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TOUGHLIFT TL Range

ToughLift Jacking Systems

Page 152 - 154

TL Accessories

ToughLift Accessories

Page 155 - 156

GTB & PTB Range

Tyre Bead Breakers

Page 157

TL Applications

ToughLifts in use

Page 158

GTB & PTB Applications

Tyre Bead Breakers in use

Page 158

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151

TL - TOUGHLIFT JACKING SYSTEMS The Hi-Force ToughLift jacking system offers users the easiest and safest method of lifting material haulers in the mining and construction industry and locomotives in the railway industry, when critical maintenance and breakdown repair work requires completion. Suitable for lifting even the largest earth haulers in the world, the Hi-Force ToughLift is available in 50, 100, 150 and 200 tonnes lifting capacities. All models are available with either a 110 volt or 240 volt single phase electric driven pump unit or a 6 Bar compressed air driven pump version. All models are operated via a remote, push button hand pendant controller with a 6 metre length control cable to ensure the operator has precise control over the lifting operation from a safe distance away from the load. Hi-Force ToughLift jacking systems are supplied fitted as standard with a hardened steel lifting saddle, patented “snap latch” handle assembly for easy positioning and transportation and a patented jacking system design for increased safety, enabling them to be easily positioned, in the tightest of spaces, to ensure location into the correct and exact lifting and jacking position. Fitted with large diameter wheels and heavy duty tyres as standard, all ToughLift models are narrow in width and have the smallest footprint area in the industry. A wide variety of optional extras are also available which include load holding blocks, swivel load caps, locking, load block extensions, slip lock extensions and accessory tool boxes. Further details can be found on pages 154 to 156. With the Hi-Force ToughLift, plant operators in mining, construction and railway industries are assured of minimal maintenance and repair downtime, of their capital intensive equipment, from the strongest and most versatile lifting jack in the world!

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TL - TOUGHLIFT JACKING SYSTEMS Working pressure 700 Bar

Choice of 12 models with a range of accessories

Used in mining, construction & railway industries

TL150A520

For more information take a look at the ToughLift website www.toughlift.com

TL200A380

Choice of 50, 100, 150 or 200 tonne lifting capacities Patented multi-positional lifting handle for easy transportation and positioning Available with choice of electric or air driven hydraulic pump unit Push button remote hand pendant controller with 6 metre control cable Patented jacking system for safe and correct positioning prior to load lift Wide range of accessories available for even greater versatility (see pages 154 to 156) Narrow width, with small footprint for easy access into confined spaces Integral airline filter, lubricator and pressure regulator unit (air driven models only) User friendly design with easily accessible maintenance features Large diameter, heavy duty wheels for easy positioning underneath the load

Model number

Capacity tonnes

Power Supply

Stroke mm

Weight kg

Max additional stack in mm

TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520

50 50 100 100 100 100 150 150

6-Bar air driven 240V electric 6-Bar air driven 6-Bar air driven 240V electric 240V electric 6-Bar air driven 6-Bar air driven

254 254 405 530 405 530 390 520

160 168 288 318 296 326 312 348

680 680 480 180 480 180 485 180

TL150E390 TL150E520

150 150

240V electric 240V electric

390 520

320 356

485 180

TL200A380 TL200E380

200 200

6-Bar air driven 240V electric

381 381

372 380

500 500

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Note: All electric driven ToughLift jacking systems are available in 110V and 240V single phase, power supply options. For 110V version, please suffix model number with 110, i.e TL050E255-110 for 110V version. 153

TL - TOUGHLIFT JACKING SYSTEMS Handle in parking position Handle positions for manoeuvring

Handle in lifting position

E D

Note: The 50 tonne models have a combined lifting and parking position.

G (Max) G (Min)

A

B

C

F (Min) F (Max)

Model Number

A

B

C

E

F

G

MIN - MAX

MIN - MAX

380-1000

700-1300

TL050A255

455

660

560

TL050E255 TL100A405 TL100A530

455 665 843

660 730 730

560 660 660

1520 1520

1560 1560

380-1000 360-960 360-960

700-1300 860-1440 860-1440

TL100E405

665

730

660

1520

1560

360-960

860-1440

TL100E530 TL150A390 TL150A520

843 665 843

730 730 730

660 660 660

1520 1520 1520

1560 1560 1560

360-960 360-960 360-960

860-1440 860-1440 860-1440

TL150E390

665

730

660

1520

1560

360-960

860-1440

TL150E520 TL200A380 TL200E380

843 660 660

730 730 730

660 660 660

1520 1520 1520

1560 1560 1560

360-960 360-960 360-960

860-1440 860-1440 860-1440

SADDLES Tilting saddles are fitted as standard to all ToughLift jacks, however flat saddles can also be supplied as an optional extra. Both types of saddle (flat or tilting swivel) can be easily fitted to all slip lock and load lock extensions.

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Dimensions in mm D 1440 1440

SPACERS Base mounted spacers for increased closed height are available for 200 tonne models only. Please suffix model number with “E” when ordering.

EXTENSIONS Hi-Force also offers a range of extensions for use with ToughLift jacking systems. Slip lock extensions can be used in multiples up to the maximum height specified on page 155. Load lock extensions can only be used one at a time, however, they can be used in conjunction with slip lock extensions. Both extension options must terminate with a flat or swivel tilting saddle on the top of the extension stack.

154

Base mounted spacer

TL - TOUGHLIFT JACKING SYSTEMS SLIP LOCK EXTENSIONS Length 175mm

Length 200mm

Length 300mm

SLE-175-50

SLE200-50

SLE300-50

SLE175-50

SLE200-50

SLE300-50

Length 400mm

SLE175-100 SLE200-100 SLE300-100 SLE175-100

*

*

SLE175-100 SLE200-100 SLE300-100 SLE175-100

*

*

SLE175-150 SLE200-150 SLE300-150 SLE175-150

*

*

SLE175-150 SLE200-150 SLE300-150 SLE175-150

*

*

SLE175-200 SLE200-200 SLE300-200 SLE175-200 SLE200-200 SLE300-200

Length 500mm

Recommended To suit max. extension jack model height in mm

SLE400-50

SLE500-50 TL050A255

SLE400-50

SLE500-50 TL050E255

680 680 SLE400-100 * TL100A405 480 * * TL100A530 180 SLE400-100 * TL100E405 480 * * TL100E530 180 SLE400-150 * TL150A390 485 * * TL150A520 180 SLE400-150 * TL150E390 485 * * TL150E520 180 SLE400-200 SLE500-200 TL200A380 500 SLE400-200 SLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height

LOAD LOCK EXTENSIONS Length 175mm

Length 200mm

Length 300mm

LLE-175-50

LLE200-50

LLE300-50

LLE175-50

LLE200-50

LLE300-50

Length 400mm

LLE175-100 LLE200-100 LLE300-100 LLE175-100

*

*

LLE175-100 LLE200-100 LLE300-100 LLE175-100

*

*

LLE175-150 LLE200-150 LLE300-150 LLE175-150

*

*

LLE175-150 LLE200-150 LLE300-150 LLE175-150

*

*

LLE175-200 LLE200-200 LLE300-200 LLE175-200 LLE200-200 LLE300-200

Length 500mm

Recommended To suit max. extension jack model height in mm

LLE400-50

LLE500-50 TL050A255

LLE400-50

LLE500-50 TL050E255

680 680 LLE400-100 * TL100A405 480 * * TL100A530 180 LLE400-100 * TL100E405 480 * * TL100E530 180 LLE400-150 * TL150A390 485 * * TL150A520 180 LLE400-150 * TL150E390 485 * * TL150E520 180 LLE400-200 LLE500-200 TL200A380 500 LLE400-200 LLE500-200 TL200E380 500 * = Exceeds recommended maximum extension height

LOAD BLOCK SETS Load block sets Model number TLB50-250 TLB50-250 TLB100-405 TLB100-530 TLB100-405 TLB100-530 TLB150-390 TLB150-520 TLB150-390 TLB150-520 TLB200-380 TLB200-380

Capacity tonnes

Lock out Height (mm)

Load Blocks

Adaptor

50 50 100 100 100 100 150 150 150 150 200 200

250 250 400 525 400 525 385 515 385 515 375 375

3 3 5 7 5 7 5 7 5 7 5 5

1 1 1 1 1 1 1 1 1 1 1 1

To suit jack model

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TL050A255 TL050E255 TL100A405 TL100A530 TL100E405 TL100E530 TL150A390 TL150A520 TL150E390 TL150E520 TL200A380 TL200E380

155

TL - TOUGHLIFT JACKING SYSTEMS FLAT SADDLES Capacity tonnes

To Suit Jack Model

TLF50 TLF50 TLF150 TLF150 TLF150

50 50 100 100 100

TL050A255 TL050E255 TL100A405 TL100A530 TL100E405

TLF150 TLF150 TLF150 TLF150

100 150 150 150

TL100E530 TL150A390 TL150A520 TL150E390

TLF150 TLF200 TLF200

150 200 200

TL150E520 TL200A380 TL200E380

Flat saddle Model number

TLF150

TOOL BOXES To store your ToughLift accessories safely why not consider ordering a tool box made specifically to suit your accessory set. Hi-Force offers ToughLift accessory tool boxes made to special order with a fast delivery time to help maintain the working condition and integrity of your ToughLift system.

TOUGHLIFT CONFIGURATION EXAMPLES Tilting saddle

L

Tilting saddle

Slip lock extension

Tilting saddle

Load lock extension

Load block set Piston

156

Piston

Piston

GTB - GIANT BEAD BREAKER Working pressure 700 Bar

Used to break beads on earth movers etc

Compatible for use with Hi-Force manual pumps GTB1 The Hi-Force Giant Bead Breaker is used for breaking tyre beads and suitable for use on 5 piece rims 25” to 51” (635 to 1295 mm). With this model you can remove larger tyres with ease using a powerful 14 tonnes capacity, 700 Bar hydraulic cylinder which has a nett weight of 12.5kgs The Giant bead breaker is compatible for use with Hi-Force 700 Bar hand and powered pumps (see pages 27 - 48). Model Capacity Number tonnes GTB1

14

Stroke Working mm Pressure (Bar) 102

700

Weight Kg

A

B

C

Dimensions in mm D E

12.5

433

422.8

102

22

100

F

G

88

64

PTB - COMBI BEAD BREAKER Working pressure 700 Bar

Breaks beads in seconds with no rim damage

Compatible for use with Hi-Force manual pumps PTB1 The Hi-Force Combi Bead Breaker is used for breaking tyre beads and suitable for use on all single, two and three-piece 2-5-10 hole budd, 7.50 x 16s and all tubeless truck tyres and rims. It can break beads in seconds using a powerful 11 tonnes capacity, 700 Bar hydraulic cylinder leaving no rim damage. With a nett weight of 15.5kgs, it is portable and light and is compatible for use with Hi-Force 700 Bar rated hand and powered pumps (see pages 27 - 48). Model Number PTB1

D

L B

A C

E

Capacity tonnes

Working Range

Stroke mm

Working Pressure (Bar)

Weight Kg

A

11

up to 127mm

95

700

15.5

130

Dimensions in mm B C D 330

95

138

E 100 157

TL - TOUGHLIFT APPLICATIONS

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GTB & PTB - BEAD BREAKER APPLICATIONS

UK Head Office: Hi-Force Limited Prospect Way, Daventry, Northants, NN11 8PL, United Kingdom Tel: +44 1327 301 000 - Fax: +44 1327 706 555 [email protected] Hi-Force Regional Offices: Hi-Force Australia Pty. Ltd Rockingham Australia Tel: +61 8 9591 1288 Email: [email protected]

Hi-Force Caspian Baku Azerbaijan Tel: +994 12 447 4100 Email: [email protected]

Hi-Force LKL Rio das Ostras - RJ Brazil Tel: +55 2227 6011 09 Email: [email protected]

Hi-Force Hydraulic Equipment (Shanghai) Ltd. Co. Shanghai, China Tel: +86 21 6697 3010 Email: [email protected]

P.T. Hi-Force Indonesia Jakarta Selatan Indonesia Tel: +62 21 781 6860 Email: [email protected]

Hi-Force Hydraulics (Asia) S.B. Selangor Malaysia Tel: +603 5569 4209 Email: [email protected]

Hi-Force Nederland BV Strijen Netherlands Tel: +31 78 6745488 Email: [email protected]

Hi-Force Hydraulics (Pty) Ltd Midrand South Africa Tel: +27 11 314 0555 Email: [email protected]

Hi-Force Hydraulics Abu Dhabi United Arab Emirates Tel: +971 2 551 3100 Email: [email protected]

Hi-Force FZCO Dubai United Arab Emirates Tel: +971 4 815 0600 Email: [email protected]

Your authorised distributor:

www.hi-force.com Cat. Ref. HF0112E