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TOUGHLIFT TL Range
ToughLift Jacking Systems
Page 152 - 154
TL Accessories
ToughLift Accessories
Page 155 - 156
GTB & PTB Range
Tyre Bead Breakers
Page 157
TL Applications
ToughLifts in use
Page 158
GTB & PTB Applications
Tyre Bead Breakers in use
Page 158
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TL - TOUGHLIFT JACKING SYSTEMS The Hi-Force ToughLift jacking system offers users the easiest and safest method of lifting material haulers in the mining and construction industry and locomotives in the railway industry, when critical maintenance and breakdown repair work requires completion. Suitable for lifting even the largest earth haulers in the world, the Hi-Force ToughLift is available in 50, 100, 150 and 200 tonnes lifting capacities. All models are available with either a 110 volt or 240 volt single phase electric driven pump unit or a 6 Bar compressed air driven pump version. All models are operated via a remote, push button hand pendant controller with a 6 metre length control cable to ensure the operator has precise control over the lifting operation from a safe distance away from the load. Hi-Force ToughLift jacking systems are supplied fitted as standard with a hardened steel lifting saddle, patented “snap latch” handle assembly for easy positioning and transportation and a patented jacking system design for increased safety, enabling them to be easily positioned, in the tightest of spaces, to ensure location into the correct and exact lifting and jacking position. Fitted with large diameter wheels and heavy duty tyres as standard, all ToughLift models are narrow in width and have the smallest footprint area in the industry. A wide variety of optional extras are also available which include load holding blocks, swivel load caps, locking, load block extensions, slip lock extensions and accessory tool boxes. Further details can be found on pages 154 to 156. With the Hi-Force ToughLift, plant operators in mining, construction and railway industries are assured of minimal maintenance and repair downtime, of their capital intensive equipment, from the strongest and most versatile lifting jack in the world!
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TL - TOUGHLIFT JACKING SYSTEMS Working pressure 700 Bar
Choice of 12 models with a range of accessories
Used in mining, construction & railway industries
TL150A520
For more information take a look at the ToughLift website www.toughlift.com
TL200A380
Choice of 50, 100, 150 or 200 tonne lifting capacities Patented multi-positional lifting handle for easy transportation and positioning Available with choice of electric or air driven hydraulic pump unit Push button remote hand pendant controller with 6 metre control cable Patented jacking system for safe and correct positioning prior to load lift Wide range of accessories available for even greater versatility (see pages 154 to 156) Narrow width, with small footprint for easy access into confined spaces Integral airline filter, lubricator and pressure regulator unit (air driven models only) User friendly design with easily accessible maintenance features Large diameter, heavy duty wheels for easy positioning underneath the load
Model number
Capacity tonnes
Power Supply
Stroke mm
Weight kg
Max additional stack in mm
TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520
50 50 100 100 100 100 150 150
6-Bar air driven 240V electric 6-Bar air driven 6-Bar air driven 240V electric 240V electric 6-Bar air driven 6-Bar air driven
254 254 405 530 405 530 390 520
160 168 288 318 296 326 312 348
680 680 480 180 480 180 485 180
TL150E390 TL150E520
150 150
240V electric 240V electric
390 520
320 356
485 180
TL200A380 TL200E380
200 200
6-Bar air driven 240V electric
381 381
372 380
500 500
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Note: All electric driven ToughLift jacking systems are available in 110V and 240V single phase, power supply options. For 110V version, please suffix model number with 110, i.e TL050E255-110 for 110V version. 153
TL - TOUGHLIFT JACKING SYSTEMS Handle in parking position Handle positions for manoeuvring
Handle in lifting position
E D
Note: The 50 tonne models have a combined lifting and parking position.
G (Max) G (Min)
A
B
C
F (Min) F (Max)
Model Number
A
B
C
E
F
G
MIN - MAX
MIN - MAX
380-1000
700-1300
TL050A255
455
660
560
TL050E255 TL100A405 TL100A530
455 665 843
660 730 730
560 660 660
1520 1520
1560 1560
380-1000 360-960 360-960
700-1300 860-1440 860-1440
TL100E405
665
730
660
1520
1560
360-960
860-1440
TL100E530 TL150A390 TL150A520
843 665 843
730 730 730
660 660 660
1520 1520 1520
1560 1560 1560
360-960 360-960 360-960
860-1440 860-1440 860-1440
TL150E390
665
730
660
1520
1560
360-960
860-1440
TL150E520 TL200A380 TL200E380
843 660 660
730 730 730
660 660 660
1520 1520 1520
1560 1560 1560
360-960 360-960 360-960
860-1440 860-1440 860-1440
SADDLES Tilting saddles are fitted as standard to all ToughLift jacks, however flat saddles can also be supplied as an optional extra. Both types of saddle (flat or tilting swivel) can be easily fitted to all slip lock and load lock extensions.
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Dimensions in mm D 1440 1440
SPACERS Base mounted spacers for increased closed height are available for 200 tonne models only. Please suffix model number with “E” when ordering.
EXTENSIONS Hi-Force also offers a range of extensions for use with ToughLift jacking systems. Slip lock extensions can be used in multiples up to the maximum height specified on page 155. Load lock extensions can only be used one at a time, however, they can be used in conjunction with slip lock extensions. Both extension options must terminate with a flat or swivel tilting saddle on the top of the extension stack.
154
Base mounted spacer
TL - TOUGHLIFT JACKING SYSTEMS SLIP LOCK EXTENSIONS Length 175mm
Length 200mm
Length 300mm
SLE-175-50
SLE200-50
SLE300-50
SLE175-50
SLE200-50
SLE300-50
Length 400mm
SLE175-100 SLE200-100 SLE300-100 SLE175-100
*
*
SLE175-100 SLE200-100 SLE300-100 SLE175-100
*
*
SLE175-150 SLE200-150 SLE300-150 SLE175-150
*
*
SLE175-150 SLE200-150 SLE300-150 SLE175-150
*
*
SLE175-200 SLE200-200 SLE300-200 SLE175-200 SLE200-200 SLE300-200
Length 500mm
Recommended To suit max. extension jack model height in mm
SLE400-50
SLE500-50 TL050A255
SLE400-50
SLE500-50 TL050E255
680 680 SLE400-100 * TL100A405 480 * * TL100A530 180 SLE400-100 * TL100E405 480 * * TL100E530 180 SLE400-150 * TL150A390 485 * * TL150A520 180 SLE400-150 * TL150E390 485 * * TL150E520 180 SLE400-200 SLE500-200 TL200A380 500 SLE400-200 SLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height
LOAD LOCK EXTENSIONS Length 175mm
Length 200mm
Length 300mm
LLE-175-50
LLE200-50
LLE300-50
LLE175-50
LLE200-50
LLE300-50
Length 400mm
LLE175-100 LLE200-100 LLE300-100 LLE175-100
*
*
LLE175-100 LLE200-100 LLE300-100 LLE175-100
*
*
LLE175-150 LLE200-150 LLE300-150 LLE175-150
*
*
LLE175-150 LLE200-150 LLE300-150 LLE175-150
*
*
LLE175-200 LLE200-200 LLE300-200 LLE175-200 LLE200-200 LLE300-200
Length 500mm
Recommended To suit max. extension jack model height in mm
LLE400-50
LLE500-50 TL050A255
LLE400-50
LLE500-50 TL050E255
680 680 LLE400-100 * TL100A405 480 * * TL100A530 180 LLE400-100 * TL100E405 480 * * TL100E530 180 LLE400-150 * TL150A390 485 * * TL150A520 180 LLE400-150 * TL150E390 485 * * TL150E520 180 LLE400-200 LLE500-200 TL200A380 500 LLE400-200 LLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height
LOAD BLOCK SETS Load block sets Model number TLB50-250 TLB50-250 TLB100-405 TLB100-530 TLB100-405 TLB100-530 TLB150-390 TLB150-520 TLB150-390 TLB150-520 TLB200-380 TLB200-380
Capacity tonnes
Lock out Height (mm)
Load Blocks
Adaptor
50 50 100 100 100 100 150 150 150 150 200 200
250 250 400 525 400 525 385 515 385 515 375 375
3 3 5 7 5 7 5 7 5 7 5 5
1 1 1 1 1 1 1 1 1 1 1 1
To suit jack model
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TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520 TL150E390 TL150E520 TL200A380 TL200E380
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TL - TOUGHLIFT JACKING SYSTEMS FLAT SADDLES Capacity tonnes
To Suit Jack Model
TLF50 TLF50 TLF150 TLF150 TLF150
50 50 100 100 100
TL050A255 TL050E255 TL100A405 TL100A530 TL100E405
TLF150 TLF150 TLF150 TLF150
100 150 150 150
TL100E530 TL150A390 TL150A520 TL150E390
TLF150 TLF200 TLF200
150 200 200
TL150E520 TL200A380 TL200E380
Flat saddle Model number
TLF150
TOOL BOXES To store your ToughLift accessories safely why not consider ordering a tool box made specifically to suit your accessory set. Hi-Force offers ToughLift accessory tool boxes made to special order with a fast delivery time to help maintain the working condition and integrity of your ToughLift system.
TOUGHLIFT CONFIGURATION EXAMPLES Tilting saddle
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Tilting saddle
Slip lock extension
Tilting saddle
Load lock extension
Load block set Piston
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Piston
Piston
GTB - GIANT BEAD BREAKER Working pressure 700 Bar
Used to break beads on earth movers etc
Compatible for use with Hi-Force manual pumps GTB1 The Hi-Force Giant Bead Breaker is used for breaking tyre beads and suitable for use on 5 piece rims 25” to 51” (635 to 1295 mm). With this model you can remove larger tyres with ease using a powerful 14 tonnes capacity, 700 Bar hydraulic cylinder which has a nett weight of 12.5kgs The Giant bead breaker is compatible for use with Hi-Force 700 Bar hand and powered pumps (see pages 27 - 48). Model Capacity Number tonnes GTB1
14
Stroke Working mm Pressure (Bar) 102
700
Weight Kg
A
B
C
Dimensions in mm D E
12.5
433
422.8
102
22
100
F
G
88
64
PTB - COMBI BEAD BREAKER Working pressure 700 Bar
Breaks beads in seconds with no rim damage
Compatible for use with Hi-Force manual pumps PTB1 The Hi-Force Combi Bead Breaker is used for breaking tyre beads and suitable for use on all single, two and three-piece 2-5-10 hole budd, 7.50 x 16s and all tubeless truck tyres and rims. It can break beads in seconds using a powerful 11 tonnes capacity, 700 Bar hydraulic cylinder leaving no rim damage. With a nett weight of 15.5kgs, it is portable and light and is compatible for use with Hi-Force 700 Bar rated hand and powered pumps (see pages 27 - 48). Model Number PTB1
D
L B
A C
E
Capacity tonnes
Working Range
Stroke mm
Working Pressure (Bar)
Weight Kg
A
11
up to 127mm
95
700
15.5
130
Dimensions in mm B C D 330
95
138
E 100 157
TL - TOUGHLIFT APPLICATIONS
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GTB & PTB - BEAD BREAKER APPLICATIONS
UK Head Office: Hi-Force Limited Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom Tel: +44 1327 301 000 - Fax: +44 1327 706 555
[email protected] Hi-Force Regional Offices: Hi-Force Australia Pty. Ltd Rockingham Australia Tel: +61 8 9591 1288 Email:
[email protected]
Hi-Force Caspian Baku Azerbaijan Tel: +994 12 447 4100 Email:
[email protected]
Hi-Force LKL Rio das Ostras - RJ Brazil Tel: +55 2227 6011 09 Email:
[email protected]
Hi-Force Hydraulic Equipment (Shanghai) Ltd. Co. Shanghai, China Tel: +86 21 6697 3010 Email:
[email protected]
P.T. Hi-Force Indonesia Jakarta Selatan Indonesia Tel: +62 21 781 6860 Email:
[email protected]
Hi-Force Hydraulics (Asia) S.B. Selangor Malaysia Tel: +603 5569 4209 Email:
[email protected]
Hi-Force Nederland BV Strijen Netherlands Tel: +31 78 6745488 Email:
[email protected]
Hi-Force Hydraulics (Pty) Ltd Midrand South Africa Tel: +27 11 314 0555 Email:
[email protected]
Hi-Force Hydraulics Abu Dhabi United Arab Emirates Tel: +971 2 551 3100 Email:
[email protected]
Hi-Force FZCO Dubai United Arab Emirates Tel: +971 4 815 0600 Email:
[email protected]
Your authorised distributor:
www.hi-force.com Cat. Ref. HF0112E