Hellenic Shipping News Posidonia Conference Costs and benefits of LNG-fuelled container vessels Christian Freiherr von Oldershausen, Senior Vice President Global Sales, GL SE
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Contents Introduction • motivation to use LNG as ship fuel • regulatory development • container vessel concepts using LNG LNG as ship fuel for container vessels • GL – MAN study • assumptions • fuel price scenario • additional investment • results Outlook Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 2
Attractions for using LNG as ship fuel Emission components (100% load) CO2
NOx
SOx
1000 - 23 %
100 g/kWh
1. 90%-95% reduction of Sulphuroxide emissions required within Emission Control Areas (ECAs) by 2015 required globally by 2020, pending a review at IMO by 2025 2. reduction of Nitrogen-oxide emissions to IMO Tier III levels only for pure gas engines and dualfuel four stroke engines required within Emission Control Areas by 2015 3. 20% to 25% reduction of Carbondioxide emissions Methane slip needs to be avoided during bunkering and usage
10
- 80 %
1
- 92 %
0,1
6S70ME-C s o urc e : M A N
Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 3
6S70ME-GI (with EGR)
Historic records of fuel prices Gas and ship fuel prices (monthly averages) LNG Zeebrugge
HFO Rotterdam
MGO Rotterdam
but consider small scale LNG supply costs!
35
USD / mmBTU
30 25 20 15 10 5
Ja n- 0 6 Ap r- 0 6 Ju l-0 6 Ok t -0 6 Ja n- 0 7 Ap r- 0 7 Ju l-0 7 Ok t -0 7 Ja n- 0 8 Ap r- 0 8 Ju l-0 8 Ok t -0 8 Ja n- 0 9 Ap r- 0 9 Ju l-0 9 Ok t -0 9 Ja n- 1 0 Ap r- 1 0 Ju l-1 0 Ok t -1 0 Ja n- 1 1 Ap r- 1 1 Ju l-1 1 Ok t -1 1 Ja n- 1 2
0
Sources: apxendex.com, x-rates.com, bunkerw orld.com, graph by PCS/GL LNG: Liquefied Natural Gas, HFO: heavy fuel oil (IFO 380), MGO: marine gas oil, BTU: British thermal Unit = 1,06 kJ Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 4
Regulatory development IMO issued interim guidelines in 2010. These are not mandatory for flag states. GL (and also other class societies) have issued their own guidelines. GL guidelines offer additional interpretations. IMO subcommittee BLG currently works on the IGF-code, finalisation before Jan. 2013 planned. The IGF code should be published with the next SOLAS revision in 2014. Harmonisation of the IGC-code with the future IGF-code is required to ensure consistent regulation. ISO TC 67 started on LNG bunkering standard.
GL guidelines (VI-3-1)
Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 5
Projects exploring LNG as ship fuel for container vessels
GL 1200 TEU feeder (2009)
IPP 4200 TEU (2011), AiP* by GL
DSME 14000 TEU (2011), AiP* by GL Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 6
*) Approval in Principle
LNG as ship fuel for container vessels – a new joint study by GL and MAN GL and MAN teamed up in late 2010 to jointly develop a roadmap for container vessel advanced propulsion solutions, with the aim to support decision making. The study compares a standard container vessel with advanced vessels using LNG as ship fuel, scrubber systems and waste heat recovery systems. The standard vessel uses required fuels depending on time and location of its operation. The same TIER III-related measures are assumed for all variants and, therefore, these have no effect on the cost differences between the standard vessel and the variants. Lower earning due to space for LNG tanks, scrubbers and WHR is accounted for. Speed (knots)
ME power (kW)
Roundtrip (nm)
ECA share
2.500 TEU
20
14.500
5.300
65,1%
4.600 TEU
21
25.000
13.300
11,0%
8.500 TEU
23
47.500
23.000
6,3%
14.000 TEU
23
53.500
23.000
6,3%
18.000 TEU
23
65.000
23.000
6,3%
Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 7
Fuel price scenario – delivered to the ship Fuel price scenario 50
HFO 2.7% S
LSHF 0.5% S
MGO 0.1% S
LNG
USD/mmBTU
40
30
20
10
0 2010
2015
2020
2025
2030
2035
2040
2045
2050
Source: GL-MAN container vessel advanced propulsion roadmap
LNG delivery costs of 4 USD/mmBTU have been added to the LNG wholesale price. Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 8
LNG tank volume depends on endurance LNG tank volume (for half roundtrip endurance)
14.000
18000 TEU, 11500 nm
12.000
14000 TEU, 11500 nm
m3
10.000
8500 TEU, 11500 nm
8.000 6.000 4.000
4600 TEU,6650 nm
2.000
2500 TEU, 2650 nm
0 0
10.000 20.000 30.000 40.000 50.000 60.000 70.000 80.000 Total installed engine power (kW)
Source: GL-MAN container vessel advanced propulsion roadmap
Total installed power comprises main engine and auxiliary engines (incl. reefer loads). Two bunker actions per roundtrip were assumed. Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 9
Estimates for total additional invest vs. total installed power Specific additional costs for LNG installation (half-roundtrip endurance with LNG)
500
USD/kW
400 300 200 100 0 2500 TEU, 2650 nm
4600 TEU, 6650 nm
8500 TEU, 11500 nm
14000 TEU, 18000 TEU, 11500 nm 11500 nm
So urce: GL-M A N co ntainer vessel advanced pro pulsio n ro admap
Type C LNG tank assumed for 2500 TEU vessel, type B LNG tanks for larger vessels Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 10
Results for 2500 TEU vessel (65% ECA operation share) Annual cost advantage for 2500 TEU container vessel (compared to a standard vessel using standard fuels)
10 LNG
8
LNG + WHR
6 4
mUSD
2 0 Invest
2015
2016
2017
2018
2019
2020
-2 -4 -6 -8
Source: GL-MAN container vessel advanced propulsion roadmap
-10
Annual cost advantage compared to the standard vessel is significant once strict fuel-quality regulations are in place and/or the vessel is sailing mostly within ECAs. Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 11
Results for 14000 TEU vessel (6.3% ECA operation share) Annual cost advantage for 14000 TEU container vessel (compared to a standard vessel using standard fuels)
LNG
20
LNG + WHR
10
0 mUSD
Invest
2015
2016
2017
2018
2019
2020
-10
-20
-30 Source: GL-MAN container vessel advanced propulsion roadmap
-40
cost advantages are higher with WHR system for larger vessels Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 12
Payback for LNG technology Payback for LNG system (start in 2015) 2500 TEU
4600 TEU
8500 TEU
14000 TEU
18000 TEU
72
Payback (months)
60 48 36 24 12
LNG at 13 $/mmBTU 0 0%
10%
20%
30%
40%
50%
60%
70%
Share of operation inside ECA So urce: GL-M A N co ntainer vessel advanced pro pulsio n ro admap
payback for smaller vessels is faster due to relatively smaller additional invest Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 13
Payback for LNG technology Payback for LNG system (start in 2015) 2500 TEU
4600 TEU
8500 TEU
14000 TEU
18000 TEU
84
Payback (months)
72 60 48 36 24 12 ECA operation share varies for ship size
0 1000 $/m³
2000 $/m³
3000 $/m³
4000 $/m³
5000 $/m³
Specific cost for LNG tank system So urce: GL-M A N co ntainer vessel advanced pro pulsio n ro admap
LNG tank prices affect payback time. Higher specific LNG tank price values are assumed for smaller tanks. Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 14
Payback for LNG technology Payback for LNG system (start in 2015)
Payback (months)
2500 TEU
144 132 120 108 96 84 72 60 48 36 24 12 0
4600 TEU
8500 TEU
14000 TEU
18000 TEU
typical for EU typical for US
typical for Asia
ECA operation share varies for ship size
9 $/mmBTU
11 $/mmBTU
13 $/mmBTU
15 $/mmBTU
17 $/mmBTU
19 $/mmBTU
21 $/mmBTU
LNG price in 2011 So urce: GL-M A N co ntainer vessel advanced pro pulsio n ro admap
LNG prices strongly affect payback time Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 15
Payback (months) for a 2500 TEU vessel LNG price
13 $/mmBTU
15 $/mmBTU
17 $/mmBTU
2000 $/m3
8
18
33
3000 $/m3
11
22
38
4000 $/m3
13
26
43
LNG spec. tank price
LNG specific tank price has a lower effect on payback than the price of LNG. Doubling LNG spec. tank price increases payback by 30 to 60%. Increasing LNG price (from 13 to 17 $/mmBTU) increases payback by a factor of 3 to 4.
Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 16
Conclusions Using LNG as ship fuel is attractive due to lower air emissions than for standard fuels. A joint GL-MAN study looked into LNG and scrubber solutions for several container vessel sizes operating partly inside ECAs. The study shows that operating share inside ECA, LNG-HFO price difference and LNG tank costs are the dominant parameters to be considered for future LNG-fuelled propulsion solutions. Similar conclusions are valid for for other ship types, eg, tanker.
Editors: • Dr. Pierre C. Sames, Senior Vice President, Research and Rule Development GL SE • Niels B. Clausen, Senior Manager Low Speed, Engine and System Application, MAN Diesel & Turbo Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 17
The first LNG-fuelled vessel with class GL
Hellenic Shipping News Posidonia Conference – Costs and benefit of LNG-fuelled container vessels | 2012-06-05 | No. 18
Thank you for your kind attention.
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