ASYS Group
Company Profile | 2010
For your Automation... Discover mature technologies of the ASYS Group and find the right solution for your automation challenges. Handling | Marking | Depaneling | Final Assembly | Screen Printing | Testing | Solar Metallization Lines ASYS Group Europe
ASYS Group America
ASYS Group Asia
ASYS Automatisierungssysteme GmbH Benzstraße 10, 89160 Dornstadt, Germany Tel +49 7348 9855 0 Fax +49 7348 9855 91
[email protected], www.asys.de
ASYS Inc. 140 Satellite Blvd. NE, Suite B1 Suwanee, GA 30024, USA Tel +1 770 246 9706 Fax +1 770 246 9866
ASYS Group Asia Pte. Ltd. 30 Shaw Road, #01-02/03, Singapore 367957, Singapore Tel +65 6280 8887 Fax +65 6858 5005
EKRA Automatisierungssysteme GmbH Zeppelinstraße 16, 74357 Boennigheim, Germany Tel +49 7143 8844 0 Fax +49 7143 8844 125
Regional offices in North & South America Hillsboro, OR / USA Monterrey / Mexico Manaus / Brazil Sao Paulo / Brazil
ASYS Group Manufacturing Pte. Ltd. 45 Ubi Road 1, #01-02 Summit Building, Singapore 408609, Singapore Tel +65 6741 8885 Fax +65 6746 9989
ASYS/EKRA Automation Kft. Kiss Ernö utca 3., 1046 Budapest, Hungary Tel +36 1272 0688 Fax +36 1369 2887 ASYS Automation Nordic Oy Kalliotie 2, 04360 Tuusula, Finland Tel +358 9870 9853 Fax +358 9870 9851
EKRA America Inc. 34 Saint Martin Drive Marlborough MA 01752, USA Tel +1 508 486 9566 Fax +1 508 486 9567
ASYS Group Asia Shanghai Rep. Office Room 1707, Tower 1, Kerry Everbright City, 218 Tian Mu Xi Road, Shanghai 200070, P.R. China Tel +86 21 6380 3046 Fax +86 21 6380 3024
ASYS/EKRA Group Iberica S.L. C/ Máiquez 18, 28009 Madrid, Spain Tel +34 914 008 868 Fax +34 917 895 315
Additional information about our products and events can be found at: www.asys-group.com © ASYS GmbH 2010 | Dornstadt | All rights reserved Subject to change without notice. All information provided is only general in nature and features may in a specific case not always match the described details or could be changed through further developments. Binding are solely the agreed upon contractual specifications. Printed in Germany.
Corporate history of the ASYS Group
The ASYS Group –Your partner for your automation challenges ASYS is an international company that focuses on the design and manufacturing of Handling, Marking, Depaneling and Custom Systems and of Screen and Stencil Printers for the electronics manufacturing and photovoltaics industries. ASYS develops, manufactures, and markets high quality and technically innovative products.
in Germany and one in Singapore, as well as multiple local Sales and Service offices around the globe allow ASYS to take care of its customers 24/7, no matter the location.
Mature technologies, reliable products, together with on-schedule shipments and extraordinary quality of service and support – all these outstanding features The group´s business activities, in more than 40 have made ASYS to be a global and independent different countries, are controlled from the company´s automation partner for leading SMT manufacturers. headquarters in Dornstadt, Germany near Ulm. The Continuous innovation and integration of new ASYS brand delivers the same high standards of quality technologies will be the key factors to extend this into and workmanship all over the world that customers the future also meeting our customer requirements have come to expect from products „made by ASYS“. for higher throughput, higher efficiencies, and reduced ASYS employees are dedicated to providing quality and manufacturing cost. excellent customer support. Two manufacturing sites
1992
Foundation of ASYS Automatisierungssysteme GmbH by Klaus Mang and Werner Kreibl
1994
Dr. Rudolf Eberle Innovation Award
1996
Extension to 30,000 sft | OEM Production for Siemens
1997
Foundation of ASYS Process and Cleanroom
1998
Foundation of ASYS Metall GmbH, ASYS Automation LLC, USA | iF Design Award Winner
1999
Foundation of ASYS Automation Asia Pacific in Singapore
2000
Foundation of ASYS Automation Kft. in Hungary | Office extension to 14,500 sft
2001
Foundation of ASYS Automation Nordic Oy in Finland | Production floor extension by 54,000 sft
2002
Foundation of Solar business unit
2003
Foundation of ASYS Mexico, S. de R. L.
2004
Siemens Partnership Award | Foundation of Mevo Oberflächenfinish GmbH
2005
Integration of EKRA Automatisierungssysteme GmbH, sales / service support Brazil
2006
Foundation of ASYS Group Iberia
2008
Extension production floor by 96,875 sft | Extension office floor by 16,792 sft
2009
Integration of Botest GbmH
ASYS Automatisierungssysteme GmbH The ASYS Automation is a global supplier for the electronic manufacturing industry. The portfolio includes: Handling Systems Marking Systems Depaneling Systems Final Assembly Systems Customized Systems OEM Systems ASYS SOLAR Metallization Production Lines EKRA Automatisierungssysteme GmbH EKRA is specialized in the development, design and manufacturing of screen and stencil printers for: SMT Hybrid Thickfilm Wafer Reel to Reel Botest GmbH Botest developes products for organic electronics, testing services and customized test systems: Function Test Systems
ASYS Group
Lifetime Test Systems Systems for Damage Analysis and Quality Control
ASYS Group Americas Inc.
ASYS Group Europe
ASYS Group Asia Pte. Ltd.
ASYS Group Americas Inc.
ASYS Automatisierungssysteme GmbH
ASYS Group Asia Pte. Ltd.
Suwanee, GA, USA
Dornstadt, Germany
Singapore, Singapore
Regional offices in North & South America
EKRA Automatisierungssysteme GmbH
ASYS Group Asia Shanghai Rep. Office
Boennigheim, Germany
Shanghai, China
Current Voltage Test Systems
ASYS Prozess- und Reinraumtechnik GmbH
Hillsboro, OR, USA
ASYS P&R offers Process- and Cleanroom Systems and is specialized in the projectmanagement, manufacturing and sale of:
Monterrey, Mexico Manaus, Brazil Sao Paulo, Brazil
Dry Storage Systems Laminarflow Systems
ASYS Automation Nordic Oy Tuusula, Finland ASYS/EKRA Automation Kft.
Cleanroom Technology
Budapest, Hungary
Special Solutions
ASYS/EKRA Group Iberica S.L.
ASYS Metall GmbH
Madrid, Spain
Sheet metal, frames, cabinets, etc. Manufacturer of: Machine Frames Laser Cutting Punching Welding MEVO GmbH Powder Coating of steel and non-ferrous metal. MEVO is specialized in: Powder Coating ESD Powder Coating
ASYS GmbH ASYS Solar EKRA GmbH ASYS P&R ASYS Metall
ASYS office
MEVO
EKRA office
ASYS Group: Installed systems Germany
16511
Europe
8978
Asia
3459
USA
1952
South America
1547
Australia
23
Africa
14
Installed machine base from April 1992 to December 2009
150 140
Trading volume (Mio. €)
657 employees worldwide
130 120
Location
110
Company
Employees
ASYS GmbH
357
Prozess & Reinraum
11
ASYS Metall
53
MEVO GmbH
10
Boennigheim
EKRA GmbH
155
Wertheim
Botest GmbH
9
Dornstadt
100 Production 90 80
Finland
70
54%
60
Research & Development 13%
50 13%
40 Service 30 Sales & Marketing 20 10 ASYS Group
1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 Continuously increasing trading volume since the founding of ASYS in 1992
Spain Sweden
Administration
0
Hungary
11% 9%
USA
ASYS GmbH EKRA GmbH ASYS GmbH EKRA GmbH ASYS GmbH EKRA GmbH ASYS GmbH EKRA GmbH ASYS GmbH EKRA GmbH
2 6 1 1
12
Mexico
ASYS GmbH
4
Brazil
ASYS GmbH
1
Shanghai
ASYS GmbH
ASYS GmbH EKRA GmbH ASYS GmbH
Singapore
EKRA GmbH ASYS Manufacturing
13 15 14
Product range of the ASYS Group The ASYS Group is a global supplier of Handling, Marking, Depaneling, Printing, Final Assembly and Photovoltaics equipment. Being vertically integrated enables ASYS to offer solutions in different areas of the electronic manufacturing industry. The economic success of a company in today´s market is primarily dependent upon how effectively the company uses its resources, that means effective assignment of machines, effective use of materials and quality awareness. This change from conventional manufacturer to modern service provider has lasting effects on the corporate process and is an inevitable consequence of the customer’s requirement for ever increasing product diversity and ever smaller batches.
ASYS and EKRA business units One of the most essential factors for a cost-effective production is the response time capability. For example, if the product or batches are being changed or one of the machines has a malfunction, then quick reaction times are of paramount importance. In addition to the machines ASYS offers software and services that meet the customers demands from highly efficient mass production to flexible processing of small lots. But ASYS also creates special solutions applying to the customers wishes for a faster, more flexible, more accurate and more economical production.
SMT
Solar
Hybrid
Assembly
Handling Customized Systems Marking Screen Printing Test Handling Depaneling/Routing OEM A Synergies – cooperation within the product divisions SYS GmbH
THT
ASYS Group production lines Magazine Loader
Destacker
Laser Marking
Screen Printing
Workstation
Depaneling
FIFO / LIFO Buffer
Magazine Unloader
Handling
Marking/Reading
Depaneling
Final Assembly
Software Solutions
EKRA Screen and Stencil Printing
Advanced Handling
ALS Laser Marking System ABA Label Application System
Depaneling inline / offline
ASYS Assembly Cell
OIC - Overall Inline Communication
Inline Systems
Loading systems: Magazine, stack
Double sided marking
Routing / Sawing
Code-verification (content / quality)
OIC can be used to monitor, control and lock all processes at the machine level
Transport systems: Walk-through telescope gates, connecting modules, work stations
Labeling with code, text or graphics
Innovative gripper, clamping and holddown systems
Database integration (optional)
Automatic adapter recognition
The ASYS AAC is one of the most technically advanced end-of-line systems on the market. The AAC can be used to realize all your product specific processes in one machine. The outstanding feature is the flexibility of this system, which allows the machine to adapt to any number of different applications.
X3 | Entry Level
Unloading systems: Magazine, stack
Turn- / flip systems
Easy integration of additional processes
Buffer systems: Vertical, inline, portal and process buffer systems
Turntable systems ASYMARK Program and data management (optional)
Linear drive systems Basis platform in 3 sizes
Basic Handling
ARS Reading Station
Laser Depaneling inline / offline
Complete SMD product portfolio
Code reading system for traceability and automatic program changeover.
Almost complete dust-free process
ARS 01 | Manual axis, 1 reading position
High quality cutting edges
Best price-performance ratio Serial production guarantees short delivery times
Software fully compatible with all ASYS / EKRA products
ARS 02 | Automatic axis, program controlled reading position ARS 03 | Mirror axis, high-speed, multi-position scanning
Stress-free cutting Freely programmable contours
IC Net Machine networking with CAN Bus / TCP/IP IC Platform Basis data collection and line-monitoring IC Run Automatic product change-over
Many processes, one cell:
IC Statistics Automatic statistic generation
Setting Screwing Gluing Welding Ultrasonic riveting Hot-caulking
ASYCAM CAD-data-import
X5 Professional | Performance
Robot and servo-axis technology
Joining
Pressing Electrical testing
X4 Professional | Universal X6 | Large Boards & High Speed Inspection X5 36 | XXL Formats CPS | Smallest Space & Max. Speed FlexCon | Max. Flexibility & Output XH1 | Performance Hybrid Manual & Semi-Automatic Systems XM | Manual
IC Com Interaction with higher ranking systems
E1 II | Basic
IC ComBox Interaction with higher ranking systems
M2H | Hybrid
X1 SL | Advanced
Options 3D Tool In-house viewing concept: 3D PDF documentation and viewing for customers
2½ D HSI | High Speed Inspection iPAG | integrated Paste and Glue Dispensing System MultiClamp | Flexible Clamping System
EKRA Screen and Stencil Printer
ASYS SOLAR Metallization Lines ASYS SOLAR offers the fastest production line for the metallization of solar cells. The ULTRAline has a throughput range of 1.200 to 4.600 cells per hour and is supplied as single, dual and triple lane production line. This scalability provides highest flexibility to meet any production demand with an excellent price performance ratio. ASYS customers gets all necessary equipment from one supplier: From loading and unloading systems, screen printers, firing oven, inspection systems and laser edge isolation to cell tester and sorter.
The key theme for ASYS in the year 2010 is the optimization of cell efficiency through utilization of double-print and selective emitter applications. ASYS is currently making headway in laser technology and as well as continuous advances in laser edge isolation and in laser structuring of Metal Wrap Through und Emitter Wrap Through applications.
For over 60 years EKRA has been one of the leading global manufacturers of screen and stencil printing systems. The core value of EKRA is to offer the quality products together with the best possible customer service. The EKRA product line ranges from manual laboratory machines through semiautomatic machines all the way to fully automatic inline machines. Offering high-speed printers, flexible dual-lane solutions, customer specific special machines or even complete
Metallization The ASYS Metallization Line completes the solar cell production. In the Metallization process silver and aluminum pastes are printed on the wafers. The metal coating becomes the contacts that collect free electrons.
Single Lane
Dual Lane
Triple Lane
production lines, EKRA is the ideal partner for virtually all applications within the SMT, hybrid and thick film, as well as advanced packaging fields. With over 6000 installed systems worldwide, and with the integration into the ASYS group in July 2005, EKRA has continued to expand its range of products in the field of screen printing and has strengthened its position in the market as one of the top three suppliers of printing equipment to the global electronics manufacturing market.
Headquarters Dornstadt Germany
ASYS Group product CD ASYS Group sales and service network Short response time Comprehensive service network in Germany and Europe Qualified contact partners Service centers in Asia, North and South America
ASYS Group sales contacts
Service Response Time of 24 hours: In general, a service engineer is on-site latest 24 hours after receiving call, email or Fax (PO received within the given business hours).
Werner Jonke Vice President Sales
Parvindar Singh General Manager ASYS / EKRA Asia
Markus Wilkens General Manager ASYS North & South America
Tel +49 7348 9855 569
[email protected]
Tel +65 6280 888 7
[email protected]
Tel +1 770 246 970 6
[email protected]