CENTURY L E G E N D A R Y
®
L E A D E R S H I P
OWNER'S MANUAL
820 WRECKER / FIIIT INSTALLATION, OPERATION, MAINTENANCE & PARTS NOTE: MANUAL including SPECIFICATIONS, subject to change without notice All ratings specified are based on structural factors only, not vehicle capacities or capabilities.
CENTURY®
Miller Industries Towing Equipment Inc.
8503 Hilltop Drive Ooltewah, Tennessee 37363 Phone (423) 238-4171 • FAX (423) 238-5371
FORM NO. 0500724 02 / 97 PRICE $25.00
LIMITED WARRANTY MILLER INDUSTRIES TOWING EQUIPMENT INC., hereinafter referred to as MILLER, warrants to the original purchaser that each new MILLER wrecker or other MILLER products will be free from defects in material and workmanship for a period of twelve (12) months from date placed in service, but in no event shall such warranty period exceed twenty-four (24) months from date of manufacture by MILLER. The purchaser must promptly notify MILLER in writing of any failure in material or workmanship. In no event shall MILLER accept such notification later than twenty-four (24) months from date of delivery or twelve (12) months from date placed in service, whichever is earlier. MILLER's obligation under this warranty, statutory or otherwise, is limited to the repair or replacement at the MILLER factory, or at a point designated by MILLER, of such part or parts as shall appear upon inspection by MILLER to be defective in material or workmanship. New or remanufactured parts will be used for any replacement at MILLER's option. This warranty is not transferable. This warranty does not obligate MILLER to bear the cost of labor or transportation charges in connection with the repair or replacement of any parts found to be defective, nor shall it apply to a product upon which repairs or alterations have been made unless authorized by MILLER. EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, MILLER MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. MILLER shall in no event be liable for claimed downtime, claimed loss of profits or goodwill, or any other special, incidental, indirect, or consequential damages concerning or relating to any product or parts, whether based on negligence, strict liability, breach of contract, breach of warranty, misrepresentation or any other legal theory, regardless of whether the loss resulted from any general or particular requirement which MILLER knew or had reason to know about at the time of sale. MILLER MAKES NO WARRANTY, EXPRESS OR IMPLIED, AS TO THE FINISHED PRODUCTS MANUFACTURED OR SUPPLIED BY ANOTHER MANUFACTURER AND SUPPLIED BY MILLER TO PURCHASER, including, but not limited to, any vehicle to which a MILLER product may be affixed or any accessories or wire rope, and MILLER EXPRESSLY DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AS TO SUCH EQUIPMENT OR PRODUCTS. This language shall in no way affect or diminish the rights of the purchaser to rely on such warranties as are extended by such manufacturers or suppliers. MILLER shall, to the extent permitted under applicable law, pass on to the purchaser such manufacturer's or seller's warranty. MILLER, whose policy is one of continuous improvement, reserves the right to improve its products through changes in design or materials as it may deem desirable without being obligated to incorporate such changes in products previously sold. This warranty is not intended to cover or include the following items, which are set forth by way of example and not limitation: A. Normal deterioration of trim, paint, lettering, and appearance items due to wear or exposure to weather, road conditions, road treatments, etc. B. Any damage or defect due to accident, misuse, abuse, improper or unauthorized repairs, failure to provide reasonable and necessary maintenance, or uses for which the equipment was not designed or intended. C. Alterations or modifications that affect performance, operation or reliability. D. Normal maintenance parts including, but not limited to, wear pads, bushings, wire rope, mud flaps, fenderettes, light bulbs, hydraulic oil, filters, and tow sling belts. IT IS EXPRESSLY UNDERSTOOD THAT MILLER MAKES NO IMPLIED WARRANTY THAT MILLER PRODUCTS SHALL BE FIT FOR THE PURPOSE OF LIFTING OR MOVING PEOPLE OR FOR ANY OTHER IMPROPER USE.
Miller Industries Towing Equipment Inc. 8503 Hilltop Drive
Ooltewah, Tennessee 37363
Telephone (423) 238-4171
SERIAL NUMBER
Section VI - PARTS This Section is provided by the manufacturer for the purpose of ordering any component part of the 820 Wrecker and Formula IIIT Wheel Lift that may be required when part replacement is necessary. Be certain to use only original equipment replacement parts for warranty purposes as well as for keeping your 820 Wrecker and Formula IIIT Wheel Lift in its original state and optimum operating capacities. When ordering replacement or spare parts be sure to provide the following information to the manufacturer’s Parts Department. 1. 2. 3. 4. 5. 6. 7.
Manual Number & Date of Publication Manual Page Number Page Title Reference Number of Part Desired Part Number Part Description Quantity of Part Desired
Providing this information will help ensure that the correct parts will be delivered to you in an expedient manner. Should additional information be required for repair or replacement of certain components, contact your Wrecker Manufacturer Authorized Representative. The Manufacturer reserves the right, without notice or obligation, to improve or modify their products, which may change the specifications, models and feature availability.
VI-1
Section VI - PARTS (cont'd) BODY ASSEMBLY
Section VI - PARTS (cont'd) BODY ASSEMBLY
VI-2
Section VI - PARTS (cont'd) BODY ASSEMBLY REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
1
0802930 0301799 0301390 0400139 0400392 0705500 0706553 0303086 0301741 0301223 0400122 0705092 0400566 0301742 0302201 0400392 0705493 0400264 0400421 0300331 0300505 0300501 0400066 0705497 0400369 0705492
4 1 1 1 2 2 2 2 10 2 40 2 2 14 2 30 30 2 1 1 8 2 8 2
DESCRIPTION BODY WELDMENT, 108" C.A. FLEXIBLE TRIM LIGHT, RED SCREW, 3/8"-16 X 1-1/2" HEX SKT SET NUT, 3/8"-16 NYLOK HEX SHAFT, LOWER SPADE ANGLE, TAILGATE MOUNTING CHAIN, SAFETY MARKER, SEALED RED MUDFLAP SCREW, 3/8"-16 X 1-1/4" HEX HD CAP BAR, MUDFLAP RIVET, 1/4" MARKER, SEALED YELLOW LIGHT, WHITE BACK-UP NUT, 3/8"-16 HEX NYLOK ANGLE, REAR MOUNTING SCREW, 5/8"-11 X 2-1/4" HEX HD CAP NUT, 5/8"-11 HEX NYLOK HANDLE, PLUNGER "T" LIGHT, BACK-UP (BUILT BEFORE 4/94) LIGHT, STOP & TURN (BUILT BEFORE 4/94) SCREW, 1/4"-20 x 3/4" HEX HD CAP MUD GUARD NUT, 1/4" "J" TINNERMAN ANGLE, FRONT MOUNTING
VI-3
REF. NO.
NO. REQ'D
PART NUMBER
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
2 4 8 8 8 4 4 16 16 2 4 2 2 2 2 2 4 8 8 8 2 2 2 1 1 2
0302376 0301912 0304264 0400070 0400367 0304480 0302855 0400021 0400351 0801664 0301740 0705497 0700526 0400568 0300004 0400561 0400060 0400452 0400181 0400408 0705485 0801665 0901311 0801656 0705499 0300110
DESCRIPTION CLAMP HOLDBACK, DOOR CHECK HINGE, DOOR SCREW, 1/4"-20 X 1" HEX HD CAP NUT, 1/4"-20 HEX NYLOK DOOR, TOOL BOX (ORDER BY SIZE) LATCH, TOOL COMPARTMENT DOOR SCREW, #8-32 RD HD NUT, #8-32 KEPS SPADE, MANUAL REAR GROMMET, LIGHT MOUNTING W/PLUG MUD GUARD, CONTROL CROSSROD PIN, PLUNGER PIN, ROLL SPRING, PLUNGER PIN, ROLL SCREW, 1/4"-20 X 1/2" HEX HD CAP WASHER, LOCK 1/4" SCREW, 1/2"-13 X 1-1/2" HEX HD CAP NUT, LOCK 1/2"-13 SPADE BLADE SPADE PAD SPADE PAD PIN ASSEMBLY INNER SPADE TUBE (HYDRAULIC) SHAFT, UPPER SPADE RING, SNAP 1"
Section VI - PARTS (cont'd) FORMULA IIIT WHEEL LIFT ASSEMBLY
VI-4
Section VI - PARTS (cont'd) FORMULA IIIT WHEEL LIFT ASSEMBLY REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8
16 1 1 7 1 1 REF. REF. REF. 2 2 1 4 8 4 9 4 2 1 9 17 4 16
0300113 0301197 0301398 0302561 0302625 0303087 0303101 0303102 0303103 0303105 0303106 0400107 0400147 0400228 0400254 0400260 0400264 0400271 0400382 0400392 0400421 0400481 0400506
9 10 11 12 13 14 15 16 17 18 19 20 21 22
DESCRIPTION GREASE FITTING COMPRESSION SPRING, CROSSBAR BALL, 1-3/16" DIA. STEEL SLIDE PAD BUSHING "O" RING, PIVOT PIN LIFT CYLINDER TILT CYLINDER, LEFT TILT CYLINDER, RIGHT THRUST WASHER, 1/8" THRUST WASHER, 1/16" SCREW, 5/16"-18 X 2-1/2" HEX HD CAP SCREW, 3/8"-24 X 5/8" HEX HD CAP SCREW, 3/8"-24 X 5/8" BUTTON HD SKT SCREW, 5/8"-11 X 2-1/2" HEX HD CAP SCREW, 5/8"-11 X 2" HEX HD CAP SCREW, 5/8"-11 X 2-1/4" HEX HD CAP SCREW, 5/8"-11 X 4-1/2" SKT HD CAP NUT, 5/16"-18 NYLOK HEX NUT, 3/8"-16 NYLOK HEX NUT, 5/8"-11 NYLOK HEX LOCKWASHER, 3/8" EXT. TOOTH WASHER, 5/8" X 1-3/4" FLAT
VI-5
REF. NO.
NO. REQ'D
PART NUMBER
23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
2 2 2 1 2 1 1 1 1 1 1 1 1 1 9 1 2 4 2 4 1 1 REF.
0400508 0703231 0707034 0707271 0707452 0710054 0710055 0710193 0710195 0802917 0802918 0802919 0802920 0802921 DE496 HD55 HD58 HD59 HD67B HD68B HD86 HD89 HD130
DESCRIPTION LOCKWASHER, 5/8" HELICAL STOP BLOCK, 2ND STAGE STOP PLATE PIN, EXTEND CYLINDER, BASE END SPACER PAD PIVOT PIN, TOP HALF PIVOT PIN, BOTTOM HALF PIN, UPPER LINK & LIFT CYLINDER SPACER, DETENT SPRING BOOM WELDMENT, 2ND STAGE BOOM WELDMENT, 3RD STAGE CROSSBAR WELDMENT OUTER BOOM WELDMENT FRAME WELDMENT SCREW, 3/8"-16 X 3-3/4" HEX HD CAPP IN, CYLINDER BASE UPPER LINK ARM WELDMENT BEARING, LINK UPPER PIN, UPPER LINK PIN, LOWER LINK EXTEND CYLINDER PIN WELDMENT RETAINING RING, 1-5/16" CYLINDER, BOOM EXTENSION
Section VI - PARTS (cont'd) FORMULA IIIT WHEEL LIFT HYDRAULICS
VI-6
Section VI - PARTS (cont'd) FORMULA IIIT WHEEL LIFT HYDRAULICS REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
1 6 2 2 2 2 2 1 2 1 2 2 1 2 10 6 7 FT. 1 1 4 1 1 1 1 2 2 4 2 2 6 6 1 1
0300011 0300044 0300052 0300055 0300071 0300113 0300165 0300206 0300209 0300365 0301375 0301377 0301473 0301522 0301580 0301620 0301674 0302179 0302476 0302881 0303101 0303102 0301303 0303160 0303169 0303170 0303171 0400090 0400140 0400367 0400392 0700238 HD130
DESCRIPTION VALVE, 4 SPOOL CONNECTOR, 6MJ-8MB ELBOW, 8MJ-10MB90 HOSEBARB, 12C4-12MP CLAMP, HOSE 1" GREASE FITTING HOSE ASSEMBLY, 91" H.P. BRANCH TEE, 6MJ-6MJ-4MP ELBOW, 6MJ-6MP90 CLAMP, CHECK VALVE RETAINING, 7" ELBOW, STREET, 12MB-12FP90 TEE, 6MJ-6MJ-6MJ HOSE ASSEMBLY, 18" CONNECTOR, 6MJ-6MB BLACK HOSE "SKUFF" JACKET ELBOW, 6MJ-6MB90 RETURN HOSE, 3/4" VALVE, 5 SPOOL HOLDING VALVE, 3000 PSI HOSE ASSEMBLY, 45" LIFT CYLINDER TILT CYLINDER, LEFT TILT CYLINDER, RIGHT TUBE ASSEMBLY, LIFT CYLINDER HOSE ASSEMBLY, 104" HOSE ASSEMBLY, 75" HOSE ASSEMBLY, 111" SCREW, 1/4"-20 X 1-3/4" RD HD SCREW, 3/8"-16 X 4" HEX HD CAP NUT, 1/4"-20 NYLOK HEX NUT, 3/8"-16 NYLOK HEX BRACKET, HOLDING VALVE CYLINDER, BOOM EXTEND
VI-7
Section VI - PARTS (cont'd) OUTER CROSSTUBE & LIFT ADAPTERS
VI-8
Section VI - PARTS (cont'd) OUTER CROSSTUBE & LIFT ADAPTERS REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
2 2 2 2 2 2 2 2 2 2 2 2 4 2 1 1 1 1 1 1 2 2 2 2 2 REF. 2 2
0300113 0300341 0301417 0301681 0301682 0400269 0400393 0400421 0400506 0400559 0400560 0706688 0800590 0800839 0802069 0802070 0802231 0802232 0802249 0802250 0802606 0802804 0802805 0802806 0802810 0802919 0902321 0902378
DESCRIPTION GREASE FITTING KNOB, "L" BAR LOCK CONTROL SPRING, PLUNGER PIN EXTENSION, TIRE RESTRAINT TIRE RESTRAINT BOLT, 5/8"-11 X 4-1/2" CARRIAGE NUT, 3/8"-16 HEX JAM NUT, 5/8"-11 HEX NYLOK WASHER, 5/8" FLAT PIN, 3/16" X 1" ROLL PIN, 5/32" X 1" ROLL PIN, PLUNGER HANDLE, "T" BRACKET, RESTRAINT ASSEMBLY PIVOT HANDLE, L.H. PLUNGER PIN HANDLE, R.H. PLUNGER PIN CROSSBAR, LEFT OUTER CROSSBAR, RIGHT OUTER ADAPTER, L.H. LIFT FORK OFFSET ADAPTER, R.H. LIFT FORK OFFSET RESTRAINT, TIRE MEDIUM FORK, SHORT (3" OPENING) FORK, MEDIUM (3" OPENING) FORK, LONG (3" OPENING) SPRING LIFT BRACKET CROSSBAR WELDMENT RETAINING PIN, SPRING LIFT BRACKET RETAINING PIN
VI-9
Section VI - PARTS (cont'd) WRECKER ASSEMBLY
Section VI - PARTS (cont'd) WRECKER ASSEMBLY
VI-10
Section VI - PARTS (cont'd) WRECKER ASSEMBLY REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
8 1 4 2 1 7 1 12 4 4 2 2 1 4 1 1 16 16 4 1 2 3 1 1 1
0400554 0700792 0300109 0700780 0800249 0300113 0800248 0400482 0400121 0400141 0700778 0700776 0700775 0400126 0400139 0700772 0400508 0400252 0400392 0801163 0700804 0400130 0300627 0303154 0802975
DESCRIPTION ROLL PIN, 3/8" X 1" SLIDE PAD, INNER BOOM SNAP RING, 1-1/2" SHAFT, EXTENSION CYLINDER INNER BOOM WELDMENT GREASE FITTING, ALEMITE OUTER BOOM WELDMENT LOCKWASHER, 3/8" HELICAL SCREW, 3/8"-16 X 3/4" HEX HD CAP SCREW, 3/8"-16 X 7/8" HEX HD CAP TOP SPACER, OUTER BOOM SLIDEPAD, SIDE, OUTER BOOM SLIDEPAD, BOTTOM, OUTER BOOM SCREW, 3/8"-16 X 1" HEX HD CAP SCREW, 3/8"-16 X 1-1/2" HEX SKT SET SHAFT, LIFT CYLINDER, BOOM LOCKWASHER, 5/8" HELICAL SCREW, 5/8"-11 X 1-1/2" HEX HD CAP NUT, 3/8"-16 NYLOK HEX WRECKER FRAME, 820 SHAFT, LIFT CYLINDER, LOWER SCREW, 3/8"-16 X 3-1/2" HEX HD CAP ELBOW, 90 DEG. STREET, 1-1/2" NPT BELL REDUCER, PIPE, 2" NPT-1-1/2" NPT FILLER NECK WELDMENT
VI-11
REF. NO.
NO. REQ'D
PART NUMBER
26 27 28 29 30 31 32 33 34 35
1 1 1 2 1 1 2 2 2 4
0305006 0301541 0700781 0400061 0300273 0300076 0400452 0400366 0300117 0706668
CAP, FILLER BREATHER W/STRAINER SIGHT GAGE, TYPE S-1 SHAFT, BOOM PIVOT SCREW, 1/4"-20 X 3/4" PAN HD SLOTTED LICENSE PLATE ILLUMINATOR LICENSE PLATE BRACKET LOCKWASHER, 1/4" HELICAL NUT, 1/4"-20 HEX GROMMET, RUBBER #316 SHIM, WINCH MOUNTING
A
1
0302142
EXT. CYL., 820 (SEE PAGE VI-5)
B
1 1
0900431 0900432
BOOM SWIVEL ASSY, LT BOOM SWIVEL ASSY, RT (SEE PAGE VI-6)
C
1 1
0300605 0300606
WINCH, RAMSEY, HX-700, LT WINCH, RAMSEY, HX-700, RT (SEE PAGES VI-11 & VI-12)
D
1 1
0302344 0302345
BOOM LIFT CYL., LT BOOM LIFT CYL., RT (SEE PAGE VI-6)
DESCRIPTION
Section VI - PARTS (cont'd) BOOM ELEVATION HYDRAULICS
BOOM EXTENSION HYDRAULICS
VI-12
Section VI - PARTS (cont'd) BOOM ELEVATION HYDRAULICS REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 1 2 1 1 1 1 1 2
0300113 0302344 0302345 0300229 0303166 0302796 0301445 0303165 0400069 0400366 0300710 0700238 0710438 0300766 0710437 0300764 0300761 0302610 0300041 0301445 0303167 0302321 0303168 0400452
DESCRIPTION GREASE FITTING CYLINDER, BOOM LIFT, LEFT CYLINDER, BOOM LIFT, RIGHT ELBOW, 8MJ-8MP90 HOSE ASSEMBLY, ELEV. CYL., UPPER RIGHT TEE, 8MJ-8MJ-8FJX CONNECTOR HOLDING VALVE SCREW, 1/4"-20 X 2" RD HD SLOTTED NUT, 1/4"-20 HEX CLAMP, CHK VALVE RETAINING, 6-1/2" BRACKET, HOLDING VALVE TUBE, HYD. PIPING, ELEV. CYLINDER MALE BRANCH TEE TUBE, HYD. PIPING, ELEV. CYLINDER MALE ELBOW STRAIGHT ADAPTER HOSE, ELEV. CYLINDER, LOWER CONNECTOR, 8MJ-8MB CONNECTOR, EXTENDED, 8MJ-8MBL HOSE ASSEMBLY, ELEV. CYL., UPPER LEFT ELBOW, 8MJ-8MB45 ADAPTER, 8MB-8FP LOCKWASHER, 1/4" HELICAL
BOOM EXTENSION HYDRAULICS REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8
1 1 1 1 1 2 1 2
0300011 0301388 0302508 0301113 0301659 0300229 0302142 0300113
DESCRIPTION VALVE, CONTROL, 4 SPOOL ELBOW ELBOW, EXTENDED HOSE ASSY, 82" HOSE ASSY, 150" ELBOW, 8MJ-8MP90 CYLINDER, EXTENSION GREASE FITTING
VI-13
Section VI - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS
VI-14
Section VI - PARTS (cont'd) PUMP, VALVE & FILTER HYDRAULICS REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4
1 2 2 2 2 2 2 4 2 2 2 14 FT. 8 7 2 2 2 2 2 2 1 1 1
0301507 0301547 0300165 0300288 0302113 5823028 0300055 0300071 0301674 0301375 0300052 0300671 0300364 0300666 0302088 0300891 0300627 5828022 5823017 0301373 0303032 0302242 0303033
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DESCRIPTION PUMP, TP16-150A-2N55 ELBOW, 8MJ-12MB90° HOSE ASSY, HI PRESSURE 91" STREET ELBOW, 90°, 1" REDUCER, BUSHING, 1"-3/4" (NOT SHOWN) FILTER ASSY, PARKER 40CN103BM25C1C1-1 HOSE BARB, 12C4-12MP CLAMP, HOSE 1" HOSE, 3/4" RETURN ELBOW, 12MB-12FP90° ELBOW, 8MJ-10MB90° SUCTION HOSE, 1-1/2" CLAMP, HOSE, 1" - 2-1/4" HOSE BARB, 24C4-24MP VALVE, BRONZE BALL PIPE NIPPLE, 1-1/2" X 3" STREET ELBOW, 1-1/2" 90° STRAINER HOUSING WELDMENT TANK MTD. STRAINER, LHA#TM-50-100-RV5 PIPE BUSHING, 2"NPT-1-1/2" ELBOW, 24MJ-20MB90° FLANGE FITTING HOSE BARB, 24C4-24FJX
VI-15
Section VI - PARTS (cont'd) CONTROLS & CROSSRODS
VI-16
Section VI - PARTS (cont'd) CONTROLS & CROSSRODS REF. NO.
NO. REQ'D
PART NUMBER
1
1
0300685
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
4 2 2 2 2 2 4 1 2 4 1 1 3 3 3 27 10 10 10 2 1 9 18 9 9 9 9 27 18 18
0300836 0300837 0300835 0302856 0302917 0302967 0300834 0705498 0704528 0704529 0710204 0704530 0802023 0802024 0802025 0300122 0400370 0400452 0400060 0705495 0705496 0400527 0400539 0400543 0400541 0800604 0701099 0400390 0400393 0705494
DESCRIPTION VERNIER THROTTLE CONTROL, 20' (NOT SHOWN) KNOB, JACK UP-DOWN KNOB, BOOM EXTEND IN-OUT KNOB, BOOM UP-DOWN KNOB, WHEEL LIFT TILT UP-DOWN KNOB, WHEEL LIFT EXTEND IN-OUT KNOB, WHEEL LIFT LIFT UP-DOWN KNOB, WINCH CABLE IN-OUT CROSS ROD, CONTROL CROSS ROD, WHEEL LIFT CROSS ROD, WRECKER CROSS ROD, TILT CROSS ROD, WHEEL LIFT SHIFTER ROD, SHORT SHIFTER ROD, MEDIUM SHIFTER ROD, LONG GROMMET, SPLIT PLASTIC CLIP, 1/4" "U" TYPE TINNERMAN WASHER, 1/4" HELICAL SCREW, 1/4"-20 X 1/2" HEX HD CAP CHANNEL, CONTROL ROD BEARING ANGLE, CONTROL ROD BEARING PIN, 5/16" X 5/8" CLEVIS COTTERLESS PIN, 3/16" X 1-1/2" COTTER PIN, 1/8" X 3/4" COTTER PIN, 1/16" X 3/4" COTTER ARM, CROSS CONTROL EXTENSION, CONTROL ROD NUT, 3/8"-16 HEX ESLOK JAM NUT, 3/8"-16 HEX JAMLOCK CONTROL LEVER
VI-17
Section VI - PARTS (cont'd) WINCH ASSEMBLY
Section VI - PARTS (cont'd) WINCH ASSEMBLY
VI-18
Section VI - PARTS (cont'd) WINCH ASSEMBLY REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 5 6 7 8 9 10 11 12 13 14
1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 8 2 1 2 4 4 4 2
276035 299044 300047 306033 308080 314007 314011 324153 324320 328027 328123 330010 332122 332123 334068 338221 338241 338243 340011 340069 342053 342092 342142 352021 357436 357437 362189 362229 368085 400007 400011 402045 412053 412054 414038 414069 414111 414224
15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
DESCRIPTION SHIFTER ASSEMBLY COUPLING, ASSEMBLY ADAPTER SPRING, FLAT BUSHING CAM PLATE CABLE ANCHOR CLUTCH LOCKING RING COVER, BRAKE COVER, GEAR HOUSING SHOE, DRAG BRAKE DRUM, HX-700 DRUM GEAR, R.H. HOUSING, BRAKE HOUSING, CLUTCH HOUSING, GEAR HUB, BRAKE HUB, GEAR KEY KEY KEY PLATE, RETAINER SHAFT, DRUM, HX-700 SHAFT, DRUM SPACER, ADAPTER PLATE SPACER WORM, R.H. BALL, BRAKE BALL, CLUTCH BEARING, BALL BUSHING BUSHING CAPSCREW, 1/4-20 X 3/4 HX.HD. CAPSCREW, 5/16-18 X 3/4 HX.HD. CAPSCREW, 5/16-18 X 1 HX.HD. CAPSCREW, 3/8-16 X 1-1/2 HX.HD. ALL-THD
VI-19
REF. NO.
NO. REQ'D
PART NUMBER
38 39 40
8 12 2
414277 414388 414399
41 42 44 45
8 1 6 12
414571 414603 414897 414909
46
2
414950
47 48 49 50 51 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73
1 4 12 4 1 2 1 1 1 2 1 2 1 2 4 4 4 1 1 1 1 2 4 1 1 2
418067 418163 418176 418184 486076 442192 442193 442194 456008 456031 458027 462021 468002 468011 470042 470044 470056 474031 486068 490026 494010 494021 494069 518017 530007 530094
DESCRIPTION CAPSCREW, 3/8-16 X 1 HX.HD. NYLOK CAPSCREW, 3/8-24 X 1-1/4 HX.HD. CAPSCREW, 3/8-24 X 1-1/4 HX.HD. ALL-THD NYLOK CAPSCREW, 1/2-20 X 1 HX.HD. CAPSCREW, 1/2-20 X 1-3/4 HX.HD. ALL-THD CAPSCREW, 3/8-16 X 1 SOC.HD. CAPSCREW, 3/8-16 X 1-1/2 SOC.HD. LOC-WEL CAPSCREW, 1/2-13 X 1-3/4 SOC.HD. LOC-WEL NUT, 1/2-20 HX.JAM LOCKWASHER, 5/16 MED.SECT. C.P. LOCKWASHER, 3/8 MED.SECT. WASHER, 3/8 FLAT ALUM. THREAD SEAL GASKET GASKET GASKET FITTING, RELIEF FITTING, LUBE MOTOR, HYDRAULIC QUAD, RING REDUCER PIPE PLUG PIN, ROLL PIN, DOWEL PIN, ROLL PLATE, RETAINER SEAL, OIL RING, RETAINER SPRING SPRING, DISC SPRING THRUST WASHER DISC, BRAKE SPACER, BRAKE
Section VI - PARTS (cont'd) BOOM END SWIVELASSEMBLY
REF. NO.
NO. REQ'D
PART NUMBER
1
1 1 1 1 3 1 1 1 2 2
0800301 0800300 0800286 0400133 0400392 0300113 0700888 0300626 0400124 0700801
2 3 4 5 6 7 8 9
DESCRIPTION SWIVEL WELDMENT, LEFT SWIVEL WELDMENT, RIGHT CABLE GUIDE WELDMENT SCREW, 3/8"-16 X 3" HEX HD CAP NUT, 3/8"-16 NYLOK HEX GREASE FITTING SHAFT, SHEAVE SHEAVE, 8" DIA X 1-1/2" RIM SCREW, 3/8"-16 X 2-1/2" HEX HD CAP CABLE GUIDE, BOTTOM
VI-20
Section VI - PARTS (cont'd) HYDRAULIC CYLINDERS - WRECKER
REF. NO.
NO. REQ'D
PART NUMBER
1 2
1 1 1
0302344 0302345 0304501
REF. NO.
NO. REQ'D
PART NUMBER
1 2
1 1
0302142 0304502
DESCRIPTION CYLINDER, BOOM LIFT (LEFT) CYLINDER, BOOM LIFT (RIGHT) SEAL KIT, BOOM LIFT CYLINDER
DESCRIPTION CYLINDER, BOOM EXTEND (COMPLETE) SEAL KIT, BOOM EXTEND CYLINDER
VI-21
Section VI - PARTS (cont'd) HYDRAULIC CYLINDERS - WHEEL LIFT
REF. NO.
NO. REQ'D
PART NUMBER
1 2
2 --
0303101 0304499
REF. NO.
NO. REQ'D
PART NUMBER
1 2
1 1
HD130 HD163
DESCRIPTION CYLINDER, WHEEL LIFT LIFT (COMPLETE) SEAL KIT, WHEEL LIFT LIFT CYLINDER
DESCRIPTION CYLINDER, WHEEL LIFT EXTEND (COMPLETE) SEAL KIT, WHEEL LIFT EXTEND CYLINDER
VI-22
Section VI - PARTS (cont'd) HYDRAULIC CYLINDERS - WHEEL LIFT
REF. NO.
NO. REQ'D
PART NUMBER
1
1 1 --
0303102 0303103 0304500
2
DESCRIPTION CYLINDER, WHEEL LIFT TILT, LEFT CYLINDER, WHEEL LIFT TILT, RIGHT SEAL KIT, BOOM LIFT CYLINDER
VI-23
Section VI - PARTS (cont'd) REAR JACK HYDRAULICS
REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9
1 1 2 2 4 4 4 4 2
0300011 0302179 0301445 0300041 0302473 0300040 0301816 0302032 0300680
DESCRIPTION VALVE, CONTROL, 4 SPOOL VALVE, CONTROL, 5 SPOOL EXTENDED CONNECTOR, 8MJ-8MBL CONNECTOR, 8MJ-8MB HOSE ASSEMBLY CONNECTOR, 8MJ-8MP FITTING, 8FP-8FP45 NIPPLE, BLACK PIPE, 1/2" X 6" CYLINDER, SPADE
VI-24
Section VI - PARTS (cont'd) WINCH MOTOR HYDRAULICS
REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7
2 2 4 4 2 4 4
0300041 0301445 0301207 0301376 0300691 0400196 0400491
DESCRIPTION CONNECTOR, 8MJ-8MB EXTENDED CONNECTOR, 8MJ-8MBL HOSE ASSEMBLY CONNECTOR, 8MJ-10MB HYD. MOTOR, CHAR-LYNN, #104-1027-005 SCREW, 1/2"-13 X 1-1/2" SKT HD CAP LOCKWASHER, 1/2" HELICAL
VI-25
Section VI - PARTS (cont'd) LIGHT BAR ASSEMBLY
REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7
1 2 2 3 2 12 -2 1 1 1 1 6
0301359 0800539 0400408 0300117 0300095 0400027 124001245 0702376 0702381 0800766 0800767 0300442 0400480
8 9
DESCRIPTION WRECKER SPECIAL LIGHT ADAPTER, "T" BOLT NUT, 1/2"-13 HEX NYLOK RUBBER GROMMET SPOTLIGHT W/GASKET SCREW, #8-32 X 5/8" SELF-TAPPING 820 LIGHT BAR KIT PLATE, SPOTLIGHT MOUNTING CROSS CHANNEL LEFT SUPPORT TUBE RIGHT SUPPORT TUBE LIGHT, 3-BAR WASHER, 1/2" FLAT
VI-26
Section VI - PARTS (cont'd) LIGHT KIT
REF. NO.
NO. REQ'D
PART NUMBER
1
2
2 2 2 6
0303123 0303177 0303124 0303128
REF. NO.
NO. REQ'D
PART NUMBER
1
4 2 6
0303125 0303126 0303127
2
DESCRIPTION LIGHT, SEALED RED (STOP & TURN) LIGHT, SEALED AMBER (TURN) LIGHT, SEALED CLEAR (BACKUP) TAIL LIGHT GROMMET & PLUG KIT
DESCRIPTION MARKER LIGHT, SEALED RED MARKER LIGHT, SEALED AMBER GROMMET MOUNTING KIT W/PLUG
VI-27
Section VI - PARTS (cont'd) LIGHT KIT
REF. NO.
NO. REQ'D
PART NUMBER
1 2
1 1
0300273 0300512
REF. NO.
NO. REQ'D
PART NUMBER
1 2
2 2
0300095 0300700
DESCRIPTION LICENSE PLATE ILLUMINATOR BULB, LICENSE PLATE ILLUMINATOR
DESCRIPTION SPOTLIGHT (COMPLETE) BULB, SPOTLIGHT
VI-28
Section VI - PARTS (cont'd) LIGHT KIT
REF. NO.
NO. REQ'D
PART NUMBER
1
4
0302544
DESCRIPTION DOME LIGHT, M390S (COMPLETE)
VI-29
Section VI - PARTS (cont'd) GLAD HAND ASSEMBLY
REF. NO.
NO. REQ'D
PART NUMBER
--1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
--1 1 9 4 1 2 2 2 1 2 2 1 2 2 2
1100441 0900973 0801099 0703797 0400062 0400451 0301862 0301944 0301945 0301946 0301948 0400070 0400367 0301909 0400463 0301947 0703795
DESCRIPTION CONTROL HOUSING, COMPLETE HOUSING ASSEMBLY, GLAD HAND HOUSING, WELDED GLAD HAND LID, HOUSING, WELDED SCREW, 1/4"-20 X 3/4" HEX HD SELF-TAP. FLATWASHER, 1/4" CATERPILLER GROMMET GLAD HAND COUPLING GLAD HAND PLUG CONNECTOR HD 7-WAY TRAILER CONNECTOR SCREW, 1/4"-20 X 1" HEX HEAD CAP NUT, 1/4"-20 NYLOK HEX RECEPTACLE BOOT FLATWASHER, 5/16" ADAPTER, 1/4" NPTM X 3/8" SYN. HOSE HOSE, 3/8" X 4" LG SYN.
VI-30
Section VI - PARTS (cont'd) HEAVY DUTY TRUCK HITCH
REF. NO.
NO. REQ'D
PART NUMBER
-1
-1
124001041 0900100
2 3 4 5 6 7 8
2 2 1 4 4 1 3
0800409 0300335 0800182 0400190 0400408 0800181 0300113
9 10 11 12 13 14 15 16 17 18 19 20 21
2 2 2 2 2 2 2 2 2 6 2 2 2
0900187 0800343 0300004 0400563 0400561 0300331 0700526 0800171 0400324 0400444 0400332 0400331 0301205
DESCRIPTION ASSEMBLY, HEAVY DUTY TRUCK HITCH ASSEMBLY,ANCHOR BAR (INCLUDES ITEMS 2 THRU 8) LIFTER SLEEVE WELDMENT SHACKLE ANCHOR BAR WELDMENT SCREW, 1/2"-13 X 6-1/2" HEX HEAD CAP NUT, 1/2"-13 NYLOK HEX SWIVEL WELDMENT GREASE FITTING (INCLUDES ITEMS 8 & 10 THRU 15) SPACER BAR ASSEMBLY SPACER BAR WELDMENT SPRING, PLUNGER ROLL PIN, 3/16" X 1-3/4" ROLL PIN, 5/32" X 3/4" HANDLE, TEE PIN, PLUNGER TRUNNION WELDMENT SCREW, 1"-8 X 7-1/2" HEX HEAD CAP NUT, 1"-8 NYLOK HEX SCREW, 1"-8 X 3-1/2" HEX HEAD CAP SCREW, 1"-8 X 5-1/2" HEX HEAD CAP CHAIN ASSEMBLY (NOT ILLUSTRATED)
VI-31
Section VI - PARTS (cont'd) AIR OPERATED FREE SPOOL CLUTCH
VI-32
Section VI - PARTS (cont'd) AIR OPERATED FREE SPOOL CLUTCH REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2 2 4 2 4 8 2 5 1 1 4 2 4 6 2 4 4 2 2 2 2 2 3 1
0300153 0301503 0300602 0300324 0301454 0301476 0302055 0301574 0301575 0702399 0400041 0400131 0400367 0400392 0400412 0400480 0400520 0400530 0400543 0701078 0702382 0800772 0702397 0702398
DESCRIPTION BUTT SPLICE GROUND, 5/16" RING CONNECTOR TOGGLE SWITCH SOLENOID VALVE SWITCH BOOT CONNECTOR, 1/4" FEMALE BLADE AIR CYLINDER ELBOW TEE AIR LINE (144") SCREW, #10-32 X 3/8" PAN HD SCREW, 3/8"-16 X 1-3/4" HEX HD CAP NUT, 1/4"-20 LOCK NUT, 3/8"-16 LOCK NUT, 1/2"-20 HEX JAM FLAT WASHER, 3/8" LOCKWASHER, #10 CLEVIS PIN, 5/16" X 1-1/4" COTTER PIN, 1/8" X 3/4" BRACKET MOUNTING ANGLE ADJUSTING YOKE AIR LINE (12") AIR LINE (24")
VI-33
Section VI - PARTS (cont'd) KING PIN ASSEMBLY
REF. NO.
NO. REQ'D
PART NUMBER
1 2 3 4 5 6 7 8 9 10 11
1 1 1 2 2 1 1 2 2 1 2
VA0660 VA0661 VA0662 0400282 0400440 0400188 0400491 0400316 0400515 0802962 HD1259
DESCRIPTION 5TH WHEEL PIVOT PLATE WELDMENT PULL PIN WELDMENT PIVOT PIN WELDMENT SCREW, 3/4"-10 X 2-3/4" HEX HD CAP NUT, 3/4"-10 HEX JAM SCREW, 1/2"-13 X 2" HEX HD CAP LOCKWASHER, 1/2" HELICAL SCREW, 7/8"-9 X 8" HEX HD CAP LOCKWASHER, 7/8" HELICAL LOCK PLATE WELDMENT PIN, SNAPPER
VI-34
NOTES
CENTURY®
Miller Industries Towing Equipment Inc. 8503 Hilltop Drive • Ooltewah, Tennessee 37363 • (423) 238-4171 www.millerind.com