General Catalogue Aluminum Bracket System EUROPEAN UNION EUROPEAN REGIONAL DVELOPMENT FUND

General Catalogue Aluminum Bracket System EUROPEAN UNION EUROPEAN REGIONAL DVELOPMENT FUND CONTENTS BSP Bracket System Polska ........................
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General Catalogue Aluminum Bracket System

EUROPEAN UNION EUROPEAN REGIONAL DVELOPMENT FUND

CONTENTS BSP Bracket System Polska ................................................................................................................. 3 PRODUCTS Fixing systems for curtain walls ...................................................................................................... 4 Bracket BSP Type K1/Fix .............................................................................................................................. 5 Bracket BSP Type K1/Los ............................................................................................................................ 6 Bracket BSP Type K2/Fix .............................................................................................................................. 7 Bracket BSP Type K2/Los ............................................................................................................................ 8 Extension Piece BSP Type KP1/173 Fix - Los ..................................................................................... 9 BSP extruded aluminum brackets - example of application ................................................. 10 Fixing systems for ventilated façades ...................................................................................... 11 Advantages of ventilated facades ...................................................................................................... 12 Bracket BSP Type KW1/A-B-Fix-Los ..................................................................................................... 13 Heat transfer reduction ............................................................................................................................ 14 Passive Bracket BSP Type KW1 PAS/A-B - Fix/Los ......................................................................... 15 Bracket BSP Type KW1/40-650-Fix/Los ............................................................................................. 16 Brackets ECO BRACKET range Type KW 1 EB/170-A-Fix/Los .................................................. 17 Adjustment of the BSP aluminum substructure .......................................................................... 18 Extension Piece BSP Type KWP1/A-B ................................................................................................. 19 Foot BSP Type KWW1/A-B ....................................................................................................................... 20 Support BSP Type KWP2/A-B ................................................................................................................. 20 Profile BSP Type KWR1 .............................................................................................................................. 21 Profile BSP Type KWR2 .............................................................................................................................. 21 Profile BSP Type KWR3 .............................................................................................................................. 22 Profile BSP Type KWR4 .............................................................................................................................. 22 Perforated aluminum sheet BSP Typ KWS1 .................................................................................. 22 Profile ECO BRACKET ................................................................................................................................. 23 Brackets and profiles in vertical system - example of application ..................................... 25

Aluminum Bracket System

Bracket systems for interior cladding ...................................................................................... 26 Bracket BSP Type KW1/40-A-Fix/Los .................................................................................................. 26 Profile BSP Type KWR5 .............................................................................................................................. 26 Profile BSP Type KWR8 .............................................................................................................................. 26 Hanging brackets system .................................................................................................................. 27 Profile BSP Type KWRW ............................................................................................................................ 27 Floor to Floor BSP System ................................................................................................................. 28 Profile BSP Type KWR6 .............................................................................................................................. 28 Sections and models ................................................................................................................................. 29 Additional substructure elements .............................................................................................. 30 Bracket BSP Type KWD/A-B .................................................................................................................... 30 Y profile for aluminum composite panels type KWRY .............................................................. 30 Omega BSP profile Type RW2 ............................................................................................................... 31 Profile BSP Type KWRK .............................................................................................................................. 31 System BSP Solar for solar panels fixation on facades ................................................ 32 Decorative profiles ................................................................................................................................ 33 Outward angle profile BSP Type KWN1 ............................................................................................ 33 Inlet angle profile BSP Type KWN2 ..................................................................................................... 33 Joint profile BSP Type KWF1 ................................................................................................................. 33 Closing profile BSP Typ KWF2 ............................................................................................................... 33 Joint profile BSP Typ KWF3 ..................................................................................................................... 33 EXAMPLES AND CALCULATIONS Extruded aluminum grid BSP - examples of applications ...................................................... 34 Horizontal brackets BSP - examples of applications ................................................................. 34 Exemplary assembly scheme ................................................................................................................ 35 Examples of subconstruction leyout ................................................................................................. 36 Examples of load calculations .............................................................................................................. 36 ADDITIONAL SERVICES Design and assistance .............................................................................................................................. 37 Other services ............................................................................................................................................... 37 REFERENCES Excerpt from reference list ..................................................................................................................... 38 Photographs of selected objects ........................................................................................................ 41 2

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ABOUT US BSP Bracket System Polska

B

SP Bracket System Polska Ltd delivers a complete bracket system for façades. We focus on quality, innovation and constant improvement to obtain the

final goal which is to satisfy the needs of all market players ranging from architects, cladding material manufacturers, to Contractors to and installation companies. We offer years of experience, in-depth knowledge of the building market and a complete range of solutions meeting every need and application, when it comes to building façades. Our entrepreneurial spirit stands for continuous development. Our success is based upon our ability to think beyond boundaries, which enables us to discover opportunities resulting in new perspectives for our customers. Our staff consists of experienced and recognized experts in the area of engineering, construction management processes, investments, design, project implementations, financing and technical support and works coordinations.

Aluminum Bracket System

System BSP is recommended by world leader in façade materials - EQUITONE (former Euronit). The BSP registered trademark and the BSP bracket system are protected by law. Copying and publishing without permission is prohibited by law.

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3

PRODUCTS Fixing systems for curtain walls

B

SP extruded aluminum brackets are designed to fix aluminum curtain wall facades. Optimally designed brackets allows the transfer of all loads from the construction of the facade to the main

load-bearing structures of the building. BSP bracket system allows very precise positioning of the cladding panels, with the possibility of adjusting its position in three directions without the need to use leveling pads. Advantages of extruded aluminum brackets BSP for curtain wall facades: Resistance to weather, especially when compared with steel brackets.

t

Light weight important for the cost of transportation.

t

Possibility of drilling additional holes or cuttings without the need for special anticorrosion treatment.

t

No galvanic corrosion at the interface with other elements of aluminum.

t

No welded joints and the risks of improper welding work.

t

Lack of internal stress states, characteristic of consoles bent or welded.

t

Optionally brackets can be supplied as a powder coated or anodized.

t

Reduced delivery time. Standard products available from stock.

Aluminum Bracket System

t

4

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PRODUCTS Fixing systems for curtain walls Bracket BSP Type K1/Fix

A

B

Bracket BSP Type K1/100-150-FIX

Description

100

150

Bracket BSP Type K1/100-120-FIX

100

120

Bracket BSP Type K1/100-100-FIX

100

100

Bracket BSP Type K1/100-80-FIX

100

80

Bracket BSP Type K1/120-150-FIX

120

150

Bracket BSP Type K1/120-120-FIX

120

120

Bracket BSP Type K1/120-100-FIX

120

100

Bracket BSP Type K1/120-80-FIX

120

80

Bracket BSP Type K1/200-150-FIX

200

150

Bracket BSP Type K1/200-120-FIX

200

120

Bracket BSP Type K1/200-100-FIX

200

100

Bracket BSP Type K1/200-80-FIX

200

80

Aluminum Bracket System

180 for K1/200 200 for K1/100, K1/120

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PRODUCTS Fixing systems for curtain walls Bracket BSP Type K1/Los

Aluminum Bracket System

180 for K1/200 200 for K1/100, K1/120

6

A

B

Bracket BSP Type K1/100-150-LOS

Description

100

150

Bracket BSP Type K1/100-120-LOS

100

120

Bracket BSP Type K1/100-100-LOS

100

100

Bracket BSP Type K1/100-80-LOS

100

80

Bracket BSP Type K1/120-150-LOS

120

150

Bracket BSP Type K1/120-120-LOS

120

120

Bracket BSP Type K1/120-100-LOS

120

100

Bracket BSP Type K1/120-80-LOS

120

80

Bracket BSP Type K1/200-150-LOS

200

150

Bracket BSP Type K1/200-120-LOS

200

120

Bracket BSP Type K1/200-100-LOS

200

100

Bracket BSP Type K1/200-80-LOS

200

80

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PRODUCTS Fixing systems for curtain walls

A

B

Bracket BSP Type K2/100-150-FIX

Description

100

150

Bracket BSP Type K2/100-120-FIX

100

120

Bracket BSP Type K2/100-100-FIX

100

100

Bracket BSP Type K2/100-80-FIX

100

80

Bracket BSP Type K2/120-150-FIX

120

150

Bracket BSP Type K2/120-120-FIX

120

120

Bracket BSP Type K2/120-100-FIX

120

100

Bracket BSP Type K2/120-80-FIX

120

80

Bracket BSP Type K2/200-150-FIX*

200

150

Bracket BSP Type K2/200-120-FIX*

200

120

Bracket BSP Type K2/200-100-FIX*

200

100

Bracket BSP Type K2/200-80-FIX*

200

80

Aluminum Bracket System

Bracket BSP Type K2/Fix

* Available soon

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PRODUCTS Fixing systems for curtain walls

Aluminum Bracket System

Bracket BSP Type K2/Los

A

B

Bracket BSP Type K2/100-150-LOS

Description

100

150

Bracket BSP Type K2/100-120-LOS

100

120

Bracket BSP Type K2/100-100-LOS

100

100

Bracket BSP Type K2/100-80-LOS

100

80

Bracket BSP Type K2/120-150-LOS

120

150

Bracket BSP Type K2/120-120-LOS

120

120

Bracket BSP Type K2/120-100-LOS

120

100

Bracket BSP Type K2/120-80-LOS

120

80

Bracket BSP Type K2/200-150-LOS*

200

150

Bracket BSP Type K2/200-120-LOS*

200

120

Bracket BSP Type K2/200-100-LOS*

200

100

Bracket BSP Type K2/200-80-LOS*

200

80

* Available soon

8

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PRODUCTS Fixing systems for curtain walls Extension Piece BSP Type KP1/173 Fix - Los BSP Extension Piece Type KP1/173

BSP Extension Piece Type KP1/173 Fix

NE W

A

A 19

41

173

6.0

173

173.0

120.0

Ø11

54.0

BSP Extension Piece Type KP1/173 Los

Aluminum Bracket System

41.0 53.0

Description

A

Extension Piece BSP Type KP1/173-120 FIX

120

Extension Piece BSP Type KP1/173-100 FIX

100

Extension Piece BSP Type KP1/173-80 FIX

80

Extension Piece BSP Type KP1/173-120 LOS

120

Extension Piece BSP Type KP1/173-100 LOS

100

Extension Piece BSP Type KP1/173-80 LOS

80

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PRODUCTS Fixing systems for curtain walls BSP extruded aluminum brackets - example of application

Aluminum Bracket System

Wide range of regulation helps avoid problems with the tolerance of wall construction +/- 20 mm

Side bracket within wall dilatation joint…

Bracket BSP Type K2/A-B-FIX Bracket BSP Type K2/A-B-LOS

Bracket BSP Type K2/A-B-FIX Bracket BSP Type K2/A-B-LOS

Bracket BSP Type K2/A-B-FIX Bracket BSP Type K2/A-B-LOS

…within places where standard bracket does not fit for ex. corners

10

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PRODUCTS Fixing systems for ventilated façades

A

luminum made substruction for fixing cladding panels consists of brackets and the profiles. It is used for precise fixing of cladding panels, ie: fiber-cement, HPL, aluminium composite, archi-

tectural concrete, aluminum louvers, and other cladding materials. Brackets are used to transfer loads between the profiles and the structure of the building. Depending on the distance between cladding panels and the main structure of building brackets of different outreach are used. In order to reduce instalation time and make the fixing work easier the shape of brackets has been designed for easy adjustment and proper lining of the grid observing required tolerances and variations in alignment. BSP brackets can correct the variations of alignment up to + / - 20 mm without the need to use leveling pads. There are generally two kinds of vertical profiles: “T” profiles (KWR1, KWR3, KWR9) used for connections of two cladding panels and “L” profiles (KWR2, KWR4, KWR5, KWR7, KWR10, KWR11) appropriate to fix the panels in other areas. Both have small grooves on the outer surface what considerably increases the durability the junction between the profiles and cladding material.

t

Increased capacity allowing for cost optimization when calculating mechanical parameters of the substructure.

t

Patented foot leading to substantial improving of the mecanical strength of bracket.

t

Extruded brackets compared to bent brackets have no initial stresses and microcracks that weaken their mechanical proprieties.

t

Resistance to weather, especially when compared with steel brackets.

t

Light weight important for the cost of transportation and handling.

t

Possibility of cutting or drilling additional holes without the need for special anticorrosion treatment.

t

No galvanic corrosion between different aluminum elements.

t

High aesthetics of fabrication: brackets can be optionally supplied as a powder coated or anodized.

t

Reduced delivery time and vast range of products available from stock.

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Aluminum Bracket System

Advantages of extruded aluminum brackets applied for ventilated façades:

11

PRODUCTS Fixing systems for ventilated façades Advantages of ventilated facades

Acustic insulation

BSP bracket for sliding points

BSP aluminum bracket

Thermal insulation BSP bracket for fixed points Ventilated cavity BSP vertical Profile Cladding panel Thermal insulation

Ventilated cavity BSP vertical Profile Cladding panel Thermal insulation

Wall ventilation BSP aluminum bracket

Thermal insulation

BSP bracket for fixed points Thermal insulation BSP vertical Profile Cladding panel Thermal insulation

Aluminum Bracket System

Cladding panel BSP vertical Profile Ventilated cavity Thermal insulation

12

BSP aluminum bracket Thermal insulation

Cladding panel BSP vertical Profile Ventilated cavity Thermal insulation

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BSP bracket for sliding points

BSP bracket for fixed points

Ventilated cavity BSP vertical Profile Cladding panel Thermal insulation

Fire resistance

PRODUCTS Fixing systems for ventilated façades

Description

A

B

Bracket BSP Type KW1/40-150

40

150

Bracket BSP Type KW1/40-120

40

120

Bracket BSP Type KW1/40-90

40

90

Bracket BSP Type KW1/40-60

40

60

Bracket BSP Type KW1/40-40

40

40

Bracket BSP Type KW1/80-150

80

150

Bracket BSP Type KW1/80-120

80

120

Bracket BSP Type KW1/80-90

80

90

Bracket BSP Type KW1/80-60

80

60

Bracket BSP Type KW1/80-40

80

40

Bracket BSP Type KW1/120-150

120

150

Bracket BSP Type KW1/120-120

120

120

Bracket BSP Type KW1/120-90

120

90

Bracket BSP Type KW1/120-60

120

60

Bracket BSP Type KW1/120-40

120

40

Bracket BSP Type KW1/140-150

140

150

Bracket BSP Type KW1/140-120

140

120

Bracket BSP Type KW1/140-90

140

Bracket BSP Type KW1/140-60

140

Aluminum Bracket System

Bracket BSP Type KW1/A-B-Fix-Los

Description

A

B

Bracket BSP Type KW1/210-150

210

150

Bracket BSP Type KW1/210-120

210

120

90

Bracket BSP Type KW1/210-90

210

90

60

Bracket BSP Type KW1/210-60

210

60

Bracket BSP Type KW1/140-40

140

40

Bracket BSP Type KW1/210-40

210

40

Bracket BSP Type KW1/170-150

170

150

Bracket BSP Type KW1/310-150

310

150

Bracket BSP Type KW1/170-120

170

120

Bracket BSP Type KW1/310-120

310

120

Bracket BSP Type KW1/170-90

170

90

Bracket BSP Type KW1/310-90

310

90

Bracket BSP Type KW1/170-60

170

60

Bracket BSP Type KW1/310-60

310

60

Bracket BSP Type KW1/170-40

170

40

Bracket BSP Type KW1/310-40

310

40

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PRODUCTS Fixing systems for ventilated façades Heat transfer reduction The technology of the ventilated façade has a number of important advantages such as excellent thermal insulation properties, great possibilities of architectural design, high aesthetic values, fast moisture dissipation from the building, etc. Unfortunately ventilated facades also have one unfavorable disadvantage: heat bridges. Aluminum support structure (brackets and profiles) used for fastening the cladding panels to the building construction is among the factors which considerably contribute to the uncontrolled heat transfer between the interior and the exterior part of the building. The brackets being made of materials of high thermal conductivity go through the layers of insulation and consequently create the way for increasing the heat losses. The formation of thermal bridges has the following consequences: t

Heat loss resulting energy losses, which directly affects the energy balance of the building

t

Cooling of the outer walls resulting vapor and moisture condensation in the area of the insulation and construction materials. This in turn can contribute to the development of harmful fungi and molds

In the figure below, one can observe the temperature distribution arround the standard BSP aluminum bracket (without the use of thermal insulators). 18

o

20,0 C

16

15

15

B

o

15,0 C

17

16

17

18

A

18

18

15 10 5 0 -5 -10 -15 -19

15 10 5 0 -5 -10 -15 -19

o

10,0 C o

5,0 C o

0,0 C o

-5,0 C o

-10,0 C

Aluminum Bracket System

o

-15,0 C o

-20,0 C

-15 -13

Figure 1: Temperature distribution for standar bracket (in temperature scale)

Reduction of risk of thermal bridges in ventilated facades can be achieved through appropriate planning and careful manufacturing of the supporting structures. These should be done in accordance with the established construction trade practices In view of the fact that rules and standards for the thermal protection parameters in construction projects (heat transfer coefficient value) have become more and more challenging, these methods may no longer be sufficient. This is why BSP developed an innovative solution that radically and efficiently resolves the problem of thermal bridges offering a unique opportunities to the architects and constructors specializing in energy efficient construction projects: passive brackets. Methods to minimize the risk of thermal bridges: 1. Using of foamed PVC or special plastic material as thermal insulation and anticorrosion protection materials isolating the brackets from the wall. 2. Applying BSP substraction where less brackets are needed and thus the number of potential thermal bridges is reduced. 3. Using of passive brackets (with a non-metallic component) which almost completely eliminates the thermal bridge phenomenon. The following figure shows the temperature distribution around the BSP passive bracket. 19

o

20,0 C

19

o

B

19

A

19

15,0 C o

10,0 C o

5,0 C o

0,0 C o

-5,0 C o

-10,0 C o

-15,0 C o

-20,0 C

15 10 5 0 -5 -10 -15 -19

15 10 5 0 -5 -10 -15 -19

Figure 2: Temperature distribution graph for BSP PAS - Passive Bracket (in temperature scale)

14

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PRODUCTS Fixing systems for ventilated façades Passive bracket KW1 PAS/A-B-Fix/Los

Aluminum Bracket System

Regarding the constantly increasing requirements concerinng the insulating performances for external walls insulations our R&D division developed a passive bracket. The product is dedicated to architects, designers and Contractors looking for a modern, energy-efficient and innovative solutions.

Passive bracket virtually completely eliminates thermal bridges enabling to meet already today the strict requirements for the heat transfer coefficient value (Umax) provided for 2021.

These values for walls are the following: from 2014 Umax = 0,25 W/m2K from 2021 Umax = 0,20 W/m2K

Description

A

B

Passive bracket BSP Type KW PAS 170-150 FIX/LOS

170

150

Passive bracket BSP Type KW PAS 170-120 FIX/LOS

170

120

Passive bracket BSP Type KW PAS 170-90 FIX/LOS

170

90

Passive bracket BSP Type KW PAS 210-150 FIX/LOS

210

150

Passive bracket BSP Type KW PAS 210-120 FIX/LOS

210

120

Passive bracket BSP Type KW PAS 210-90 FIX/LOS

210

90

Passive bracket BSP Type KW PAS 250-150 FIX/LOS

250

150

Passive bracket BSP Type KW PAS 250-120 FIX/LOS

250

120

Passive bracket BSP Type KW PAS 250-90 FIX/LOS

250

90

Passive bracket BSP Type KW PAS 280-150 FIX/LOS

280

150

Passive bracket BSP Type KW PAS 280-120 FIX/LOS

280

120

Passive bracket BSP Type KW PAS 280-90 FIX/LOS

280

90

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PRODUCTS Fixing systems for ventilated façades Bracket BSP Type KW1/40-650 Fix/Los

Aluminum Bracket System

This kind of bracket is recommended for renovation works without removing the existing thermal insulation.

16

Description Bracket BSP Type KW1/40-650/fix-los

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A

B

650

120

PRODUCTS Fixing systems for ventilated façades Through in-depth research and analysis BSP developed a new economical extruded aluminum made substructure dedicated to mounting cladding façade panels. BRACKET ECO range consists of brackets (170 mm of outreach, five different foot dimension size) and a set of extruded profiles. Brackets have a variable wall thickness for maximum load capacity with optimized aluminum usage. Note: The BSP recommends the use of ECO BRACKET profiles and brackets up to 12 m of building height.

Konsola ECO BRACKET Type KW1 EB/170-A-Fix/Los 2

170

Aluminum Bracket System

45.5

61.5

NE W

54

3 59 Description

A

B

Konsola Eco Bracket Type KW1 EB/170-150 FIX/LOS

170

150

Konsola Eco Bracket Type KW1 EB/170-120 FIX/LOS

170

120

Konsola Eco Bracket Type KW1 EB/170-90 FIX/LOS

170

90

Konsola Eco Bracket Type KW1 EB/170-60 FIX/LOS

170

60

Konsola Eco Bracket Type KW1 EB/170-40 FIX/LOS

170

40

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PRODUCTS Fixing systems for ventilated façades Adjustment range of BSP aluminum substructure

KWW1/65-A

Use of BSP extension piece KWP1/A-B

-A 93 /1 P2 KW

Profile BSP Type KWR1

Extension Piece BSP Type KWP1/A-B

Aluminum Bracket System

Bracket BSP Type KW1/210

Profile BSP Type KWR1

Bracket BSP Type KW1/210

Profile BSP Type KWR1

Bracket BSP Type KW1/A-B-Fix

Bracket BSP Type KW1/A-B-Fix

Bracket BSP Type KW1/A-B-Fix

Adjustment from 42 mm to 370 mm

18

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PRODUCTS Fixing systems for ventilated façades

135

Extension Piece BSP Type KWP1/A-B

3,0

Description

Aluminum Bracket System

A

A

Extension Piece BSP Type KWP1/135-150

150

Extension Piece BSP Type KWP1/135-120

120

Extension Piece BSP Type KWP1/135-90

90

Extension Piece BSP Type KWP1/135-60

60

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PRODUCTS Fixing systems for ventilated façades Foot BSP Type KWW1/A-B

Description

A

Foot BSP Type KWW1/65-150

150

Foot BSP Type KWW1/65-120

120

Foot BSP Type KWW1/65-90

100

Foot BSP Type KWW1/65-60

60

Aluminum Bracket System

Support BSP Type KWP2/A-B

Description

A

Support BSP Type KWP2/193-150

150

Support BSP Type KWP2/193-120

120

Support BSP Type KWP2/193-90

100

Support BSP Type KWP2/193-60

60

Bracket with the additional support Used for bigger loads and outreaches and also as horizontal brackets Support BSP Type KWP2/193-A

KW1/210-A

Foot BSP Type KWW1/65-A

20

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PRODUCTS Fixing systems for ventilated façades Profile BSP Type KWR1

15,467 cm4

ly

26,316 cm4

Wx

2,776 cm3

Wy

4,386 cm3

Field

3,582 cm2

Mass

Description

lx

Profile BSP Type KWR1 bar 3100 mm Profile BSP Type KWR1 bar 2700 mm

0,971 kg/m

Aluminum Bracket System

Profile BSP Type KWR2

Description Profile BSP Type KWR2 bar 3100 mm Profile BSP Type KWR2 bar 2700 mm

11,877 cm4

ly

5,038 cm4

Wx

2,467 cm3

Wy

1,279 cm3

Field

2,278 cm2

Mass

lx

0,617 kg/m

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21

PRODUCTS Fixing systems for ventilated façades Profile BSP Type KWR3

lx

Description Profile BSP Type KWR3 bar 3000 mm

5,864 cm4 3

ly

16,546 cm4

Wy

3,309 cm3

Wx

1,432 cm

Field

2’963 cm2

Mass

lx

4,908 cm4

ly

4,908 cm4

Wx

1,335 cm3

Wy

1,335 cm3

Field

1,960 cm2

Mass

0,803 kg/m

Aluminum Bracket System

Profile BSP Type KWR4

Description

A

B

Profile BSP Type KWR4 - 50 x 50 mm, bar 3000 mm

50

50

Perforated aluminum sheet BSP Type KWS1 12

ø8

12

22

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Perforated aluminum sheet is used for closing the air gap in the ventilated facades forming a protection against rodents or other small animals.

0,531 kg/m

PRODUCTS Fixing systems for ventilated façades During development of the ECO BRACKET range well proven solutions, known from standard BSP substructure, were applied such as riffled surface of profiles to facilitate the draining of water and atmospheric moisture from the gap between the panels and profiles. The thickness of supporting profiles made of extruded aluminum were optimized and could be applied wherever the aluminum support structure does not require to transfer significant loads. Note: BSP recommends the use of ECO BRACKET profiles and brackets up to 12 m height of the building.

Profile ECO BRACKET Type KWR9 100.0 50.0

1.75

Description Profile T1 ECO BRACKET Type KWR9 bar 3100

lx

8,421 cm4 3

Wx

1,773 cm

Field

2,627 cm2

ly

13,179 cm4

Wy

2,636 cm3

Mass

0,712 kg/m

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Aluminum Bracket System

60.0

1.75

NE W

23

PRODUCTS Fixing systems for ventilated façades Profile ECO BRACKET Type KWR7 40.0

40.0

1.75

NE W

1.75

Description Profile L1 ECO BRACKET Type KWR7 bar 3100

Profile ECO BRACKET Type KWR10

lx

2,092 cm4

ly

2,027 cm4

Wx

0,724 cm3

Wy

0,679 cm3

Field

1,304 cm2

Mass

lx

6,354 cm4

ly

2,266 cm4

Wx

1,561 cm3

Wy

0,712 cm3

0,353 kg/m

40.0

60.0 1.75

Description Profile L2 ECO BRACKET Type KWR10 bar 3100

Profile ECO BRACKET Type KWR11

2

Field

1,654 cm

lx

5,767 cm4

Mass

0,448 kg/m

30.0

NE W

60.0

1.75

Aluminum Bracket System

1.75

NE W

1.75 Description Profile L3 ECO BRACKET Type KWR11 bar 3100

24

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3

Wx

1,488 cm

Field

1,497 cm2

ly

1,003 cm4

Wy

0,407 cm3

Mass

0,406 kg/m

PRODUCTS Fixing systems for ventilated façades Brackets and profiles in vertical system - example of application

· ·

Standard BSP Brackets Standard BSP Profiles - thickness 2 mm

above 25 m

Standard BSP Brackets Standard BSP Profiles - thickness 2 mm Eco Bracket profiles - thickness below 2 mm

12 m

· · · ·

Standard BSP Brackets Standard BSP Profiles - thickness 2 mm Eco Bracket - KW1 EB Eco Bracket profiles - thickness below 2 mm

Aluminum Bracket System

· · ·

BSP allows the use Eco Bracket range higher after prior approval of the required static calculations.

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25

PRODUCTS Bracket systems for interior cladding Bracket BSP Type KW1/40-A-Fix/Los

A

A

BSP bracket type KW1/40 and profile type KWR5 is used for mounting the internal panels, in areas where no additional thermal insulation is needed. The adjustment of distance between the wall surface and cladding panels is from 45 mm to 90 mm. This solution is particularly recommended for fixing by glue or rivets.

A

Bracket BSP Type KW1/40-120/Fix/Los

120

Bracket BSP Type KW1/40-90/Fix/Los

90

Bracket BSP Type KW1/40-60/Fix/Los

60

Profile BSP Type KWR5 lx

2,305 cm4

ly

6,454 cm4

Wx

0,785 cm3

Wy

1,607 cm3

2

Field

1,794 cm

lx

2,325 cm4

Mass

0,486 kg/m

ly

10,879 cm4

Wy

2,236 cm3

Profile BSP Type KWR8 90.0 45.0

NE W

38.0

1.8

Aluminum Bracket System

Description

1.8 33.0

Description Profile BSP Type KWR8 bar 3100

26

www.bspsystem.com

3

Wx

0,741 cm

Field

2,164 cm2

Mass

0,587 kg/m

PRODUCTS Hanging brackets system (horizontal rail)

B

SP hanging bracket system allows for precise fixing of HPL cladding, fiber cement and other types of cladding panels used both indoors and on the external ventilated façades. The hanging

system enables the distance adjustment in the vertical direction up to 10 mm. To secure precise vertical adjustment, a screw and a nut set in a particularly designed guide channel are used. To facilitate the operation of hole drilling there are markers on the surface of the profile. As additional advantage BSP hanging system enables easy removing and re-attachment, without damaging the panels and profiles. The system is used in the following configurations: t

When there is no need for leveling uneven walls and the use of thermal insulation, supporting profile KWRW is mounted directly to the wall. The hanging element is attached directly to the back of the cladding panel (fixing with glue or undercut anchors). - Fig. 1

t

When thermal insulation is required, then we apply additional vertical supporting profiles attached to the wall with KW1 brackets. These profiles are used to fix the horizontal KWRW supporting profiles, on which cladding panels are mounted. - Fig. 2

Aluminum Bracket System

Profile BSP Type KWR1/ KWR2

Fixing with glue

Fixing with glue

Profile BSP Type KWRW

Fig. 1

Fixing with undercut anchor

Fixing with undercut anchor

Bracket BSP Type KW1/A-B

Fig. 2

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27

PRODUCTS Floor to Floor BSP System

T

he BSP Floor to Floor has been designed to minimize the amount of substructure between the façade panels and the wall of the building. The principle of the Floor to Floor system is to

increase the distance between the neighboring brackets, mostly from floor to floor of a building. Brackets are fixed to the structural elements of the building, most often to the face of the floor slab. Brackets K1 and K2 meet elevated requirements for mechanical capacity and rigidity of the supporting elements in order to transfer considerable stresses resulting from rare distribution of brackets fixed only in the floor slabs at floor height. On the other hand, vertical profiles KWR6 have reinforced structure, so that it can safely carry the increased wind load and the deflection forces do not exceed the critical value. Specially shaped grooved outer surface, significantly increase the stability of the connection between profile and panel.

t

Reduced number of brackets allowing for significant reduction of thermal bridges.

t

Reduced number of brackets allowing for reduced installation time.

t

Mounting brackets to the bearing structure of the building, usually reinforced concrete simplifies installation and allows for using standard expansion anchors instead of expensive chemical anchors.

Profile BSP Type KWR6 120.0

2.0

49.0

42.0 52.0

lx Wx Field

28

90.0

2.0 61.0

Aluminum Bracket System

Advantages of BSP Floor to Floor system:

89,044 cm4 17,048 cm

3

7,952 cm2

www.bspsystem.com

ly

51,629 cm4

Wy

8,605 cm3

Mass

2,30 kg/m

PRODUCTS Floor to Floor BSP System

Fig. 3 - 3D Model

Aluminum Bracket System

Span between slabs

Span between slabs

Sections and models

Fig. 4 - The floor section

Fig. 5 - Internal and external detailed solution

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29

PRODUCTS Additional substructure elements Bracket BSP Type KWD/A-B

Aluminum Bracket System

B

Bracket for timber framework

Description

A

B

Bracket BSP Type KWD/85-60

85

60

Bracket BSP Type KWD/85-80

85

80

Bracket BSP Type KWD/85-100

85

100

Bracket BSP Type KWD/85-120

85

120

Bracket BSP Type KWD/85-140

85

140

Bracket BSP Type KWD/85-160

85

160

Bracket BSP Type KWD/160-60

160

60

Bracket BSP Type KWD/160-80

160

80

Bracket BSP Type KWD/160-100

160

100

Bracket BSP Type KWD/160-120

160

120

Bracket BSP Type KWD/160-140

160

140

Bracket BSP Type KWD/160-160

160

160

Profile BSP Type KWRY “Y” type profile for aluminum composite panels

NE W

4,3421 cm4

ly

18,992 cm4

Wx

1,195 cm3

Wy

3,837 cm3

Field

3,024 cm2

Mass

lx

30

www.bspsystem.com

0,819 kg/m

PRODUCTS Additional substructure elements Profile BSP Type RW2 Profile Type Omega The range of profiles RW2 are designed for mounting panels on walls where only very small vertical deviation occurs.

60 30

15

2

25

15

RW2A

15

1,8

40

25

RW2B

50

50

2

50

20

30

30

C

Th*

Profile omega BSP Type RW2 A

30

25

15

2,0

Profile omega BSP Type RW2 B

40

15

25

1,8

Profile omega BSP Type RW2 C

50

50

30

2,0

Profile omega BSP Type RW2 D

50

30

20

2,0

Profile omega BSP Type RW2 E

60

15

20

2,0

L

RW2D

90

20

60

ON REQUEST

15

B

2

A

2

Description

RW2E

100

* Thickness

Profile BSP Type KWRK Profile for mounting heavy cladding panels The system consists of the support profile KWRK and accessories for fixing the panels made of stone or other different cladding materials of unusual thickness. Details on optional accessories, used for fixing (hangers, hooks etc.) are available on the www.bspsystem.com.

Aluminum Bracket System

RW2C

ON ST REQUE

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31

PRODUCTS System “BSP Solar” for solar panels fixing on façade

B

SP Solar System is dedicated to mounting of solar panels or collectors on the building walls, such as ventilated façade. The system allows for independent installation of solar panels, as

well as their harmonious incorporation into a ventilated façade among standard cladding panels. The system can be applied to fix all types of solar panels and collectors designed to operate in the vertical position. Advantages of horizontal installation of solar panels as a façade in comparison to traditional roofing installation: t

Increased solar coverage, which is the percentage of energy supplied by the solar panels in relation to the demand for energy, depending on the insolation quantities of the collectors and the size of the storage tank.

t

Continuous cooling by the air flow circulation (chimney effect) in the ventilation gap between the solar panel and the wall of building.

t

Easy access to the panels to remove impurities that cause efficiency loss.

t

No risk of snow cover and full efficiency in the winter.

t

A smaller distance between the collector and the storage tank, usually placed in the boiler room on the ground floor.

Aluminum Bracket System

For the details please refer to www.bspsystem.com W3 - fix point

W3 - fix point

W2 - sliding point

32

www.bspsystem.com

PRODUCTS Decorative profiles Profile BSP Type KWN1 External corner profile 2

74

When high aesthetic of corners at the junction of cladding panels is required, decorative profiles are used for masking the joints. 12

14

2

Profile BSP Type KWN2 Internal corner profile

62

2

Profile BSP Type KWF1 Joint profile 6

12

o

3

45

Joint profiles are used to mask the gaps between panels in public spaces, as solution against acts of vandalism (eg, throwing cigarette butts).

30

Profile BSP Type KWF2

Profile BSP Type KWF3

Closing profile

Joint profile 40

35

12

8

8

11

2

12

Aluminum Bracket System

12

20

94

12

18

www.bspsystem.com

33

EXAMPLES AND CALCULATION Fixing systems for ventilated façades Aluminum substructure BSP - examples of applications

A wide range of regulation helps to avoid problems with the tolerance of wall construction +/-20 mm.

Aluminum Bracket System

Horizontal brackets BSP - examples of applications

The use of substructure in horizontal position, allows for the cost optimization of the façade when narrow horizontal panels are to be fixed. 34

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EXAMPLES AND CALCULATION Fixing systems for ventilated façades Exemplary assembly scheme

Cladding panel BSP Aluminum profile Thermal insulation Fixing screw BSP bracket KW1 Fixing anchor EPDM thermal insulation pad Façade profile EPDM thermal insulation pad Fixing anchor

Cladding panel

BSP bracket KW1

Thermal insulation

Waterproofing

Fixing screw BSP Aluminum profile Painted rivet Al/A2

Fixing anchor EPDM thermal insulation pad

Painted rivet Al/A2 Fixing screw BSP bracket KW1 Cladding panel

EPDM thermal insulation pad Fixing anchor BSP bracket KW1 Fixing screw Painted rivet Al/A2 BSP Aluminum profile Cladding panel

Thermal insulation

Thermal insulation

Roughcast

BSP Aluminum profile Painted rivet Al/A2 Fixing screw BSP bracket KW1 Fixing anchor EPDM thermal insulation pad

BSP Aluminum profile Painted rivet Al/A2 Fixing screw Painted rivet Al/A2 BSP Aluminum profile Cladding panel Thermal insulation

BSP bracket KW1 Fixing anchor EPDM thermal insulation pad Cladding panel Thermal insulation

Aluminum Bracket System

BSP Aluminum profile KWR2

BSP Aluminum profile Painted rivet Al/A2 Fixing screw BSP bracket KW1 Fixing anchor EPDM thermal insulation pad

Profile BSP Type KWN2 EPDM thermal insulation pad Fixing anchor BSP bracket KW1 Painted rivet Al/A2

BSP Aluminum profile

Profile BSP Type KWN1

Painted rivet Al/A2 Fixing screw

Cladding panel Thermal insulation

Cladding panel Thermal insulation

www.bspsystem.com

35

EXAMPLES AND CALCULATION Fixing systems for ventilated façades

Examples of load calculations :LQGDFWLRQVDFFRUGLQJWR(19HUWLFDOZDOOVRIUHFWDQJXODUSODQEXLOGLQJV 2EFLąĪHQLHZLDWUHPZJ31(1ĝFLDQ\SLRQRZHEXG\QNyZQDU]XFLHSURVWRNąWD  S  S ZH>N1P@ 

$

%

 &

'

(

$

%





H 

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Aluminum Bracket System

Exeplary subconstruction layout

&  GH  G 

The side elevation - Area A (OHZDFMDERF]QDSROH$ ‡ %XG\QHNRZ\PLDUDFKG building dimensions: d =PE 90,0 m, b = 32,0 m, hP = 18,0 m PK ‡ :\PLDUH GLPHQVLRQH PLQ E‡K  P PLQ EÂK  P ‡ :DUWRĞüSRGVWDZRZDED]RZHMSUĊGNRĞFLZLDWUX ZJ=DáąF]QLNDNUDMRZHJR1$  )XQGDPHQWDOEDVLFZLQGYHORFLW\ DFFRUGLQJWRWKH1DWLRQDO$QQH[1$  ‡ ZLQGORDG]RQH,$ PQSPĺYE VWUHIDREFLąĪHQLDZLDWUHP$ PQSPoYPV E PV ‡ :VSyáF]\QQLNNLHUXQNRZ\F GLUHFWLRQDOIDFWRUFGLU    GLU ‡ :VSyáF]\QQLNVH]RQRZ\F VHDVRQDOIDFWRUFVHDVRQ    ‡ EDVLFZLQGYHORFLW\YE VHDVRQ FGLU‡FVHDVRQ‡YE PV %D]RZDSUĊGNRĞüZLDWUXYE FGLUÂFVHDVRQÂYE PV ‡ UHIHUHQFHKHLJKW]H K P :\VRNRĞüRGQLHVLHQLD]H K P ‡ WHUUDLQFDWHJRU\,,,ĺ .DWHJRULDWHUHQX,,,oZVSyáF]\QQLNFKURSRZDWRĞFLFU ]H      ZJ ‡ URXJKQHVVFRHI¿FLHQWFU ]H  ‡    DFFRUGLQJWRWKH1DWLRQDO =DáąF]QLNDNUDMRZHJR1$ $QQH[1$  :VSyáF]\QQLNU]HĨE\WHUHQX RURJUDILL FR ]H   ‡ RURJUDSK\FRHI¿FLHQWFR ]H   ĝUHGQLDSUĊGNRĞüZLDWUXYP ]H  FU ]H ÂFR ]H ÂYE PV ‡ PHDQZLQGYHORFLW\YP ]H  FU ]H ‡FR ]H ‡YE PV ,QWHQV\ZQRĞüWXUEXOHQFML,  Y ]H  ‡ WXUEXOHQFHLQWHQVLW\,Y ]H  *ĊVWRĞüSRZLHWU]D U NJP ‡ DLUGHQVLW\ NJP ‡ :DUWRĞüV]F]\WRZDFLĞQLHQLDSUĊGNRĞFL SHDNYHORFLW\SUHVVXUHTS ]H  >‡,Y ]H @‡  ‡YP ]H  3D N3D

The bending moments [KNm]

TS ]H  >Â,Y ]H @Â  ÂUÂYP ]H  3D N3D

'HÀHFWLRQV>PP@

36

www.bspsystem.com

ADDITIONAL SERVICES Design and assistance Design services Depending on the customer`s profile BSP offers the following services: For Architects t

Project of ventilated facade

t

Development of detailed technical drawings of substructure

t

Development of custom tailored design solutions

t

Technical analysis of projects

t

Static calculations of supporting substruction

t

Advice on the selection of building materials and minimizing costs

t

Intermediaries between customer and manufacturers of building materials

t

Design assistance

t

Project of ventilated facade

t

Development of alternative design solutions

t

Project calculations

t

Panel cutting optimization

t

Bill of materials, together with the implementation of a cost estimate

t

Advice on the selection of building materials for minimizing costs

t

Intermediaries between customer and manufacturers of building materials

t

Consulting in the selection of Contractors

t

Supervision and coordination

t

Technical and design support

For Installers t

Opimized layouts

t

Project calculations

t

Panel cutting optimization

t

Preparing Bill of Material

t

Advice on the selection of building materials for minimizing costs

t

Help in project agreements with the general Contractor and/or architect

t

Supervision and coordination of installation

t

Technical assistance

For Building Material Producers t

Detailed technical drawing development

t

Technical support and training

t

Advice on architects and Contractors selection

t

Advice on individual technical solutions

Aluminum Bracket System

For General Contractors

Other services: t

Powder coating from RAL color card

t

Anodizing

t

Custom tooling

t

Metal case with exemplary BSP system products

www.bspsystem.com

37

Aluminum Bracket System

REFERENCES Excerpt from reference list

38

t

IKEA Retail Park Targowek - Warsaw - façade surface: more than 1000 m 2, General Contractor „KARMAR S. A.”

t

RTV Euro AGD - Warszawa, General Contractor „KARMAR S. A.”

t

Apartment and services complex Zabłocińska str. Warsaw, General Contractor „TYNKBUD-1 Sp. z o. o.”

t

Apartment and services complex Wańkowicza str. Warsaw, General Contractor „TYNKBUD-1 Sp. z o. o.”

t

Construction of the Louis Armstrong Municipal Amphitheatre in Iława, General Contractor Iławskie Przedsiębiorstwo Budowlane „IPB” Sp. z o. o.

t

„Zink Power Wielkopolska” in Krągola near Konin - façade surface: more than 1000 m2, General Contractor „TULCON S. A.”

t

Modular kindergarden building Św. Hieronima str. in Warsaw, General Contractor „PREFABRYKA Sp. z o. o.”

t

Modular kindergarden building Turmoncka str. Warsaw, General Contractor „PREFABRYKA Sp. z o. o.”

t

Apartment complex Jesiennych Liści str. Warsaw, General Contractor Generalny Wykonawca firma „ALISMA CONSTRUCTION S. A.”

t

Sports hall Legionowo, General Contractor „MOSTOSTAL WARSZAWA S. A.”

t

Office building „Oxygen”Malczewskiego str. Szczecin, General Contractor „EIFFAGE BUDOWNICTWO MITEX S. A.”

t

Apartment complex Międzyborska str. Warsaw, General Contractor „TYNKBUD-1 Sp. z o. o.”

t

Apartment complex Wyścigowa str. Warsaw, General Contractor „UNIBEP S. A.”

t

Museum of Contemporary Art in Krakow - façade surface: more than 1500 m2, General Contractor „Warbud S. A.”

t

Apartment building Malcanowo, Private investor

t

Stadium Arka in Gdynia, General Contractor „Budimex-Dromex S. A.”

t

Sports center Wielka Krokiew Zakopane, General Contractor „Budimex-Dromex S. A.”

t

Philharmonic Hall Kielce, General Contractor „Unibep S. A. i Unimax S. A.”

t

Service building for subway station Kabaty, General Contractor „Budimax-Dromex S. A.”

t

Building of Institute of Aviation Warsaw - façade surface: more than 1000 m2, General Contractor „Dorbud S. A.”

t

Storage-office building - Sobiekursk near Karczewo, General Contractor „Pro-Bud S. A.”

t

Apartment-commercial building Warszawska str. Kielce, General Contractor „Nowbud”

t

Apartment complex Argentyńska str. Warsaw - façade surface: more than 1000 m2, General Contractor „ALISMA CONSTRUCTION S. A.”

www.bspsystem.com

t

Storage-office building Annopol str. Warsaw, General Contractor „Hochtief Polska S. A.”

t

Apartment complex „Saska” Warsaw, General Contractor „UNIBEP S. A.”

t

Apartment complex Parkowa str. Krakow, General Contractor „PRZ w Krakowie S. A.”

t

Apartment building Puławski astr. Piaseczno, General Contractor „ALISMA CONSTRUCTION S. A.”

t

Office building Bysławska Warsaw - façade surface: more than 2500 m2, Investor: Mera Pnefal S. A.

t

Individual house Spartańska str. Warsaw, Private investor

t

Individual house Komorów, Private investor

t

Interior cladding of tunnels at Chopin Airport Warsaw, General Contractor „PeKaBud”

t

ASP Academy of Fine Arts Łódź - façade surface: more than 3000 m2, General Contractor „Budimex”

t

Apartment building Serocka str. Warsaw, General Contractor „Tryboń”

t

Theater Suwałki - façade surface: more than 1000 m2, Contractor „A&D Suwałki”

t

Apartment complex Mozaika Mokotow Warsaw - façade surface: more than 1000 m2, General Contractor „UNIBEP S. A.”

t

Shopping Center Jantar in Słupsku - façade surface: more than 5000 m2, Contractor „Termatex”

t

Faculty of Phisics (CENT II) UW in Warszawa - façade surface: more than 2000 m2, General Contractor „Karmar S. A.”

t

Cotex Office Center in Płock - façade surface: more than 4000 m2, Investor „Budoplan”

t

Construction of production plant Weyerhaeuser in Gdańsk, General Contractor „Budimex”

t

Olecko District Court building, General Contractor „Skanska”

t

University Hospital in Białymstok - façade surface: more than 6000 m2, General Contractor „Budimex”

t

„Konstruktorska Business Center” Warszawa - total façade surface more than 4000 m2, General Contractor „HB Reavis Construction PL Sp. z o. o.”

t

Apartment complex IN CITY Siedmiogrodzka/Karolkowa str. Warsaw - more than 1500 m2, General Contractor „Unibep S. A.”

t

Shipping center „Galeria Bursztynowa” - more than 6000 m2, General Constructor „INSTAL Białystok”

t

IInstytut of Aviation - more than 2000 m2, General Contractor „SKANSKA”

t

Banach Hospital General Contractor „WARBUD” www.bspsystem.com

Aluminum Bracket System

REFERENCES Excerpt from reference list

39

Aluminum Bracket System

REFERENCES Excerpt from reference list

40

t

Warsaw Underground - 2nd line - toilet cabins - HPL more than 2000 m2 General Contractor „AGP”

t

Warsaw Underground - 2nd line - toilet cabins - HPL more than 5000 m2 General Contractor „AGP”

t

Office building Szczytno – more than 1000 m2

t

Office Building Ericpol Łódź - more than 2000 m2 Contractor „Widok”

t

Office Building Nimbus Office Warsaw Al. Jerozolimskie - more than 2000 m2 General Contractor „Strabag”

t

Hospital in Sosnowiec - more than 1000 m2

t

Building of Municipality in Suwałki - more 1000 m2 General Contractor „Bcomplex”

t

Apartment building Bobrowiecka street in Warsaw - more than 2500 m2 General Contractor „Pribo Suwałki”

t

Buildings: „Apartamenty przy Operze” Białystok - more than 1000 m2 General Contractor „FAD-BET Białystok”

t

Chain Stores ALDI - more than 500 m2 General Contractor „EMG Europe Investment & Partners”

t

Sports and entertainment hall in Lubin - more than 3000 m2 General Contractor „PANPOL”

t

Transformer Station in Katowice - do more than 2000 m2

t

Apartment Complex “Młyny Królewskie” Warsaw, Ostroroga str. - more than 1000 m2 General Contractor „HenpoI”

www.bspsystem.com

Sports hall in Legionowo

IKEA Retail Park Targowek - Warsaw

Museum of Contemporary Art in Krakow

RTV Euro AGD - Warsaw

Construction of the Louis Armstrong Municipal Amphitheatre in Iława

Office building of the Institute of Aviation in Warsaw

Office Building Mera Pnefal S.A. Warsaw

Apartment complex - Zabłocińska str. in Warsaw

www.bspsystem.com

Aluminum Bracket System

REFERENCES Photographs of selected objects

41

Aluminum Bracket System

REFERENCES Photographs of selected objects

42

Interior cladding of tunels at Chopin Airport Warsaw

Apartment complex Mozaika Mokotow Warsaw

Apartment complex Wyścigowa str. Warsaw

Apartment building Serocka str. in Warsaw

Apartment-commercial complex Wańkowicza str. Warsaw

Apartment complex „Saxon” in Warsaw

Residential building Argentynska str. Warsaw

Apartment buildings Wilanow str. in Warsaw

www.bspsystem.com

Aluminum Bracket System

NOTES

www.bspsystem.com

43

BSP Bracket System Polska Ltd. ul. Stanisława Augusta 73 lok. 17 03-846 Warszawa +48 22 243 09 70 e-mail: [email protected] www.bspsystem.com

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