FRP SERIES PARTS LIST. Material Pump

PARTS LIST FRP 20864- SERIES Material Pump TABLE OF CONTENTS Section 1 General Information 1:1 Assembly Drawings .....................................
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PARTS LIST

FRP 20864- SERIES Material Pump

TABLE OF CONTENTS Section 1 General Information 1:1 Assembly Drawings ........................................................................................................................................... 1:2 Sub-Assembly Drawings ................................................................................................................................... 1:3 Maintenance ...................................................................................................................................................... 1:4 Specifications......................................................................................................................................................

Section 2 Technical & Warranty Information

1 9 N/A 15

2:1 Notes ................................................................................................................................................................. 16 2:2 Limited Warranty Policy ..................................................................................................................................... 20 2:3 Technical Assistance ......................................................................................................................................... 21 For Your Reference ..................................................................................................................INSIDE BACK COVER

Section 1 - General Information: Assembly Drawings Sec1:1

20864-04



REVISION L

Sec1:1

Section 1 - General Information: Assembly Drawings 20864-04

Part Number

Description

Qty

11021-24

PIPE PLUG

1

14626-01

FITTING

1

19605-00

PUMP TAG

1

20260-00

BLEED HOSE ASSEMBLY

1

20287-00

FLUID SECTION ASSEMBLY

1

21188-00

PIPE TEE

1

21191-F

FILTER ASSEMBLY

1

21192-00

BALL VALVE

1

21433-01

ELBOW FITTING

1

21465-44C

STUD

4

23004-00

SURGE BOTTLE

1

381

WASHER

4

4342-04

ELBOW FITTING

3

4342-23

ELBOW FITTING

1

558-01

NAMEPLATE

1

563

OSHA TAG

1

7597-07

SWIVEL FITTING

1

7729-07

NUT

4

7734-07

LOCK WASHER

4

8156-40C

SCREW

4

8156-64C

SCREW

4

8462-13

FITTING

1

8462-17

FITTING

1

8560-03

FITTING

1

909-03

50 MESH SCREEN FILTER

1

9672-12

FITTING

1

AM-325

AIR MOTOR

1

GC-1303

PARTS LIST

1

P33-19

EXHAUST SILENCER

2

SSP-142

SHAFT INSERT

1

SSP-143

SHAFT ADAPTER

1

SSP-149-01

DETENT PIN

1

SSP-156

STANDOFF

4

SSP-170

PUMP PLATE

1

SSP-171

AIR MOTOR PLATE

1



REVISION L

Section 1 - General Information: Assembly Drawings

FLUID SECTION

Sec1:1

20864-05



REVISION H

Sec1:1

Section 1 - General Information: Assembly Drawings 20864-05

Part Numbers

Description

Qty

11021-24

PIPE PLUG

1

14626-01

FITTING

1

19605-00

PUMP TAG

1

20260-00

BLEED HOSE ASSEMBLY

1

20287-00

FLUID SECTION ASSEMBLY

1

21188-00

PIPE TEE

1

21191-F

FILTER ASSEMBLY

1

21192-00

BALL VALVE

1

21433-01

ELBOW FITTING

1

21465-44C

STUD

4

23004-00

SURGE BOTTLE

1

381

WASHER

4

4342-04

ELBOW FITTING

3

4342-23

ELBOW FITTING

1

558-01

NAMEPLATE

1

563

OSHA TAG

1

7597-07

SWIVAL FITTING

1

7729-07

NUT

4

7734-07

LOCK WASHER

8

8156-40C

SCREW

8

8156-64C

SCREW

4

8462-13

FITTING

1

8462-17

FITTING

1

8560-03

FITTING

1

909-03

50 MESH SCREEN FILTER

1

9672-12

FITTING

1

AM-500-02

AIR MOTOR

1

GC-1303

PARTS LIST

1

P33-19

EXHAUST SILENCER

2

SSP-142

SHAFT INSERT

1

SSP-143

SHAFT ADAPTER

1

SSP-158

STANDOFF

4

SSP-170

PUMP PLATE

1

SSP-171

AIR MOTOR PLATE

1



REVISION H

Section 1 - General Information: Assembly Drawings

FLUID SECTION

Sec1:1

20864-06



REVISION H

Sec1:1

Section 1 - General Information: Assembly Drawings 20864-06

Part Number

Description

Qty

19605-00

PUMP TAG

1

20258-00

ELBOW FITTING

1

20287-00

FLUID SECTION ASSEMBLY

1

20735-04

ELBOW FITTING

2

21433-01

ELBOW FITTING

1

21433-02

ELBOW FITTING

1

21465-44C

STUD

4

22164-00

CONTROL VALVE

1

23292-00

COUNTER BEARING

1

23293-00

COUNTER BRACKET

1

23294-00

COUNTER EXTENSION

1

381

WASHER

4

4342-04

ELBOW FITTING

2

558-01

NAMEPLATE

1

563

OSHA TAG

1

7486-11

WASHER

2

7716-08C

SCREW

1

7729-07

NUT

4

7733-06

NUT

2

7734-03

LOCK WASHER

2

7734-07

LOCK WASHER

8

8156-40C

SCREW

6

8156-48C

SCREW

2

8156-64C

SCREW

4

8301-18C

SCREW

2

8301-40C

SCREW

2

9672-12

FITTING

1

AM-500-02

AIR MOTOR

1

GC-1303

PARTS LIST

1

P33-19

EXHAUST SILENCER

2

SSP-142

SHAFT INSERT

1

SSP-143

SHAFT ADAPTER

1

SSP-149-01

DETENT PIN

1

SSP-158

STANDOFF

4

SSP-170

PUMP PLATE

1

SSP-171

AIR MOTOR PLATE

1



REVISION H

Section 1 - General Information: Assembly Drawings Sec1:1

20864-07



REVISION A

Sec1:1

Section 1 - General Information: Assembly Drawings 20864-07

Part Number

Description

Qty.

19605-00

PUMP TAG

1

20260-00

BLEED HOSE ASSEMBLY

1

20287-00

FLUID SECTION ASSEMBLY

1

21433-01

ELBOW FITTING

1

21433-02

ELBOW FITTING

1

21465-44C

STUD

4

381

WASHER

4

4342-04

ELBOW FITTING

2

558-01

GLASCRAFT NAMEPLATE

1

563

OSHA TAG

1

7729-07

NUT

4

7734-07

WASHER

8

8156-40C

SCREW

8

8156-64C

SCREW

4

AM-500-02

AIR MOTOR

1

GC-1303

PARTS LIST

1

P33-19

EXHAUST SILENCER

2

SSP-142

SHAFT INSERT

1

SSP-143

SHAFT ADAPTER

1

SSP-149-01

DETENT PIN

1

SSP-158

STANDOFF

4

SSP-170

PUMP PLATE

1

SSP-171

AIR MOTOR PLATE

1



REVISION A

*

*

*

*



*

Sec1:2

*

20287-00 FLUID SECTION

REPAIR KIT: 21570-00 *Parts included in repair kit (included, but not shown: 21044-04 and 909)

*

Section 1 - General Information: Sub-Assembly Drawings

REVISION X

Sec1:2

Section 1 - General Information: Sub-Assembly Drawings 20287-00 FLUID SECTION

Part Number

Description

Qty

11021-23

PIPE PLUG

1

13867-49

O-RING

2

13867-50

O-RING

1

13867-51

O-RING

1

13867-56

O-RING

1

19832-00

FOOT VALVE HOUSING

1

19833-00

FOOT VALVE SPACER

1

19834-01

VALVE BODY ADAPTER

1

20284-00

PUMP SHAFT

1

20999-02

WASHER

1

21230-00

LOWER CYLINDER

1

21481-00

FLUSH CUP SEAL

1

21482-00

HIGH VISCOSITY SEAL

1

23001-00

SPRING

1

2594-44

ROLL PIN

1

346-TB

MATERIAL CUP

1

834-1

CYLINDER ADAPTER

1

844

VALVE BODY

1

845

CUP SPACER

1

850

BALL VALVE

2

852

RETAINER NUT

1

854

VALVE BODY SPACER

1

FM-507

VALVE SEAT

2

GAM-176

RETAINING RING

1

10

REVISION X

Section 1 - General Information: Sub-Assembly Drawings Sec1:2

AM-325 AIR MOTOR

11

REVISION N

Sec1:2

Section 1 - General Information: Sub-Assembly Drawings AM-325 REPAIR KIT

20840-00

COMPLETE KIT

20104-00 20841-00 20842-00 20843-00

20104-00

STROKE SIGNAL KIT

60126 60222 60127 33581 60762 60062 60007

20841-00

CYLINDER KIT

60409 60481 15429 60192 32-TSH 60032-80 60626 60194

20842-00

RECIPROCATING KIT

09808 09827 60208 60127 09834 98209 98211

20843-00

AIR VALVE KIT

60311 60011 09834 60312

12

REVISION N

Section 1 - General Information: Sub-Assembly Drawings Sec1:2

AM-500-02 AIR MOTOR

13

REVISION S

Sec1:2

Section 1 - General Information: Sub-Assembly Drawings AM-500-02 REPAIR KIT

20102-00

PISTON ROD SEAL

60327 60628 60325

20103-00

ROD SEAL KIT

60254 60490-57 60412

20104-00

STROKE SIGNAL KIT

60126 60222 60127 33581 60762 60062 60007

20150-00

GASKET KIT

60311 (2) 09834 01-0068 60011 (2)

20106-00

MAIN VALVE KIT

09808 09827 60007 (2) 60208 (2)

20107-00

PILOT VALVE KIT

01-0020 01-0028 01-0069 60747

20101-00

COMPLETE KIT

20102-00 20103-00 20104-00 20105-00 20106-00 20107-00

14

REVISION S

Sec1:4

Section 1 - General Information: Specifications

Material Pump Ratios: 20864-04 = 5:1 20864-05 = 13:1 20864-06 = 13:1 20864-07 = 13:1 Material Pump Capacity: 2.5 gallons a minute (9.5 liters a minute) based on 50 cycles a minute. Material Pump Output: .025 gallons per stroke (96 cc per stroke) .050 gallons per cycle (192 cc per cycle) 20 cycles = 1 gallon (5 cycles = 1 liter)

15

Sec2:1

Section 2 - Technical & Warranty Information: Notes

16

Sec2:1

Section 2 - Technical & Warranty Information: Notes

17

Sec2:1

Section 2 - Technical & Warranty Information: Notes

18

Sec2:1

Section 2 - Technical & Warranty Information: Notes

19

Section 2 - Technical & Warranty Information: Limited Warranty Policy GLASCRAFT, INC. (“GlasCraft”) warrants to the original Purchaser of GlasCraft manufactured equipment

Sec2:2

and parts, that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one (1) year from the original date of installation. GlasCraft makes no warranty to anyone other than the original Purchaser. If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one-year period from the date of installation, as determined solely by GlasCraft, GlasCraft, in its sole discretion, will either repair or replace the defective part or equipment at GlasCraft’s cost, including freight charges both ways, or credit or refund the purchase price for the defective equipment or part. A warranty claim will be honored only when: 1. GlasCraft has been informed, in writing, of any such defect in workmanship or material within ten (10) days after discovery by the original Purchaser; 2. An official of GlasCraft has issued a return authorization number; and 3. The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser, freight prepaid (with proper return authorization number(s) attached), to: GlasCraft, Inc., 5845 West 82nd Street, Suite 102, Indianapolis, IN 46278, U.S.A. This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation, misuse, negligence, accident, or use not specified by GlasCraft. This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft. The decision by GlasCraft shall be conclusive and binding on Purchaser. GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local, state, federal, or other jurisdiction’s regulations or codes. GlasCraft does not warrant that any equipment or part sold to Purchaser, when used individually or in concert with any other part, equipment, device, component or process, does not infringe on any patent rights of any third party. GlasCraft only warrants that it has no specific knowledge of any such infringement. GlasCraft makes no warranty as to any parts or equipment manufactured by others. Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims. GlasCraft hereby assigns to Purchaser the original manufacturer’s warranties to all such equipment and parts, to the full extent permitted.

THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED. GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or application of materials manufactured or sold by GlasCraft or its distributors or agents.

UNDER NO CIRCUMSTANCES SHALL GLASCRAFT’S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS. No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one (1) year after the cause of action accrues.

20

Section 2 - Technical & Warranty Information: Technical Assistance

Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ phone 1.bmp

For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment. To help our technical representatives expedite your call and better address your questions, please have the following information ready and available when you phone GlasCraft. * If your questions are not urgent, You can e-mail all correspondence to [email protected]

Model: _____________________________

Air compressor size: __________________ Compressor to system supply line: _______

Spray gun: __________________________ Serial number: _______________________

Pressure at the system: _______________

Material pump: _______________________ Serial number: _______________________

Main air line volume: __________________ System gauge pressures

Catalyst pump: _______________________

AAC pressure: _____________________

Chopper: ____________________________ Serial number: _______________________

Atomizing air pressure: ________________ (external mix)

Type of material: ______________________

Material pump pressure: _______________

Type of catalyst: ______________________

Solvent flush pressure: ________________

Catalyst percentage: __________________

21

Sec2:3

Thank You for selecting GlasCraft spray equipment

Quality and Performance… GENUINE GLASCRAFT

www.glascraft.com GC-1303 REVISION OCT. 2007

5845 WEST 82nd STREET INDIANAPOLIS, INDIANA 46278 U.S.A. Phone (317) 875-5592 Fax (317) 875-5456 E-Mail [email protected]