GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
GE Membrane Solutions
GE Water and Process Technologies GE/ZENON Project #200515
Perris Reject Recovery Facility (RRF)
GENERAL CONTRACTOR INSTALLATION INFORMATION PACKAGE
Submitted: March 5, 2012
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
1.0 General Project & GE Information 1.1
Who is GE/ZENON Membrane Solutions (Part of GE Water and Process Technologies)?
GE/Zenon Membrane Solutions is part of GE Water and Process Technologies, with headquarters located in Oakville, Ontario, Canada. It is a world leader in providing advanced membrane products and services for water purification, wastewater treatment and water reuse. Chosen as one of Canada’s Top 100 employers, the GE group of companies operates from locations in North America, Europe, Asia, Latin America, and the Middle East. GE's products and services are marketed for a variety of municipal and industrial applications through GE's offices and representatives located throughout the world. GE is an ISO9001 registered company and has policies and procedures in place to ensure compliance with all ISO requirements. With more than 20 years of experience in all aspects of membrane related projects, GE has the Project Management (PM), Engineering, Procurement, Assembly and Field Service (FS) resources to successfully complete and support a full range of Owner, Consultant and General Contractor (GC) project requirements. 1.2
What is GE’s Role in this Project?
GE is best described as an “Equipment Supplier” for this project. As an equipment supplier GE will be responsible for providing equipment and special services associated with a pre-defined scope of work. GE’s Equipment Scope of Supply is detailed in the GE Engineering Design Drawing package and Mechanical Bill of Material (BOM) prepared for this project. These drawings and bill of material were developed to meet the specific requirements of this project and are included with this package. GE’s Special Services Scope of Supply includes on-site services of factory trained GE Field Service Representatives, to provide periodic guidance to the installation contractor for membrane equipment installation and commissioning. The Special Services Scope of Supply is further detailed in the Appendices of this package. 1.3
What is the purpose of this information?
This package is provided by GE as supplemental information to the general project and contract specifications as defined by: Perris RRF and ZENON Proposal Number 217529 in which, the scope of work to be provided by the General Contractor is defined.
2
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
The purpose of this information package is to define GE’s scope of work for the project and to provide additional installation, commissioning and start-up information to the bidding contractors as it relates to the GE equipment. Where the information does not specifically reference the project being bid or constructed, it must be considered as general in nature. Therefore, the actual requirements of the project may vary somewhat from the information provided. It is solely the responsibility of the installation contractor and GC to understand how the system is to be constructed and commissioned. GE encourages questions during the tendering period if there is information that is unclear or conflicting. GE will not take responsibility for misunderstandings or inconsistencies after the tender period has closed. Where this document refers to responsibilities and work by the General Contractor (GC), the inference is that the work described is part of the work of the General Contract. Inconsistencies should be pointed out during the tendering period. 1.4
How to Contact GE?
As part of the overall support provided by GE through all phases of a successful project, the following staff members form the primary GE project team. Project Manager: Telephone Number: Fax Number: Email: Web-site:
Timothy Fisher-Kane (760) 305-0145; (619) 933-7934 cell (760) 305-0173
[email protected] http://www.GE.com/
Other staff will be added as necessary to support specific project requirements and timelines. As Project Manager, all correspondence, coordination requirements, contract issues and requests for information will be handled as necessary. Please note: All questions or concerns during the tendering period must be directed to the Owner’s Consultant. GE will not provide further direct guidance to the tendering contractors, beyond that which is included in this General Contractor Installation Information Package.
3
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
2.0 Description of Information 2.1
General
This section describes the information provided in each of the Appendices attached to this document. Detailed information is provided in each of the sections or elsewhere in the Tender Package. GE has prepared a detailed set of mechanical and electrical design drawings. The drawings describe the equipment supplied and controlled by GE, forming the basis for the ZeeWeed membrane filtration process. Please note that the GC is responsible for the supply, installation and control of all equipment, instrumentation and fabricated components generally defined as dotted lines on the GE P&ID’s and as called out in the general project specifications as noted in Section 1.3 above. As the ZeeWeed membrane filtration process is linked with both upstream and downstream systems, the general philosophy used to develop the GE drawings was to show only that equipment directly related to the GE system. Other systems and equipment not directly related to the ZeeWeed system are defined by the project drawing package, included in the general project specifications. 2.2
APPENDIX A: GE Bill of Material
GE is responsible for supplying proprietary ZeeWeed® Ultrafiltration immersed membrane filters along with the associated pumps, blowers, valves, instrumentation and fabricated components specific to the membrane filtration system as described in the detailed Bill of Material. Specific information on these components is supplied in cut-sheets and vendor information located elsewhere in the Tender Package. As GE is an equipment supplier for this project, all equipment as supplied by GE is to be completely installed by the GC according to standard industry practices and as detailed in the equipment manufacturers instructions. Installation and maintenance instructions, specific to each individual piece of equipment will be provided upon shipment of the equipment to site. This will include all installation and maintenance instructions as supplied by GE’s vendors. As this information is typically included upon delivery of the equipment to GE, from our vendors, we are unable to include this information at this time, within this package.
2.3
APPENDIX B: GE Membrane Care, Handling, Storage and Installation Information
The pertinent information regarding GE’s proprietary ZeeWeed membranes, of which the GC must be fully aware, is contained within this Appendix. It is imperative that the GC read and understand this information prior to any handling, storage or installation of this equipment.
4
GE / ZENON Project # 200515
2.4
Perris Reject Recovery Facility (RRF)
APPENDIX C: General Scope of Supply by General Contractor (Not By GE)
Please note that the GC is responsible for the supply and installation of all equipment, instrumentation and fabricated components generally defined by dotted lines on the GE P&ID’s and as called out in the general project specifications / drawings prepared for this project. To avoid possibility for confusion, within this Appendix, GE provides an additional list of scope of supply/responsibility that is generally not within the GE scope of supply and is to be provided by the GC. 2.5
APPENDIX D: Frequently Asked Questions
Based on experience with GC’s throughout North America, GE has put together a list of Frequently Asked Questions (FAQs) that are often asked during the tender and bidding process. This FAQ document is contained within this appendix. 2.6
APPENDIX E: GE Special Services Information
As part of GE’s scope of work, the services of factory trained Field Service Representatives will be provided for guidance & technical support for the installation of GE supplied equipment. In general, complete technical support service is provided by GE through all phases of the project from final design development through drawing submission, equipment shipment, equipment installations, commissioning and initial online plant operations. This Appendix defines the scope of all of the special services to be provided by GE. 2.7
APPENDIX F: GE Shipping, Receiving and Storage
Appendix F contains information related to GE’s packaging, shipping procedures and documentation, and Equipment Delivery Acceptance documents. Sample shipping documents that the GC will receive during the shipping process are also contained within this Appendix. 2.8
APPENDIX G: GE Sample commissioning Schedule
A sample commissioning schedule and pre-commissioning agenda is provided in this Appendix. This schedule is considered a sample only and is issued for information purposes. This schedule may be used to identify the necessary steps taken to commission the GE equipment and system. A final schedule, specific to this project will be provided to the GC prior to completion of the installation works. The sample document is provided to indicate the level of detail, which will be provided by GE to the GC and is considered sufficient for the purposes of bidding this project. The pre-commissioning agenda is used to highlight the role of the GC and Client Operations in preparation for commissioning and start-up. Schedules are subject to change due to site delays and work outside of the control of GE Environmental, and as such will be revised periodically throughout the construction to reflect the actual status of the work. GE also notes that durations in the schedules are based upon the theoretical times for completing the tasks listed on the schedule. Real world conditions may impact
5
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
the durations and cause extensions to the amount of time required to complete the commissioning activities. This sample commissioning schedule should be used only as a guide from which the GC can develop costing and scheduling when bidding this project. Development of the overall installation, commissioning and start-up schedule is the responsibility of the GC. 2.9
APPENDIX H: GE Sample Commissioning Checklists
Sample commissioning checklists are provided in Appendix H. These checklists are considered samples only whereby modifications may be required to update these to reflect the specific requirements of this project. Final commissioning checklists will be provided to the GC prior to completion of the installation works. The sample document is provided to indicate the level of detail, which will be provided by GE to the GC and is considered sufficient for the purposes of bidding this project. GE requires that the checklists be completed in full by the GC prior to the GE Field Services representative mobilizing to the project site for the purposes of commissioning the system. It is important to note that GE has provided pricing for this project based on the assumption that the equipment will be completely installed, wired and checked prior to the commencement of the commissioning and that the commissioning activities presented in the draft schedule are linear. It is GE’s experience that delays in completing the commissioning checklists will likely result in the delay of the completion of commissioning. GE will also require that the Membrane Pre-Installation Checklist be completed in full by the GC prior to membrane installation. 2.10
APPENDIX I: GE Sample Membrane Process Start-up Plan
Contained within this Appendix is information on starting the ZeeWeed process. A final Membrane Process Start-up Plan will be provide prior to completion of the installation works. The sample document is provided to indicate the level of detail, which will be provided by GE to the GC and is considered sufficient for the purposes of bidding this project. 2.11
APPENDIX J: GE Control Narrative
This Appendix includes the DRAFT GE Control Narrative, which describes the basic system operation and control sequences for the GE provided system. The Control Narrative is the basis of the PLC control system programming. This document is provided for the Contractor’s reference to assist with understanding the complexity and scope of the plant commissioning and start-up requirements.
6
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
APPENDIX A: GE Bill of Materials
A_Perris RRF_BOM200515-REV 4 _ FEB-28-2012.pdf
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
APPENDIX B: GE Membrane Care, Handling, Storage and Installation Information B_SERV-0001 ZW Membrane Care, Handling and Storage.pdf B_SERV-0003_ZW500d_Cassette_Uncrating_Installation_Instructions.pdf B_SERV-0007 Membrane_Pre-Installation_Checklist.pdf B_SERV-0076 Tripped Temperature Indicators.pdf
2
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix C Scope of Supply by OTHERS – Not By GE (Owner/Consultant/Contractor)
C_Perris RRF_Scope By Contractor (OTHERS).pdf
3
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix D Frequently Asked Questions:
D_FAQs.pdf
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix E Field Services SPECIAL SERVICES (Contractor Reference Guide)
E_Field_Service_Special_Services.pdf
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix F GE Shipping Documentation
F_Bill_Of_Lading_(sample).pdf F_Equipment Acceptance Certificate and Checklist.pdf F_Packing_Slip_(sample).pdf F_Sample_Crate_Picture.JPG F_Shipping_Documentation.pdf
2
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix G GE Sample Commissioning Schedule
G_Sample_ZW500_Commissioning_Schedule.pdf G_Pre-Commissioning Meeting Agenda .pdf
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix H GE Commissioning Checklists
H_Commissioning Checklist (219-002-009B).pdf H_Customer Readiness Checklist (302-086-001C)_External.pdf H_Pump Alignment and Startup Checklist.pdf
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix I GE Sample Membrane Process Start-up Plan
I_Sample Process Start up Plan. DRAFT.pdf
1
GE / ZENON Project # 200515
Perris Reject Recovery Facility (RRF)
Appendix J GE Control Narrative
J_CN_200515_Perris RRF_Rdraft_02Sept11_DC_.doc
1
A.O: 200515
Perris
California
Bill of Matterial
Rev 4 DWG Number
Issued For Approval Qty Unit
Item
Item Text
TAG Name
Part#
Supplier
Cut sheet Tab Number
1034360
1 pc
1031496
VALVE, ANGLE-SEAT, TYPE 2000, BURKERT ORDER# 92706094, PT# DESC: SYST-2000-185209-6518-98108985, 1" FNPT, SS, VITON SEAT, PRESSURE RANGE: VACUUM TO 232 PSIG, NORMALLY CLOSED, AIR-TO-OPEN (39 TO 145 PSIG), COMES WITH TYPE 6518 PA BODY PI LOT SOLENOID VALVE, 120/60, 1/4"NPT PRESSURE SUPPLY PORT, 29-115 PSIG, H-PLUG 1/2"" FNPT CONDUIT CONNECTION, TESTED, ASSEMBLY TO BE UL LISTED AND CSA APPROVED. NOTE: FLOW ABOVE SEAT (AIR / GASES ONLY).
20-FV-801-1/2 20-FV-802-1/2 Ejector assembly
CD06094
BURKERT CONTROMATIC INC (USD)
B08
1034360
1 pc
1000728
VALVE, BALL, PINACLE, 2-PC FULL PORT, P/N 13TBV2025, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 16, 1000# WOG, WITH LEVER.
20-HV-802-1/2 Ejector assembly
13TBV2025
PINACLE STAINLESS STEEL INC.
B01
1034360
1 pc
1000731
20-HV-801-1/2 Ejector assembly
CFF 1" SS-3
PINACLE STAINLESS STEEL INC.
B01
VALVE,BALL,PT# CFF 1" SS-3,1" FNPT,2-WAY OPERATION,316SS. 1034360
1 pc
1031135
FILTER, COMPRESSED AIR, WATTS #F602-02WJ, GENERAL PURPOSE, 40 MICRON ELEMENT, 1/4" NPTF CONNECTIONS, C/W SIGHT GAUGE AND TWIST DRAIN, METAL BOWL
20-F-801-1/2 Ejector assembly
F602-02WJ
SYNTEC PROCESS EQUIPMENT LTD.
B20
1034360
1 pc
1030389
PUMP, VACUUM, EJECTOR, PIAB MODEL #P6010 SI32-3X4, PART# P6010.AI.01.LJ.56.XX; 4 COAX SI CARTRIDGES, NON-RETURN VALVES AND VACUUM GAUGE; EVAC. RATE: 0.8 S/FT3 TO -9" HG; MAX VAC: -21"HG; AIR CONS: 12.7 SCFM@ 72 PSI; 1" INLE T/DISCH; 1/4" NPSF COMP. AIR INLET; AL BODY, STD MOUNTING
20-E-801-1/2 Ejector assembly
P6010 SI32-3X4
GEO. T. WHITE CO. LTD.
A06
1436-010
GEORG FISCHER PIPING SYSTEMS LTD.
Fitting, Ejector assembly
1034360
1 pc
1018818
HOSE BARB,ALFA PT# 1436-010,1" MNPT X HOSE BARB,PVC.
1034360
1 pc
1021697
NIPPLE, T.B.E., 1/4", A312-TP316L, 1.5" LONG, SCH 40.
1034360
3 pc
1012923
NIPPLE,T.B.E.,1",A312-TP316L,1+1/2" - long,SCH40.
1034360
1 pc
1012924
NIPPLE,T.B.E.,1",A312-TP316L,3" - long,SCH40.
1034360
2 pc
1021698
NIPPLE,T.B.E.,1/4",A312-TP316L,3" LONG,SCH 40.
1034360
1 pc
1008992
CLAMP,GEAR,PT# HAS-16,1-1/16" TO 1.5",1" NOMINAL I.D.,GEAR TYPE.
1021697
PINACLE STAINLESS STEEL INC.
Fitting, Ejector assembly
1012923
PINACLE STAINLESS STEEL INC.
Fitting, Ejector assembly
1012924
PINACLE STAINLESS STEEL INC.
Fitting, Ejector assembly
1021698 HAS-16
PINACLE STAINLESS STEEL INC.
Fitting, Ejector assembly
R.W. HAMILTON LTD.
Fitting, Ejector assembly
1034360
2 pc
1017232
ELBOW STREET,1",316SS,M-NPT x F-NPT,150#.
1017232
PINACLE STAINLESS STEEL INC.
Fitting, Ejector assembly
1034360
1 pc
1005174
TEE, STRAIGHT, 316SS, 0.25", A351-316, F-NPT, 150#, PT# 14T1T6F.
14T1T6F
PINACLE STAINLESS STEEL INC.
Fitting, Ejector assembly
1034360
5 pc
1008360
CONNECTOR,MALE,SWAGELOK PT# SS-810-1-4,0.5 X 0.25",316SS,ODT X M-NPT,3000#.
SS-810-1-4
SARNIA FLUID SYSTEM TECHNOLOGIES
Fitting, Ejector assembly
Fitting, Ejector assembly
1034360
1 pc
1006094
UNION,THREADED,1",A351-CF8M,F-NPT,150#.
1006094
PINACLE STAINLESS STEEL INC.
1034360
6 pc
1011798
1" CLEAR PVC BRAIDED HOSE,PT# K3150-16.
K3150-16
R.W. HAMILTON LTD.
Fitting, Ejector assembly
1034360
8 pc
1035636
TUBING, HDPE, PARKER, 1/2" O.D, 0.375" I.D, COLOUR: BLACK, UV RESISTANT, 225 PSI WORKING PRESSURE @ 73F, PT# 405-0862-1000
1035636
R.W. HAMILTON LTD.
Fitting, Ejector assembly
ABS PUMPS CORP. CANADA
A10
BRAY CONTROLS CANADA CORPORATION
B11
AP-02
2 pc
AP-02
2 pc
SUBMERSIBLE FEED PUMP
Duty Point: 546gpm @ 19 ft TDH ABS Submersible Pump Model# XFP 150E-CB1.7 PE45/4, 4.5 KW[6 HP], 1765 RPM, 460/3/60 complete with Premium efficiency motor, Contabloc Plus Single Vane Impeller, Upper and Lower Bearing, Silicon Carbide Double Mechanical Seal, Bi-metal switches on Stator Windings in each phase + Di Moisture sensor; Class 1 Div 1, Group C & D, Explosion Proof ; 49FT [15M] CSA Power Cable, DN150[6''] Discharge flange. Accessories Included: Guide Rail Assy, w/ Integral Elbow & Upper Brckt , Cast Iron Hardware Kit [GRA], 304SS Inter. GR Brkt-6" Disch Pipe Sealminder Relay, 115V
1033904
20-P-101-1/2
20-CV-101-1/2
V0612CETNSF
Valve, 6", Swing Check, Wafer, Bray/Ritepro Part # V0612CETNSF, Model 210, ANSI 125#, Cast Iron Body,SS Disc and Trim, EPDM O-ring integral to body, Teflon Spacers, NSF 61 Approved.
ZENON Environmental Confidential
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 1
DWG Number
Qty Unit
Item
Item Text
TAG Name
AP-02
2 pc
1026479
FLOW TRANSMITTER AND SENSOR,MAGMETER,ENDRESS & HAUSER PROMAG 50W1F-UL0A1RA0BAAA,POLYURETHANE LINER,6",150# ANSI FLANGE CONNECTIONS, ACCURACY 0.5%,MICROPROCESSOR CONTROLLED, SELF-MONITORING, PULSED DC FILED, 316SS MEASURING/ GROUNDING/EMP TY-PIPE DETECTION ELECTRODES, DISPLAY WITH PUSH BUTTON CONTROL,85-260 VAC 50/60Hz POWER,NEMA 4X,FREQUENCY AND CURRENT (4-20mA)/HART OUTPUTS,CSA CLASS 1 DIV 2 GROUPS ABCD APPROVAL.
20-FIT-101-1/2
AP-02
1 pc
HV-105
DeZURIK BOS-CL, 6" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, equipped with a 10 position Lever.
20-HV-105
AP-02
1 pc
AP-03
2 pc
LEVEL TRANSMITTER
LEVEL TRANSMITTER, E&H, FMB52-3Q37/101 FMB52-CA21JD1HGJ35AGJB3A+AA78Z1, Deltapilot M FMB52 Measurement: Level, hydrostatic., Rope, top mounting. Application: liquids., Membrane: CONTITE, welded, climate proof., :: Easiest on-site operation.:: Modular. additional specification Low range value 0.000 psi, Upper range value 15.000 psi 2nd value display none, Damping [s] 00000002 Tag plate SS 52006326, LE/LIT CA Approval: CSA C/US IS Cl.I,II,III Div.1 Gr.A-G, CSA C/US IS Cl.I Div.2 Gr.A -D, Ex ia, C: zone 0,1,2/US: zone 0,1,2,20,21,22 2 Output: 4-20mA HART 1 Display, Operation: LCD, push button on display/electronics J Housing: F31 Alu, Glass window D Electrical Connection: Thread NPT1/2, IP66/68, NEMA4X/6P 1H Sensor Range: 1.2bar/120kPa/18psi gauge, 12mH2O/40ftH2O/480inH2O, overload: 24bar/2.4MPa/350psi G Reference Accuracy: Standard J Calibration; Unit: Customised pressure; see additional spec. 35 Probe Connection: 10000 mm cable, FEP AGJ Process Connection: 3" 150lbs RF, 316/316L flange ANSI B16.5 B Membrane Material: AlloyC 3 Fill Fluid: Synthetic oil, FDA A Seal: FKM Viton AA >Additional Operation Language: English 78 >Firmware Version: 01.00.zz, HART, DevRev01 Z1 >>Marking: Tagging (TAG), see additional spec.
2 pc
ZENON Environmental Confidential
Cut sheet Tab Number
ENDRESS & HAUSER LTD. (US$)
C10
DEZURIK OF CANADA
B07
ENDRESS & HAUSER LTD. (US$)
C09
AERZEN CANADA INC.
A03
KOBOLD INSTRUMENTS CANADA INC.
C01
RANGE: 0 to 144"
MEMB. BLOWER
1022883
50W1F-UL0A1RA0B4
Supplier
20-LIT-101
MEMBRANE AIR SCOUR BLOWERs DESCRIPTION: GENERATION 5, AERZEN GM 50L DN 200 BLOWER WITH INTEGRATED PULSATION CANCELLATION AND QUICK OIL DRAIN SYSTEM. MOTOR SPECIFICATION: MFR: GE, SPEED: 1800 RPM, RATED: 50 HP 460 V/3Ph/60Hz, TEFC, HIGH EF FICIENCY MOTOR, SF=1.15 VFD DUTY RATED 1 WELDED BASE/SILENCER, DN 200 ABSORBTION MATERIAL FREE, C/W MACHINE MOUNTS AND MOTOR HINGED PLATE ADDITIONAL EQUIPMENT: 1 COMBINED INLET FILTER - SILENCER, DN 200 , FOR LOCAL AIR INLET 1 RUBBE R SLEEVE AND CLAMPS FOR DISCHARGE, CONSIDERING SCHEDULE 40 PIPING (DISCHARGE 8") 1 FULL FLOW PRESSURE RELIEF VALVE, DN 125 , PRESET TO 750 mbar 1 DN 200 CHECK VALVE, EASILY REMOVABLE FOR INSPECTION PURPOSES (NO PIPING DISASSEMBLY) 1 V-B ELT DRIVE FOR FLOW STATED BELOW, SELF TENSIONING DESIGN C/W STEEL BELT GUARD (OSHA) 1 PRESSURE GAUGE C/W ISOLATION BALL VALVE 1 DIRTY FILTER INDICATOR 1 DN 200 Acoustic Enclosure (indoor/outdoor installation) with forced ventilation via shaft mounted fan BLOWER SELECTED FOR THE MAXIMUM FUTURE FLOW: 1358 SCFM @ 4.9 PSIG BLOWER SHEAVED FOR INITIAL START UP FLOW: 844 SCFM @ 4.8 PSIG BLOWER MOTOR SHOULD BE ABLE TO KEEP UP WITH THE MAXIMUM WATER LEVEL CONDITION OF 6 PSIG SUBJECT TO Ge/ZENON ENVIRONMENTAL QA INSPECTION AND APPROVAL AP-03
Part#
SWITCH FLOW, KOBOLD PT# KAL-8115-C,3.3-66 FT/SEC VELOCITY RANGE, 0.5"MNPT PROC. CONNECTION, Ni-PLATED BRASS WETTED PARTS, NYLON HOUSING, 8-LED FLOW TREND, 2-COLOUR LED SWITCH STATUS, NEMA 4, 0.5"NPT CONDUIT CONNECTION, 24V DC POWER SUPPLY, 1-SPDT SWITCH, 120 PSIG MAX. OPERATING PRESSURE, -10 TO +250 DEGREE F. PROCESS TEMPERATURE, +/-1% REPRODUCIBILITY, UP TO 60 SEC. TIME DELAY START UP, CSA APPROVAL IS REQUIRED.
20-B-201-1/S 20-PSV-201-1/S 20-HV-201-1/S 20-PI-201-1/S 20-CV-201-1/S
20-FSL-201-1/S
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
KAL-8115-C
Page 2
DWG Number
AP-03
Qty Unit
Item
Item Text
2 pc
HV-202
DeZURIK BOS-US, Resilient-Seated 8" Butterfly Valve, OFF-SET Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,VITON Seat Material, 316 Stainless Steel Disc and Shaft, equipped with Manual Worm Gear Actua tors and Hand Wheel.
303MG2O
1 pc
1032805
ZEEWEED 500D CASSETTE WITH 316L SS CONSTRUCTION, ADJACENT CONFIGURATION, 8" PERMEATE HORIZONTAL CONNECTION, TWO 3" AIR CONNECTIONS, WITH LOW FLOW AERATORS, RATED FOR MIT APPLICATIONS, POPULATED WITH 60 OUT OF 64 MODULES,
303MG2O
60 pc
1032725
TAG Name
Part#
20-HV-202-1/S
Supplier
Cut sheet Tab Number
DEZURIK OF CANADA
B07
1032805
ZENON EUROPE KFT
A01
1032725
ZENON EUROPE KFT
A01
MEMBRANE MODULE, ZW500D, 340 SQ. FT., FOR DRINKING WATER APPLICATIONS, PVDF-2(CP5) AP-04
2 ea
AP-04
4 pc
AP-04
2 pc
1034360
FV-101, FV-102
PIAB AIR EJECTOR ASSEMBLY PER DRAWING #: PIAB PERMEATE HEADER PROCESS CONNECTION: 1" M-NPT COMPRESSED AIR CONNECTION: 1/2" ODT PIAB: P-6010 S132-3X4, 1" F-NPT, AL BALL VALVES: PINNACLE 1-PC, SS, F-NPT ANGLE SEAT VALVE: BURKERT TYPE 2000, 1, SS, NC SOLENOID: BURKERT TYPE 6518, 1/4", 120 V. AIR FILTER: WATTS #F602-02wj, 1/4", 40 MICRON.
20-HV-801-1/2 20-FV-801-1/2 20-FV-802-1/2 20-HV-802-1/2 20-F-801-1/2 20-E-801-1/2 20-PI-801-1/2
DeZURIK BOS-CL, 6" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time
20-FV-101-1/2 20-FV-102-1/2
1033378
20-FV-210-1/2
A06
8" F362-105 B-02
DEZURIK OF CANADA
B07
TYCO VALVE & CONTROLS CANADA
B06
BUTTERFLY VALVE, LUG, HIGH PERFORMANCE, 8", TYCO, K-LOK PT#F362-105-K-LOK, ANSI 150#, 316SS LUG STYLE BODY, 316SS DISC, 17-4pH,SS STEM, RTFE SEAT,FIBERGLASS RTFE IMPREGNATED BUSHINGS, C/W MORIN SERIES B-023 DA, DOUBLE ACTING PNEUMATIC A C TUATOR SCOTCH YOKE STYLE, DUCTILE IRON ACTUATOR BODY AND END CAPS, SS CYLINDER C/W WESTLOCK QUANTUM POSITION MONITOR PT# 765-N-BY-1A-2M06-00-A-36-0-L, 1/2" CONDUIT ENTRY, C/W WITH BUILT-IN 120VAC SOLENOID ENERGIZED TO CLOSE, MANUAL OV ER RIDE, POWER LOSS OPENS, TWO SPDT MAGNUM PROXIMITY SWITCHES 3A @ 120VAC, NEMA 4, 4,4X, C/W ASCO SERIES 112, 1/4" NPT FILTER/REGULATOR WITH PRESSURE GAUGE, PT# 34203089, 25 MICRON FILTER WITH BOWL PROTECTOR, SEMI-AUTO DRAIN, PRESSURE CO NTR OL RANGE 7-145 PSI, COMES ASSEMBLED WITH TWO DELTROL 1/4" INLINE SPEED CONTROLS & TWO PARKER ES25MB MUFFLERS FOR NOISE REDUCTION. VALVE(S) IS (ARE) TO MEET THE REQUIREMENTS SPECIFIED IN THE GE DOCUMENT; “PERFORMANCE SPECIFICATION_CY CLIC VALVE_GENERAL_REV 00” VALVE(S) IS (ARE) TO BE FABRICATED AND ASSEMBLED AS PER THE DETAILS PRESENTED IN TYCO DRAWING “GE CYCLIC AERATION VALVE ASSEMBLY F362-105 KLOK WITH MORIN B ACTUATOR” (DRAWING #: TVCCANADA203 PAGES 1-4, REV.0, DAT E: MARCH 5, 2010) AP-04
8 pc
AP-04
6 pc
AP-04
6 pc
ZENON Environmental Confidential
FV-804, FV-805 FV-701, FV-702
DeZURIK BOS-US, 6" Resilient-Seated Butterfly Valve, Off Set Shaft Design, Class 125/150 Drilling Lugged End Connection, Ductile Iron Body Material, Viton Seat, 316 Stainless Steel Disc and Shaft, equipped with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time
20-FV-804-1/2 20-FV-805-1/2 20-FV-701-1/2 20-FV-702-1/2
DEZURIK OF CANADA
B07
HV-205
DeZURIK BOS-CL, 8" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel shaft, equipped with Manual Worm Gear Actuators and hand wheel operator
HV-205A-1/2 HV-205B-1/2 HV-205C-1/2 With hand wheel operator
DEZURIK OF CANADA
B07
HV-204
DeZURIK BOS-CL, 4" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, with hand lever operator.
20-HV-204A-1/2 20-HV-204B-1/2 20-HV-204C-1/2 With hand lever operator
DEZURIK OF CANADA
B07
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 3
DWG Number
Qty Unit
Item
Item Text
TAG Name
Part#
Supplier
Cut sheet Tab Number
AP-04
2 pc
FV-103
DeZURIK BOS-CL, 2" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time
20-FV-103-1/2
DEZURIK OF CANADA
B07
AP-04
4 pc
FV-803 FV-703
DeZURIK BOS-US, 2" Resilient-Seated Butterfly Valve, Off Set Shaft Design, Class 125/150 Drilling Lugged End Connection, Ductile Iron Body Material, Viton Seat, 316 Stainless Steel Disc and Shaft, equipped with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time
20-FV-803-1/2 20-FV-703-1/2
DEZURIK OF CANADA
B07
AP-04
2 pc
1026618
TRANSMITTER, LEVEL, E&H PT# DELTAPILOT-S FMB70-UBC1FB22DCAA, 316L 1-1/2" NPT PROCESS CONNECTION, TRANSMITTER FOR HYDROSTATIC LEVEL MEASUREMENT, FLUSH MOUNTED CONTITE-SENSOR W/ METALLIC DIAPHRAGM ALLOY C4, HERMETICALLY WELDED. CSA, CL. 1 , DIV 2, GROUP A-D. MEASURING RANGE: 0-6 PSIG. CELL W/ LINEARITY < 0.2%, SILICON FILL & VITON SEAL. LOOP POWERED W/ DISPLAY, HART PROT. ALUMINUM NEMA 4X HOUSING W/ 1/2" CONDUIT CONNECTION. (Unit to be ranged and calibrated on site).
20-LIT-201-1/2
FMB70-UBC1FB22DC
ENDRESS & HAUSER LTD. (US$)
C09
50P50-EL0A1RA0B4
ENDRESS & HAUSER LTD. (US$)
C10
Range: 0 to 120"
THE RANGE TO BE SPECIFIED IN THE BOM TEXT (", FT, OR M). November 10, 2010 Part number change from DB50A-TC12FB11GE2A to FMB70-UBC1FB22DCAA. AP-04
2 pc
1026451
FLOW TRANSMITTER AND SENSOR,MAGMETER,ENDRESS & HAUSER PROMAG 50P50-EL0A1RA0BAAA,TEFLON LINER, 2",150# ANSI FLANGE CONNECTIONS, ACCURACY 0.5% ,MICROPROCESSOR CONTROLLED,SELF-MONITORING, PULSED DC FILED,316SS MEASURING/GROUNDING/EMPTY-PIPE DETECTION ELECTRODES,DISPLAY WITH PUSH BUTTON CONTROL,85-260 VAC 50/60Hz POWER,NEMA 4X,FREQUENCY AND CURRENT (4-20mA)/HART OUTPUTS,CSA CLASS 1 DIV 2 GROUPS ABCD APPROVAL.
20-FIT-401-1/2
DeZURIK BOS-US, Resilient-Seated 3" Butterfly Valve, OFF-SET Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,VITON Seat Material, 316 Stainless Steel Disc and Shaft, equipped with 10 position lever
20-HV-404-1/2
DEZURIK OF CANADA
B07
20-HV-403-1/2
DEZURIK OF CANADA
B07
RANGE: 0 to 100 GPM
AP-04
4 pc
HV-404
AP-04
4 pc
HV-403
AP-04
2 pc
1033900
Valve, 2", Swing Check, Wafer, Bray/Ritepro Part # V0212CETNSF, Model 210, ANSI 125#, Cast Iron Body, SS Disc and Trim, EPDM O-ring integral to body, Teflon Spacers, NSF 61 Approved.
20-CV-401-1/2
V0212CETNSF
BRAY CONTROLS CANADA CORPORATION
B11
AP-04
2 pc
1000753
VALVE,BALL,3-PC,1-1/2"SOCKET WELD, 316SS BODY & TRIM, PTFE SEAT & SEAL, 1000# WOG, WITH LEVER LOCKING HANDLE.
20-HV-204-1/2
13WBV315
PINACLE STAINLESS STEEL INC.
B01
AP-04 AP-04
4 pc 2 pc
303MG2O 1027297
1" PMP MODEL M306 STAINLESS STEEL BALL VALVE, SS BODY, BALL & STEM, SOCKETWELD, PTFE SEATS & SEALS, SR63 SPRING RETURN, FAIL CLOSE, SOLENOID WITH MANUAL OVERRIDE, C/W LIMIT SWITCH BOX FSYB-5120.
20-FV-212-1/2
303MG2O M306
STEALTH VALVE & CONTROLS LTD.
B02
AP-04
2 pc
1000714
20-HV-206-1/2
13TBV11
PINACLE STAINLESS STEEL INC.
B01
DeZURIK BOS-US, Resilient-Seated 2" Butterfly Valve, OFF-SET Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,VITON Seat Material, 316 Stainless Steel Disc and Shaft, equipped with 10 position lever
VALVE, BALL, PINACLE, 1", 1-PC REDUCED PORT, P/N 13TBV11, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 15.5, 800# WOG, WITH LEVER LOCKING HANDLE.
ZENON Environmental Confidential
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 4
DWG Number
Qty Unit
Item
Item Text
TAG Name
Part#
Supplier
Cut sheet Tab Number
AP-04
2 pc
REJECT PUMP
REJECT PUMP, GOULDS, SERVICE WATER: 70 DEG F, SP.GR.1.0 PUMP SPECIFICATIONS: 3196 STi SIZE: 1.5 X 3-8 RATED CAPACITY:70 GPM @ 34' TDH NPSHR:2', MINIMUM FLOW: 4.5GPM Materials OF CONSTRUCTION: CASING: 316 SS , ST.BOX COVER: 316 SS IMP ELLER: 316SS - Open (6.0000 is rated, max=8.0000 in, min=5.0000 in) CASING GASKETS Aramid fiber with EPDM rubber IMPELLER O-RING Teflon SHAFT MATERIAL: SAE 4140 SHAFT SLEEVE 316SS LUBRICATION Flood oil SEAL CHAMBER: Taper bore plus with VP E GLAND: 316SS Flush vent and drain with carbon restricting bushing BEARINGS: 6207 (Inboard) 5306 (Outboard) COUPLING: Rexnord - Omega Rex Elastomer- ES-2 (standard orange element)-S.F. 1.00 COUPLING GUARD : Carbon steel SHAFT GUARD- Perforated i-Alert Condition Monitor BASEPLATE: Fabricted steel to ANSI B73.1M 1991 C04621A MECHANICAL SEAL: Chesterton M seal 155 ISSA (Silicon carbide vs Silicon carbide) with Aflas (Cartridge single) Flanges: 150 # Casing connections: Casing drain tapped MOTOR SPECIF ICATIONS: MAKE: TBD , 1800 RPM / 2 HP / 460 V/ 3 pH / 60 HZ TEFC PREMIUM EFFICIENCY,460V/3PH/60HZ, INVERTER DUTY RATED. MOTORS RATED FOR: 110 F INSULATION/SF: F/1.15, FRAME 145T 1) SUBJECT TO GE/ZENON ENVIRONMENTAL QA INSPECTION AND APPROVAL UPON RECEIPT.
20-P-901-1/2
GOULDS PUMPS, INC.
A05
AP-05
2 pc
PROCESS PUMP
PROCESS PUMP, GOULDS, SERVICE WATER: 70 DEG F, SP.GR.1.0 PUMP SPECIFICATIONS: 3196 MTi 4 X 6-10H RATED CAPACITY:868 GPM @ 48' TDH NPSHR: 16.2', MINIMUM OPERATING FLOW: 300 GPM CONTINUOUS STABLE FLOW AT NOMINAL SPEED: 326.8 GPM Materials OF CONSTRUCTION: DUCTILE IRON/SS 316 CASING:DUCTILE IRON , ST.BOX C OVER: DUCTILE IRON IMPELLER: 316SS - Open (8.3750 in rated, max=10.2500 in, min=8.0000 in) CASING GASKETS Aramid fiber with EPDM rubber IMPELLER O-RING Teflon SHAFT MATERIAL: SAE 4140 SHAFT SLEEVE 316SS LUBRICATION Flood oil SEAL CHAMBER : Taper bore plus with axial ribs GLAND: 316SS Flush vent and drain with carbon restricting bushing BEARINGS: 6309 (In board), 5309(Outboard) COUPLING: Rexnord - Omega Rex Elastomer- ES-5 (standard orange element)-S.F. 1.00 COUPLING GUARD : Carbon steel Shaft Guard (Perforated) iAlert condition monitor BASEPLATE: Fabricated Steel Baseplate to ANSI B73.1M 1991 D07091A MECHANICAL SEAL: Chesterton M seal 155 ISSA (Silicon carbide vs Silicon carbide) with Aflas (Cartridge single) Casing connections: Casing drain tapped, MOTOR SPECIFICATIONS: MAKE: TBD , 1800 RPM / 20 HP / 460 V/ 3 pH / 60 HZ TEFC PREMIUM EFFICIENCY,460V/3PH/60HZ, INVERTER DUTY RATED. INSULATION/SF: F/1.15, FRAME 286T, MOTORS RATED FOR: 110 F 1) SUBJECT TO GE/ZENON ENVIRONMENTAL QA INSPECTION A ND APPROVAL UPON RECEIPT.
20-P-201-1/2
GOULDS PUMPS, INC.
A04
AP-05
2 pc
1033905
Valve, 8", Swing Check, Wafer, Bray/Ritepro Part # V0812CETNSF, Model 210, ANSI 125#, Cast Iron Body, SS Disc and Trim, EPDM O-ring integral to body, Teflon Spacers, NSF 61 Approved.
20-CV-301-1/2
V0812CETNSF
BRAY CONTROLS CANADA CORPORATION
B11
AP-05
2 pc
1026480
FLOW TRANSMITTER AND SENSOR,MAGMETER,ENDRESS & HAUSER PROMAG 50W2H-UL0A1RA0BAAA,POLYURETHANE LINER,8",150# ANSI FLANGE CONNECTIONS, ACCURACY 0.5%,MICROPROCESSOR CONTROLLED, SELF-MONITORING, PULSED DC FILED, 316SS MEASURING/ GROUNDING/EMP TY-PIPE DETECTION ELECTRODES,DISPLAY WITH PUSH BUTTON CONTROL,85-260 VAC 50/60Hz POWER,NEMA 4X,FREQUENCY AND CURRENT (4-20mA)/HART OUTPUTS,CSA CLASS 1 DIV 2 GROUPS ABCD APPROVAL.
20-FIT-301-1/2
50W2H-UL0A1RA0B4
ENDRESS & HAUSER LTD. (US$)
C10
AP-05
2 pc
1023462
PRESSURE GAUGE, ASHCROFT PT# 100-1008SL-04L 30PSI, SS CASE, 100MM DIAL (4"), 30" MERCURY-30 PSI (DUAL SCALE IN MECURY & PSI/kPa) 1/2" LOWER CONNECTION, GLYCERINE FILLED, 3-2-3% ASME GR B ACCURACY, POLYCARBONATE WINDOW.
20-PI-301-1/2
100-1008SL-04L 3
CONVAL EQUIPMENT LTD (USD)
C04
AP-05
2 pc
1023430
PRESSURE GAUGE, ASHCROFT PT# 100-1008SL-04L 30PSI, SS CASE 100MM DIAL (4"), 0-30 PSI (DUAL SCALE PSI & kPa) 1/2" LOWER CONNECTION, GLYCERINE FILLED, 3-2-3% ASME GR B ACCURACY, POLYCARBONATE WINDOW.
20-PI-302-1/2
100-1008SL-04L 3
CONVAL EQUIPMENT LTD (USD)
C04
ZENON Environmental Confidential
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 5
DWG Number
AP-05
Qty Unit
2 pc
Item
1026612
Item Text
TAG Name
Part#
Supplier
Cut sheet Tab Number
20-PIT-301-1/2
PMC71-S51K9M11N
ENDRESS & HAUSER LTD. (US$)
C07
PRESSURE SWITCH,U.E. PT# J6-S134B-M201-M444,30"HG VAC-20PSI,1/2" FNPT, NO REFERENCE DIAL,316SS BELLOWS,FACTORY SET, PAPER ID TAG,ONE SPDT RELAY (15A),0.2-0.8"HG FIXED DEAD BAND,25 PSI PROOF PRESS.,NEMA 4X, ALUMINUM BODY,+-1% REPEATABLITY.
20-PSH-601-1/2
J6-S134B-M201-M
UNITED ELECTRIC CONTROLS CO.
C11
TRANSMITTER, PRESSURE, E&H PT# CERABAR-S PMC71-UAC1KBRAAAA, ALUMINUM HOUSING W/ 1/2" NPT PROCESS CONNECTION, CAPACITIVE WETTED SENSOR W/ CERAMIC DIAPHRAGM: 2 BAR G, 200 KPA, 30 PSIG10X OVERLOAD PROOF. LINEARITY = +/- 0.1%, TURNDOWN= 100 :1, HIGH RELIABILITY, 4-20 mA HART OUTPUT W/ LINEARISATION & LCD DISPLAY, CSA CL. I II III, DIV 1, GROUP A-G. RANGETO BE SPECIFIED IN THE BOM TEXT. SPECIFY FM OR CSA APPROVAL REQUIREMENT.
AP-05
2 pc
1010914
S.P: TBD
AP-05
4 pc
1000712
VALVE, BALL, PINACLE, 1/2", 1-PC REDUCED PORT, P/N 13TBV105, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 5.5, 1000# WOG, WITH LEVER LOCKING HANDLE.
20-HV-301-1/2 20-HV-302-1/2
13TBV105
PINACLE STAINLESS STEEL INC.
B01
AP-05
4 pc
1000714
VALVE, BALL, PINACLE, 1", 1-PC REDUCED PORT, P/N 13TBV11, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 15.5, 800# WOG, WITH LEVER LOCKING HANDLE.
20-HV-303-1/2 20-HV-304-1/2
13TBV11
PINACLE STAINLESS STEEL INC.
B01
AP-05
6 pc
FV-302,620,621
DeZURIK BOS-CL, 8" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
20-FV-302-1/2 20-FV-620-1/2 20-FV-621-1/2
DEZURIK OF CANADA
B07
AP-05
2 pc
FV-304
20-FV-304-1/2
DEZURIK OF CANADA
B07
AP-05
2 pc
GEORG FISCHER PIPING SYSTEMS LTD.
B09
AP-07
1 pc
AP-07
1 pc
AP-07
1 pc
ZENON Environmental Confidential
1023781
BACK PULSE TANK
Wedgewire screen for Back pulse tank
HV-604
DeZURIK BOS-CL, 8" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
VALVE, SOLENOID, BURKERT PT# 0290-A-12,O-FF-VA-NM84-120/60-12* PD02, 2-WAY AIR/WATER 1/2" FNPT, SS BODY, VITON SEAL, NORMALLY CLOSED, 7/16" ORIFICE, Cv-3.3GPM (WATER) OR 110 SCFM (AIR), 0 PSI PRESSURE DIFFERENTIAL REQUIRED, 0-230 PSI PRESS URE RANGE, C/W TYPE H ELECTRICAL CONNECTION, IDENTIFICATION # 137943L AND 1/2" FNPT CONDUIT RING ADAPTOR, ASSEMBLY # 454424J.
20-FV-305-1/2
BACKPULSE TANK ACO MODEL NO: CT-1650 TANK TYPE: CLOSED TOP TANK CAPACITY: 2000 US GAL (1670 IMP GAL) DIAMETER: 86" HEIGHT: 100" MANWAY SIZE: 16" MATERIAL OF CONSTR UCTION: LLDPE TANK COMPLETE WITH THE FOLLOWING FITTINGS: (1) ONE 10" PVC F LANGE CONNECTION (SIDE BOTTOM) FOR DRAIN (1) ONE 10" PVC FLANGE CONNECTION (SIDE TOP) FOR OVERFLOW (1) ONE 8" PVC FLANGE CONNECTION (SIDE TOP) FOR PERMEATE WATER FEED (1 ) ONE 8" PVC FLANGE CONNECTION (SIDE BOTTOM) FOR BACKPULSE WATER DISCH ARGE (1) ONE 4" PVC FLANGE CONNECTION (CENTER TOP) FOR FILTER/VENT (1) ONE 4" PVC FLANGE CONNECTION (TOP CLOSE TO THE SIDE WALL) FOR FILTER/VENT (1) ONE 1-1/2" PVC SPOOL FLANGE CONNECTION FOR LEVEL TRANSMITTER BOLT MATERIAL: SS DONKER BOLT S GASKET MATERIAL: (EPDM) BOLT MATERIAL: SS DONKER BOLTS GASKET MATERIAL: (EPDM)
20-TK-601
ACO CONTAINER SYSTEMS LTD.
F01
STRAINER,WEDGEWIRE,316LSS,FOR 8" PIPE(600-1000GPM),6.625"OD, 20" EFFECTIVE SCREEN LENGTH,0.020" SLOT,25% OPEN AREA (WEDGEWIRE),NUMBER 60 WRAP WIRE AND NUMBER 90 SUPPORT ROD,8" FLANGE,1/8" THICK,OPEN AT ONE END C/W BOLT PATTERN,CLOSED AT OTH ER END,160% STRAINER OPEN AREA,0.52 PSI PRESSURE DROP.
20-STR-602
FILTER SOLUTION
B10
DeZURIK BOS-CL, 8" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel, equipped with Manual Worm Gear Actuators and Hand Wheel.
20-HV-604
DEZURIK OF CANADA
B07
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
454424J
Page 6
DWG Number
Qty Unit
Item
Item Text
TAG Name
AP-07
1 pc
HV-602
DeZURIK BOS-CL, 10" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel, equipped with Manual Wor m Gear Actuators and Hand Wheel.
20-HV-602
AP-07
1 pc
1000715
VALVE, BALL, PINACLE, 1-1/2", 1-PC REDUCED PORT, P/N 13TBV115, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 37, 1000# WOG, WITH LEVER LOCKING HANDLE.
20-HV-603
AP-07
1 pc
1026618
TRANSMITTER, LEVEL, E&H PT# DELTAPILOT-S FMB70-UBC1FB22DCAA, 316L 1-1/2" NPT PROCESS CONNECTION, TRANSMITTER FOR HYDROSTATIC LEVEL MEASUREMENT, FLUSH MOUNTED CONTITE-SENSOR W/ METALLIC DIAPHRAGM ALLOY C4, HERMETICALLY WELDED. CSA, CL. 1 , DIV 2, GROUP A-D. MEASURING RANGE: 0-6 PSIG. CELL W/ LINEARITY < 0.2%, SILICON FILL & VITON SEAL. LOOP POWERED W/ DISPLAY, HART PROT. ALUMINUM NEMA 4X HOUSING W/ 1/2" CONDUIT CONNECTION. (Unit to be ranged and calibrated on site). THE RANGE TO BE SPECIFIED IN THE BOM TEXT (", FT, OR M). November 10, 2010 Part number change from DB50A-TC12FB11GE2A to FMB70-UBC1FB22DCAA.
AP-07
2 pc
AP-07
1 pc
AP-07
1 pc
AP-07
Part#
Supplier
Cut sheet Tab Number
DEZURIK OF CANADA
B07
13TBV115
PINACLE STAINLESS STEEL INC.
B01
20-LIT-601
FMB70-UBC1FB22DC
ENDRESS & HAUSER LTD. (US$)
C09
20-F-601
F235P-400
CAMERON COMPRESSOR LTD.
B12
1/2" TYPE 233 PNEUMATICALLY ACTUATED VENTED BALL VALVE, CPVC, FPM O-RINGS, FAIL SAFE TO CLOSE PART # S199 233 373 C/W V163 546 352 C/W CSA/UL APPROVED SOLENOID PILOT VALVE 120/60 VAC TYPE PV95 PT#199190555CSA
23-FV-250
199190555CSA
GEORG FISCHER PIPING SYSTEMS LTD.
B02
1033645
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546 VENTED BALL VALVE, PT# V163546352, 0.5", CPVC BODY, TEFLON SEATS, VITON O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS.
23-HV-250
V163546352
GEORG FISCHER PIPING SYSTEMS LTD.
B01
1 pc
1040074
VALVE, BALL CHECK, 0.5" TRUE UNION, GEORGE FISCHER TYPE 360, PT# 161 360 572, PVC BODY, VITON SEAL, SOCKET END CONNECTIONS.
23-CV-250
161360572
GEORG FISCHER PIPING SYSTEMS LTD.
B15
AP-07
1 pc
1040004
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546, PT# 161546347, 2", PVC BODY, TEFLON SEATS, EPDM O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS.
20-HV-601
161463347
GEORG FISCHER PIPING SYSTEMS LTD.
B01
AP-07
1 pc
FV-601
DeZURIK BOS-CL, 8" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
20-FV-601
DEZURIK OF CANADA
B07
AP-10
2 pc
CIP PUMP
CIP PUMP, GOULDS, SERVICE WATER: 70 DEG F, SP.GR.1.0 PUMP SPECIFICATIONS: 3196 STi SIZE: 3 X 4- 10H RATED CAPACITY:444 GPM @ 34' TDH NPSHR: 9', MINIMUM FLOW: 108.8 GPM Materials OF CONSTRUCTION: CASING: DUCTILE IRON, ST.BOX COVER: DUCTILE IRON IMPELLER: 316SS - Open (7.2500 in rated, max=10.0000 in, min=6.0000 in) CASING GASKETS Aramid fiber with EPDM rubber IMPELLER O-RING Teflon SHAFT MATERIAL: SAE 4140 , SHAFT SLEEVE 316SS LUBRICATION Flood oil SEAL CHAMBER: Taper bore plus with axial ribs GLAND: 316SS Flush vent and drain with carbon restricting bushing BEARINGS: 6309 (Inboard) 5309 (Outboard) COUPLING: Rexnord - Omega Rex Elastomer- ES-3 (standard orange element)-S.F. 1.00 COUPLING GUARD : Carbon teel BASEPLATE: Fa bricated steel to ANSI B73.1M 1991 C04677A Shaft Guard (Perforated) iAlert condition monitor MECHANICAL SEAL: Chesterton M seal 155 ISSA (Silicon carbide vs Silicon carbide) with Aflas (Cartridge single) Casing connections: Casing drain tapped, MOTOR SPECIFICATIONS: MAKE: TBD , 1800 RPM / 7.5 HP / 460 V/ 3 pH / 60 HZ TEFC PREMIUM EFFICIENCY,460V/3PH/60HZ, INVERTER DUTY RATED. INSULATION/SF: F/1.15, FRAME 286T, MOTORS RATED FOR: 110 F 1) SUBJECT TO GE/ZENON ENVIRONMENTAL QA INSPECTION A ND APPROVAL UPON RECEIPT.
20-P-701-1/S
GOULDS PUMPS, INC.
A09
ZENON Environmental Confidential
1025329
1033706
AIR FILTER WITH HOUSING, SOLBERG PT# F235P-400, TANK VENT, 4" MNPT, 10 MICRON RATING, CARBON STEEL BODY, POLYESTER FILTER, 520 ACFM CAPACITY.
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 7
DWG Number
Qty Unit
Item
AP-10
2 pc
1033904
AP-10
4 pc
HV-710, HV-715
AP-10
2 pc
1026454
Item Text
TAG Name
Valve, 6", Swing Check, Wafer, Bray/Ritepro Part # V0612CETNSF, Model 210, ANSI 125#, Cast Iron Body, SS Disc and Trim, EPDM O-ring integral to body, Teflon Spacers, NSF 61 Approved.
20-CV-701-1/S
DeZURIK BOS-CL, 6" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, equipped with a 10 position Lever.
20-HV-710-1/S 20-HV-715-1/S
FLOW TRANSMITTER AND SENSOR,MAGMETER,ENDRESS & HAUSER PROMAG 50P1F-EL0A1RA0BAAA,TEFLON LINER, 6",150# ANSI FLANGE CONNECTIONS, ACCURACY 0.5% ,MICROPROCESSOR CONTROLLED,SELF-MONITORING, PULSED DC FILED,316SS MEASURING/GROUNDING/EMPTY-PIPE DETECTION ELECTRODES,DISPLAY WITH PUSH BUTTON CONTROL,85-260 VAC 50/60Hz POWER,NEMA 4X,FREQUENCY AND CURRENT (4-20mA)/HART OUTPUTS,CSA CLASS 1 DIV 2 GROUPS ABCD APPROVAL.
20-FIT-701 20-FIT-801
Part#
V0612CETNSF
50P1F-EL0A1RA0B4
Supplier
Cut sheet Tab Number
BRAY CONTROLS CANADA CORPORATION
B11
DEZURIK OF CANADA
B07
ENDRESS & HAUSER LTD. (US$)
C10
Range: 0 to 600 GPM
AP-10
3 pc
FV-710, 711, 713, 715
DeZURIK BOS-US, 6" Resilient-Seated Butterfly Valve, Off Set Shaft Design, Class 125/150 Drilling Lugged End Connection, Ductile Iron Body Material, Viton Seat, 316 Stainless Steel Disc and Shaft, equipped with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
20-FV-711 20-FV-815 20-FV-816
DEZURIK OF CANADA
B07
AP-10
1 pc
FV-813
DeZURIK BOS-US, 8" Resilient-Seated Butterfly Valve, Off Set Shaft Design, Class 125/150 Drilling Lugged End Connection, Ductile Iron Body Material, Viton Seat, 316 Stainless Steel Disc and Shaft, equipped with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
20-FV-813
DEZURIK OF CANADA
B07
AP-10
1 pc
20-FV-713
DeZURIK BOS-CL, 6" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
20-FV-713
DEZURIK OF CANADA
B07
AP-10
1 pc
DeZURIK BOS-CL, 8" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material,EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel Shaft, Complete with AUMA, SA/GS series, Electric actuator model SA07.1-54B/GS50.3 15 seconds travel time.
20-FV-712
DEZURIK OF CANADA
B07
AP-10
1 pc
20-TK-701
ACO CONTAINER SYSTEMS LTD.
F02
ZENON Environmental Confidential
FV-712
CIP TANK
ACO MODEL NO: CT-8000 TANK TYPE: CLOSED TOP TANK CAPACITY: 9600 US GAL (8000 IMP GAL) DIAMETER: 143" HEIGHT: 173" MANWAY SIZE: 24" MATERIAL OF CONSTR UCTION: LLDPE TANK COMPLETE WITH THE FOLLOWING FITTINGS: (1) ONE 6" PVC FLANGE CONNECTION (SIDE BOTTOM) FOR CIP WATER FEED (1) ONE 8" PVC FLANGE CONNECTION (SIDE TOP) FOR OVERFLOW (1) ONE 8" PVC FLANGE CONNECTION (TOP) FOR PERMEATE FILL LINE (1) ONE 10" PVC FLANGE CONNECTION (SIDE BOTTOM) FOR MANUAL DRAIN (1) ONE 4" PVC FLANGE CONNECTION (TOP CENTER) FOR FILTER/VENT (1) ONE 4" PVC FLANGE CONNECTION (TOP CLOSE TO THE SIDE WALL) FOR FILTER/VENT (1) ONE 10" PVC FLANGE CONNECTION (SIDE BOTTOM) FOR ELECTRIC HEATER (1) ONE 1-1/2" PVC SPOOL FLANGE CONNECTION FOR LEVEL TRANSMITTER (1) ONE 1" PVC SPOOL FLANGE CONNECTION FOR LEVEL SWITCH (2) TWO 1/2" PVC SPOOL FLANGE CONNECTION FOR TEMPERATURE SWITCH AND TEMPERATURE TRANSMITTER BOLT MATERIAL: SS DONKER BOLT S GASKET MATERIAL: (EPDM)
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 8
DWG Number
AP-10
AP-10
Qty Unit
1 pc
1 ea
Item
CIP TANK HEATER
1034430
Item Text
TAG Name
ASB Flanged Immersion Heater 130 KW 1 piece Flanged Immersion Heater 480 VAC, 3 phase, 130 kW Capacity 10"-150 lb 316 stainless steel flange 42 Incoloy 828 seamless elements with 56" immersion length 18.5" long cold end All wetted surf aces to be electro-polished NEMA 4 Moisture resistant terminal housing Built in high limit Thermostat attached to sheath Wired into 3 equal circuits 316 stainless steel keeper electropolished and passivated Epoxy sealed elements Metal tag attached to flange to indicate mounting direction Flanged stamped top
Part#
20-H-701
Supplier
Cut sheet Tab Number
ASB HEATING ELEMENT LTD.
B14
ENDRESS & HAUSER LTD. (US$)
C09
Dwyer Instruments Inc.
C08
ENDRESS & HAUSER LTD. (US$)
C03
GRAYBAR ELECTRIC (ONTARIO) LTD.
C23
CAPACITY: 130 KW
TRANSMITTER, LEVEL, E&H PT# DELTAPILOT-S FMB70-UBC1FB2AECAA , 1-1/2" 150lbs RF, 316/316L FLANGE PROCESS CONNECTION, TRANSMITTER FOR HYDROSTATIC LEVEL MEASUREMENT, FLUSH MOUNTED CONTITE-SENSOR W/ METALLIC DIAPHRAGM ALLOY C276, HERMETICALLY WELDED . CSA, CL. 1, DIV 2, GROUP A-D. MEASURING RANGE: 0-6 PSIG. . 4-20mA OUTPUT, HART. ALUMINUM NEMA 6P HOUSING W/ 1/2" CONDUIT CONNECTION. (Unit to be ranged and calibrated on site).
20-LIT-701
FMB70UBC1FB2AECA
RANGE: 0 to 13.5'
THE RANGE TO BE SPECIFIED IN THE BOM TEXT (", FT, OR M). AP-10
1 pc
LEVEL SWITCH
Dwyer- Anderson level switch, tilt float type Flotect Liquid Level Switch model L8-WP 1” NPT threaded process connection Polyphenylene Sulfide (PPS) body and float 316SS Pin and spring Ceramic: Magnet Temperature limit : 212F (100C) Switch type: SPDT snap switch Electrical 5A@ 125/250 VAC
20-LSL-701 SET POINT: TBD
SET POINT: TBD AP-10
AP-10
1 pc
1 pc
TEMP TRANSMITTER
TEMP. SWITCH
TRANSMITTER, TEMPERATURE, E&H PT# RTD THERMOMETER TR11-ACACASY43000, NECKLESS THERMOMETER W/THREADED 1/2" NPT SS316L PROCESS CONNECTION & REPLACEABLE MINERAL INSULATED INSET W/ EMBEDED SENSING ELEMENT. IMMERSION LENGTH RANGE: 200 mm. MA X MEASURING RANGE: -50 TO 400 DEG.C. STRAIGHT STANDARD RESPONSE TIP. STANDARD RTD 1 PT100 CLASS B, 4 WIRES. 1/2" NPT CONDUIT ENTRY, IP66/IP67 HEAD THERMOWELL TW 11 200MM NOTE: TRANSMITTER IS TO BE FACTORY SET TO FAIL HIGH ON ELECTRONICS FAILURE.
20-TIT-701 RANGE: TBD
20-TSH-702
Programmable temperature switch Thermophant T TTR31 TTR31-A3C111DE2EAB Non hazardous area Electrical connection ½” NPT Out put 12-30VDC ,switch PNP Digital display Sensor range -50 to =150 C Process connection ½”NPT Insertion length = 200 mm ( 8”) English documentation and metal tag SET POINT 40C THERMOWELL TW 11 200MM
SET POINT: 40 C INCREASING
AP-10
4 pc
1023462
PRESSURE GAUGE, ASHCROFT PT# 100-1008SL-04L 30PSI, SS CASE, 100MM DIAL (4"), 30" MERCURY-30 PSI (DUAL SCALE IN MECURY & PSI/kPa) 1/2" LOWER CONNECTION, GLYCERINE FILLED, 3-2-3% ASME GR B ACCURACY, POLYCARBONATE WINDOW.
20-PI-701-1/S 20-PI-702-1/S
100-1008SL-04L 3
CONVAL EQUIPMENT LTD (USD)
C04
AP-10
4 pc
1000714
VALVE, BALL, PINACLE, 1", 1-PC REDUCED PORT, P/N 13TBV11, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 15.5, 800# WOG, WITH LEVER LOCKING HANDLE.
20-HV-712-1/S 20-HV-714-1/S
13TBV11
PINACLE STAINLESS STEEL INC.
B01
AP-10
4 pc
1000712
VALVE, BALL, PINACLE, 1/2", 1-PC REDUCED PORT, P/N 13TBV105, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 5.5, 1000# WOG, WITH LEVER LOCKING HANDLE.
20-HV-711-1/S 20-HV-713-1/S
13TBV105
PINACLE STAINLESS STEEL INC.
B01
ZENON Environmental Confidential
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 9
DWG Number
Qty Unit
Item
Item Text
TAG Name
AP-10
2 pc
1025329
AIR FILTER WITH HOUSING, SOLBERG PT# F235P-400, TANK VENT, 4" MNPT, 10 MICRON RATING, CARBON STEEL BODY, POLYESTER FILTER, 520 ACFM CAPACITY.
20-F-701
AP-10
1 pc
HV-726
DeZURIK BOS-CL, 10" Resilient-Seated Butterfly Valve, On Center Shaft Design, Class 125/150 Drilling Lugged End Connection, Cast Iron Body Material, EPDM Seat Material, 316 Stainless Steel Disc, 416 Stainless Steel shaft, equipped with Manual Worm Gear Actuators and hand wheel operator
20-HV-726
AP-10
1 pc
1033707
3/4" TYPE 233 PNEUMATICALLY ACTUATED VENTED BALL VALVE, CPVC, FPM O-RINGS, FAIL SAFE TO CLOSE PART # S199 233 374 C/W V163 546 353 C/W CSA/UL APPROVED SOLENOID PILOT VALVE 120/60 VAC TYPE PV95 PT#199190555CSA
23-FV-240
AP-10
1 pc
1040075
VALVE, BALL CHECK, 0.75" TRUE UNION, GEORGE FISCHER TYPE 360, PT# 161 360 573, PVC BODY, VITON SEAL, SOCKET END CONNECTIONS.
AP-10
1 pc
1033646
AP-10
1 pc
1033648
AP-10
1 pc
AP-10
2 pc
AP-10
2 pc
AP-10
3 pc
1040080
AP-10
1 pc
1.25" CHECK VALV
AP-10
1 pc
AP-10
1 pc
AP-10
1 pc
AP-10
1 pc
ZENON Environmental Confidential
Part#
Cut sheet Tab Number
CAMERON COMPRESSOR LTD.
B12
DEZURIK OF CANADA
B07
S199 233 374
GEORG FISCHER PIPING SYSTEMS LTD.
B01
23-CV-240
161360573
GEORG FISCHER PIPING SYSTEMS LTD.
B15
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546 VENTED BALL VALVE, PT# V163546353, 0.75", CPVC BODY, TEFLON SEATS, VITON O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS.
23-HV-241
V163546353
GEORG FISCHER PIPING SYSTEMS LTD.
B01
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546 VENTED BALL VALVE, PT# V163546355, 1.25", CPVC BODY, TEFLON SEATS, VITON O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS
23-HV-131
V163546355
GEORG FISCHER PIPING SYSTEMS LTD.
B01
1-1/4" TYPE 233 PNEUMATICALLY ACTUATED VENTED BALL VALVE, CPVC, FPM O-RINGS, FAIL SAFE TO CLOSE PART # S199 233 376 C/W V163 546 355 C/W CSA/UL APPROVED SOLENOID PILOT VALVE 120/60 VAC TYPE PV95 PT#199190555CSA
23-FV-130
199190555CSA
GEORG FISCHER PIPING SYSTEMS LTD.
B02
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546 , PT# 163546342, 0.5", CPVC BODY, TEFLON SEATS, EPDM O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS.
23-HV-511 23-HV-611
163546342
GEORG FISCHER PIPING SYSTEMS LTD.
B01
"VALVE, BALL, 0.5"", TRUE UNION, CPVC BODY, TEFLON SEATS, EPDM O-RINGS, SOCKETWELD, GEORGE FISCHER TYPE 546, C/W PA11 SPRING RETURN FAIL CLOSE PNEUMATIC RACK AND PINION ACTUATOR PT# 198 150 127, ASSEMBLY PT# S199 233 363 C/W TYPE PV95 1 20V AC SOLENOID VALVE PT# 199 190 555CSA WITH MANUAL OVERRIDE, CSA/UL APPROVED. "
23-FV-510 23-FV-610
199 190 555CSA
GEORG FISCHER PIPING SYSTEMS LTD.
B02
VALVE, BALL CHECK, 0.5" TRUE UNION, GEORGE FISCHER TYPE 360, PT# 161 360 582, PVC BODY, EPDM SEAL, THREADED END CONNECTIONS.
23-CV-510 23-CV-610
161360582
GEORG FISCHER PIPING SYSTEMS LTD.
B15
VALVE, BALL CHECK, 1.25" TRUE UNION, GEORGE FISCHER TYPE 360, PT# TO BE SPECIFIED BY THE VENDOR PVC BODY, VITON SEAL, SOCKET END CONNECTIONS.
23-CV-130
GEORG FISCHER PIPING SYSTEMS LTD.
B15
1000715
VALVE, BALL, PINACLE, 1-1/2", 1-PC REDUCED PORT, P/N 13TBV115, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 37, 1000# WOG, WITH LEVER LOCKING HANDLE.
20-HV-725
13TBV115
PINACLE STAINLESS STEEL INC.
B01
1033645
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546 VENTED BALL VALVE, PT# V163546352, 0.5", CPVC BODY, TEFLON SEATS, VITON O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS.
23-HV-531
V163546352
GEORG FISCHER PIPING SYSTEMS LTD.
B01
1/2" TYPE 233 PNEUMATICALLY ACTUATED VENTED BALL VALVE, CPVC, FPM O-RINGS, FAIL SAFE TO CLOSE PART # S199 233 373 C/W V163 546 352 C/W CSA/UL APPROVED SOLENOID PILOT VALVE 120/60 VAC TYPE PV95 PT#199190555CSA
23-FV-530
199190555CSA
GEORG FISCHER PIPING SYSTEMS LTD.
B02
VALVE, BALL CHECK, 0.5" TRUE UNION, GEORGE FISCHER TYPE 360, PT# 161 360 572, PVC BODY, VITON SEAL, SOCKET END CONNECTIONS.
23-CV-530
161360572
GEORG FISCHER PIPING SYSTEMS LTD.
B15
1033709
1033651
1033678
1033706
1040074
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
F235P-400
Supplier
Page 10
DWG Number
Qty Unit
Item
AP-10
1 pc
HV-813
AP-10
2 pc
AP-10
2 pc
AP-10
1 pc
AP-10
3 pc
AP-10
1 pc
AP-10
1 pc
AP-10
1 pc
Item Text
TAG Name
DeZURIK BOS-US, 6" Resilient-Seated Butterfly Valve, Off Set Shaft Design, Class 125/150 Drilling Lugged End Connection, Ductile Iron Body Material, Viton Seat, 316 Stainless Steel Disc and Shaft, equipped with Manual Worm Gear Actuators and Hand Wheel.
20-HV-813
CIP WASTE PUMP
CIP WASTE PUMP, GOULDS, SERVICE WATER: CIP WASTE SOLUTION PUMP SPECIFICATIONS: VERTICAL SUMP PUMP MODEL: NM3171 MT 3X4-10H RATED CAPACITY:444 GPM @ 35' TDH NPSHR: 8.7', DISCHARGE PRESSURE: 15.6 psi Flange: Discharge 3" , ASA # 150 MINIMUM FLOW: 114.4 GPM CONSTRUCTION: GMP2000 With Titanium shaft CASING: Rich fiber reinforced vinyl ester ST.BOX COVER: DUCTILE IRON IMPELLER: Rich fiber reinforced vinyl ester CASING GASKETS: Non asbestos IMPELLER O-RING: Viton SHAFT MATERIAL: Titanium Thrust bearing lub: greased for life bearing Suction tail pipe: 72" (Incremental pump length 65") Total pumping length: 177.75" Shaft guard COUPLING: TB Woods, Junior sure flex, 6 J SF. 1.00 COUPLING GUARD : Steel Column: Vinyl ester Assy no. 15 with number of bearings 4 Column BRG Flush: External Column Flush MOTOR SPECIFICATIONS: MAKE: TBD , 1800 RPM / 10 HP / 460 V/ 3 pH / 60 HZ TEFC Vertical C Face, Round Frame INSULATION: F , SF: 1.15, FRAME 213TC, MOTORS RATED FOR: 110 F 1) SUBJECT TO GE/ZENON ENVIRONMENTAL QA INSPECTION A ND APPROVAL UPON RECEIPT.
20-P-801-1/S
1033903
VALVE, 4", SWING CHECK, WAFER, BRAY/RITEPRO PART # V0412CETNSF, MODEL 210, ANSI 125#, CAST IRON BODY, SS DISC AND TRIM, EPDM O-RING INTEGRAL TO BODY, TEFLON SPACERS, NSF 61 APPROVED.
1033904
1032157
1023781
HACH CHLOR. ANAL
1028218 CUSTOM.
Part#
Supplier
Cut sheet Tab Number
DEZURIK OF CANADA
B07
NM3171 MT 3X4-10H
GOULDS PUMPS, INC.
A11
20-CV-801-1/S
V0412CETNSF
BRAY CONTROLS CANADA CORPORATION
B11
Valve, 6", Swing Check, Wafer, Bray/Ritepro Part # V0612CETNSF, Model 210, ANSI 125#, Cast Iron Body, SS Disc and Trim, EPDM O-ring integral to body, Teflon Spacers, NSF 61 Approved.
20-CV-816
V0612CETNSF
BRAY CONTROLS CANADA CORPORATION
B11
SWITCH, LEVEL, MJK PT# 202810, MODEL 7030, CABLE SUSPENDED 4" Ø FLOAT, POLYPROPYLENE HOUSING, 39 FT LONG OIL RESISTANT PVC CABLE, 120VAC OR 220VAC, 1PH/60Hz, -20oC to 60oC OPERATING TEMPERATURE
20-LSH-802 20-LSH-801 20-LSLL-801
MJK PT# 202810
MJK North
VALVE, SOLENOID, BURKERT PT# 0290-A-12,O-FF-VA-NM84-120/60-12* PD02, 2-WAY AIR/WATER 1/2" FNPT, SS BODY, VITON SEAL, NORMALLY CLOSED, 7/16" ORIFICE, Cv-3.3GPM (WATER) OR 110 SCFM (AIR), 0 PSI PRESSURE DIFFERENTIAL REQUIRED, 0-230 PSI PRESS URE RANGE, C/W TYPE H ELECTRICAL CONNECTION, IDENTIFICATION # 137943L AND 1/2" FNPT CONDUIT RING ADAPTOR, ASSEMBLY # 454424J.
20-FV-814
0290-A-12,FF-VA-
BURKERT CONTROMATIC INC (USD)
B09
5440001 2556900 2557000
AE/AIT-801
HACH COMPANY
C12
HACH COMPANY
C13
HACH COMPANY
C13
KTO: CHLORINE ANLZR FREE CL17 W/RGTS aa REAGENT SET, CHLORINE FREE CL17 aa REAGENT SET, CHLORINE TOTAL CL17
RANGE: 0 to 200 PPM
SENSOR, PH/ORP, GLI/HACH PT# DPC1R2A, CONVERTIBLE (PIPE OR IMMERSION MOUNTING), PROBE, 3/4" NPT BOTH ENDS, RYTON BODY (GLASS FILLED), FLAT ELECTRODE, PT 1000 OHM RTD, C/W DIGITAL GATEWAY AND 7.7M DIGITAL MOUNTING HARDWARE FOR PROBE TO B E ORDERED SEPARATELY -REFER TO CUTSHEET FOR SPECIFIC PART NUMBERS. C/W EXTENSION CABLE.
AE-802 RANGE: 0 to 14
DPC1RA CONSISTS OF: 1-PC1RA PH SENSOR 1-612060 PH/ORP GATEWAY 1-6122400 CABLE ASSY 1.0M PROBE IS ANALOG FOR USE WITH SC100 CONTROLLER. AP-10
1 pc
1060658
AIT-802
LXV404.99.00522
CONTROLLER, UNIVERSAL,HACH MODEL SC 200 PT# LXV404.99.00522, DUAL 4-20 mA OUTPUTS (OPTIONAL 4 ADDITIONAL), W/O DIGITAL OUTPUTS, NEMA 4X/IP66 ENCLOSURE, 230 VAC 60 HZ, MOUNTING HARDWARE FOR CONTROLLER INCLUDED. C/W 125 VAC POWER CORD K IT WITH STRAIN RELIEF PT#54488-00. CAN BE USED WITH DIGITAL AND ANALOG SENSORS AND PROBES (PH,TEMP,DO,TURBIDITY).
ZENON Environmental Confidential
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 11
DWG Number
Qty Unit
Item
Item Text
TAG Name
Part#
Supplier
Cut sheet Tab Number
AP-10
2 pc
1024513
VALVE, NEEDLE, GLOBE PATTERN, CHEMLINE PART #NGA-005, 0.5", PVC BODY, TEFLON SEAL, THREADED END CONNECTIONS.
20-HCV-820 20-HCV-821
NGA005
CHEMLINE PLASTICS LIMITED
B16
AP-10
2 pc
1000712
VALVE, BALL, PINACLE, 1/2", 1-PC REDUCED PORT, P/N 13TBV105, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 5.5, 1000# WOG, WITH LEVER LOCKING HANDLE.
20-HV-820 20-HV-821
13TBV105
PINACLE STAINLESS STEEL INC.
B01
AP-12
2 pc
1031090
QUINCY COMPRESSOR, PLT-5-240H, 17.2 CFM @ 175 PSIG; 5 HP; 460/3/60; W/240 GALLON Horizontal AIR RECEIVER; W/TANK DRAIN
90-AC-001-1/2 PLT-5 -240 90-F-001-1/2 90-PI-001-1/2 90-FV-001-1/2 90-HV-001-1/2 90-PSV-001-1/2 90-PSL-001-1/2 90-TK-001-1/2 C/W duplex starter control panel AE-460-D5 Mounted on one of the compressors skids and pre-wired to that compressor by the ve ndor. The second compressor skid will be wired to the duplex starter control panel on the site.
REAP AIR COMPRESSOR SERVICES INC.
A07
AP-12
1 pc
1030849
Duplex starter control panel to be mounted on one of the compressor skids and pre-wired to that compressor by the vendor. The duplex panel to be wired to the second compressor on the site and by the contractor
AE460-D-5
REAP AIR COMPRESSOR SERVICES INC.
A07
AP-12
2 pc
1028794
QUINCY NON-CYCLING REFRIGERATED AIR DRYER MODEL# QPNC-15 CAPACITY: 15 CFM @ 100 PSIG POWER: 115V/1PH/60HZ MOTOR 1/6 HP. FULL LOAD: 0.235 KW MAX PRESSURE: 150 PSIG DIMENSIONS: "" (19""L x 17.5""W x 17""H) CONNECTIONS INLET AND OUTLET: 1 /2"" APPROXIMATE WEIGHT: 115 LBS
90-DR-001-1/2
QPNC-15
REAP AIR COMPRESSOR SERVICES INC.
A08
AP-12
11 pc
1000712
VALVE, BALL, PINACLE, 1/2", 1-PC REDUCED PORT, P/N 13TBV105, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 5.5, 1000# WOG, WITH LEVER LOCKING HANDLE.
90-HV-002-1/2 90-HV-003-1/2 90-HV-004 90-HV-005 90-HV-006 90-HV-007 90-HV-008 90-HV-011 90-HV-013
13TBV105
PINACLE STAINLESS STEEL INC.
B01
AP-12
1 pc
1031465
COALESCING PREFILTER FOR COMPRESSED AIR, DELTECH MODEL DF60-C-4-DP, 1/2” FNPT INLET AND OUTLET, ALUMINUM BODY, 1.0 MICRON FILTER ELEMENT, FLOW 30-51 SCFM @ 80 PSIG (MAX OPERATING PRESSURE 250 PSIG), ISO 8573.1 CLASS 2 SOLIDS, CLASS 4 O IL, INCLUDES DIFFERENTIAL PRESSURE GAUGE, AUDIBLE SAFETY WARNING, AUTOMATIC BRASS DRAIN WITH VITON SEALS AND 1/8" NPT DRAIN CONNECTION.
90-F-020
DF60-C-4-DP
SPX FLOW TECHNOLOGY CANADA
B20
AP-12
1 pc
1031463
COALESCING HIGH EFFICIENCY FILTER FOR COMPRESSED AIR, DELTECH MODEL DF35-A-4-DG, 1/2” FNPT INLET AND OUTLET, ALUMINUM BODY, 0.01MICRON FILTER ELEMENT, FLOW 17-28 SCFM @ 80 PSIG (MAX OPERATING PRESSURE 250 PSIG), ISO 8573.1 CLASS 1 SOLIDS, CLASS 1 OIL, INCLUDES DIFFERENTIAL PRESSURE GAUGE, AUDIBLE SAFETY WARNING, AUTOMATIC BRASS DRAIN WITH VITON SEALS AND 1/8” NPT DRAIN CONNECTION.
90-F-021
DF35-A-4-DG
SPX FLOW TECHNOLOGY CANADA
B20
AP-12
1 pc
1031464
ACTIVATED CARBON FOR COMPRESSED AIR, DELTECH MODEL DF35-Z-4, 1/2” FNPT INLET AND OUTLET, ALUMINUM BODY, FLOW 17-28 SCFM @ 80 PSIG (MAX OPERARTING PRESSURE 250 PSIG), ISO 8573.1 CLASS 1 SOLIDS, CLASS 1 OIL, INCLUDES AUDIBLE SAFETY WARNING , MANUAL BRASS DRAIN WITH VITON SEALS.
90-F-022
DF35-Z-4
SPX FLOW TECHNOLOGY CANADA
B20
AP-12
1 pc
1011511
90-PY-001
B11-04WJD
SYNTEC PROCESS EQUIPMENT LTD.
B19
DUPLEX STARTER CONTROL PANEL FOR TWO 5HP OIL LUBRICATED (ONLY) COMPRESSORS. COMPLETE WITH: SINGLE POWER FEED 480V-3PH-60HZ , FUSED PANEL DISCONNECT, 2 MOTOR ISOLATION SWITCHES ON PANEL DOOR, ULTRA SAFE 3P FUSE HOLDER FOR EACH MOTOR, 480 /120-150VA CONTROL TRAN SFORMER, 2 MAGNETIC MOTOR STARTERS, 2 MOTOR OVERLOAD RELAYS, 2 X 3 POSITION SELECTOR SWITCHES (HAND/OFF/AUTO), LEAD/LAG SEQUENCING WITH AUTO ALTERNATION, 2 GREEN RUN LIGHTS AND POTENTIAL FREE CONTACTS, 2 RED FAULT LIGHTS AND POTENTIAL F REE CONTACTS, 2 OUTPUTS FOR EACH UNLOADING SOLENOID, NEMA 4 GREY PAINTED CONTROL PANEL, AUTO-CAD DRAWING IN EACH PANEL,UL/CUL LISTED PANEL HAS A 65KA FAULT RATING.
PRESSURE REGULATOR WITH 40 MICRON FILTER,0.5"FNPT,WATTS PT# B11-04WJD, ZINC BODY,5-250PSIG SETTING,C/W GAUGE.
ZENON Environmental Confidential
S.P: 80 PSIG
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 12
DWG Number
AP-12
Qty Unit
1 pc
Item
Item Text
TAG Name
90-PY-002
1031227 FISCHER PILOT OPERATED PRESSURE REDUCING REGULATOR, MODEL 1098-EGR, PT # FS1098-613/S2. ACTUATOR SIZE 40, CI BODY MATERIAL, 1" NPT END CONNECTIONS, CLASS 250 RATING, PILOT SPRING RANGE 3 TO 20 PSIG, MAIN SPRING RATING 400 PSID. PILOT TYP E 6351, STEEL BODY FLANGE, CAPACITY 100%, ALUM PILOT/REG BODY MATL, STEEL TUBING, NITRILE DIAPHRAGM MATL, FILTER TYPE P594, PORT SIZE 1-5/16", 416 SST SEAT MATL, NITRILE O-RING MATL, NITRILE/NEOPRENE SEALS, NITRILE PILOT DIAPHRAGM MATL.
Part#
Supplier
Cut sheet Tab Number
FS1098-613/S2
LAKESIDE PROCESS CONTROLS LTD.
B19
S.P: 10 PSIG
AP-12
1 pc
1000714
VALVE, BALL, PINACLE, 1", 1-PC REDUCED PORT, P/N 13TBV11, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 15.5, 800# WOG, WITH LEVER LOCKING HANDLE.
90-HV-012
13TBV11
PINACLE STAINLESS STEEL INC.
B01
AP-12
1 pc
1022863
VALVE, SWING CHECK, TRUELINE PT# N690-1, 1" FNPT CONNECTIONS, 316SS, TEFLON GASKET AND SEAT PACKING, 200# WOG, Cv=30.
90-CV-002
N690-1
CONVAL EQUIPMENT LTD (USD)
B11
AP-12
1 pc
1023910
VALVE, PRESSURE RELIEF, 0.5" MNPT, BRASS, KUNKLE MODEL #0548-C01-NM-XXXX, PRESSURE SET POINT TO BE SPECIFIED. SETPOINT TO BE SPECIFIED AT TIME OF ORDER.
90-PSV-002
0548-C01-NM-XXX
TYCO VALVE & CONTROLS CANADA
B21
SET POINT: 12 PSIG
AP-12
1 pc
1027268
PRESSURE GAUGE, ASHCROFT PT# 45-1279SSL-4L, 0/100 PSI, SS BURDON TUBE AND SOCKET, 4.5" DIAL, 0-100 PSI 1/2" LOWER CONNECTIONS, GLYCERINE FILLED, +/-0/5% ASME GR 2A ACCURACY, SOLID FRONT BLACK PHENOLIC CASE.
90-PI-002
45-1279SSL-4L
CONVAL EQUIPMENT LTD (USD)
C04
AP-12
1 pc
1020166
PRESSURE SWITCH, UNITED ELECTRIC PT# H100-173-M201-M444, PRESSURE SWITCH, 0.5" FNPT PROCESS CONNECTION, 316SS WETTED PARTS, 4-100 PSI RANGE, FACTORY SET, NEMA-4X CASE.
90-PSL-002
H100-173-M201-M4
UNITED ELECTRIC CONTROLS CO.
C11
TR11-A2ACESX4300
ENDRESS & HAUSER LTD. (US$)
C03
20-HV-320-1/2
13TBV105
PINACLE STAINLESS STEEL INC.
B01
20-AE/AIT-320-1/2 RANGE: 0 to 1000 mNTU
6010100
HACH COMPANY
C15
161546342
GEORG FISCHER PIPING SYSTEMS LTD.
B01
AP-13
1 pc
1026625
AP-15
2 pc
1000712
AP-15
3 pc
1028005
TRANSMITTER, TEMPERATURE, E&H PT# RTD THERMOMETER TR11-A2ACESY43000, NECKLESS THERMOMETER W/THREADED 3/4" NPT SS316L PROCESS CONNECTION & REPLACEABLE MINERAL INSULATED INSET W/ EMBEDED SENSING ELEMENT. IMMERSION LENGTH RANGE: 200 mm. MAX MEASURING RANGE: -50 TO 400 DEG.C. STRAIGHT STANDARD RESPONSE TIP. STANDARD RTD 1 PT100 CLASS B, 4 WIRES. 1/2" NPT CONDUIT ENTRY, IP66/IP67 HEAD.
VALVE, BALL, PINACLE, 1/2", 1-PC REDUCED PORT, P/N 13TBV105, NPT, 316SS BODY & TRIM, PTFE SEAT & SEAL, CV = 5.5, 1000# WOG, WITH LEVER LOCKING HANDLE.
ON-LINE TURBIDIMETER 1720E HACH PT# 2976800, 1720E w/sc200, 2ch CONSISTING OF: TURBIDIMETER SENSOR SC200 DUAL INPUT CONTROLLER (SERVICES TWO SENSORS AP-15
1 pc
1040000
SET POINT: 70 PSIG DECREASING
VALVE, BALL, TRUE UNION, GEORGE FISCHER TYPE 546 , PT# 161546342, 0.5", PVC BODY, TEFLON SEATS, EPDM O-RINGS, SOCKET/THREADED COMBO END CONNECTIONS.
20-TIT-301 RANGE: 32 to 104 F ( 0 to 40 C )
20-AE/AIT-101 RANGE: 100 NTU 20-HV-101
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
ZENON Environmental Confidential
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 13
DWG Number
Qty Unit
Item
Item Text
TAG Name
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
ZENON Environmental Confidential
Part#
Supplier
Cut sheet Tab Number
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 14
DWG Number
Qty Unit
Item
Item Text
TAG Name
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
ZENON Environmental Confidential
Part#
Supplier
Cut sheet Tab Number
#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 15
DWG Number
Qty Unit
Item
Item Text
TAG Name
#N/A #N/A #N/A #N/A #N/A #N/A
ZENON Environmental Confidential
Part#
Supplier
Cut sheet Tab Number
#N/A #N/A #N/A #N/A #N/A #N/A
A_BOM200515-REV 4 _ FEB-28-2012.xls 3/5/2012
Page 16
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
1
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 1.0 Purpose The purpose of this document is to outline the requirements associated with the receipt, unloading and storage of ZeeWeed® membranes and associated assemblies. Information is also included on storing wetted membranes. If, after reading this document, questions exist on proper membrane handling, please contact your GE Water representative. Although the ZeeWeed® membranes are designed for maximum durability in water filtering applications, membranes are susceptible to irreversible damage if mishandled. Any concerns regarding membrane handling and potential damage should be addressed with GE Water staff directly before any activities are undertaken at site that may cause an increased potential for membrane damage to occur. It should also be confirmed in advance that suitable Builders All Risk Insurance coverage is in place or other insurance coverage as deemed necessary by the project contract.
The installer in charge of the site is responsible for taking all reasonable precaution to prevent damage during installation and to prevent debris and foreign objects from falling in the membrane tanks after the cassettes are installed.
Safety Risk Assessment Recommendations
Required – Kevlar Gloves, Safety Glasses, Protective Clothing Keep area around the system clear to minimize risk of slip/trip/fall - Maintain baseline and task specific PPE until completion of task. Fall protection may be required if work around the open tanks during Membrane Installation.
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
2
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 2.0 Applicability and Revisions This document covers the ZeeWeed® product line, including all ZeeWeed 500, 1000 and 1500 series modules/elements and cassettes/racks. Three important documents to accompany this procedure include: I.
II. III.
Equipment Acceptance Certificate and Checklist – a document used to confirm the receipt of the goods to the satisfaction of the receiver (for membrane shipments, typically the Installer). Membrane Pre-Installation Checklist – a checklist to be completed by the Installer prior to membrane uncrating and installation. ZeeWeed® Uncrating and Installation Procedure – a procedure specific to each membrane type that details the steps involved in uncrating and installing new membrane (either ZeeWeed® 500c, ZeeWeed® 500d, ZeeWeed® 1000 or ZeeWeed® 1500).
3.0 Definitions • Installer - Organization that is contractually responsible for the project site. • ZeeWeed® - An ultrafiltration membrane in which the membrane surface is cast onto the outside of long thin hollow fibres. A large number of fibres are bound together in a top (sometimes also a bottom) collection header.
ZW1000 500d 500c
• Module/Element - An assembly to house and contain the membrane fibre. One ZeeWeed® membrane, containing numerous individual fibres grouped together, is called a module or an element. See pictures to the right.
ZW1000 V3 ZW1500
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
3
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 4. Membrane Shipment During shipping of the ZeeWeed® membranes from the GE Water manufacturing facility to the intended site, the following conditions must be met: • •
•
•
Shipment temperatures are to be controlled in the range of 2 - 35°C (35° - 95°F) (Setpoint 20° C or 68°F) The shipping crates housing the membrane cassettes or modules should never be exposed to excessive vibration or large bumps. When shipping membrane cassettes or modules by rail or truck, care is to be taken to ensure that air suspension cars or trailers are utilized. In most cases membranes will be shipped in populated cassette form (modules are already installed) in cassettes. The ZW1500 is an exception with the modules shipped separately from the racks. After the shipping process, installation and glycerine flush, an integrity check will be performed on the membranes to ensure no fibres were compromised during the handling process. To optimize performance, routine and pre-commissioning maintenance may be necessary to ensure the highest quality product prior to commissioning.
5.0 Handling of Factory Shipped GE Water Membranes 5.1 General Information 5.1.2 ZW500 and ZW1000 Series Cassettes • Membrane cassettes are shipped in a plywood packing crate. • The cassette itself is sealed in a plastic bag to retain moisture and prevent damage to the membranes due to drying. Modules/Elements • Individual membrane modules/elements are shipped in a cardboard box within a crate. • The module or element itself is sealed in a plastic bag to retain moisture. • Modules or elements in cardboard boxes should not be stacked more than six high. 5.1.3 ZW1500 Series Rack/Modules • •
Individual membranes modules/elements are shipped in a cardboard box with a crate The rack itself is shipped in a plywood packing crate
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
4
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 5.2 Unloading Membranes The Installer is responsible for the prompt and proper unloading of all membrane equipment and materials received into his custody. • Dock level, off-loading facilities are recommended. • The wooden shipping crates have been designed to be lifted from the bottom using a forklift.
Note that extended forks and an appropriately sized lift are required for the 500d product. • Damage incurred or observed during equipment off-loading needs to be immediately reported to your GE Water representative. • It is recommended that an experienced/qualified forklift truck driver unloads the membranes from the carrier. • 500d and ZW1000 cassettes are shipped on their sides and will require uprighting - follow all procedures carefully to prevent injury • Shipping crates are not to be stacked!
Safety Risk Assessment Recommendations
Risks -Risk of being struck by, struck against, caught on the cassette
Risk Mitigation - area to be cleared of by-standers
-Risk of falling cassette
- cassette to be lifted only to clear obstacles
-Risk of overexertion
- use correct position and posture when lifting sides
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
5
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 5.3 Confirmation of Equipment and Materials •
A cross-check should be performed on the shipment using the packing slip to confirm the delivery of membrane equipment.
Note: membrane crates are not to be opened! Verification should be limited to external examination of crates. • • • •
• •
The equipment delivery will be checked for content and any damage that may have occurred during shipping or the unloading process. Any non-conformance shall be immediately reported to your GE Water representative (in writing). Digital pictures of damage should be provided. Refer to section 5.4 for "Confirmation of Handling Indicators" Once the equipment shipment has been checked, the document provided by GE Water (ref. “Equipment Acceptance Certificate and Checklist”) is completed and signed by the Site Organization's representatives. The Installer shall expeditiously replace all materials and equipment that are lost or damaged while in the custody of the Installer. Replacement materials and equipment of a type and quality equal to the original materials and equipment shall be acceptable to GE Water and to the Owner. Freeze Indicator
Heat Indicator
Indicator Location:
External
External
When to Check:
At time of receipt
At time of receipt
5.4 Confirmation of Handling Indicators GE Water includes a series of Shipping Indicators to protect the integrity of the membrane cassettes while they are being shipped. Indicators may include Freeze and/or Heat. •
The Installer's representative should document the indicator condition on the indicator check label located on the membrane crate.
•
At the time of discovery the Installer must inform the ZENON representative of any triggered indicators. (A triggered indicator indicates ideal shipping conditions were not maintained. The ZENON FSR will evaluate membranes prior to installation).
• During membrane installation, the GE Water Representative onsite will also inspect and record the status of all indicators.
Indicators are located next to instruction labels. Note: Duplicate indicators are inside crate. These indicators are for ZENON FSR use.
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
6
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 6.0 Storage of Membranes The Installer shall provide all facilities and services required for the storage, maintenance, protection and security of the equipment and materials delivered by GE Water. The following conditions should be followed: • • • •
•
• • • •
Equipment and materials shall be stored in assigned lay-down areas. Stored equipment and materials shall be adequately supported and protected to prevent damage. Equipment shall be moved into the permanent building or onto its permanent foundation as soon as construction will permit. Stored materials and equipment shall not be allowed to contact the ground. In warehouses that do not have dry concrete or suspended floors, materials and equipment shall be stored on platforms or shoring. Indoor storage furnished by the Installer shall consist of suitable construction trailers or portable enclosures and shall be weather-tight, well ventilated, and secure against theft and vandalism. Access doors shall be adequate to accommodate the movement and handling of materials and equipment to be stored and shall be equipped with secure locks. Membrane cassettes/racks will be stored upright on a level surface. The membrane cassette crates must remain closed until the Installer begins membrane installation to prevent permanent membrane damage due to drying out. if upon removal from storage, mold is discovered on the membrane fibres, carefully repackage and contact GE for direction
Membranes should be stored in a dark dry area with a storage temperature between 5º - 35º C (40º - 95º F)!
6.1 Storage Conditions – Crated Cassettes or Membranes The following conditions should be ensured when storing crated cassettes/membranes: • Stored in a sheltered area protected from freezing, direct sunlight or extreme heat. • Vacuum sealed bag should remain sealed until membrane installation is being performed. It is recommended that the product be stored no longer than necessary prior to installation. Coordinate with GE Water for appropriate shipment times. Maximum storage duration of a membrane is 12 months from the date of shipment.
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
7
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 6.2 Storage Conditions – Bagged Modules / Elements: New modules / elements preserved with glycerin solution, bagged and factory sealed, may be stored for up to 12 months. The following conditions should be ensured when storing bagged modules / elements: • Stored in a sheltered area protected from freezing, direct sunlight, extreme heat and winds that could accelerate drying. • The module / element should be kept bagged and sealed at all times. Disassembly of cassettes/racks to replace modules/elements requires attention and care. Contact GE Water for re-assembly procedures, which include step-by-step instructions, bolt torques, and identification of non-reusable hardware.
Safety Risk Assessment Recommendations
Risks
6.3
Risk Mitigation
- Risk of being caught on, caught between cassette parts
- use care during inspection, be alert to pinch points
-Risk fall hazard
- ensure any glycerin spills/leaks are cleaned immediately
- Environmental risk – potential development of mold during storage
- don facemask; repackage and contact GE Water
Storage Conditions – Wetted Membranes
It is important to note that ZeeWeed® membranes should not be allowed to dry out as membrane properties will be adversely affected. Drying may result in irreversible damage to the membranes. 6.3.1 ZW500 and ZW1000 Series If the preservative is flushed out or if the module has been in contact with water, the membrane must not be allowed to dry out under any circumstances. The membranes may be left in air for a Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
8
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 maximum of forty-five minutes out of direct sunlight and wind. After forty-five minutes, membranes should be immersed in water. Spraying the membranes after this period is not sufficient to prevent drying-out and will not allow a longer period of contact with air. If membranes are frequently lightly misted (not sprayed with fire hoses or pressure washers) from the time they have been taken out of the water, they may be left in air for a maximum of 6 hours (5° - 35°C (40° 95°F)). Since the membranes are maintained wet, there is no need for specific re-wetting procedures. However, if necessary for other reasons (e.g., drinking water compliance, residual of preservatives) the standard procedures for rinsing and disinfection may be used before starting the operation. If it is impractical to immerse or repeatedly spray the membrane, the membrane should be cleaned, preserved in glycerin solution and re-bagged according to membrane preservation procedures. Please refer to the Operations and Maintenance manual supplied with the system for further information. Longer storage durations are to be discussed with GE Water on a case by case basis.
6.3.2 ZW1500 Series Short-term Storage (< 1 week) Membrane fibers must remain wet at all times and must not be exposed to freezing conditions. Ensure that membrane modules are filled with potable water containing 1-2 mg/L Cl2 residual. Long-term Storage (> 1 week) Membrane fibers must remain wet at all times and must not be exposed to freezing conditions. Ensure that membrane modules are filled with potable water containing 5-10 mg/L Cl2 residual. The preservative solution should be checked periodically and replaced once per month. Perform chemical cleaning before storage. Prior to start up ensure that the membrane modules and equipment are sanitized.
Safety Risk Assessment Recommendations
Risks - chemical handling hazard
-
Risk Mitigation use respirator or ensure sufficient ventilation don protective equipment (chemical resistant apron, neoprene gloves, goggles c/w faceshield
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
9
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 6.4
Storage Durations – Wetted Cassettes (ZW500 and ZW1000 Series) When membranes have been installed in a tank, they need to be kept wet at all times. When the protective glycerin solution is removed, the membranes become susceptible to drying. For storage periods of up to approximately 15 days, simple immersion of the cassettes in water containing sodium hypochlorite (NaOCl) with a maximum residual concentration of 3 mg/L is suitable. Residual should be monitored every week and re-dosing will be required if the residual drops to less than 0.2 mg/L. Recovery cleaning of the membrane prior to storage is strongly recommended. If the membranes have been in service in a MBR application, inspection and debris removal (if necessary) of the membrane prior to storage is also required. Periodic aeration may also be necessary to prevent anoxic or anaerobic conditions from developing in the tank. Daily testing of the water to ensure that the residual chlorine concentration is within acceptable limits is required; a simple swimming pool chlorine test kit is acceptable. A log is to be maintained recording daily NaOCI concentration and water temperature. Longer storage durations are to be discussed with GE Water on a case-by-case basis.
Every effort has been made by GE Water and Process Technologies Canada (GE) to provide current information while preparing this procedure. GE maintains that depictions of methods and/or techniques and use of specific tools and/or apparatus shown within the situations portrayed are accurate at the time of printing. GE accepts no liability for any reliance placed on the information contained herein.
Contact your GE Water Lifecycle Services for clarification as necessary. Printed Document not controlled.
GE Water & Process Technologies
Control #: Rev. Level:
SERV-0001 Eff. Date: H
2010-03-04
Page:
10
10
of
SERV-0001 ZeeWeed Membrane Care, Handling and Storage 500 a/b, 500c, 500d, ZW1000, ZW1500 6.5
ZW500 and ZW1000 Series Wetted Membranes – Long term removal from water
If membrane cassettes are to be re-configured or rebuilt for any reason, GE Water Field Service Representatives are required to maintain warranty. If short-term storage (
