Sure-Seal/Sure-White (EPDM), Sure-Weld (TPO) and Sure-Flex (PVC) FleeceBACK Adhered Roofing Systems UL/FM Code Approval Guide Table of Contents December 2010

UNDERWRITERS LABORATORIES (UL) APPROVAL Page Membrane Adhered with FAST Adhesive UL Class “A” ............................................................................................................................................................................ 1 UL Class “A”, “B” and “C” ...................................................................................................................................................... 2 Membrane Adhered over Sprayed Polyurethane Foam (SPF) with FAST Adhesive UL Class “A” and “B” .............................................................................................................................................................. 3

FACTORY MUTUAL (FM) APPROVALS Various Decks - Membrane Adhered with FAST Adhesive FM Class 1A-90 - Insulation Mechanically Attached .............................................................................................................. 4 FM Class 1A-120 and higher - Insulation Mechanically Attached ........................................................................................... 5 FM Class 1A-150 with FAST Adhesive to Oriented Strand Board (OSB) .............................................................................. 6 FM Class 1A-90 - Base Layer of Insulation Fastened; Top Layer of Insulation Adhered With FAST Adhesive ............................................................................. 6 Structural Concrete – Insulation & Membrane Adhered with FAST Adhesive FM Class 1A-855 – Direct Application or Polyisocyanurate Insulation Attached With FAST Adhesive to Structural Concrete........................................................................................................ 7 FM Class 1A-480 – Dens-Deck or Dens-Deck Prime or OSB Attached with FAST Adhesive to Structural Concrete ................................................................................................................................ 7 FM Class 1A-465 – HP Recovery Board over Polyiso attached with FAST Adhesive to Structural Concrete......................... 7 FM Class 1A-315- HP Recovery Board over EPS attached with FAST Adhesive to Structural Concrete ............................... 7 FM Class 1A-375- OSB/Polyiso Composite Insulation and Membrane Attached with FAST Adhesive to Structural Concrete........................................................................................................ 7 Lightweight Insulating Concrete & Tectum – Membrane Adhered with FAST Adhesive FM Class 1A-180 - Direct Application Over Lightweight Insulating Concrete/Steel ............................................................... 8 FM Class 1A-180 and 1A-270 - Direct Application Over Lightweight Insulating Concrete/Structural Concrete .............................................................................................................................................. 8 FM Class 1A-240 over Tectum ................................................................................................................................................. 8 725TR Air and Vapor Barrier FM Class 1A-120 - Utilizing Carlisle 725TR Vapor Retarder (Steel Decks) ........................................................................... 9 FM Class 1A-465, 1A-480 and 1A-915 - Utilizing Carlisle 725 TR Vapor Retarder (Structural Concrete Decks) ...................................................................................................................... 9 Existing FM Rating Retained - Adhering to Existing Roof With FAST Adhesive ................................................................. 10 FM Ratings over Sprayed Polyurethane Foam (SPF) Insulation ............................................................................................ 11 FM Ratings with “Extruded” FAST Adhesive for Insulation Attachment .............................................................................. 12 FM Ratings with “Extruded” FAST Adhesive for Membrane Attachment ............................................................................. 13

WIND UPLIFT TESTING – INSULATION ATTACHED TO STEEL DECK WITH FAST ADHESIVE Research Testing - Insulation Attachment to Steel Decks with FAST Adhesive .................................................................... 14 UL Wind Uplift Testing – Insulation Attachment to Steel Deck s with FAST Adhesive........................................................ 14 600379

Underwriters Laboratories Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) UL Class “A” Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive * Deck Type Non-Combustible and Combustible (For combustible decks, gypsum wallboard must be installed beneath the insulation listed) (3) Structural Concrete, Gypsum or Approved Lightweight Concrete (New or Tearoff) Combustible

Insulation (1)(2) (UL Classified) Carlisle HP Recovery Board Carlisle HP Recovery Board/ Polyisocyanurate Carlisle HP Recovery Board/Polystyrene ** OSB APA Rated/Polyisocyanurate OSB APA Rated/Polystyrene Carlisle Polyisocyanurate HP-H, SecurShield

None

Dens-Deck Prime Dens-Deck Prime or Securock/Polyisocyanurate Dens-Deck Prime or Securock/ Polystyrene

Maximum Slope SureSureWhite Weld

Thickness

SureSeal

1/2”-3” 1/2” Min./Any 7/16” Min./Any

1”

1”

1-1/2”

1-1/2”

Any

1/2”

3/4”

1/2”

3/4"

N/A

2”

2”

3”

Unlimited

1/4” Min. 1/4” Min/Any

2”

2”

3”

Unlimited

1/2”

1/2”

1/2”

3/4"

Carlisle SecurShield Polyiso(4)

3” Min.

Polyiso listed above over 2-layers Carlisle FR Base Sheet 1S

Any/2layers

SureFlex

*

As an option to adhering the Sure-Weld FleeceBACK Membrane with FAST Adhesive, the membrane can be loose-laid and mechanically fastened to the roof deck in accordance with Carlisle’s Sure-Weld FleeceBACK Specification.

**

Assembly not permitted on combustible decks, even with gypsum board underneath. Dens-Deck or Dens-Deck Prime must be installed over polystyrene as identified in combustible deck listing.

Notes: (1) When multiple insulation layers are listed (i.e. HP Recovery Board/Polyisocyanurate), the insulation listed first (HP Recovery Board) is directly under the membrane. (2) Insulation may be mechanically fastened or attached with FAST Adhesive. (3) Minimum 1/2” thick gypsum wallboard can be classified or unclassified with a minimum weight of 1.84 pounds per square foot. 1/4” thick Georgia Pacific Dens-Deck or Sound Deadening Board with a minimum weight of 1.09 pounds per square foot may be substituted for 1/2” thick gypsum wallboard beneath the insulation. On Reroof/No Tearoff projects, where the existing roof is Class A rated, the gypsum board may be eliminated. Existing roofs that are Class B or C rated will require the use of gypsum board to achieve a Class A rating, otherwise, the new roofing system will retain the existing UL rating. (4) Insulation joints (bottom layer) must be staggered a minimum of 6 inches from joints in wood deck.

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Underwriters Laboratories Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) UL Class “A” Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive * Maximum Slope Deck Type NonCombustible or Combustible **

Insulation (1)(2)(3) (UL Classified) Directly over existing Class A, B or C: Smooth Asphalt BUR (Type III or IV Asphalt) Mineral Surfaced Cap Sheet Modified Bitumen Sprayed-in-Place Urethane Single-Ply (5)

Thickness

SureSeal

SureWhite

SureWeld

SureFlex

N/A

2”

1”

1”

2”

UL Class “B” Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive *

Combustible

Polyisocyanurate (listed on previous page)/Carlisle FR Base Sheet 1S

1-1/2” Min./ Base Sheet

HP Recovery Board(4)/Polyisocyanurate/ FR Base Sheet 1S

1/2” Min./1 Min./ Base Sheet

HP Recovery Board(4)/FR Base Sheet 1S

1” Min./ Base Sheet

Carlisle SecurShield (3)

1.9" Min.

1/2”

1/2”

1/2”

1/2"

UL Class “C” Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive *

* **

NonCombustible

Polyisocyanurate (listed on previous page)

Any

N/A

N/A

Unlimited

Unlimited

Combustible

Polyisocyanurate (listed on previous page)

2” Min.

N/A

N/A

Unlimited

Unlimited

As an option to adhering the Sure-Weld FleeceBACK Membrane with FAST Adhesive, the membrane can be loose-laid and mechanically fastened to the roof deck in accordance with Carlisle’s Sure-Weld FleeceBACK Specification. Existing rating retained when existing deck is combustible.

Notes:: (1) When multiple insulation layers are listed (i.e. HP Recovery Board/Polyisocyanurate), the insulation listed first (HP Recovery Board) is directly under the membrane. (2) Insulation may be mechanically fastened or attached with FAST Adhesive. (3) Insulation joints (bottom layer) must be staggered a minimum of 6 inches from joints in wood deck. (4) 7/16” thick non-veneer, APA rated oriented strand board (OSB) may be substituted for Carlisle HP Recovery Board in all listed assemblies. The fastening pattern for the OSB must conform with Carlisle Detail FB-27-C. (5) Existing adhered or mechanically fastened EPDM or Hypalon roofing systems. Contact Carlisle regarding suitability and specific requirements.

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Underwriters Laboratories Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) UL Class “A” Membrane Adhered over SPF with FAST 100-LV or Flexible FAST Adhesive Maximum Slope Deck Type Non-Combustible (1)

Combustible

SPF Insulation

Thickness

Foam Enterprises FE348 SPF Stepan Chemical 9700 SPF

SureWhite

SureWeld

SureFlex

3/4”

3/4”

1/2”

3/4"

Any

Foam Enterprises FE348 SPF applied over min. 1/4” thick Dens-Deck Stepan Chemical 9700 SPF applied over min. 1/4” thick Pacific Dens-Deck

SureSeal

Any/1/4”

Note: (1) On non-combustible decks, if a thermal barrier is specified beneath the sprayed polyurethane foam (SPF), typically on steel deck construction, minimum 1/2” thick Dens-Deck or Dens-Deck Prime may be mechanically fastened or secured with FAST Adhesive in accordance with Carlisle Specifications.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) FFM Class 1A-90 Insulation Mechanically Attached with Carlisle Fasteners (1) Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive Deck Type (2) New Construction or Tearoff: Steel (Min. 22 gauge) Wood (FM Approved) (6) Structural Concrete Tectum (7) Gypsum (Tearoff only) (8) Retrofit (No Tearoff) (9): Structural Concrete Gypsum (8)

Retrofit (No Tearoff) (9): Steel (min. 22 gauge) or Tectum

Insulation Carlisle Polyisocyanurate HP-H, SecurShield

Insulation Fasteners per board (10)

Insulation Thickness

8

1.5”-12”

Maximum Slope SureSure-Seal Weld and Sure-White

SureFlex

1/2” (5962-0-0 SureSeal)

1/2”

2”

1-1/2” (74134-0-0 SureSeal)

1-1/2” (66990-00)

2-1/2”

1/2” Min.

Carlisle HP Recovery Board(3) HP Board over: FM Approved Insulation (3)(4)(5)

16

1/2”/Refer to FM RoofNAV

Carlisle Securock over: FM Approved Insulation (3)(4)(5)

1/4" – 12 (1-75) 1/2" – 10 5/8” – 8

1/4" Min./Refer to FM RoofNAV

Dens-Deck Prime Dens-Deck Prime over: FM Approved Insulation (3)(4)(5)

1/4" – 12 1/2" – 12 5/8” – 8

1/4” Min.

1-1/2”

1/4” Min/Refer to FM RoofNAV

(100558-0-0 SureSeal)

Carlisle Polyisocyanurate HP-H

20

Carlisle HP Recovery Board

16

1-1/2” for Class A (1025760-0)

5”

3” Class B 1” Only

1/2”

1/2”

2”

1/2” - 1”

1-1/2”

1-1/2”

2-1/2”

(RoofNAV Number) Notes: (1) (2) (3)

(4) (5) (6) (7) (8) (9) (10)

Additional insulation fastening is required at perimeter and corners in accordance with FM Loss Prevention Data Sheets 1-28 and 1-29. Specific information concerning structural deck requirements (brand names, span capacity, securement criteria, etc.) must be referenced in the current FM Approval Guide and FM Loss Prevention Data Sheet 1-28/1-29. 7/16” thick non-veneer, APA rated oriented strand board (OSB) may be substituted for Carlisle HP Recovery Board in all assemblies. For applications directly over steel decks, a thermal barrier of 3/4” thick perlite or 5/8” thick type X gypsum board is required beneath OSB. As an alternate, minimum 1/4” thick Georgia Pacific Dens-Deck (minimum 1/2” directly over steel or wood decks) may also be substituted for HP Recovery Board. On steel decks, a thermal barrier of FM approved perlite or gypsum board (Type “X” or Type “C”) is required under these insulations. For specific thermal barrier requirements, consult the respective insulation manufacturer or refer to current published FM Approval Guide. EPS insulation must be supplied by an FM approved manufacturer. On FM approved wood decks, minimum 1/4” thick gypsum board must be installed beneath the insulations listed. Polystyrene insulations must incorporate 1/4” gypsum board in addition to standard thermal barrier requirements. FM approved Tectum decks must be minimum 2” thick. If mechanical fastening of insulation is specified, insulation fasteners must penetrate the deck a minimum of 2” (minimum 1-1/2” penetration acceptable for FM 1-60 rating). Existing gypsum decks must be FM approved. If mechanical fastening of insulation is specified, insulation fasteners must penetrate deck a minimum of 1-1/2”. Existing roof must be FM Class 1 rated. Steel and Structural Concrete decks only.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC)

Deck Type

FFM Ratings Insulation Mechanically Attached with Carlisle Fasteners (1) Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive (2) Insulation Uplift Maximum Slope Thickness (2) Rating Sure-Seal Insulation SureSure(top layer) and Weld Flex SureWhite Min. 2” (3)

New Construction or Tearoff: Steel (Min. 22 gauge) Structural Concrete Retrofit (No Tearoff) (5): Structural Concrete

Carlisle Polyisocyanurate HP-H

1-120

1/2”

1/2”

2”

1-120

1-1/2”

1-1/2”

2-1/2”

1-150

1/2” (131101-0-0 Sure-Seal)

1/2" (1311070-0)

2”

1-150

1-1/2”

1-1/2”

5”

Min. 1-1/2” (4) Carlisle Polyiso HP-H/OSB Composite

1.9” – 4” Min. 2”(6)

Carlisle Polyisocyanurate HP-H

Min. 1/2" (6) / Min. 1.5” Min. 2” (7)

Securock / Polyiso HP-H

1/2” (205343-0-0 Sure-Seal) Dens-Deck Prime or Securock / Polyiso Min. ½”/Min. 1-1/2” (203902-0-0 HP-H 1.5” (7) 1-270 Sure-Seal) FM Class 1A-120 (RoofNAV Number) Base Layer of Insulation Mechanically-Fastened; Top Layer of Insulation Attached With FAST Adhesive Full Coverage Carlisle Polyisocyanurate HP-H SecurShield

Deck Type

Insulation

New Construction or Tearoff: Steel (Min. 22 gauge) Structural Concrete

Base Layer of Polyisocyanurate mechanically fastened as above. Top Layer of HP Recovery Board, Dens-Deck/DensDeck Prime or Polyiso (listed above) adhered with FAST Adhesive

Retrofit (No Tearoff) (5): Structural Concrete

1-225

Insulation Thickness (2) (top layer) 1/2” HP Recovery Board, Min. 1/4” Dens-Deck Prime or 1-1/2” (3) or 2” (4) Polyiso

1/2” (2116970-0) 1-1/2” (2116990-0)

2”

5”

Maximum Slope Sure-Seal and Sure-White 1-1/2” over HP Recovery Board, Securock or Dens-Deck Prime

Sure-Weld

Sure-Flex

1-1/2” over HP Recovery Board, Securock or Dens-Deck Prime

2-1/2” over HP Recovery Board 5” over Securock or Dens-Deck Prime 2” over Polyiso

1/2” over Polyiso 1/2” over Polyiso

Notes: (1)

(2) (3) (4) (5) (6) (7)

Insulation shall be mechanically fastened with Carlisle Fasteners (HP or InsulFast Fasteners for steel decks; CD-10 or HD 14-10 Fasteners for concrete decks) with corresponding insulation fastening plates (nominal 3” diameter) at the rate of 1 per 2 square feet in the field of the roof. Additional insulation fastening is required at perimeters and corners in accordance with FM Loss Prevention Data Sheets 1-28 and 1-29. For maximum thickness of insulation permitted, refer to page 4. Testing conducted on 22 gauge standard FM approved steel deck secured as outlined in the FM Approval Guide and FM Loss Prevention Data Sheet 128/1-29. Additional deck fastening is required at roof perimeters and corners. Testing conducted on minimum 22 gauge, Grade E steel decking meeting ASTM A611 or A653 Grade 80. Existing roof must be FM Class 1 rated. Insulation fastened with 20 fasteners and plates per 4’ x 8’ cover/insulation board Insulation shall be mechanically fastened with Carlisle Fasteners (HP for steel decks; CD-10 or HD 14-10 Fasteners for concrete decks) with corresponding insulation fastening plates (nominal 3” diameter) at the rate of 1 per 1 square foot in the perimeter and corner of the roof. Deck securement for this application was enhanced to FM Loss Prevention Data Sheet 1-29 requirements by securing Grade C steel decking to the structural supports spaced 6’ o.c. with two TRAXX 5 fasteners spaced 6” o.c. in the flute along each support. Deck side laps are secured with TRAXX 1 fasteners spaced 12” o.c.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) FFM Class 1A-150 OSB Mechanically Attached with Carlisle Fasteners Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive Deck Type New Construction or Tearoff: Steel

Insulation Thickness

Insulation OSB (1) over FM Approved Polyiso

7/16”/See Page 5

Maximum Slope Sure-Seal and SureSure-White Weld

Sure-

1-1/2” (66044-0-0 SureSeal)

2-1/2”

Flex

1-1/2” (66592-0-0)

(RoofNAV Number) Note: (1) OSB is mechanically fastened at the rate of 17 fasteners per 4’ x 8’ board in the field of the roof with fastening enhancements required at perimeters and corners as outlined in the back of this Approval Guide.

FM Class 1A-90 Base Layer of Insulation Mechanically Fastened; Top Layer of Insulation Attached with FAST Adhesive Full Coverage or Extruded 12” o.c. Maximum Slope Deck Type (1)

New Construction or Tearoff: Wood (2) Tectum (3) Gypsum (4) (Tearoff Only)

Insulation

Base layer of FM approved Polyisocyanurate insulation (minimum thickness listed on page 4) mechanically fastened to the deck per standard FM Class 1-90 requirements (including enhancements at perimeters and corners). Top Layer of minimum 1/2” thick Carlisle HP Recovery Board, 1/4” thick Dens-Deck/Dens-Deck Prime, Securock or FM Approved Polyisocyanurate (from page 4) secured over base layer with FAST Adhesive

Sure-Seal and Sure-White

SureWeld

1-1/2” with top layer of HP Recovery Board, DensDeck Prime or Securock

1-1/2” with top layer of HP Recovery Board, Dens-Deck Prime or Securock

1/2” with top layer of Polyiso

1/2” with top layer of Polyiso

Sure-Flex 2-1/2” with top layer of HP Recovery Board 5” with top layer of DensDeck Prime or Securock 2” with top layer of Polyiso

Notes: (1) Specific information concerning structural deck requirements (brand names, span capacity, securement criteria, etc.) must be referenced in the current FM Approval Guide and FM Loss Prevention Data Sheet 1-28/1-29. (2) On FM approved wood decks, minimum 1/4” thick gypsum board must be installed beneath the insulation listed. (3) FM approved Tectum decks must be minimum 2” thick. Insulation fasteners must penetrate the deck a minimum 1-1/2” for FM 160 ratings. (4) Existing gypsum decks must be FM approved. Insulation fasteners must penetrate the deck a minimum of 1-1/2”.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) FFM Ratings Insulation/Membrane Adhered to Structural Concrete with FAST 100-LV or Flexible FAST Adhesive Uplift Rating

Deck Type

Insulation

Insulation Thickness

New Construction or Tearoff: Structural Concrete

Carlisle Polyisocyanurate HP-H

1”-12”

1-855

Dens-Deck or Dens-Deck Prime Dens-Deck or Dens-Deck Prime / Polyisocyanurate Oriented Strand Board / Polyisocyanurate Dens-Deck/Dens-Deck Prime / Extruded Polystyrene ** None-Direct Application (1)

Min. 1/4” Min. 1/4”/ See Above 7/16”/See Above

1-480

Min. 1/4”/FM approved N/A

1-945

Carlisle HP Recovery Board CarlisleHP Recovery Board / Polyisocyanurate Carlisle HP Recovery Board / Extruded Polystyrene**

1/2” Min. 1/2”/See Above

Carlisle HP Recovery Board/EPS * Dens-Deck or Dens-Deck Prime / EPS * Securock / Polyisocyanurate

1/2”/FM Approved Min. 1/4”/ FM Approved Min. 1/4" / FM Approved

1/2”/FM approved

1-465

1-315

Maximum Slope Sure-Seal Sureand Weld SureWhite 1/2”

1-1/2” (161008-0-0 for Sure-Seal over DensDeck Prime)

SureFlex

1/2” (665530-0)

1-1/2” (189754 -0-0 over DensDeck Prime)

2”

5” over DensDeck Prime or Securock 2-1/2” over HP Recovery Board

1-315 1-480

Carlisle Polyiso HP-H/OSB 1.9” – 4” 1-375 Composite * EPS must be FM approved and manufactured from BASF, Huntsman or Nova Beads. (RoofNAV Number) ** Approved Extruded Polystyrene insulation includes Owens Corning Thermapink/Foamular, DOW Styrofoam and Pactiv.

Notes: (1) Sure-Seal/Sure-White FleeceBACK 115 membrane is required to meet “SH” (Severe Hail) rating which is approved for the entire United States. Sure-Seal/Sure-White FleeceBACK 100 membrane meets “MH” (Moderate Hail) rating which is restricted to areas indicated on the Hail Storm Hazard Map in FM Loss Prevention Data Sheet 1-34.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems (Over Lightweight Insulating Concrete and Tectum Substrates) Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) Direct Application Over Lightweight Insulating Concrete/Steel Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive (Full Coverage or Extruded) Deck Type New FM Approved Celcore Lightweight Insulating Concrete poured over Steel Decking (1)

FM Rating 1-180 with Celcore 1-90 with Elastizell 1-135 with Celcore

Full Cover / Extruded

Insulation

Insulation Thickness

Full Coverage

None – Direct Application

N/A

4” o.c. (3)

None – Direct Application

N/A

Maximum Slope Sure-Seal and SureSure-White Weld

1-1/2”

SureFlex

1-1/2”

2”

Direct Application Over Lightweight Insulating Concrete/Structural Concrete Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive (Full Coverage or Extruded) Deck Type New FM Approved Celcore or Elastizell Lightweight Insulating Concrete poured over Structural Concrete

FM Rating 1-270 with Celcore 1-180 with Elastizell 1-135 with Celcore

Full Cover / Extruded

Insulation

Full Coverage

None - Direct Application

4” o.c. (3)

None – Direct Application

Insulation Thickness

Maximum Slope Sure-Seal and SureSure-White Weld

N/A

SureFlex

1-1/2”

1-1/2”

2”

FM Class 1A-240 Application Over Tectum Decks Insulation/Membrane Adhered with FAST 100-LV Adhesive Maximum Slope Deck Type

FM Approved Tectum (1)

Insulation Carlisle Polyisocyanurate HP-H Carlisle HP Recovery Board/Polyiso

Insulation Thickness

Sure-Seal and Sure-White

Sure-Weld

Sure-Flex

1.5” Min 1/2”/(See Above)

1/2”

1/2”

2”

1-1/2”

1-1/2”

2-1/2”

Note: (1) Testing conducted on minimum 22 gauge FM approved Grade C steel deck fastened 4 feet on center. For decks fastened 5 feet on center, the maximum uplift rating is 1-150. For decks fastened 6 feet on center, the maximum uplift rating is 1-120. (2) FM approved minimum 2” thick by 31” wide Tectum deck secured to minimum 1/4” thick steel supports spaced a maximum of 3’ on center with two Construction Fasteners, Inc. 2” diameter metal plates and #14 Dekfast Fasteners per panel per support. Screws are driven into 7/32” diameter pilot holes and are spaced 7-1/2” from panel edges. Additional deck fastening required at perimeters and corners per FM Loss Prevention Data Sheet 1-28/1-29. (3) FM 1-120 over Celcore with FAST Adhesive extrusions spaced at 6” o.c.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems (In conjunction with Carlisle 725TR Vapor Retarder) Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) FM Class 1A-120 Utilizing Carlisle 725TR Vapor Retarder/Cav-Grip Primer Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive Insulation (Base Layer Below Vapor Retarder)

Deck Type New Construction or Tearoff: Steel (1)

Min. 1/2” Dens-Deck Prime (2) mechanically fastened over steel deck Install Carlisle 725TR Vapor Retarder after applying Cav-Grip Primer

Insulation (Top Layer Above Vapor Retarder) Single or Multiple Layers of Min. 11/2” Thick Polyiso (3) or Min. 1-1/2” Thick Polyiso (3) with 1/2” Thick HP Recovery Board, min. 1/4” Dens-Deck Prime, min. 1/4" Securock or 7/16” OSB set in FAST Adhesive over Carlisle 725TR Vapor Retarder (4)

Maximum Slope Sure-Seal Sureand Weld Sure-White

SureFlex

1/2" (over Polyiso)

1/2” (over Polyiso)

2” (over Polyiso)

1-1/2” (over HP Recovery Board, OSB, Securock or Dens-Deck)

1-1/2” (over HP Recovery Board, OSB, Securock or DensDeck)

2-1/2” (over HP Recovery Board, OSB) 5” (over Securock or DensDeck)

Utilizing Carlisle 725TR Vapor Retarder, 702, 702-LV or Cav-Grip Primer Insulation and Membrane Adhered with FAST 100-LV or Flexible FAST Adhesive Deck Type

New Construction or Tearoff: Structural Concrete

Insulation Thickness

Min. 1” thick Polyiso (3) set in FAST Adhesive over Carlisle 725TR Vapor Retarder (4) Min. 1/4” Dens-Deck/ Dens-Deck Prime or 7/16” OSB over min. 1” Polyiso (3) set in FAST Adhesive over Carlisle 725TR Vapor Retarder 1/2” HP Recovery Board over Minimum 1” Polyiso (3) set in FAST Adhesive over Carlisle 725TR Vapor Retarder (4) Min. 1/4" Securock over min. 1” Polyiso (3) set in FAST Adhesive over Carlisle 725TR Vapor Retarder

FM Rating

Maximum Slope Sure-Seal Sureand Weld Sure-White

SureFlex

1A-855*

1/2”

1/2”

2”

1A-480

1-1/2”

1-1/2”

5” or 2"

1A-465

1-1/2”

1-1/2”

2-1/2”

1A-480

1-1/2”

1-1/2”

5”

*Carlisle’s 702 primer is limited a maximum 1-90 rating and Carlisle’s 702-LV primer is limited to maximum 1-735 rating. Notes: (1) Testing conducted on Minimum 22 gauge FM Approved Grade E steel decking meeting ASTM A611 or A653 Grade 80. (2) Minimum 1/2” thick Georgia Pacific Dens-Deck Prime base layer must be mechanically fastened at the minimum rate of 1 per 2 square feet in the field of the roof (3) Approved Polyisocyanurate insulation includes those listed on page 5 in this Code Approval Guide. Attach insulation to the Carlisle 725TR Vapor Retarder with FAST Adhesive as outlined in Carlisle’s Specifications. (4) Prior to installing Carlisle 725TR Vapor Retarder, apply Carlisle 702, 702-LV or Cav-Grip Primer as outlined in Carlisle’s Specification.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) Existing FM Rating Retained Insulation/Membrane Adhered To Existing Roof with FAST 100-LV or Flexible FAST Adhesive Deck Type

Retrofit (No Tearoff) (1): FM approved roof decks: Steel Wood Tectum

Retrofit (No Tearoff) (1): FM approved roof decks: Structural Concrete Lightweight Insulating Concrete Gypsum

Insulation

Insulation Thickness

Carlisle Polyisocyanurate HP-H

1” Only

Carlisle HP Recovery Board None-Direct Application (2)

1/2” - 1” N/A

Carlisle Polyisocyanurate HP-H Carlisle HP Recovery Board Carlisle HP Recovery Board/ Polyisocyanurate None-Direct Application (2)

1” - 12” 1/2” Min. 1/2”Min/See Above N/A

Maximum Slope Sure-Seal and SureSure-White Weld 1/2” (7144-0-0 SureSeal) 1-1/2”

SureFlex

1/2”

2” 2-1/2”

1/2”

1-1/2” 1/2” (2226440-0) 1/2”

1-1/2”

1-1/2”

2-1/2”

3/4” (222568-0-0 SureSeal)

1/2” (1804440-0)

2”

3/4” (222568-0-0 SureSeal)

2” 2”

(RoofNAV Number)

Notes: (1) Existing wet materials must be removed and blisters shall be cut out. All gravel must be removed from the roof surface. The existing roof must be adequately secured. Refer to FM Loss Prevention Data Sheet 1-29 for specific guidelines. (2) Existing FM Class 1, type III or IV smooth asphalt BUR, mineral surface cap sheet or modified bitumen.

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FB Codes - 12/2010

Factory Mutual Approvals FleeceBACK Adhered Roofing Systems (In conjunction with Sprayed Polyurethane Foam – SPF Insulation) Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO)

Deck Type New Construction or Tearoff Steel (1) Over the steel deck, a base layer of 1/4” thick Georgia Pacific Dens-Deck or Dens-Deck Prime is mechanically fastened to steel deck New Construction or Tearoff Steel (1)

SPF Insulation Minimum 1.5” thick Foam Enterprises FE348 (2.5-3.0 pcf density) over DensDeck or Dens-Deck Prime base layer

1A-120

3/4”

3/4”

1”– 6” thick Stepanfoam 9700 (2.5 – 3.0 pcf density) over Dens-Deck or Dens-Deck Prime base layer

1A-105

1-1/4”

1-1/4”

Research Uplift Test Exceeded 135 psf Resistance (2)

N/A

N/A

Research Uplift Test Exceeded 165 psf resistance (2)

N/A

N/A

1A-600

3/4”

3/4”

1A-945

1-1/4”

1-1/4”

Minimum 1.5” thick Foam Enterprises FE348 (2.5 - 3.0 pcf density) applied directly over the steel deck Minimum 1.5” thick Foam Enterprises FE348 (2.5 - 3.0 pcf density) applied over a base layer of 1/4” thick Georgia Pacific Dens-Deck or Dens-Deck Prime which is secured to the deck with FAST 100 Adhesive.

New Construction or Tearoff: Structural Concrete

FM Rating

Maximum Slope Sure-Seal and Sure-Weld Sure-White

Minimum 1.5” thick Foam Enterprises FE348 (2.5 - 3.0 pcf density) applied directly over the deck (3) 1” – 6” thick Stepanfoam 9700 (2.5 – 3.0 pcf density) applied directly over the deck

Notes: (1) Testing conducted on minimum 22 gauge FM Approved Grade A/B steel. (2) FM does not formally approve SPF applied directly to the steel deck or Dens-Deck adhered to the steel deck with FAST Adhesive, however, FM has conducted Research Testing for the wind uplift resistance noted above. (3) The use of Carlisle’s 725TR Vapor Retarder (in conjunction with Carlisle 702-LV or Cav-Grip Primer) or an asphalt attached vapor retarder over structural concrete may be used without altering the rating. Consult with SPF manufacturer for curing times or possible use of a primer when an asphalt attached vapor retarder is specified.

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Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) FM Uplift Ratings - “Extruded” FAST Adhesive for Insulation Attachment Thickness FM Rating (1)(2) Deck Type Insulation Type Structural Concrete (new or tear-off)

Minimum 22 gauge, FM approved Steel (new or tear-off)

Min. 1/4" Dens-Deck/Dens-Deck Prime or Min. 7/16” OSB over: Dow, Owens Corning or Pactive Extruded Polystyrene FM approved EPS Carlisle Polyiso HP-H Min. 1/4" Dens-Deck/Dens-Deck Prime, Min. 1/4" Securock or Min. 7/16” OSB over: Polyiso insulation listed above 1/2" Carlisle HP Recovery Board over: Polyiso insulation listed above Dow, Owens Corning or Pactive Extruded Polystyrene FM approved EPS Base layer of 1/2" Dens-Deck Prime mechanically fastened to the deck at the minimum rate of 1 per 2 square feet in the field of the roof (added fasteners at perimeter/corner areas per FM) Optional: Carlisle 725TR Vapor Barrier (with Cav-Grip Primer) adhered to Dens-Deck Prime

FM approved

1-495

FM approved For Polyiso, Min. 1.5” (all individual layers); Max. 12” (all layers combined)

1-315

See above FM approved

1-480

1-315

FM approved

For Polyiso, Min. 1.5” (all individual layers); Max. 12” (all layers combined)

1-105

Top layer of minimum 1.5” Carlisle Polyiso set in FAST Adhesive Notes: 1. FAST Adhesive extruded spacing shall not exceed 12” on center in the field of the roof. 2. For concrete decks, where a maximum corner rating of FM 1-150 or less is required, FM does not require additional extrusions of adhesive at perimeters and corners. However, Carlisle requires extruded spacings 6” on center along roof perimeters based on building height. Refer to the applicable Technical Data Bulletin or contact Carlisle for specific requirements.

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FB Codes - 12/2010

Factory Mutual Approvals FleeceBACK Adhered Roofing Systems Membrane Type: Sure-Seal/Sure-White FleeceBACK 100, 115 or 145 Membrane (black or white EPDM) Sure-Weld FleeceBACK 100, 115 or 135 Membrane (white, tan or gray TPO) Sure-Flex KEE FleeceBACK 105, 115 or 135 Membrane (white PVC) FM Uplift Ratings - “Extruded” FAST Adhesive for Membrane and Insulation Attachment Thickness Extruded FM Rating Deck Type Insulation Type Spacing (4) Structural Concrete (new or tear-off)

Carlisle Polyiso HP-H

Min. 1/4" Dens-Deck/Dens-Deck Prime over: Polyiso insulation listed above Dow, Owens Corning or Pactive Extruded Polystyrene FM approved EPS Carlisle Polyiso HP-H

1/2" Carlisle HP Recovery Board over: Polyiso insulation listed above Carlisle SecurShield

Minimum 22 gauge, FM approved Steel (new or tear-off)

Min. 1/2" Securock over min. 1.5” Polyiso Base layer of 1/2" Dens-Deck Prime mechanically fastened to the deck at the minimum rate of 1 per 2 square feet in the field of the roof (added fasteners at perimeter/corner areas per FM) Optional: Carlisle 725TR Vapor Barrier (with Cav-Grip Primer) adhered to Dens-Deck Prime

Min. 1.5” (all individual layers); Max. 12” (all layers combined)

See above FM approved

12” o.c.

(1)(2)

1-90

12” o.c.

1-75 (3)

6” o.c.

1-180

6” o.c.

1-165

4” o.c.

1-225

4” o.c.

1-270

12” o.c.

1-90

FM approved Min. 1.5” (all individual layers); Max. 12” (all layers combined)

See above Min. 2” Min. 1/2" / Min. 1.5”

For Polyiso, Min. 1.5” (all individual layers); Max. 12” (all layers combined)

Top layer of minimum 1.5” Carlisle Polyiso set in FAST Adhesive Notes: 1. FAST Adhesive extruded spacing shall not exceed 12” on center in the field of the roof. 2. For concrete decks, where a maximum corner rating of FM 1-150 or less is required, FM does not require additional extrusions of adhesive at perimeters and corners. However, Carlisle requires extruded spacings 6” on center along roof perimeters based on building height. Refer to the applicable Technical Data Bulletin or contact Carlisle for specific requirements. 3. A 1-90 rating is available if Dens-Deck Prime is fastened at the rate of 1 fastener every 2 square feet using HP Fasteners and Sure-Seal Insulation Plates. 4. Extruded spacing is the same for both membrane and insulation attachment.

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FB Codes - 12/2010

Wind Uplift Testing Insulation Attached to Steel Deck with FAST 100 Adhesive Research Testing Sure-Seal/Sure-White FleeceBACK Adhered Roofing Systems Insulation Attachment to Steel Decks With FAST Adhesive Exceeds 120 psf Uplift Resistance Insulation and Membrane Adhered with 100-LV Adhesive Deck Type

Insulation

Steel - 22 gauge Approved Grade A/B deck fastened to structural purlins (positioned maximum 6’ apart) with ITW Buildex Traxx/5 Fasteners spaced 6” on center

Carlisle Polyiso

Insulation Thickness Minimum 1”

Failure Mode At 150 psf, steel deck pulled over steel deck fastener heads (system successfully passed 135 psf cycle)

Underwriters Laboratories Wind Uplift Testing Sure-Seal/Sure-White FleeceBACK Adhered Roofing Systems (3) Insulation Attachment to Steel Decks With FAST Adhesive Deck Type

Insulation

Steel - 22 gauge Type B steel deck fastened to structural purlins (positioned maximum 6’ apart) with ITW Buildex Traxx/5 Fasteners spaced 6” on center

Insulation Thickness

Results UL 580 Test Standard (1)– Class 90 Rating (90 psf resistance)

Carlisle Polyiso

Min. 1.2”

ANSI/UL 1897 Test Standard (2)– 180 psf resistance (at 195 psf, the steel purlin broke)

Notes: (1) UL 580 Test Standard – “Tests for Uplift Resistance of Roof Assemblies”. This test method subjects a 10’ x 10’ sample to various static and oscillating air pressures to determine uplift resistance (2) ANSI/UL 1897 Test Standard – “Standard Test Method for Uplift Resistance for Roof Covering Systems”. This test method subjects a 10’ x 10’ sample to differential static uplift pressures to determine resistance. This test is essentially the same as Factory Mutual’s (FM) Uplift Testing only the table size is different. (3) Testing was conducted with EPDM FleeceBACK membrane, however, FM testing has shown that Sure-Weld FleeceBACK membrane secured with FAST Adhesive is equivalent.

 2010 Carlisle SynTec Incorporated Carlisle, Sure-Seal, Sure-Flex, Sure-Weld, Sure-White, FleeceBACK and FAST are Trademarks of Carlisle SynTec Incorporated 600379

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