firemaster

internal wall and ceiling panel system

contents 3

eurobond laminates – about us

18

weights, dimensions and tolerances

6

firemaster introduction

19

steel face finishes

9

firemaster NRG panel

20

standard details firemaster vertically laid

11

firemaster ceiling

23

standard details firemaster horizontally laid

11

accessories and flashings

28

stone wool properties

14

structural performance

29

stone wool performance

15

fire performance

30

technical service and support

16

sustainability and environmental performance

31

ceiling panels guidance for use

17

thermal and acoustic performance

If you would like any additional information on any of the topics highlighted in this technical manual or project specific technical information not included then please contact us and we would be happy to discuss your requirements. Call +44 (0) 29 20 77 66 77 Fax +44 (0) 29 20 36 91 61 Email [email protected]

www.eurobond.co.uk

eurobond laminates about us Eurobond is the leading UK manufacturer of non-combustible cored internal and external wall and ceiling composite panels. The stone wool core offers a low environmental impact, robustness, tested fire resistance and minimum smoke in the event of a fire. The panel systems are designed to the highest standards and manufactured to consistent high quality to minimise risk through tested performance, proven installation methods and end of life disposal. Eurobond offers a wide range of stone wool cored, architecturally flat composite wall and ceiling panels for both internal and external use. All panel systems provided are tested and approved to Loss Prevention standard LPS 1181, LPS 1208, Underwriters Laboratories standard ASTM E119-12 and FM approved to 4882 and 4880.

The company continues to invest in product development, testing and manufacturing technology and operates two of the most technologically advanced panel production lines in Europe, producing consistent, high quality products to exacting tolerances. There is also a comprehensive technical advisory service to assist in the specification, detailing and installation of panel systems.

Subject to the conditions of Approval as a Class 1 metal faced wall panel with non-combustible core when installed as described in the current edition of the Factory Mutual Research Approval Guide’

Wingland Foods, Peterborough 3

our reputation h on quality over th

has been built he last 30 years

East Midlands distribution Centre

Arla Super Dairy, Denbigh

firemaster introduction Firemaster offers a total internal wall and ceiling solution that is ideally suited for non load bearing internal partition walls and ceilings. It provides a tested fire resistance to match the performance required for internal firewalls, protected zones, ceilings and compartmentation walls.

6

All Firemaster wall and ceiling panels are manufactured with a stone wool core that provides ’built in ‘passive fire protection, structural strength, robustness and low environmental impact. The panels are available in a wide range of finishes including a foodsafe coating, providing a smooth, anti-static internal surface.

Adams Foods, Staffordshire

Firemaster Wall Lite This system gives the optimum balance between fire performance, cost and weight and has been designed specifically as a practical, contractor-friendly solution. There’s no better choice when fire resistance is specified and speed, flexibility and cost effectiveness is demanded and can provide up to 90 minutes fire resistance.

Firemaster Ceiling Firemaster Ceiling is a class leading fire-rated ceiling panel suitable for both walk on (access and maintenance) and non-walk on use. It’s the ideal solution to compartmentalise a building when protection and life safety are a priority.

Firemaster Wall Extra Firemaster Extra is the product of choice when the demand is for a 2 hour fire resistance internal wall panel. Fully tested and independently certified durability, structural integrity and fire performance is at the heart of Firemaster Extra. This panel system is ideal for a wide range of applications including cold store rooms and food processing plants. Firemaster Wall Ultima Firemaster Ultima provides the demanding solution for fire walls and compartmentation in high risk areas where up to 4 hours’ fire resistance is required. Business continuity and life safety are dramatically increased thanks to the integrity and insulation of this unique system making it ideal for use in high risk buildings such as Data Centres.

All Firemaster systems can be integrated with Eurobond’s range of performance fire, acoustic and security steel doors for a complete fire resistant solution. Illustration does not show support for fire rating. 7

Adams Foods, Staffordshire

Fire Performance It is paramount for a firewall that the wall or ceiling construction offers the highest levels of fire protection for both life and property safety. Firemaster wall and ceiling panels, with their non-combustible stone wool core can deliver up to 4 hours fire performance that is independently certified by the Loss Prevention Certification Board [LPCB] and FM Global. Long fire-rated spans (up to 7.5m to LPS 1208 and up to 12m to BS 476 Part 22) .Tested fire performance is of the complete wall construction not individual components and hence gives reassurance of how the wall would protect in an actual fire incident. Speed and Flexibility Firemaster panels are engineered for rapid installation and the ability to quickly install fully finished walls and ceilings can make the difference when time is of the essence. The panels are manufactured to the exact specification for the project with on-site cutting and waste kept to a minimum. Not only are Eurobond Firemaster wall and ceiling solutions simple and quick to install but it is also demountable to allow the internal partitions to be altered ‘future proofing’ the use of buildings such as warehouses, factories and offices. Cost Savings In order to substantiate likely cost savings for Firemaster stone wool cored composite panels compared to traditional blockwork and jumbo metal stud an independent third party cost comparison was commissioned in 2014 with independent cost consultant Faithful + Gould. Firemaster systems were found to be the cheapest method of construction for two hour fire resistance walls with cost savings of up to 40% per m². Panel systems can also be constructed over 10 times quicker than both blockwork and jumbo stud and board walls, leading to the possibility of significant savings in construction programmes. Panel systems are also pre-finished, allowing follow-on trades to start as soon as the walls are erected, further enhancing programme advantages.

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Controlled environments Firemaster is a modern method of construction that delivers low fire risk construction for clean and hygienic environments. The symmetrical hygienic panel joint creates a sealed surface and can maintain a controlled sterile environment minimising airborne particles and micro-organisms. Wall and ceiling panels are suitable for use in food processing areas, clean rooms, offices, toilets and other amenities, with a temperature range of 1° C to 50° C. Firemaster is available with a foodsafe laminate option using Advantica® L Control by Tata Steel. This provides an anti-static internal surface. Advantica® L Control foodsafe laminate is the standard facing material with an option for stainless steel also. Construction Firemaster installation is quick and easy installation with no wet trades and delivers a high quality finished product with little skilled installation training necessary. Panels can be installed without the need for scaffolding and with minimal on site handling and low waste. Environment Firemaster stone wool core panels pose minimal impact to the environment as they rely upon trapped air to maintain their thermal properties. Stone wool is manufactured from diabase rock, a natural resource found in abundance around the world. Panels can be totally recycled at the end of life as part of a ‘cradle to cradle’ approach.

firemaster NRG Panel The NRG option is available across the Firemaster panel range. It uses a special Colorcoat® High Reflect by Tata Steel internal steel face that maximises daylight and reduces the requirement for artificial lighting. The result is lower light energy bills for the life of the building, a reduction in the CO2 footprint and a positive contribution to material credits in a BREEAM assessment. The NRG option is available in a wide range of finishes that combine aesthetics, functionality and performance.

The new NRG panel option offers:

NRG option composite panels use Colorcoat® High Reflect – an innovative material designed with maximum reflectivity to reduce energy requirements, associated operational costs and CO2 emissions. NRG is a passive energy saving product and the benefits are expected to last the life of the building in normal and unpolluted environments.

Adding the NRG option to any Eurobond composite panel will further enhance the product’s market leading fire, acoustic, structural and environmental performance.

≥ 85% reflectance, reducing the amount of energy required to achieve the same level of lighting. Significantly reduces CO2 emissions helping to achieve compliance with tightening regulations. Can improve daylight factor by 10%. Possible energy savings of up to 12% per annum.*

* Based on 4000m² building, daytime operation. Based on SBEM Calculation under NCM conditions for Part L compliance. [Payback for 24 hour operation is ≤ 1.5 years] Colorcoat High Reflect® used for wall and ceiling.

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Winglands Foods, Peterborough 10

firemaster ceiling The exceptional performance of Firemaster ceilings has made the use of stone wool core ceiling panels a practical proposition for specifiers and contractors alike. Firemaster ceiling is a class leading fire-rated ceiling panel suitable for both walk on (access and maintenance) and non walk on use. It’s the ideal solution to compartmentalise a building when stock protection and life safety are a priority as it can provide up to 2 hours fire resistance. Contact Eurobond if in doubt on any aspect of new ceiling construction or subsequent access. The Best Practice Guide for work on ceilings constructed with steel faced insulated composite panels is also available upon request.

accessories and flashings Eurobond also design and manufacture a full range of ancillaries and flashings to allow Firemaster panels to be easily integrated into your building ensuring functionality and quality detailing. The range of flashings have been tried and tested throughout a number of industries and have proven performance for the life of the building. Firemaster ceiling suspension kits are available in ‘kit form’ for assembly on site or ‘part assembled’. Eurobond can supply many items from stock, often within 24 hours of order.

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Loseley dairy Icecream Factory, Cwmbran

Label Noon Products, South Hall 12

Loseley dairy Icecream Factory, Cwmbran

Loseley dairy Icecream Factory, Cwmbran 13

structural performance Eurobond’s panels offer exceptional spanning characteristics resulting from the composite action of the metal facings bonded to a high density structural stone wool core. Development and testing allows Eurobond panels to be used to span up to 12m*. Using panels that can span up to 12m means that secondary steelwork can either be eliminated or significantly reduced allowing the following benefits: Cost savings for steelwork. Reduction in build programme. Cleaner, uncluttered internal appearance.

The only significant constraints on the length of the panel are handling considerations, wind pressure and suction. Wind loads are dependent on the building location and dimensions. The calculation of the wind loads, as laid down in Eurocode 1 (EN 1991 1.4), is a complex and demanding procedure for which Eurobond offer an advisory service to techinically verify and model buildings and locations to calculate spanning capability.

*Dependant on project/ building environment spans in excess of 12m is possible. Please contact Eurobond technical department for project specific information.

Maximum allowable spans (m) for internal walls and ceilings Core Thickness (mm)

Firemaster Wall Lite

Firemaster Wall Extra

Firemaster Wall Ultima

50

–

4.5

–

–

75

6.0

8.2

–

5.5

125

7.7

10.5

–

7.0

9.1

12.0

100 150 175 200 240

6.9 8.4 9.75 9.75

Please contact our technical department who will be happy to provide detailed span information based on your project needs. Call +44 (0) 29 20 77 66 77 Fax +44 (0) 29 20 36 91 61 Email [email protected]

www.eurobond.co.uk

9.4

–

11.5

11.5

12.5 12.5

12.0 12.0

12.0

Firemaster Ceiling

6.1 7.6 8.0 8.5 8.5

fire performance All Firemaster composite panels offer high levels of fire resistance and have been tested and approved by the Loss Prevention Certification Board (LPCB) and Underwriters Laboratories (UL). The following table details the panel specifications and fire performance achieved. Product

Firemaster Wall Lite

Firemaster Wall Extra

Firemaster Wall Ultima Firemaster Ceiling

Panel thickness (mm)

Fire resistance (minutes)

Maximum unsupported length (m)

Insulation

Integrity

LPS 1208

75 100 100 100 125 125 125 150 150 175 175 200 240

30 30 60 60 30 60 60 60 90 60 90 90 90

60 30 60 90 30 60 90 60 120 60 120 120 120

3.0 5.5 4.5 4.0 5.5 4.5 4.0 5.5 5.0 5.5 5.0 5.0 5.0

50 75 100 100 100 125 125 125 150 150 150 175 200 240

– 60 30 60 120 30 60 120 30 60 120 120 120 120

– 60 30 60 120 30 60 120 30 60 120 120 120 120

– 3.0 7.5 6.0 5.5 7.5 6.0 5.5 7.5 7.5 7.5 7.5 7.5 7.5

150** 175* 175** 200* 240*

240 180 240 240 240

240 180 240 240 240

7.5 – 7.5 7.5 7.5

100 100 125 150** 150 150**

30 60 60 120 90 60

30 60 60 120 90 60

5.5 4.2 4.2 3.6 4.7 6.0

Fire Resistance Fire resistance is generally a requirement of Building Regulations but can also be used when compartmentation within buildings is required, it is measured in terms of: i) Integrity – the ability of a system to prevent the penetration of hot gases and flames. ii) Insulation – the ability of the system to reduce the temperature rise on the unexposed side of the fire and therefore prevent fire spread through radiated heat.’

All panels can be fitted horizontally or vertically. *0.7mm Face to both sides ** Panel joint stiched on both sides at 300mm centres using 3.8mm diameter x 16mm long stainless steel rivets. 0.7mm Face to both sides

Firemaster panels used in a wall application will provide equal fire performance from both sides I.e symmetrical fire performance.

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sustainability and environmental performance Eurobond delivers on its brand promise of low environmental impact from raw material sourcing, efficient manufacturing and market leading product performance, minimum waste and a proven recycling option at the end of a building’s life. The Eurobond philosophy is one of continual improvement, striving to manufacture and deliver to customers the most environmentally responsible and sustainable products. Key to this is establishing, implementing and maintaining an Integrated Management System which complies with the requirements of ISO9001:2008, ISO14001:2004 and BES 6001. Whilst sustainability and ‘green’ credentials have become more important considerations in recent years it is not always easy to validate the claims companies make about their performance and that of their products. Eurobond’s aim is to make specifying the most sustainable products simpler and more transparent. To this end it has implemented BES 6001 Responsible Sourcing of Construction Products standard that independently demonstrates that a building material has been produced in a way that has minimised its environmental impact and is sustainable. Eurobond Is the first UK composite panel manufacturer to achieve this standard.

BREEAM The BREEAM family of assessment methods and tools are designed to help construction professionals understand and mitigate the environmental impacts of the developments they design and build. When the building has been evaluated through BREEAM, the building owner, developer, and/or occupant may use the assessment rating to demonstrate the sustainability performance of their building in the marketplace. The environmental credentials of Eurobond’s products ensure that, within the materials section of BREEAM assessment, buildings are given an ideal start to achieve a high rating. Responsible sourcing is becoming more important and this is also reflected in the latest version of BREEAM, which now awards extra credits for products that have been assessed to BES 6001

End of Life Solutions The raw materials used in the manufacture of Eurobond composite panels have a high content of recycled materials and this help to minimises the environmental impact of construction, reducing carbon emissions by diverting materials from landfill and limiting the depletion of finite natural resources. At the end of a building’s life Eurobond composite panels offer a ‘Cradle to Cradle’ approach to recycling where materials are recycled in a closed loop. This maximises material value whilst minimising the damage to ecosystems - products are used, recycled and reused again without losing any material quality. In independent tests WRAP [Waste & Resources Action Programme] found Eurobond’s products are fully and independently recyclable, allowing new stone wool cored composite panels to be made diverting waste from landfill.

If you would like further information on the performance credentials of Eurobond’s panels please contact our technical team. Telephone. +44 (0) 29 20 77 66 77 Email. [email protected]

thermal and acoustic performance (oC) 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Typical example of a Trisco Thermal Model for Firemaster

Thermal Performance Eurobond panels have been specifically designed to meet the ‘as built’ thermal requirements of the Building Regulations and/or Technical Handbooks in England and Wales, Scotland and Northern Ireland.

reflection reverberation

rain impact sound transmission

airborne sound transmission

flanking

noise source

flanking

noise source

Acoustic Performance As buildings all need some form of acoustic control to meet specific client and/or regulatory requirements (Building Regulations Approved Document E), the following guidance is intended to provide the architect, designer, acoustic engineer and end user with qualification of Firemaster performance in England and Wales, Scotland and Northern Ireland.

U-value and R-value calculations Core Thickness (mm)

Firemaster Wall Lite U value (W/m2K)

Firemaster Wall Extra

Firemaster Wall Ultima

R value (W/m2K)

U value (W/m2K)

R value (W/m2K)

U value (W/m2K)

R value (W/m2K)

Firemaster Ceiling U value (W/m2K)

R value (W/m2K)

50

–

–

0.69

1.25

–

–

–

–

75

0.51

1.96

0.54

1.85

–

–

0.54

1.85

100

0.39

2.56

0.40

2.50

–

–

0.40

2.50

125

0.31

3.23

0.33

3.03

–

–

0.33

3.03

150

0.26

3.85

0.27

3.70

0.27

3.70

0.27

3.70

175

0.22

4.55

0.23

4.35

–

–

0.23

4.35

200

0.19

5.26

0.20

5.00

0.20

5.00

0.20

5.00

240

0.17

5.88

0.18

5.55

0.18

5.55

0.18

5.55

Weighted Sound Reduction index Rw (dB) Core Thickness (mm)

Weighted Sound Reduction Rw(db) Firemaster Wall Lite

Firemaster Wall Extra

Firemaster Wall Ultima

50

–

30

–

–

75

30

31

–

31

125

32

33

–

33

100 150 175 200 240

31 32 33 34 34

33

–

34

34

36 36

36 36

35

–

Firemaster Ceiling

33 34 35 36 36

17

weights, dimensions and tolerances 19

19 7 8

16

2

panel thickness

1200mm standard module

Tolerances

Weights Firemaster Wall Lite

Firemaster Wall Extra

0.5/0.5mm Steel faces Length

±10mm

Width

±1 mm

Thickness

±2mm

Corners (leg length)

±3mm

Flatness Joint gap

18

1.5mm

from the theoretical flat plane over a distance of 700mm

±2mm

Core Thickness (mm)

Firemaster Wall Lite

Firemaster Ceiling

0.7/0.7 mm Steel faces

0.7/0.5 mm Steel faces

Weight: Lite (kg/m2)

50

-

14.5

-

-

75

16

17.5

-

19.2

100

18.5

20.5

-

22.2

125

21.0

23.5

-

25.2

150

23.5

26.5

29.9

28.2

175

26

29.5

32.9

31.2

200

28.5

32.5

35.9

34.2

240

32.5

37.3

40.7

39

steel face finishes

Standard Specification 1200mm module width 1100mm module width (for export only) Architecturally flat and Mini-bead profiles Firemaster Lite 100kg/m³

The panels are available with the following pre-finished steel face finishes:

Firemaster Extra & Ultima 120kg/m³ density

 dvantica® L Control by Tata Steel A Colorcoat® PE25 by Tata Steel (White polyester RAL 9010) Stainless Steel 304 Colorcoat® High Reflect by Tata Steel (Firemaster NRG panel)

White polyester lining 0.5mm gauge — Firemaster Lite, Extra and ceiling only White polyester lining 0.7mm gauge – Firemaster Ultima and Ceiling only

Advantica and Colorcoat are registered trademarks of Tata Steel UK Limited.

Minimum panel length – 1.8m All panel lengths subject to technical verification

flat

mini-bead 171

20 40 20

19

standard details firemaster vertically laid Eurobond have a comprehensive library of standard details and BIM files that cover Firemaster in both horizontal and vertical applications. NB: Always check www.eurobond.co.uk for the latest version of any drawing. Available as PDF files and DWG format to allow them to be directly imported into project-specific drawings.

Illustration does not show support for fire rating.

Floor Channel

20

vertical joint detail FMV 01A

0.5mm steel face

0.5mm steel face stonewool core

silicone seal

typ 1-3mm

typical wall/floor junction FMV 05A

secured with hammer fixings at 900mm centres all joints sealed as required 2mm thick, 50mm deep steel channel (width of channel to suit panel thickness) bedded on butyl mastic

F.F.L.

21

standard details firemaster vertically laid

typical vertical head deflection detail supporting steelwork fire protected as required by others

tightly compressed stonewool quilt deflection zone (typically 70mm)

2mm steel channel with 55mm deep slotted holes (at 300mm centres) to allow for 50mm deflection

self tapping fastener fixed through 55mm deep slot fastener must still allow panel to slide relative to 2mm steel channel

wall/ceiling junction detail m12 threaded suspension rod Ø5.5mm self drilling self tapping steel fasteners

50

typical Ø40mm spreader washer

50

2mm galv angle fixed to panels at 300mm ctrs

50x50x2mm galv. angle fixed to panels at 300mm ctrs internal flashing fixed at 300mm max. centres all junctions sealed with silicone sealant

22

standard details firemaster horizontally laid Eurobond have a comprehensive library of standard details and BIM files that cover Firemaster in both horizontal and vertical applications. NB: Always check www.eurobond.co.uk for the latest version of any drawing. Available as PDF files and DWG format to allow them to be directly imported into project-specific drawings.

Illustration does not show support for fire rating.

Floor Channel

23

horizontally laid vertical joint detail any voids filled with stonewool insulation (min density 23kg/m³)

coverstrip fixed to panel @300mm ctrs

vertical steelwork fire protected as required by others

min bearing area 50mm

base detail

2mm galvanized base channel support fixed to floor slab @ max 60mm ctrs

24

typical horizontal head deflection detail supporting steelwork fire protected as required by others

deflection zone (typically 50mm)

stonewool quilt 2mm steel channel with 55mm deep slotted holes (at 300mm centres) to allow for 50mm deflection self tapping fastener fixed through 55mm deep slot fastener must still allow panel to slide relative to 2mm steel channel

typical corner detail extended corner stainless steel flashing fixed to panel @300mm ctrs

any voids filled with rockwool insulation (min density 23kg/m³)

50x50x50 steel angle bracket fixed to main steelwork

vertical steelwork fire protected as required by others

25

interlocking joint detail

silicon seal

0.7mm coated steel face

rockwool core

0.5mm coated steel face

nominal 2mm

joggled top hat suspension joggled top hat

top hat connector 400mm long

joggled top hat splice detail

22

10 2

62

food safe coverstrip

25

25 60

70

60

210

3 full and 2 half holes Ø14mm

joggled top hat section

Ø5mm holes 16 off @300mm centres

300 150

26

1650

1650

150

eurobond ceiling suspension component details m12 zeb spring nut u bracket beam clamp complete with 2 no. m8 nuts & washers per clamp

beam flange

p1000 unistrut channel 400mm long

40mm square washer

washer & m12 hex. full nuts m12 threaded rod 3000mm long view through beam

m12 zeb spring nut u bracket beam clamp complete with 2 no. m8 nuts & washers per clamp

beam flange

42

42

p1000 unistrut channel 400mm long

40mm square washer 20mm id x 50mm od x 3mm thick washer & m12 hex. full nuts

view perpendicular to beam

for lengths greater than 3000mm use an m12 connector m12 nylock nuts 2 off

125mm steel coverstrip secured with 4x13mm s.s rivets @ 300mm max. centres all junctions sealed as required 2 full m12 hex nuts & 2 m12 flat washers rockwool infill must be used (minimum density 23 kg/m³) galv. joggled top hat secured to both panels with 4x13mm s.s rivets @ 500mm max. centres

62

45x70x2mm galv. connector 400mm long 200mm white coverstrip all junctions sealed as required optional Ø4 x 13mm stainless steel rivet to positively located coverstrip 60

70

60

27

stone wool properties Stone wool is completely rot proof and does not encourage the growth of fungi, moulds or bacteria. It is hydrophobic which means it will not absorb moisture and is water repellent, resisting the infiltration of water. The structure and integrity of stone wool insulation is not affected by the presence of water. This makes it suitable for storage and manufacturing in the food and drinks industry as well as other controlled environments. Eurobond has carried out a series of independent tests to prove the safety and suitability of stone wool in these types of environments. Resistance to bacterial growth Campden BRI carried out two tests to show that Rockwool does not promote bacterial growth:

Test Report No. FH/67949/1

2 Test Report No. FH/67949/3 3 Test Report No. FH/67949/2

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Japanese Seal method The results of this test showed that using an example of typical food industry Gram of negative (E.coli) and Gram positive (S.aureus) bacteria, there was no evidence to suggest that stone wool sustained more microbial growth than other control materials and may potentially inhibit the growth of some micro-organisms. Injection method From the results obtained it can be concluded that stone wool does not promote growth of L.monocytogenes, P.aeruginosa and S.cerevisiae when injected into the material. In fact the counts decreased in stone wool compared with pathogenic bacteria controls.

In summary, using examples of typical food micro-organisms, there was evidence to suggest that microbial counts decrease when injected into stone wool. Resistance to water Stone wool is hydrophobic which means it will not absorb, attract or accumulate moisture. Campden BRI carried out a test which showed that when water was placed onto the surface of the stone wool, a distinct ball formed showing the material is hydrophobic. Once the head of water is sufficient to overcome the surface tension holding the water on the surface, the stone wool becomes ‘leaky’ and allows the water through. There did not appear to be any ‘wicking’ or capillary effect.

stone wool performance Volcanic stone

1500 ˚C lava

Melting oven

Longitudinal cut (Cut waste is recycled)

Spinning

Transversal cut (Cut waste is recycled) Stacking and packing

Wool collecting

Curing oven

Swing Pressing

The manufacture of stone wool mimics the natural process that occurs inside volcanoes, spinning and cooling a lava-like substance in a controlled environment.. The molten material is spun into wool and formed into a mat, which is then carried through ovens where it is cured and compressed giving it good structural strength. This is used as the core for the Firemaster panel. The raw material – diabase rock – is a renewable and plentiful natural resource, making stone wool highly sustainable Stone wool has outstanding properties and performance that make it especially suitable for the Firemaster panel:

Transportation

Fire – Superb fire properties and rated A1, the safest under the Euroclass Reaction to Fire Insulation – stone wool has excellent thermal and acoustic properties Biological – stone wool is completely rot proof and does not encourage the growth of mould or bacteria Environment – No CFCs or HCFCs used in manufacture and it is fully recyclable Water Resistance – stone wool repels water. The vapour resistance is negligible and usually considered to be the same as that of air Stone wool is the safe choice Stone wool products are easy and safe to use. The World Health Organisation

has left stone wool off its list of potential carcinogens following long-term studies. After more than 60 years in use, stone wool has proven to be the safe choice. The safety of stone wool insulation is confirmed by UK and EU health and safety legislation that confirms that stone wool is free from suspicion of carcinogenic effects, ie is not classified as a possible human carcinogen (UK HSE ‘CHIP’ Regulations and European Directive 97/69/EC)Fraunhofer ITA certificate no. 02G98006A details the results of tests undertaken on Rockwool stone wool in accordance with the required EU method. These results confirm that it is not necessary to classify Rockwool fibres under UK and EU regulations.

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technical service and support Eurobond provides a comprehensive Technical Service which can assist in correct specification, detailing and installation of panel systems. In depth fire performance knowledge Eurobond has extensive knowledge of the performance of composite panels in fires developed over many years from a wide range of standard and bespoke fire tests as well as working closely with leading fire engineers. This allows us to: Provide guidance in selecting the most appropriate products to achieve the required fire performance. Provide correct detailing for each product. Advise on the Building Regulations and insurance company specific fire requirements. All Eurobond products are: Zero ozone depleting potential and zero global warming potential. Full Life Cycle Assessed contributing to excellent chance of achieving a high rating in a BREEAM assessment. Assessed to BES 6001 Responsible Sourcing of Construction Products, ISO 9001:2008 and ISO14001:2004. Fully compliant with relevant Building Regulations and Technical Handbooks. High in recycled material content. Fully recyclable at end of life. Training Highly experienced site engineers are available to carry out site training. There is also a comprehensive range of training courses at either customer premises or at the factory in Cardiff.

This includes: Product application and installation training to ensure the correct specification and use of Eurobond products. Pre-installation project guidance. Project detail confirmation. Sign-off and project completion reports. Eurobond research and development staff are continually seeking to improve the performance of existing products and develop new ideas. Experience gained through research and development allows Eurobond to speak with authority on the performance of its panel systems, confident in the knowledge that advice given is based on information gained through testing, prototyping and practical experience. Members of Eurobond’s Technical Department are available to attend site meetings to provide expert technical advice at the design stage, during installation and post-installation. Sales team Regionally based sales and product specialists are available to provide advice, presentations and one-to-one service. Project Specific Design Advice As well as the standard information and range of details available, project specific information can be developed to cover: Load/span calculations. Thermal and acoustic calculations. Bespoke CAD details. NBS Specifications. Project specific wind load modelling tool. BIM.

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BIM Eurobond has BIM files available for its range of stone wool core internal and external wall and ceiling composite panels. It includes material colours and COBie datasheet parameters and the designer is supported by a wide range of construction details. The files are available in a number of file formats. Available at eurobond.co.uk/bim or by contacting Eurobond Laminates Technical Service team on 02920 776677 [email protected]

ceiling panels guidance for use The exceptional performance of Firemaster Ceilings has made the use of stone wool ceiling panels a practical proposition for specifiers and contractors alike. However, the abuse of the walk on capacity of Firemaster Ceilings must be avoided and therefore the following guidelines must be strictly adhered to:

boards should be fixed to the back of the ceiling panels with self-tapping screws and positioned:

How the law applies The erection of insulated panel ceilings or subsequent maintenance and access operations come under health and safety law and this requires hazards to be identified and where possible, eliminated. Any residual risks should be assessed and safe systems of work developed to minimise them. Remember, having a safe system of work when undertaking work on a ceiling is a legal duty and should be a co-operative effort between Client, Contractor and Designer.

NB Should anything other than normal maintenance access be required, Youngman’s’ type walk boards should be used by all subcontractors at all times.

Provide dedicated and safe access onto the ceiling and ensure that all persons access the ceiling from these point(s) only. Whenever possible, access should be via a stair-tower. However, if ladders are used they should be tied at the top and extend at least 1.1m past the access point. Personnel must not jump or bounce on ceilings and should not gather in groups of more than two. Signs should be erected at all points of access.

Close to and running parallel with the ceiling suspension system. At the Perimeter of the ceiling where the ceilings panels are fixed back to the walls.

Fixing the ceiling Always fix ceiling panels in accordance with Eurobond’s recommendations, e.g. sequence of laying down the panels, number of fixings, etc. Never allow partial fixing only of ceiling panels. Each panel should be fully fixed, allowing progress of the work as it is laid down, with the correct number of fixings as required and system of

support. If any cut outs for penetrations over 100mm wide are required this must have prior approval of Eurobond. Post construction maintenance Like any other product, Eurobond ceilings will perform better and for longer if you maintain them properly. But remember the hazards in maintaining a ceiling or using it for access can be greater than for constructing them. Do not allow any person access to a ceiling without vetting their skills and safety methods. Do not allow untrained employees to “pop up” for a quick look or to carry out quick repairs. Remember – Contact Eurobond if in doubt on any aspect of new ceiling construction or subsequent access. The Best Practice Guide for work on ceilings constructed with steel faced insulated composite panels is also available upon request.

Provision of access to maintain the roof Where access is required to the ceiling area to inspect or maintain plant, designated walk ways must be used. These could take the form of an independently supported walk way which gives access to the necessary plant. Where a walk way cannot be installed but access is still required, the ceiling must be protected with 6mm ply/hardboard to spread loads. These 31

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Eurobond Laminates Ltd Wentloog Corporate Park Cardiff, CF3 2ER Telephone. +44 (0) 29 20 77 66 77 Fax. +44 (0) 29 20 36 91 61 Email. [email protected] www.eurobond.co.uk