HARTING Electric

Han-Modular®

Han® USB module Han® FireWire module Han® 200A module Han® EEE module Han® High-Density-Quintax Han® CC-Protected-module People | Power | Partnership

Han® Data Sheet 0166

Han-Modular®

Han-Modular® Connector system System description

Han-Modular® Compact

The Han-Modular Connector System The Han-Modular® series is a Heavy Duty connector system that provides users with a very high degree of interconnect design and manufacturing flexibility. Over recent years the range of basic modules has been developed to meet the vast majority of customer application requirements. In addition to connections of electrical power and signals it is also possible to make pluggable connections for both optical and gaseous mediums with the Han-Modular® system. For example it is possible to combine both electrical and pneumatic connections in one connector to supply electro pneumatic devices. It is also possible to mount male and female modules in one frame making possible the safe transmission of input and output power in one connector. The applications described above clearly illustrate the reductions that can be achieved in numbers of connectors used by the application of this extensive range of modular inserts. Reduced assembly times, panel space savings and component cost savings will result from consideration of this modular system at the design stage. It is possible to mount from 1 up to 12 modules in one connector dependant on the type of hood and housing chosen. Typically the contacts used in the modular system are from the established and worldwide approved range of HARTING Industrial Connectors. Today the Han-Modular® system consists of more than 20 module types and is being extended by the versions shown in this brochure. In the future it will be possible to connect currents from 5 A up to 200 A, voltages from 50 V to 5000 V, pneumatic tubes from 1.6 up to 6 mm ID, sensitive bus signals and also fibre optic signals in both POF and glass fibre cables.

Module Overview

Page 2

Hinged frames

Han-Modular® USB Module

Identification

Part number

Drawing

Dimensions in mm

Module for patch cable - female

09 14 001 4701

Module for patch cable - male

09 14 001 4601

Module for screw termination - male

09 14 001 4651

Patch cable USB, male / male style A

Length:

2m

39 50 903 0050

5m

39 50 903 0051

Features • Compatible with all housings, high construction version, and Han-Modular® Compact • Simple and cost effective termination by plug-in patch cable • Cable tie strain relief • According to USB 2.0 specification

Technical characteristics Number of contacts Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life Page 3

4 1 A 50 V 0.8 kV 3

≥ 1010 Ω Polycarbonate -40 / +125°C V0 ≥ 500 mating cycles

Han-Modular® FireWire Module

Identification

Part number

Drawing

Dimensions in mm

Module for patch cable - female 09 14 001 4711

Module for patch cable - male

09 14 001 4611

Features • Compatible with all housings, high construction version, and Han-Modular® Compact • Simple and cost effective termination by plug-in patch cable • Cable tie strain relief • Compatible to IEEE 1394

Technical characteristics Number of contacts Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life Page 4

6 1 A 50 V 0.8 kV 3

≥ 1010 Ω Polycarbonate -40 / +125°C V0 ≥ 500 mating cycles

Han-Modular® 200 A Module

Identification

Part number Male insert (M) Female insert (F)

Drawing

Dimensions in mm

200 A module

M

25 - 40 mm²

09 14 001 2663

09 14 001 2763

40 - 70 mm²

09 14 001 2662

09 14 001 2762

F

200 A PE module

M

25 - 40 mm²

09 14 001 2668

09 14 001 2768

40 - 70 mm²

09 14 001 2667

09 14 001 2767

F

Identification

Part-Number

Drawing

Hexagonal screw driver SW 5 for Axial screw

Adaptor 3/8“

09 99 000 0364

09 99 000 0371

Features

Wire gauge

Tightening torque

25 mm²

8 Nm

35 mm²

8 Nm

50 mm²

9 Nm

70 mm²

10 Nm

Technical characteristics Number of contacts

• PE module with metallic contact to the hinged frame • Compatible with selected hoods, high construction version (please check compatibility)

Dimensions in mm

Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life Stripping length Page 5

4 200 A 1000 V 8 kV 3

≥ 1010 Ω Polycarbonate -40 / +125°C V0 ≥ 500 mating cycles 16 mm

Han-Modular®

Han® EEE module Part number Male insert (M) Female insert (F)

Identification

Han® EEE module with crimp termination

09 14 020 3001

Drawing

Dimensions in mm

09 14 020 3101

Contact arrangement View from the termination side

Order contacts separately Identification

Crimp contacts Power contacts silver plated

gold plated

Relay contact silver plated

Cable diameter Part number mm² Male contact (M) Female contact (F) 0,5 0,75 1,0 1,5 2,5 3,0 4,0

09 33 000 6121 09 33 000 6114 09 33 000 6105 09 33 000 6104 09 33 000 6102 09 33 000 6106 09 33 000 6107

09 33 000 6220 09 33 000 6214 09 33 000 6205 09 33 000 6204 09 33 000 6202 09 33 000 6206 09 33 000 6207

0,5 0,75 1,0 1,5 2,5 4,0

09 33 000 6122 09 33 000 6115 09 33 000 6118 09 33 000 6116 09 33 000 6123 09 33 000 6119

09 33 000 6222 09 33 000 6215 09 33 000 6218 09 33 000 6216 09 33 000 6223 09 33 000 6221

0,75-1 1,5 2,5

09 33 000 6109 09 33 000 6110 09 33 000 6111

Features • Compatible with all hoods, style Han® B • 66% higher contact density compared to Han® E module

Drawing

Dimensions in mm

Operating contact Identification

Relay contact

Crimp contact identification Identification no groove 1 groove* 1 groove 2 grooves 3 grooves wide groove no groove

Wire gauge 0.5 mm² 0.75 mm² 1 mm² 1.5 mm² 2.5 mm² 3 mm² 4 mm²

AWG 20 AWG 18 AWG 18 AWG 16 AWG 14 AWG 12 AWG 12

Stripping length 7.5 mm 7.5 mm 7.5 mm 7.5 mm 7.5 mm 7.5 mm 7.5 mm

* on the back crimp collar

Technical characteristics Number of contacts

20

Electrical data acc. to DIN EN 61 984

16 A 500 V 6 kV 3

Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life

16 A 830 V 8 kV 2 ≥ 1010 Ω Polycarbonate -40 / +125°C V0 ≥ 500 mating cycles

Page 6

Han® High Density Quintax

Han® Quintax contacts Part number Male insert (M) Female insert (F)

Identification

Drawing

Dimensions in mm

Double module

09 14 002 3001

09 14 002 3101 Contact arrangement View from termination side

Identification

Cable diameter Part number mm² Male contacts (M) Female contacts (F) Drawing

Dimensions in mm

Han® High Density Quintax contact Order contacts separately (see D-Sub catalogue)

3 - 9,5 09 15 008 3013

09 15 008 3113

Special clamp for wire diameter 3 - 6 and 6 - 9,5 mm included in delivery

Features • • • •

High contact density For D-Sub contacts up to 0,5 mm² Max. isolating diameter 2,4 mm For transmission of sensitive screened signals

Technical characteristics Number of contacts Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree Insulation resistance Material - Insulator Material - Outlet conductor Limiting temperatures Flammability acc. to UL 94 Mechanical working life Page 7

8 5 A 50 V 0,8 kV 3

≥ 1010 Ω Polycarbonate Zinc alloy -40 / +125°C V0 ≥ 500 mating cycles

Han-Modular®

Han® CC Protected module Part number Male insert (M) Female insert (F)

Identification

Han® CC Protected module for crimp connection

09 14 004 3041 *

Drawing

Dimensions in mm

09 14 004 3141 *

Order contacts separately * ... available as of 3rd quarter 2005 Contact arrangement View from the termination side

Identification

Cable diameter Part number mm² Male contact (M) Female contact (F) Drawing

Dimensions in mm

Crimp contacts Power contacts silver plated

1,5 2,5 4,0 6,0

09 32 000 6104 09 32 000 6105 09 32 000 6107 09 32 000 6108

09 32 000 6204 09 32 000 6205 09 32 000 6207 09 32 000 6208

Ø 1.75 2.25 2.85 3.50

Features • Finger safe male and female contacts • Designed for high working voltage of 830 V • Compatible with all hoods, style Han® B and Han-Modular® Compact (excepting Han® 6 B low construction)

Wire gauge 1.5 mm² 2.5 mm² 4.0 mm² 6.0 mm²

AWG 16 AWG 14 AWG 12 AWG 10

Stripping length 9.0 mm 9.0 mm 9.6 mm 9.6 mm

Technical characteristics Number of contacts Electrical data acc. to DIN EN 61 984 Rated current Rated voltage Rated impulse voltage Pollution degree Pollution degree 2 also Insulation resistance Material Limiting temperatures Flammability acc. to UL 94 Mechanical working life

4 40 A 830 V 8 kV 3

40 A 1000 V 8 kV 2 ≥ 1010 Ω Polycarbonate -40 / +125°C V0 ≥ 500 mating cycles

2005-03-20 HARTING Electric GmbH & Co. KG Wilhelm-Harting-Straße 1 | D-32339 Espelkamp | P.O. Box 14 73 | D-32328 Espelkamp Phone: +49 5772 47-97100 | Fax: +49 5772 47-688 | [email protected] | www.HARTING.com