efficiency in extreme conditions.

1

Part Number

Fits Tank Diameter

OHM Resistance

Thermostat Included

STK14/16ACV/FN

14"-16"

0-80 Ohms

Yes

STK20/22ACV/FS

20"-22"

240-33 Ohms

Yes

STK22/24ACV/FS

22"-24"

240-33 Ohms

Yes

STK24/26ACV/FS

24"-26"

240-33 Ohms

Yes

STK26/28ACV/FS

26"-28"

240-33 Ohms

Yes

STK14/16FN

14"-16"

0-80 Ohms

No

STK17/19FS

17"-19"

240-33 Ohms

No

STK20/22FS

20"-22"

240-33 Ohms

No

STK24/26FS

24"-26"

240-33 Ohms

No

STK26/28FS

26"-28"

240-33 Ohms

No

STK27/29FS

27"-29"

240-33 Ohms

No

Notes: Also available without fuel sender for custom applications. Available in different lengths and Ohm ranges upon request.

2 4

Specification

320HTR4

320HTR4T

Engine HP

Up To 300

Up To 200

No

Yes

7/8"-14 UNF

7/8"-14 UNF

5/8"

5/8"

Height

3.8 in. (9.7 cm)

3.8 in. (9.7 cm)

Width

3.9 in. (9.9 cm)

3.9 in. (9.9 cm)

Depth

4.7 in. (11.9 cm)

4.7 in. (11.9 cm)

Weight (dry)

2.1 lbs (0.95 kg)

3.0 lbs (1.4 kg)

Internal Thermostat Fuel Port Size Coolant Port Size

2 4

Specification

W8791

W8791ACV

Fuel Port Size

1/2" NPT

1/2" NPT

Coolant Inlet Port Size

3/8" NPT

1/2" NPT

Coolant Outlet Port Size

3/8" NPT

3/8" NPT

In-Line Electric Fuel Heaters Nomad™ Electric Heaters The Racor Nomad Diesel Fuel Heater is available in 300 and 500 watts and is one of the most compact and efficient ways to heat fuel on the road today. Installation usually takes about an hour. An optional frame rail mounting bracket eliminates drilling and welding.

2 The Nomad electric heater lets you install a high quality heater with a minimum amount of time, space, and money. 14278

14279

14257

14261

Engine HP

Specification

up to 200

up to 200

200-300

200-300

Power Output

300 watts

300 watts

500 watts

500 watts

12 vdc

24 vdc

12 vdc

24 vdc

21.4

10.7

35.7

17.9

40

75

45

Voltage Amperes Draw Alternator Rating

1

65

Internal Thermostat

Yes

In-Cab Control

Fuel Port Size

7/8"-14 SAE

Height

2.6 in. (6.6 cm)

Width

5.8 in. (14.7 cm)

Depth

5.4 in. (13.7 cm)

Weight (dry)

1.7 lbs (0.8 kg)

1

For on-highway trucks, assuming all tractor lights and blowers are on. Use of more accessories will require a higher rating.

Thermoline™ In-Fuel-Line Heater The heavy duty Thermoline heater comes installed inside a new fuel line and literally replaces the fuel line between the tank and the primary filter. It prevents power loss and stall and assists starting down to -40°F. This heated path is recommended for extended use in cold weather environments and severe conditions.

Specification

2

Thermoline In-Fuel-Line Heater comes factory pre-wired with all hardware, ready for quick installation.

HEATER30012V

HEATER30024V

HEATER50012V

HEATER50024V

Wattage

300

300

500

500

Voltage

12

24

12

24

Length

6 ft (1.83M)

6 ft (1.83M)

10 ft (3.05M)

10 ft (3.05M)

Fittings

7/8"-14 SAE

7/8"-14 SAE

7/8"-14 SAE

7/8"-14 SAE

Fuel Filter/Water Separator With Heaters 6400 Series

3 4

6400 Series fuel filter/water separator heaters feature not only a coolant fuel heater, but it also offers coalescer and filtration options that provide superior engine protection in one complete system. The 6400 Series coolant heater delivers an outstanding heat rise of up to 30°F @ 1 GPM. The

6400 Series offers automatic, thermostatically controlled coolant heating. The internal coolant shut-off valve eliminates problems with over-heated fuel during hot weather operation and expensive external connections and hardware (also available without automatic shut-off valve).

Specification Maximum Flow Rate (with S3226P filter) (with S6464 filter)

6400

6401

75 GPH (284 LPH) 120 GPH (454 LPH)

75 GPH (284 LPH) 120 GPH (454 LPH)

Automatic Shut-off Valve

No

Yes

7/8"-14 UNF

7/8"-14 UNF

Port size (Coolant)

Barbed Fittings for 5/8" I.D. Coolant Hoses

Barbed Fittings for 5/8" I.D. Coolant Hoses

Replacement Filter

S6464 (Coalescer) or S3226P (30 Micron)

S6464 (Coalescer) or S3226P (30 Micron)

Height

16.5 in (41.9 cm)

16.5 in (41.9 cm)

Width

6.0 in (15.2 cm)

6.0 in (15.2 cm)

Port size (Fuel)

Depth Clean Pressure Drop Maximum Allowable Pressure

6.9 in (17.5 cm)

6.9 in (17.5 cm)

0.49 PSI (0.03 bar)

0.49 PSI (0.03 bar)

15 PSI (1.0 bar)

15 PSI (1.0 bar)

Ambient Temperature Range

-40° to +250°F (-40° to +121°C)

Maximum Fuel Temperature

190°F (88°C)

300RC Series 3 4 The 300RC Series Diesel Fuel Filter/Heater/Water Separators are specifically designed to handle today’s tough cold weather and Biodiesel fuel system problems. These units feature a standard high efficiency coolant heat Basic Models Fuel Ports Coolant Ports Replacement Filter Flow Rate Height

exchanger to heat incoming fuel. The 300RC Series features high capacity Aquabloc® media allowing for excellent contaminant removal and water separation. Available in 2, 10, and 30 micron ratings. 345RC30

360RC30

390RC30

3/8" NPTF

3/8" NPTF

3/8" NPTF

5/8" Hose Beed

5/8" Hose Beed

5/8" Hose Beed

R45 Series

R60 Series

R90 Series

45 GPH (170 LPH)

60 GPH (227 LPH)

90 GPH (341 LPH)

8.7 in (22.1 cm)

10.4 in (26.4 cm)

11.25 in (28.6 cm)

Width

4.0 in (10.2 cm)

4.0 in (10.2 cm)

4.0 in (10.2 cm)

Depth

4.8 in (12.2 cm)

4.8 in (12.2 cm)

4.8 in (12.2 cm)

Heat Rise

59°F @ 45 GPH

52°F @ 60 GPH

45°F @ 90 GPH

Ambient Temperature Range

-40° to +250°F (-40° to +121°C)

Maximum Fuel Temperature

190°F (88°C)

Spin-On Series In-Bowl Heaters 3 Racor equips Spin-On Series fuel filter/water separators with optional 200W resistance heaters integrated into the bowl. Placing the heat source just below the filter allows for maximum transfer. Specification Heater Retrofit Kit For

Racor spin-on series in-bowl heaters are available installed in an assembly upon order (call Racor tech support for part numbers) or as retrofit kits which are listed below.

RK 22354-01

RK 22354-02

RK 30900

RK 30925

200 Series

200 Series

3150, 3250, 4120, 6120

3150, 3250, 4120, 6120

Wattage

200

200

200

200

Voltage

12V

24V

12V

24V

Bowl Type

Clear

Clear

Clear

Clear

Specification

RK 22616-01

RK 22616-02

RK 30895

RK 30924

300RC, 400, 600 Series

300RC, 400, 600 Series

320 Series

320 Series

Wattage

200

200

200

200

Voltage

12V

24V

12V

24V

Bowl Type

Clear

Clear

Clear

Clear

Heater Retrofit Kit For

RK22724

300 Series In-Head Heater 3 The in-head 150W heater is a cold weather aid and is thermostatically controlled when power is provided. The heater will automatically turn on if the fuel temperature drops below 45°F (7°C) and will automatically turn off at 75°F (24°C). Heat is

Turbine Series

Heater Retrofit Kit For

300R Series Head

3

The Racor Turbine Series comes available with a powerful heater which is situated directly below the filter to assist with cold starting. Thermostats are standard to meet the requirements of today’s advanced electronic engines. These heaters begin to work in just a few moments and place minimal demand on the battery. Specification

supplied directly below the inlet port to melt the wax crystals and allow fuel to efficiently pass through the filter. The heater is operated by turning the ignition switch on for a minimum of five minutes prior to starting the engine.

Racor Turbine Series heaters are available installed in assembly upon order or as retrofit kits which are listed below.

RK 15383-01

RK 15383-02

RK11-2002

RK11-2001

500FG

500FG

900FH and 1000FH

900FH and 1000FH

Wattage

150

150

300

300

Voltage

12V

24V

12V

24V

Heaters For Engine Coolant Applications ECH™ Tank-Type Coolant Heaters Range of Wattage*

Range of Voltage*

Thermostat Range

120-575

80 to 100°F (27 to 38°C) 100 to 120°F (38 to 49°C) 120 to 140°F (49 to 60°C)

400-5000 * See chart below for availability.

The Racor ECH™ tank-type coolant heaters operate using the thermo-siphon circulation principle. Heated coolant is returned to the engine as colder coolant is drawn into the heater. By utilizing standard alternating current (AC) from the customer supplied source, they heat and maintain the engine coolant at

a predetermined temperature range. This warm coolant helps keep the engine ready for instant operation. Racor ECH tank-type coolant heaters are mounted off the engine for long life and increased wattage output. Design is perfect for use with generator set applications

86001 Series Coolant Heaters

Note: Not for use as fuel heaters

Compact Tank-Type Coolant Heaters Part Numbers

86001-01-01 86001-01-02 86001-01-03

Ambient Temperature Above -20°F (-28.9°C)

150 Cubic in. or Less

Ambient Temperature Below -20°F (-28.9°C)

150 Cubic in. or Less

Volts

Watts

Phase

amps

Thermostat Range On

Off 100°F (38°C)

120

500

1

4.2

80°F (27°C)

120

500

1

4.2

100°F (38°C) 120°F (49°C)

120

500

1

4.2

120°F (49°C) 140°F (60°C)

86001-02-01

120

1000

1

8.4

80°F (27°C)

86001-02-02

120

1000

1

8.4

100°F (38°C) 120°F (49°C)

86001-02-03 86001-03-01

350 Cubic in. or Less

200 Cubic in. or Less

86001-03-02

100°F (38°C)

120

1000

1

8.4

120°F (49°C) 140°F (60°C)

240

1000

1

4.2

80°F (27°C)

240

1000

1

4.2

100°F (38°C) 120°F (49°C)

100°F (38°C)

86001-03-03

240

1000

1

4.2

120°F (49°C) 140°F (60°C)

86001-04-01

120

1500

1

12.5

80°F (27°C)

100°F (38°C)

86001-04-02

120

1500

1

12.5

100°F (38°C) 120°F (49°C)

86001-04-03

120

1500

1

12.5

120°F (49°C) 140°F (60°C)

240

1500

1

6.3

80°F (27°C)

86001-05-02

240

1500

1

6.3

100°F (38°C) 120°F (49°C)

86001-05-03

240

1500

1

6.3

120°F (49°C) 140°F (60°C)

86001-06-01

120

1800

1

15

80°F (27°C)

86001-06-02

120

1800

1

15

100°F (38°C) 120°F (49°C)

86001-05-01

86001-06-03

350-500 Cubic in. or Less

200-300 Cubic in. or Less

100°F (38°C)

100°F (38°C)

120

1800

1

15

120°F (49°C) 140°F (60°C)

240

1800

1

8.3

80°F (27°C)

86001-08-02

240

1800

1

8.3

100°F (38°C) 120°F (49°C)

86001-08-03

240

1800

1

8.3

120°F (49°C) 140°F (60°C)

86001-08-01

500-700 Cubic in. or Less

300-400 Cubic in. or Less

100°F (38°C)

Worldwide Manufacturing Locations

Parker Hannifin Corporation Filtration Group Global Headquarters 6035 Parkland Boulevard Cleveland, OH 44124-4141 T 216 896 3000, F 216 896 4021 www.parker.com

Europe

North America

Hiross Zander Padova Business Unit

Compressed Air Treatment Filtration & Separation/Balston 242 Neck Road Haverhill, MA 01835-0723 T 978 858 0505, F 978 858 0625 www.parker.com/balston

Filtration & Separation/Finite 500 Glaspie Street, PO. Box 599 Oxford, MI 48371-5132 T 248 628 6400, F 248 628 1850 www.parker.com/finitefilter

Purification, Dehydration and Filtration Division 4087 Walden Avenue Lancaster, NY 14086 T 716 685 4040, F 716 685 1010 www.airtek.com

Sales Office 5900-B Northwoods Parkway Charlotte, NC 28269 T 704 921 9303, F 704 921 1960 www.domnickhunter.com

Engine Filtration & Water Purification Racor 3400 Finch Road, PO Box 3208 Modesto, CA 95353 T 209 521 7860, F 209 529 3278 www.parker.com/racor

Racor 850 North West St., PO Box 6030 Holly Springs, MS 38635 T 662 252 2656, F 662 274 2118 www.parker.com/racor

Racor 302 Parker Drive Beaufort, SC 29906 T 843 846 3200, F 843 846 3230 www.parker.com/racor

Racor -- Village Marine Tec. 2000 West 135th Street Gardena, CA 90249 T 310 516 9911, F 310 538 3048 www.villagemarine.com

Hydraulic Filtration Hydraulic Filter 16810 Fulton County Road #2 Metamora, OH 43540-9714 T 419 644 4311, F 419 644 6205 www.parker.com/hydraulicfilter

Process Filtration Process Advanced Filtration 2340 Eastman Avenue Oxnard, CA 93030 T 805 604 3400, F 805 604 3401 www.parker.com/processfiltration © 2009 Parker Hannifin Corporation Bulletin 7749 Rev B (September 2009)

Compressed Air Treatment domnick hunter Industrial Dukesway, Team Valley Trading Estate Gateshead,Tyne & Wear England NE11 OPZ T +44 (0) 191 402 9000, F +44 (0) 191 482 6296 www.domnickhunter.com

Strada Zona Industriale 4 35020 S. Angelo di Piove Padova, Italy T +39 049 9712 111, F +39 049 9701 911 www.dh-hiross.com

Hiross Zander Essen Business Unit Zander Aufbereitungstechnik GmbH Im Teelbruch 118 D-45219 Essen, Germany T +49 2054 9340, F +49 2054 934164 www.zander.de

Parker Gas Separations Oude Kerkstraat 4 P O Box 258 4870 AG Etten- Leur, Netherlands T +31 76 508 5300, F +31 76 508 5333

Engine Filtration & Water Purification Racor Shaw Cross Business Park Churwell Vale Dewsbury, WF12 7RD England T +44 (0) 1924 487000, F +44 (0) 1924 487038 www.parker.com/rfde

Racor Research & Development Parker Hannifin GmbH & Co KG Inselstrasse 3 – 5 70327 Stuttgart Germany T +49 (0)711 7071 290-0, F +49 (0)711 7071 290 -70 www.parker.com/racor

Hydraulic Filtration Hydraulic Filter Stieltjesweg 8, 6827 BV P.O. Box 5008 6802 EA Arnhem, Holland T +31 26 3760376, F +31 26 3643620 www.parker.com/eurofilt

Urjala Operation Salmentie 260 31700 Urjala as Finland T +358 20 753 2500, F +358 20 753 2501 www.parker.com/fi

Condition Monitoring Center Brunel Way Thetford, Norfolk IP 24 1HP England T +44 1842 763299, F +44 1842 756300 www.parker.com/cmc

Process Filtration domnick hunter Process Durham Road, Birtley Co. Durham, DH3 2SF England T +44 (0) 191 410 5121, F +44 (0) 191 410 5312 www.domnickhunter.com

Asia Pacific Australia

9 Carrington Road, Castle Hill NSW 2154, Australia T +61 2 9634 777, F +61 2 9899 6184 www. parker.com/australia

China 280 YunQiao Road JinQiao Export Processing Zone Shanghai 101206 China T +86 21 5031 2525, F +86 21 5834 3714 www. parker.com/china

India Plot EL 26, MIDC, TTC Industrial Area Mahape, Navi Mumbai 400 709 India T +91 22 5613 7081, 82, 83, 84, 85 F +91 22 2768 6618 6841 www. parker.com/india

Japan 626, Totsuka-cho, Totsuka-ku Yokohama-shi, 244-0003 Japan T +81 45 870 1522, F +81 45 864 5305 www.parker.com/japan

Korea 1-C Block, Industrial Complex of Jangan, 615-1, Geumui-Ri Jangan-Myeon, Hwaseong-City Gyeonggi-Do, Korea T +82 31 359 0771, F +82 31 359 0770 www.parker.com/korea

Singapore 11, Fourth Chin Bee Road Singapore 619 702 T +65 6887 6300, F +65 6261 4929 www.parker.com/singapore

Thailand 1023 3rd Floor, TPS Building Pattanakam Road, Suanluang, Bangkok 10250 Thailand T +66 2717 8140, F +66 2717 8148 www.parker.com/thailand

Latin America

Parker Comercio Ltda. Filtration Division Estrada Municipal Joel de Paula 900 Eugenio de Melo, Sao Jose dos Campos CEP 12225390 SP Brazil T +55 12 4009 3500, F +55 12 4009 3529 www.parker.com/br

Pan American Division - Miami 7400 NW 19th Street, Suite A Miami, FL 33128 T 305 470 8800 F 305 470 8808 www.parker.com/panam

Africa

Parker Hannifin Africa Pty Ltd Parker Place, 10 Berne Avenue, Aeroport Kempton Park, 1620 South Africa T +27 11 9610700, F +27 11 3927213 www.parker.com/eu