OBJ_DOKU-21601-004.fm Page 1 Wednesday, March 2, 2011 1:58 PM

Robert Bosch GmbH Power Tools Division 70745 Leinfelden-Echterdingen Germany

GTR 30 CE Professional

www.bosch-pt.com 2 610 016 614 (2010.10) O / 257 UNI

de en fr es pt it nl

Originalbetriebsanleitung Original instructions Notice originale Manual original Manual original Istruzioni originali Oorspronkelijke gebruiksaanwijzing da Original brugsanvisning sv Bruksanvisning i original no Original driftsinstruks fi Alkuperäiset ohjeet

el tr pl cs sk hu ru

Πρωτότυπο οδηγιών χρήσης Orijinal işletme talimat Instrukcja oryginalna Původní návod k používání Pôvodný návod na použitie Eredeti használati utasítás Оригинальное руководство по эксплуатации uk Оригінальна інструкція з експлуатації ro Instrucţiuni originale bg Оригинална инструкция

sr sl hr et lv lt ar fa

Originalno uputstvo za rad Izvirna navodila Originalne upute za rad Algupärane kasutusjuhend Instrukcijas oriģinālvalodā Originali instrukcija

ΔϴϠλϷ΍ ϞϴϐθΘϟ΍ ΕΎϤϴϠόΗ ̶Ϡλ΍ έΎ̯ ίήσ ̵ΎϤϨϫ΍έ

OBJ_BUCH-1209-004.book Page 3 Wednesday, March 2, 2011 2:00 PM

3|

11

10 1

2

9

8

12 3 4 5

7

6

GTR 30 CE Professional 2 610 016 614 | (2.3.11)

Bosch Power Tools

OBJ_BUCH-1209-004.book Page 4 Wednesday, March 2, 2011 2:00 PM

4|

A

B

2

6 7

C

D

3

16

13 3

14

15

15

1

E

F

11 18

4

2 610 016 614 | (2.3.11)

17

17

Bosch Power Tools

OBJ_BUCH-1209-004.book Page 5 Wednesday, March 2, 2011 2:00 PM

5|

G

H

7

5 16

I

J 30° 45°

19

K

15°

L

19

2 610 016 614 | (2.3.11)

Bosch Power Tools

OBJ_BUCH-1209-004.book Page 15 Wednesday, March 2, 2011 2:00 PM

English | 15

Safety Notes en

General Power Tool Safety Warnings WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1) Work area safety a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.

Bosch Power Tools

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. 2 610 016 614 | (2.3.11)

OBJ_BUCH-1209-004.book Page 16 Wednesday, March 2, 2011 2:00 PM

16 | English g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. 4) Power tool use and care a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation. 2 610 016 614 | (2.3.11)

5) Service a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety Warnings for Routers f Hold power tool by insulated gripping surfaces, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator. f Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control. f The allowable speed of the router bit must be at least as high as the maximum speed listed on the power tool. Accessories that rotate faster than permitted can be destroyed. f Router bits or other accessories must fit exactly in the tool holder (collet) of your machine. Routing bits that do not fit precisely in the tool holder of the machine rotate irregularly, vibrate heavily and can lead to loss of control. f Apply the machine to the workpiece only when switched on. Otherwise there is danger of kickback when the cutting tool jams in the workpiece. f Keep your hands out of the routing area and away from the router bit. Danger of injury. f Never cut over metal objects, nails or screws. The router bit can become damaged and lead to increased vibrations. f Use appropriate detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.

Bosch Power Tools

OBJ_BUCH-1209-004.book Page 17 Wednesday, March 2, 2011 2:00 PM

English | 17 f Do not use blunt or damaged router bits. Blunt or damaged router bits cause increased friction, can become jammed and lead to imbalance. f Do not keep combustible materials close to your workplace. When working tiles, hot material chips develop, which could start a fire. f Always wait until the machine has come to a complete stop before placing it down. The tool insert can jam and lead to loss of control over the power tool.

Products sold in GB only: Your product is fitted with a BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere. Products sold in AUS and NZ only: Use a residual current device (RCD) with a rated residual current of 30 mA or less.

Symbols The following symbols can be important for the operation of your power tool. Please memorise the symbols and their meanings. The correct interpretation of the symbols helps you operate the power tool better and more secure. Symbol

Meaning f Wear safety goggles.

f Wear ear protectors. Exposure to noise can cause hearing loss.

f Wear a dust respirator.

Bosch Power Tools

2 610 016 614 | (2.3.11)

OBJ_BUCH-1209-004.book Page 18 Wednesday, March 2, 2011 2:00 PM

18 | English

Product Description and Specifications Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. While reading the operating instructions, unfold the graphics page for the machine and leave it open.

Intended Use The machine is intended for drilling and routing tiles (ceramic, granite, marble, fine stoneware, natural stone) without the use of water.

Technical Data Tile Router

GTR 30 CE Professional

Article number

3 601 F0C 0..

Rated power input No-load speed

W

701

min-1 15000 – 30000

Speed preselection

z

Constant electronic control

z

Connection for dust extraction

z

Weight according to EPTA-Procedure 01/2003

kg

1.5

Product Features

Protection class

The numbering of the product features refers to the illustration of the machine on the graphics page.

The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries, these values can vary.

1 Open-end spanner, size 17 mm 2 Handle strap

/II

Please observe the article number on the type plate of your machine. The trade names of the individual machines may vary.

3 Union nut 4 Vacuum connection

Noise/Vibration Information

5 Cutting depth adjustment knob

Measured sound values determined according to EN 60745.

6 Clamping lever 7 Adjustable footplate 8 Light 9 On/Off switch 10 Thumbwheel for speed preselection 11 Retainer for hose holder 12 Handle (insulated gripping surface) 13 Collet chuck 14 Tool holder 15 Spindle lock button 16 Router bit* 17 Vacuum hose* 18 Holder for vacuum hose* 19 Core bit* *Accessories shown or described are not part of the standard delivery scope of the product. A complete overview of accessories can be found in our accessories program.

2 610 016 614 | (2.3.11)

Typically the A-weighted noise levels of the product are: Sound pressure level 82 dB(A); Sound power level 93 dB(A). Uncertainty K =3 dB. Wear hearing protection! Vibration total values (triax vector sum) determined according to EN 60745: Vibration emission value ah = 4.5 m/s2, Uncertainty K = 1.5 m/s2. The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the Bosch Power Tools

OBJ_BUCH-1209-004.book Page 19 Wednesday, March 2, 2011 2:00 PM

English | 19 vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Declaration of Conformity We declare under our sole responsibility that the product described under “Technical Data” is in conformity with the following standards or standardization documents: EN 60745 according to the provisions of the directives 2004/108/EC, 2006/42/EC. Technical file at: Robert Bosch GmbH, PT/ESC, D-70745 Leinfelden-Echterdingen Dr. Egbert Schneider Senior Vice President Engineering

Dr. Eckerhard Strötgen Head of Product Certification

Robert Bosch GmbH, Power Tools Division D-70745 Leinfelden-Echterdingen 05.08.2010

Assembly f Before any work on the machine itself, pull the mains plug.

Adjusting the Handle Strap (see figure A) f Adjust the handle strap to the size of your hand to ensure safe operating with the power tool.

– Hold the machine with your hand and close the short strap as required. – Tension the long strap of the handle strap 2 and close the Velcro fastener.

Mounting the Adjustable Footplate (see figure B) For routing applications, the footplate 7 must be mounted. – Release the clamping lever 6. – Bring the marks on the power tool and the footplate 7 into alignment as shown in the figure. – Push the footplate 7 to the stop and close the clamping lever 6.

Replacing the Collet (see figure C) Depending on the routing tool being used, the collet 13 may need to be replaced before inserting the router bit. When the right collet for your router bit is already mounted, follow the work steps as described under “Adjusting the Depth-of-cut”. The collet 13 must have somewhat play when seated in the tightening nut. The tightening nut 3 must assemble easily. Should the tightening nut or collet be damaged, replace immediately. – Push the spindle lock button 15 and keep it pressed. If required, rotate the motor spindle by hand until it locks. – Unscrew the union nut 3 with open-end spanner 1. – Release the spindle lock button. – If required, clean all parts to be mounted prior to assembling, using a soft brush or by blowing out with compressed air. – Insert the union nut into the tool holder 14. – Hand-tighten the tightening nut. f Do not tighten the tightening nut of the collet without a router bit inserted. Otherwise the collet can be damaged.

– Open the Velcro fastener of the handle strap 2. Bosch Power Tools

2 610 016 614 | (2.3.11)

OBJ_BUCH-1209-004.book Page 20 Wednesday, March 2, 2011 2:00 PM

20 | English

Inserting a Router Bit (see figure D) f For inserting and changing router bits, it is recommended to wear protective gloves. Router bits get hot during routing. Original router bits from the extensive Bosch accessories program are available at your specialist shop. Only use clean router bits that are in perfect condition. – Push the spindle lock button 15 and keep it pressed. If required, rotate the motor spindle by hand until it locks. – Loosen union nut 3 with open-end spanner 1 (size 17 mm) by turning toward n. – Insert router bit 16 into collet 13 to the mark on the router bit shank or until approx. 5 mm of the router bit shank are still visible. – Tighten union nut 3 with open-end spanner 1 (size 17 mm) by turning toward o. – Release the spindle lock button.

Connecting the Dust Extraction (see figure E) Mount the vacuum hose 17 (accessory) onto the vacuum connection 4. Connect the vacuum hose 17 with a vacuum cleaner (accessory). The machine can be plugged directly into the receptacle of a Bosch all-purpose vacuum cleaner with remote starting control. The vacuum cleaner starts automatically when the machine is switched on. The vacuum cleaner must be suitable for the material being worked. When vacuuming dry dust that is especially detrimental to health or carcinogenic, use a special vacuum cleaner. Mounting the Holder with the Vacuum Hose to the Retainer for the Hose Holder (see figure F) Fasten holder 18 and vacuum hose 17 by inserting them into the retainer for the hose holder 11.

f Do not tighten the tightening nut of the collet without a router bit inserted. Otherwise the collet can be damaged.

Operation

Dust/Chip Extraction

Adjusting the Depth-of-cut (see figure G)

f Dust from ceramic tiles (quartz dust) or natural stone (mineral dust) can be harmful to one’s health. Contact with or inhaling the dusts can trigger allergic reactions to the operator or bystanders and/or lead to respiratory infections. Certain dusts, such as quartz dust, are considered carcinogenic. Materials containing asbestos may only be worked by specialists. – As far as possible, use a dust extraction system suitable for the material. – Provide for good ventilation of the working place. – It is recommended to wear a P2 filterclass respirator. Observe the relevant regulations in your country for the materials to be worked.

2 610 016 614 | (2.3.11)

f The adjustment of the depth-of-cut may only be carried out when the router is switched off. For adjustment of the depth-of-cut, proceed as follows: – Place the machine with the router bit mounted on the workpiece to be machined. – Loosen cutting depth adjustment knob 5, so that footplate 7 can move freely. – Adjust the desired routing depth by moving the footplate 7 up or down. – The application tool should project at least 5 mm above the workpiece. – Tighten cutting depth adjustment knob 5. – Check the carried out depth-of-cut adjustment with a trial cut and correct it, if necessary.

Bosch Power Tools

OBJ_BUCH-1209-004.book Page 21 Wednesday, March 2, 2011 2:00 PM

English | 21

Starting Operation f Observe correct mains voltage! The voltage of the power source must agree with the voltage specified on the nameplate of the machine. Power tools marked with 230 V can also be operated with 220 V. Preselecting the Speed The required speed can be preselected with the thumbwheel 10 (also while running). 15– 20 Low speed 20 – 25 Medium speed 25 – 30 High speed After longer periods of working at low speed, allow the machine to cool down by running it for approx. 3 minutes at maximum speed with no load. Switching On and Off f Before inserting the mains plug, check if the On/Off switch 9 is switched off. Otherwise, the power tool can accidentally start and lead to injuries. Adjust the depth-of-cut before switching on or off; see Section “Adjusting the Depth-of-cut”. To start the power tool, push the On/Off switch 9 forwards. To lock the On/Off switch 9, press the On/Off switch 9 down at the front until it latches. The light 8 is lit when the machine is switched on, and allows for illumination of the working range under unfavourable light conditions. To switch off the power tool, release the On/Off switch 9 or, if it is locked, briefly push down the back of the On/Off switch 9 and then release it. Constant Electronic Control Constant electronic control holds the speed constant at no-load and under load, and ensures uniform working performance. Soft Starting

Working Advice Routing a Cut-out (see figures H–I) Take care that the surface is free of any obstructions. – Clamp the workpiece. – While working, hold the power tool firmly by the handle 12. – Guide the switched-on power tool toward the workpiece and plunge into the workpiece with moderate pressure at an angle of approx. 30 – 45° with circular motion. – Slightly move the power tool up and down alongside the cutting line. – Carry out the routing process applying uniform feed. – Switch the power tool off. Do not place the power tool down until the router bit has come to a standstill. Routing with the Core Bits (see figures J – L) The core bit 19 is used for routing/drilling a hole into a tile or e.g., a wall. – Clamp the workpiece. – While working, hold the power tool firmly by the handle 12. – Guide the switched-on power tool toward the workpiece and plunge into the workpiece with moderate pressure at an angle of approx. 30 – 45°. – Slightly move the power tool with circular motion at an angle of approx. 15°. – Pay attention not to overheat the core bit 19. When using core bits with diameters smaller than 12 mm, provide for sufficient cooling, e.g., 10 seconds drilling, 5 seconds cooling. – Switch the machine off as soon as the workpiece has been drilled through. Do not remove or pull out the power tool until after the router bit has come to a complete stop. – Work the cut-out blank out of the core bit 19 by applying a screwdriver via the lateral corebit openings.

The electronic soft starting feature limits the torque upon switching on and increases the working life of the motor.

Bosch Power Tools

2 610 016 614 | (2.3.11)

OBJ_BUCH-1209-004.book Page 22 Wednesday, March 2, 2011 2:00 PM

22 | English

Maintenance and Service Maintenance and Cleaning f Before any work on the machine itself, pull the mains plug. f For safe and proper working, always keep the machine and ventilation slots clean. If the machine should fail despite the care taken in manufacturing and testing procedures, repair should be carried out by an after-sales service centre for Bosch power tools. In all correspondence and spare parts order, please always include the 10-digit article number given on the type plate of the machine.

After-sales Service and Customer Assistance Our after-sales service responds to your questions concerning maintenance and repair of your product as well as spare parts. Exploded views and information on spare parts can also be found under: www.bosch-pt.com Our customer service representatives can answer your questions concerning possible applications and adjustment of products and accessories. Great Britain Robert Bosch Ltd. (B.S.C.) P.O. Box 98 Broadwater Park North Orbital Road Denham Uxbridge UB 9 5HJ Tel. Service: +44 (0844) 736 0109 Fax: +44 (0844) 736 0146 E-Mail: [email protected]

Ireland Origo Ltd. Unit 23 Magna Drive Magna Business Park City West Dublin 24 Tel. Service: +353 (01) 4 66 67 00 Fax: +353 (01) 4 66 68 88 Australia, New Zealand and Pacific Islands Robert Bosch Australia Pty. Ltd. Power Tools Locked Bag 66 Clayton South VIC 3169 Customer Contact Center Inside Australia: Phone: +61 (01300) 307 044 Fax: +61 (01300) 307 045 Inside New Zealand: Phone: +64 (0800) 543 353 Fax: +64 (0800) 428 570 Outside AU and NZ: Phone: +61 (03) 9541 5555 www.bosch.com.au Republic of South Africa Customer service Hotline: +27 (011) 6 51 96 00 Gauteng – BSC Service Centre 35 Roper Street, New Centre Johannesburg Tel.: +27 (011) 4 93 93 75 Fax: +27 (011) 4 93 01 26 E-Mail: [email protected] KZN – BSC Service Centre Unit E, Almar Centre 143 Crompton Street Pinetown Tel.: +27 (031) 7 01 21 20 Fax: +27 (031) 7 01 24 46 E-Mail: [email protected] Western Cape – BSC Service Centre Democracy Way, Prosperity Park Milnerton Tel.: +27 (021) 5 51 25 77 Fax: +27 (021) 5 51 32 23 E-Mail: [email protected]

2 610 016 614 | (2.3.11)

Bosch Power Tools

OBJ_BUCH-1209-004.book Page 23 Wednesday, March 2, 2011 2:00 PM

English | 23 Bosch Headquarters Midrand, Gauteng Tel.: +27 (011) 6 51 96 00 Fax: +27 (011) 6 51 98 80 E-Mail: [email protected]

Disposal The machine, accessories and packaging should be sorted for environmental-friendly recycling. Do not dispose of power tools into household waste! Only for EC countries: According the European Guideline 2002/96/EC for Waste Electrical and Electronic Equipment and its implementation into national right, power tools that are no longer usable must be collected separately and disposed of in an environmentally correct manner. Subject to change without notice.

Bosch Power Tools

2 610 016 614 | (2.3.11)