Fly ygt Su ubmerrsible Motorr Cablles    

     

 

 

This bro ochure con ntains an ov verview of the Flygt motor m cable assortme ent. The cables are especia ally designe ed for submersible u se and ma ade of care efully seleccted materials. The assortm ment contain ns the following cable es for varyin ng applications:

   

Flygt SUBC CAB® Flygt HCR (Heat ( and Chemical C Re esistant) S Silicone Ca able (Heat Resistant) R High Voltag ge Cable

Page 1-5 Page 6 Page 6-7 Page 7

AB® Flygtt SUBCA Why ch hoose a Fly ygt SUBCA AB®? Flygt SU UBCAB® is a range off pump mo otor power cables esp pecially devveloped by y Xylem. They arre made forr use with Flygt pumpss and mixerrs and make sure that the cable attached a to yourr product will w never let you do own, whate ever your application n is. Choosse Flygt SUBCAB® for a low w life cycle cost, durab bility and minimum m do own time.

  Long liffetime

Built-in mon nitoring co ores

» High ttemperaturre resistance: up to 70°C wa ater tempe erature » Superrior mechan nical streng gth and high h abrasion and tear resistance » Extrem mely low wa ater absorp ption rate: Withsta ands water depths d up to t 50 m » Chem mical resistance within pH 3–10 » Ozone e, oil and flame resista ant

» Secure pro oper monito oring and easy e co onnection of o pump se ensors » Eliminate the use of s mall auxilia ary ables that often o get daamaged and are ca aw wkward to handle » Screened control c core es specifica ally ad dapted for the use of tthe Flygt MAS M 800 pump supervision syste em » All screene ed cables a nd all unscreened ca ables ≥10 mm m 2 have b built-in scre eened co ontrol cores

Ensuress a reliable e leak-free fit » Tight outer diam meter tolerances ensure e able entry sleeve s a perfecct fit with ca » Retain ns its mecha anical and physical p propertties and witthstands the e high pressurre of the sea al sleeve

Sc creened ve ersions forr variable frrequency drive d (VFD)) operation n » Reduce ele ectromagne etic emissio ons to onics otther electro » Secure corrrect comm unication with w su upervision units

Preven nts insulatio on deterioration » Conductor insula ation with a temperrature rating g of 90°C, which w minimizzes the risk for insulation cracks

Complies C with w interna ational stan ndards » See table at a page 10

1   

 

Genera al propertie es for Flygt SUBCAB® ® Flygt SUBCAB® is designed d for use with stand dard and explosion e p proof subm mersible bient tempe erature does not excee ed 70°C. productts in applications where the amb

mote pump control, Flygt provide es a simple e and reliab ble solution n through itts cables For rem with co ontrol coress. You only y need on e cable instead of using the cconventiona al pump control solution off a motor cable plus a separate control c cable. The ran ge includes cables with twisted pair of o screened d control c ores speciffically adap pted for the e use of Fly ygt MAS 800 pum mp superviision system m. The scrreened Flyygt SUBCA AB® is used d with Varriable Freq quency Drivves (VFD) to limit unwanted electromagnetic radiation. r T Typical app plications for f this cab ble include e mines, ustrial areas. quarriess, and indu

Feature e Max. sh heath and insulation temperrature Outer sheathing al materia Conducctor insulatio on materia al

Conducctors materia al Rated V Voltage (phase tto earth, p phase to phasse) More informa ation

Flygt SUBCAB® F 7 °C and 90 °C 70 (A AWG 60 °C C and 90 °C C)

Screened Flyg gt SUBCAB B® 70 °C ° and 90 °°C nd 90 °C) (AW WG 60 °C an

Chlorinated polyethyle C ene rubber (CPE tyype: 5GM5)

Chlorinated po olyethylene e rubber (CPE tyype: 5GM5)

High density H y ethylene- propylene ru ubber (HEP PR/3GI3) orr Ethylenep propylene rubber (EPR R/3GI3). Parrt n numbers ma arked * in th he assortment ta able below have EPR, the rest HE EPR. C Copper strands

ethyleneHigh density e pro opylene rub bber (HEPR//3GI3)

Europe: ≥ 10 mm2 and E d 7G6+s(2xx0,5): 6 600/1000 V. Remaining g models: 4 450/750 V N North Amerrica and Ca nada: 600 V F Flygt standa ard docume ents M M1997.47.0 0004, M199 97.47.0009, M M1997.47.0 0024

   

 

2   

Cop pper strand ds including g scre eened tinne ed copper wires Europe: 600/1 1000 V Norrth Americaa and Canada: 600 0V gt standard d documentt Flyg M1997.47 002 23

   

  Fig. 2 SUBCAB® 2 50-120 mm2

Fig. 3 Scre ened SUBCAB® 1,5 mm2

Fig. 4

Fig. 5

S Screened SUB BCAB® 2,5-50 mm m2

Sccreened SUBC CAB® 70-120 mm2 2

Fig. 6 SUBCAB® control e lement design in fig. 1,2,3 and 5

Fig. 1 ® SUBCAB® 10-35 mm m2

 

  Flygt SUBCAB® assortment Type

Denomin nation (mm m 2)

Part No. (* EPR)

Nominal current capacity at 30°C (Amp)**

Outer diameter (mm)

Weightt kg/m

Bending g radius (cm)

Flygt SUBCA AB® without control cores 3 core 4 core

** See p page 9 

3G1.5

94 20 40*

23

10 - 11

0.16

10

3G2.5

94 19 31*

32

11 - 12

0.24

11

4G1.5

94 20 41*

23

10.5 - 11.5

0.20

10

4G2.5

94 20 42*

32

12.5 - 13.5

0.28

12

4G4 4

94 20 43*

42

16 - 17

0.44

16

4G6 6

94 20 44*

54

18 - 19

0.57

18

 

3   

Fig. No.

 

  Type

Denomin nation (mm m 2)

Part No. (* EPR)

Nominal current capacity at 30°C (Amp)**

Outer diameter (mm)

Weightt kg/m

Bending g radius (cm)

Fig. No.

Flygt SUBC CAB® with co ontrol coress 4 core

7 core

4G1.5 + 2x1.5

94 9 20 61*

23

16 - 17

0.32

16

4G2.5 + 2x1.5

94 9 20 59*

32

17 - 18

0.43

17

4G4 + 2x1.5 2

94 9 20 60*

42

20 - 22

0.63

20

4G6 + 2x1.5 2

94 9 20 56*

54

24 - 26

0.83

24

4G10 + S(2x0.5) S

94 9 19 81

75

24 - 26

0.85

26

1

4G16 + S(2x0.5) S

94 9 19 82

100

26 - 28

1.30

26

1

4G25 + S(2x0.5) S

94 9 19 83

127

32 - 34

1.70

32

1

4G35 + S(2x0.5) S

94 9 19 84

157

35 - 37

2.24

35

1

3x50 + 2G G35/2 + S(2x0 0,5)

94 9 19 85

192

35 - 37

2.60

35

2

3x70 + 2G G35/2 + S(2x0 0,5)

94 9 19 86

246

38 - 41

3.30

38

2

3x95 + 2G G50/2 + S(2x0 0,5)

94 9 19 87

298

47 - 50

4.50

47

2

3x120 + 2G G70/2 + S(2x0 0,5)

94 9 19 88

346

54 - 56

5.70

54

2

7G2.5 + 2x1.5

94 9 20 82*

32

20 - 22

0.60

20

7G4 + 2x1.5 2

94 9 20 80*

42

24 - 26

0.84

24

7G6 + S(2x0.5)

94 9 19 80

54

24 - 26

0,85

24

  ** See p page 9

 

 

4   

 

  Type

Denomination (mm m 2)

Part No. (* EPR)

Nominal current capacity at 30°C (Amp)**

Outer diameter (mm)

Weightt kg/m

Bending g radius (cm)

Fig. No.

Flygtt SUBCAB® screened with w control cores 4 core

S3x1,5 + 3x1,5/3 + S(2xx0.5)

94 9 19 89

23

16 - 17

0,5

16

3

S3x2,5 + 3x2,5/3 + S(4xx0.5)

94 9 19 90

32

18 - 20

0,45

18

4

S3x6 + 3x6/3 3 + S(4x0 0.5)

94 9 19 91

54

20 - 22

0,55

20

4

S3x10 + 3x10/3 3 + S(4x0 0.5)

94 9 19 92

75

24 - 26

0.95

24

4

S3x16 + 3x16/3 3 + S(4x0 0.5)

94 9 19 93

100

24 - 26

1.10

24

4

S3x25 + 3x16/3 3 + S(4x0 0.5)

94 9 19 94

127

29 - 31

1.40

29

4

S3x35 + 3x16/3 3 + S(4x0 0.5)

94 9 19 95

157

32 - 34

2.00

32

4

S3x50 + 3x25/3 3 + S(4x0 0.5)

94 9 19 96

192

38 - 40

3.00

38

4

S3x70 + 3x35/3 3 + 2S(2xx0.5)

94 9 19 97

246

42 - 44

3.50

42

5

S3x95 + 3x50/3 3 + 2S(2xx0.5)

94 9 19 98

298

44 - 47

4.60

44

5

S3x120 + 3x70/3 + 2S(2 2x0.5)

94 9 19 99

346

50 - 52

5.50

50

5

S6x95 + 95 + S(4x0 0.5)

94 9 20 00

475

57 - 60

7.60

57

Flygt SUB BCAB® conttrol cables Control

2x1 1.5

94 9 20 76*

-

10 - 11

0.14

10

7x1 1.5

94 9 19 22*

-

15 - 17

0.38

15

1.59

35

Flygt SUBCAB ® screened control cab bles Control

S 24xx1.5

94 9 08 95

-

35 - 37

** See p page 9  

 

5   

 

 

 

Flygtt HCR ca able The HC CR (Heat and Chemic cal Resistan nt) cable is designe ed for use e in seve ere conditio ons. It is ma ade of very y high qual ity materia als (FEP and d ETFE) and is resistaant to ch hemicals and solv vents, hig gh temperrature and mechanica al stress, th hat often cause rapid d deteriorattion of oth her able should d be used in cables. A HCR ca hot liquid application ns whe ere temperratures excceed 90°C C and hig gh chemical resistancce is require ed.

  Fig. 7 Flygt HCR ccable 

  Genera al propertie es Feature e Max. sh heath and in nsulation te emperature e

Flygt HCR cable 90 °C C and 150 °C °

Outer ssheathing material m

black fluorethylene propyllene FEP

Conducctor insulatiion materia al

black fluorethylene propyllene FEP

Controll wires insulation mate erial

ethylenetetraflu uorethylene e ETFE

Conducctor materia al

copp per strands

Rated V Voltage

450//750 V

More in nformation

Flygtt standard document d M1997.47.0015

Silico one cablle arround the cable if it is expo osed to mechanical m wear. w

The siliccone cable can be use ed instead of a HCR cable in hot liquid applicatio ns ds where tthe ambien nt temperatture exceed 90°C and wherre the demands ffor nical wear resistance e is limite ed. mechan This is a flexible cable with w a wid de temperrature range of -40°C C to +180° C. The watter absorpttion rate is very low an nd the m material iss halogen n free. A An application where a silicone cable can b be used is hot water w with hout spec ial requirements forr chemical resistancce. Compared to HC CR and SU UBCAB® th he silicone e cable ha as limited mechaniccal propertties such ass resistance e to abrasio on and low wer tensile strength, therefore it is recomm mendable to t use som me protectio on

 

  Fig. 8 Silicone caable 

  6 

 

  al propertie es Genera Feature e Max. sh heath and in nsulation te emperature e

Silicone cable 145 °C and 180 0 °C

Outer ssheathing material m

red-b brown silico one rubberr sheath SI

Conducctor insulatiion materia al

red-b brown silico one rubberr SI

Conducctor materia al

copp per strands

Rated V Voltage

300//500 V

More in nformation

Flygtt standard document d M M1997.47.0014

High voltage e pump cable 10 0 kV The high voltage cable e, NTSCGEWTOEUS, is a heavy y duty cablle suitable e for use with w Flygt high h voltag ge productts. Especcially for high an d extreme e mechaniccal stress, e.g. e torsionaal stress and high reeling speed. On ly authorizzed Xyle em perso onnel maay connecct these cables to o productts because e of the semi-condu s uctive layerrs over th he insulatio on. The ground corre must b be marked with a green/yellow g w shrink ttube when assembling the cablle to the p product.

  Fig. 9 Hig gh voltage pu ump cable 

 

 

  Genera al propertie es Feature e Max. sh heath and in nsulation te emperature e

High voltage cab ble 70 °C and a 90 °C

Outer ssheathing material m

red PC CP compoun nd

Conducctor insulatiion materia al

Ethylen ne-propylen ne rubber ((EPDM)

Conducctor materia al

copper strands

Rated V Voltage

6000/10 000 V

More in nformation

Flygt sttandard do ocuments M M1947.0005 5 and A3440.00

 

 

7   

 

Flygtt supplementing g cable assortm ment Type

Denomination (mm m 2)

Pa art No.

No ominal cu urrent ca pacity att 30°C (A Amp)**

Outer diiameter (mm)

Weight W kg/m

Bending radius (cm)

Fig. No.

HCR H Heat & chemical re esistant cable SO7E6E5-F F 4 core

4G16 + 2x1.5

94 4 20 96

4G25 + 2x1.5

94 4 20 97

7x2.5

94 4 20 91

7x6 6

94 4 20 94

7 core

125

19 9.5-21.5

1.03

19

7

170

26 6.5-27.5

1.58

26

7

28

11 1.0-11.8

0.33

11

50

16 6.2-17.2

0.80

16

S Silicone cable SI -SL-BIHFSIH H-J 4 core

7 core

4G2 2.5

94 4 19 75

26

10 0.5-11.5

0.19

10

8

4G1 10

94 4 19 78

61

17 7.9-19.7

0.71

17

8

7G2 2.5

94 4 19 79

26

11 1.2-12.4

0.27

11

High vvoltage cable 10kV N NTSCGEWÖ ÖU 4 core

3X25 + 3X25/3 3

94 4 19 67

127

41-47

1.00

45

9

3x50 + 3x25/3 3

94 4 19 65

192

46-49

4.78

46

9

** See p page 9

8   

 

Temp perature e correcttion Temperature corrrection fac ctors for Fly ygt cables

a 30°C am bient temp perature. The currrent capacities for Flygt cables a re designed for duty at If the am mbient tem mperature exceeds 30°°C, the maxximum current rating tthe conduc ctors can handle has to be taken t into consideratiion. The cu urrent rating g must be aadjusted (lo owered) able. according to the ta Examp le p with a pump cu rrent of 33 A and an ambient a tem mperature of o 52°C: Select ccable for a pump •

Sele ect correctio on factor fo or 52°C in th he table (0,76 ).



Calcculate "virtu ual" currentt 33 / 0,76 = 44A



Cho oose 4 G 6 mm m 2 at 52°C. rated 54 4A

Ambien nt tempera ature corre ection facto ors According to IEC 60364-5-52 6 23 table 52--D1 and NE EC table 310-16 (USA//Canada) in n air. Am bient Tem p. (°C)

Cor rection Fac ctor

Ambi ent Temp (F)

21-25

1,04

70-77

26-30

1,00

79-86

31-35

0,96

88-95

36-40

0,91

97-104

41-45

0,87

106-113

46-50

0,82

115-122

51-55

0,76

124-131

56-60

0,71

133-140

61-70

0,58

142-158

 

Maximum mechanic cal load The maximum mechanical loa ad on Flygtt cables is 1.5 1 kg/mm2 conductorr area. Examp le UBCAB® 4 G 50 p/No.. 94 19 85 ccan take a max. m load of 1.5 x 4 x 5 50 =300 kg. It Flygt SU weighs 2.6 kg/m, so s the max.. length thaat can hang vertically iss 300 / 2.6 = 115m cable.

Bend ding radius The min nimum ben nding radiuss of Flygt caables is 10 x outer diameter.

9   

 

Flygtt SUBCA AB® standards a and apprrovals Flygt SU UBCAB® ca ables comply with the following general g stan ndards:   Standard d Type e Standa ard Flexible caable IEC 602 245 DE 0207 part 20 VD in general

Typ pe Material

IEC 602 228 class 5

Conducto r

VD DE 0250

Material

IEC 608 811-1-1 CLA AUSE 9

Oil resistan nt

VD DE 0282 part 810

Material

IEC 608 811-2-1 CLA AUSE 10

Oil resistan nt

VD DE 0472 part 803-A

Oil resista ant

IEC 603 332-1

Flame retaardant

VD DE 0472 part 804-B

Flame rettardant

IEC 603 332-2

Flame retaardant

VD DE 0295

Conducto or

IEC 603 364-5-523

Current

VD DE 0298

Current

CSA C2 22.2 No.49--1992

Flexible caable in general

DE 0472 VD

Testing

UL 1581 1

Flexible caable in general

HD D 22.4

Flexible cable c in general

CCC.GB B5013/IEC6 60245

Flexible caable in general

HD D 22. 16 annexes A&B

Cables fo or submersible use

EN 50525-2-21

Flexible caable in general

N 50363-1:2 2005 EN

Material

   

Other cabless standards and d approv vals Cable T Type

Sta andard/Ap pproval

Type

Flygt HC CR

IEC C 60287

Curren nt rating

Flygt HC CR

IEC C 60332-3 Cat A

Flame retardant

Flygt HC CR

SS S 424 02 46

Condu uctor insulaation material

Flygt HC CR

NE EMA WC 27 7500

Materiial

Silicone e cable

VD DE 0207

Curren nt rating

Silicone e cable

IEC C 60332-1

Flame retardant

High Vo oltage cable e

DIN VDE 250 0

Materiial

High Vo oltage cable e

DIN VDE 298 8 part 4

Curren nt rating

High Vo oltage cable e

DIN VDE 207 7

Insulattion materiaal



10   

Flygt SUBCAB®

Ny generation af Flygt SUBCAB® - New 2012

Vare nr. 942040 941931 942041 942042 942054 942043 942044 942045 942046 942047 942048 942066 942067 942068 942069

SUBCAB 3 G 1,5 3 G 2,5 4 G 1,5 4 G 2,5 7 G 2,5 4G4 4G6 4 G 10 4 G 16 4 G 25 4 G 35 4 G 50 4 G 70 4 G 95 4 G 120

Yder diameter 10 - 11 11-12 10.5 - 11.5 12.5 - 13.5 18 - 20 16 - 17 18 - 19 23.5 - 25.5 26 - 28 32.5 - 34.5 36.5 - 38.5 41 - 45 45 - 49 54 - 58 56 - 60

Vare nr. 942040 941931 942041 942042

SUBCAB 3G1,5 3G2,5 4G1,5 4G2,5

Insulation Yder diameter EPR 10-11 EPR 11-12 EPR 10.5-11.5 EPR 12.5-13.5

4G4 4G6

EPR EPR

Vare nr. 942082 942080 942081 942061 942059 942060 942056 942057 942058 942062 942063

SUBCAB med overvågning 7 G 2,5 + 2x1,5 7 G 4 + 2x1,5 7 G 6 + 2x1,5 4 G 1,5 + 2x1,5 4 G 2,5 + 2x1,5 4 G 4 + 2x1,5 4 G 6 + 2x1,5 4 G 10 + 2x1,5 4 G 16 + 2x1,5 4 G 25 + 2x1,5 4 G 35 + 2x1,5

Yder diameter 20 - 23 22 - 26 24.3 - 28.3 15.5 - 16.5 17 - 18 20 - 22 23 - 25 26 - 28 26 - 28 32.5 - 34.5 36.5 - 38.5

Vare nr. 942082 942080 941980 942061 942059 942060 942056 941981 941982 941983 941984 941985 941986 941987 941988

SUBCAB med T1-T2 7G2,5+2x1,5 7G4+2x1,5 7G6+S(2x0,5) 4G1,5+2x1,5 4G2,5+2x1,5 4G4+2x1,5 4G6+2x1,5 4G10+S(2x0,5) 4G16+S(2x0,5) 4G25+S(2x0,5) 4G35+S(2x0,5) 3x50+2G35/2+S(2x0,5) 3x70+2G35/2+S(2x0,5) 3x95+2G50/2+S(2x0,5) 3x120+2G70/2+S(2x0,5)

Insulation Yder diameter EPR 20-22 EPR 24-26 HEPR 24-26 EPR 16-17 EPR 17-18 EPR 20-22 EPR 24-26 HEPR 24-26 HEPR 26-28 HEPR 32-34 HEPR 35-37 HEPR 35-37 HEPR 38-41 HEPR 47-50 HEPR 54-56

Vare nr. 942076 941922 941920 941921 940894 940895

Overvågningskabel 2x1,5 7x1,5 12x1,5 24x1,5 S12x1,5 S24x1,5

Yder diameter 10 - 11 15 - 17 18.2 - 21.2 24.9 - 28.9 29 - 31 35 - 37

Vare nr. 942076 941922

Overvågningskabel 2x1,5 7x1,5

Insulation Yder diameter EPR 10-11 EPR 14-16

S24x1,5

EPR

Vare nr. 942100 942101 942102 942103 942104 942105 942107

AWG 14 AWG/3 14 AWG/4 14 AWG/7 12 AWG/4 12 AWG/7 10 AWG/4 8 AWG/4

Yder diameter 13.2 - 14.2 14.2 - 15.2 18 - 20 17 - 18 20 - 22 18.0 - 19.7 24 - 26

Vare nr. 942100 942101 942102 942103 942104 942105 942107

AWG 14 AWG/3 14 AWG/4 14 AWG/7 12 AWG/4 12 AWG/7 10 AWG/4 8 AWG/4

Insulation Yder diameter EPR 13.2 - 14.2 EPR 14.2 - 15.2 EPR 18 - 20 EPR 17 - 18 EPR 20 - 22 EPR 18.0 - 19.7 EPR 24 - 26

Vare nr. 942106 942108 942109 942110 942111

AWG med overvågning 10 AWG/3-2-1-GC 8 AWG/3-2-1-GC 6 AWG/3-2-1-GC 4 AWG/3-2-1-GC 1 AWG/3-2-1-GC

Yder diameter 20.3 - 22.3 27.2 - 29.2 30 - 32 32.8 - 34.8 40.7 - 42.7

Vare nr. 942106 942108 942109 942110 942111

AWG med T1-T2 10 AWG/3-2-1-GC 8 AWG/3-2-1-GC 6 AWG/3-2-1-GC 4 AWG/3-2-1-GC 1 AWG/3-2-1-GC

Insulation Yder diameter EPR 20.3 - 22.3 EPR 27.2 - 29.2 EPR 30 - 32 EPR 32.8 - 34.8 EPR 40,7 - 42,7

Vare nr.

Skærmet SUBCAB m. T1-T4

Yder diameter

Vare nr. 941989 941990 941991 941992 941993 941994 941995 941996 941997 941998 941999 942000

Skærmet SUBCAB m. skærmet T1-T4 S3x1,5+3x1,5/3+S(2x0,5) S3x2,5+3x2,5/3+S(4x0,5) S3x6+3x6/3+S(4x0,5) S3x10+3x10/3+S(4x0,5) S3x16+3x16/3+S(4x0,5) S3x25+3x16/3+S(4x0,5) S3x35+3x16/3+S(4x0,5) S3x50+3x25/3+S(4x0,5) S3x70+3x35/3+2S(2x0,5) S3x95+3x50/3+2S(2x0,5) S3x120+3x70/3+2S(2x0,5) S6x95+95+S(4x0,5)

Insulation Yder diameter HEPR 16-17 HEPR 18-20 HEPR 20-22 HEPR 24-26 HEPR 24-26 HEPR 29-31 HEPR 32-34 HEPR 38-40 HEPR 42-44 HEPR 44-47 HEPR 50-52 HEPR 57-60

941781 941782 941783 941784 941785 941786 941787 941788 941789 941790 941923

S3x2,5+3x2,5/3+4x1,5 S3x6+3x6/3+4x1,5 S3x10+3x10/3+4x1,5 S3x16+3x16/3+4x1,5 S3x25+3x16/3+4x1,5 S3x35+3x16/3+4x1,5 S3x50+3x25/3+4x1,5 S3x70+3x35/3+4x1,5 S3x95+3x50/3+4x1,5 S3x120+3x70/3+4x1,5 S3x185+3x95/3

18.7 - 20.0 20 - 23 23 - 26 29 - 32 30 - 33 32 - 35 38 - 42 42 - 46 49 - 53 52 - 56 65 - 69

942043 942044

940895

OBS! Ændret diameter markeret med X

16-17 18-19

X X X X

X X X X X X X X

X

35 - 37

X X X X X X X X X X X

May 2012, lm js

08-08-2012