FANUC HIGH SPEED SERIAL BUS FOR 30i SERIES CONNECTING AND MAINTENANCE MANUAL

Introduction This manual describes information (electrical and structural specifications) to connect 30 i Series (FANUC series 30i /31 i /32 i /300 i /310 i /320 i/300 is /310 is /320 is) with personal computer or PANEL i by FANUC High Speed Serial Bus (HSSB). This manual also provides maintenance information. (Parts number of printed circuit board (PCB) and LED display etc.) Use this manual together with operation’s manual, connecting and maintenance manual for CNC or PANEL i. This manual is applied to the following options and PCBs. • Mainboard for Stand Alone type CNC • Interface board for CNC • Interface board for Personal Computer • Optical Fiber Cable

30 i Series represents “FANUC series 30i /31 i /32 i /300 i /310 i /320 i/300 is /310 is /320 is“ in this manual. PC is short for Personal Computer. Note. “High Speed Serial Bus for 30i Series “ and “High Speed Serial Bus Type1 or Type 2” are not compatible.

If you need connecting and maintenance information of FANUC HIGH SPEED SERIAL BUS Type 1 (A20B-8001-0300), refer to TMN 96/006E “FANUC HIGH SPEED SERIAL BUS CONNECTING AND MAINTENANCE MANUAL” (A-72923E). If you need connecting and maintenance information of FANUC HIGH SPEED SERIAL BUS Type 2, refer to TMN 02/036E “FANUC HIGH SPEED SERIAL BUS TYPE 2 CONNECTING AND MAINTENANCE MANUAL” (A-73527E).

*Windows2000 and Windows XP are registered trademark of Microsoft Corporation , U.S.A.

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Contents CONNECTING 1. Total Connection .................................................................................. 4 2. Interface Board and Optical Fiber Cable............................................ 5 (1) (2)

3.

(1) (2) (3) (4)

4. (1) (2) (3)

5.

(1) (2)

Usable Combinations of Interface Boards ........................................................................................................5 Usable Optical Fiber Cables..............................................................................................................................6

Specification and Environment ........................................................... 7 Specification of Interface Board for Personal Computer..................................................................................7 Envionment of Interface Board for Personal Computer ..................................................................................7 Envionment of PANEL i ....................................................................................................................................7 Envionment for CNC unit and Interface Board for CNC.................................................................................7

Points to Notice for Handling.............................................................. 8 Points to Notice for Handing HSSB Interface Board For Personal Computer ...............................................8 Protection During No Using Optical Fiber Cables ...........................................................................................8 Points to Notice for Handing Optical Fiber Cables ..........................................................................................9

Mounting Method of Interface Board for Personal Computer......... 11

Mounting Method.............................................................................................................................................11 Installing Drivers.............................................................................................................................................12

MAINTENANCE 1. System Block Diagram ...................................................................... 14 (1) (2) (3)

CNC Mainboard ...............................................................................................................................................14 Interface Board for CNC..................................................................................................................................14 Interface Board for Personal Computer..........................................................................................................14

2. 3.

List of Printed Circuit Boards ........................................................... 15 Parts Layout of Printed Circuit Board & LED................................. 15

4.

Maintenance Operation(Boot, IPL)................................................... 17

(1) (2) (3) (1) (2) (3) (4) (5) (6)

Stand Alone Type CNC Mainboard.................................................................................................................15 Interface Board for CNC..................................................................................................................................16 Interface Board for Personal Computer..........................................................................................................16 Outline..............................................................................................................................................................17 Changing Start Sequence ................................................................................................................................17 Boot Screen.......................................................................................................................................................18 System Data Operation ...................................................................................................................................19 SRAM Operation..............................................................................................................................................19 File Operation ..................................................................................................................................................20

APPENDIX 1. Outline................................................................................................ 22 (1) (2) (3)

Interface Board for Personal Computer (PCI) ................................................................................................22 Optical Fiber Cable ..........................................................................................................................................23 Low-loss Optical Junction Adapter .................................................................................................................24

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CONNECTING

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1. Total Connection

Personal Computer

HSSB Interface Board for CNC

COP21N COP21M1 COP21M2

Option Slot

PCI Slot 30i Series CNC (LCD Mount Type)

Interface Board for Personal Computer (PCI)

Optical Fiber Cable

Connector on a Mainboard

PANEL i

COP21A HSSB Interface Board in Option Slot (Note.2) COP21N

COP21M

30i Series CNC (Stand Alone Type)

Refer to connecting manual for each CNC about other connections. Refer to “FANUC PANEL i CONNECTING AND MAINTENANCE MANUAL”(B-64223E) about PANEL i. Note 1. CNC does not start up till personal computer is turned on in case of normal operation. Note 2. Applications using HSSB on the personal computer should be closed and one or both units should be turned off when an optical fiber cable is disconnected. Note 3. There are some restrictions as below. -

There is a restriction in case of Stand alone type CNC with 15” Color LCD type CNC Display Unit (except 300 i /310 i /320 i/300 is /310 is /320 is) and HSSB interface boards. Please contact us if this combination is selected.

-

If personal computer must be re-started, turn off the personal computer and CNC. Then turn on each unit.

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2. Interface Board and Optical Fiber Cable (1) Usable Combinations of Interface Boards

Interface Board for PC or Unit Interface Board for CNC or CNC unit Name

CNC

Order Number

Board Number

Interface Board for PC(PCI slot type) Order Number (HSSB 1ch) A20B-8101-0163 (A20B-8101-0161) *1 (HSSB 2ch) A20B-8101-0162 (A20B-8101-0160) *1

30i/31 i /32 i 300i/310 i /320 i A02B-0303A20B-8101-0111 300i s /310 i s J202 /320 i s Mainboard A02B-030330i/31 i for Stand H200 A16B-3200-0520 300i/310 i Alone Type A02B-0307CNC H200 Mainboard A02B-030631 i/ 32 i for Stand H200 A16B-3200-0521 310 i /320 i Alone Type A02B-0308CNC H200 Interface Board for CNC

PANEL i (Order Number) A08B-0084-B5xx A13B-0196-B5xx A08B-0084-B422,B423 A08B-0084-B432,B433 A13B-0196-B422,B423 A13B-0196-B432,B433

O

O

O

O

O

O

O : Usable *1: Please order -0163 or -0162 from now on. -0160 can be swapped for -0162, -0161 can be swapped for -0163.

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(2) Usable Optical Fiber Cables Name Optical Fiver Cable B Optical Fiver Cable C

Number (xxxxx is length) A66L-6001-0026#Lxxxxx *3 A66L-6001-0029#Lxxxxx *4

Maximum Length 50m 35m *2

Remark FSSB external cable Low-loss junction only cable

*2: If a junction adapter is used, - Junction point should be one. - Optical Fiber Cable C must be used as each cable. - Specification of junction adapter is A63L-0020-0004. *3: List of Optical Fiber Cable B A66L-6001-0026#L1R003 A66L-6001-0026#L3R003 A66L-6001-0026#L5R003 A66L-6001-0026#L7R003 A66L-6001-0026#L10R03 A66L-6001-0026#L15R03 A66L-6001-0026#L20R03 A66L-6001-0026#L30R03 A66L-6001-0026#L40R03 A66L-6001-0026#L50R03

: : : : : : : : : :

*4: List of Optical Fiber Cable C A66L-6001-0029#L1R003 A66L-6001-0029#L3R003 A66L-6001-0029#L5R003 A66L-6001-0029#L7R003 A66L-6001-0029#L10R03 A66L-6001-0029#L15R03 A66L-6001-0029#L20R03 A66L-6001-0029#L30R03

: : : : : : : :

Cable Length = 1m Cable Length = 3m Cable Length = 5m Cable Length = 7m Cable Length = 10m Cable Length = 15m Cable Length = 20m Cable Length = 30m Cable Length = 40m Cable Length = 50m Cable Length = 1m Cable Length = 3m Cable Length = 5m Cable Length = 7m Cable Length = 10m Cable Length = 15m Cable Length = 20m Cable Length = 30m

Optical fiber cable must not be cut or joined by customer. Please buy the cable with the necessary length from FANUC or the cable vender authorized by FANUC.

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3. Specification and Environment (1) Specification of Interface Board for Personal Computer • FANUC requires the customer to buy and maintain the personal computer itself. • FANUC is not responsible for proper working about personal computer itself and any troubles

caused by using personal computer. ・ This interface board for the personal computer is based on the PCI specifications and it can be used into a computer with PCI slot (5V,32bit, and Rev.2.1 or later). ・ Please examine proper working sufficiently about communication between the personal computer and CNC controller ・ Suspend mode is not supported. ・ This board requires following power supply. Specification

Order Number

Power Supply

A20B-8101-0163 1ch Board

A20B-8101-0161

2ch Board

A20B-8101-0162 A20B-8101-0160 *5

+5V 1A +5V, 1A +12V 20mA +5V 1.5A +5V, 1.5A +12V 20mA

*5

*5: Please order -0163 or -0162 from now on. -0160 can be swapped for -0162, -0161 can be swapped for -0163.

(2) Envionment of Interface Board for Personal Computer Ambient Temperature Humidity

0～55 C -20～60C 10～75% (non-condensing) 10～95% (non-condensing)

Operating Non-operating Usual Short-term(within one month)

Please keep above environmental requirement and environmental requirement for personal computer.

(3) Envionment of PANEL i Please strictly keep environmental requirement for PANEL i.

(4) Envionment for CNC unit and Interface Board for CNC Please strictly keep environmental requirement for each CNC controller in which the interface board is installed.

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4. Points to Notice for Handling (1) Points to Notice for Handing HSSB Interface Board For Personal Computer Contents Static Sensitive 1. Electrostatic Protection Interface Board for Personal Computer should be enclosed with static-protective bag during storage and transportation. Ground your body before taking out from static-protective bag and handling the interface board.

Never Touch to Contacts

2. Protection of the Card Edge Terminal Never touch to the card edge terminal (Gold plated contact). If you touch the terminal, rub lightly with clean mild gauze. (Gauze with ethyl alcohol is applicable.) No other organic solvent than ethyl alcohol can be used.

(2) Protection During No Using Optical Fiber Cables When the optical connector or fiber cable is not used, the attached protecting cap or cover must be put on. If the optical connector or fiber cable is left without protecting cap, Connection Error may occur due to dirt or stains.

Protecting Cover

Optical Connector

Optical Fiber Cable Protecting Cap

Protecting Optical connector and fiber cable. (When no use)

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(3) Points to Notice for Handing Optical Fiber Cables

Fragile Handle with care because optical cables are fragile. ・ Optical fiber cable is reinforced with covers and it has enough mechanical strength. But you must not drop heavy materials on it. ・ When plugging and unplugging of the optical connector, you should hold part of connector. You must not pull the fiber cord at unplugging. (The maximum tensile strength between the optical fiber code and connector is 2kg. If the fiber cord is pulled strongly, the optical connector may be broken. ) ・ The optical connector is automatically locked by connection with a lock lever on the upper side. You must release the lock lever when you pull the optical connector. ・ It is impossible that the optical connector is plugged upside down. You should make sure the direction of the connector. ・ The optical connector should be processed as follows before wiring of the optical fiber cable. Fix a reinforced cable to a wire with hook or tension member by tapes. Pull the wire with the hook or tension member at wiring. Take enough care that optical connector does not receive pulling strength. Optical Connector

Reinforced Cable

Reinforced Cable

Wire with Hook

Optical Connector

Tension Member

Tape

Tape

If the tensile strength is not exerted between the reinforced cable and the optical connector, you may not to apply these processes and you may pull reinforced cable at wiring.

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・ You should fix the part of reinforced cable with cable clamp. (Refer to the follow figure) If cable is not clamped, large tensile strength may be added directly to the connecting part of connection by its own weight. Optical Connector Optical Fiber cord

Bending radius should be more than 25mm. Please make it as large as possible.

Cable clamp with sponge (CKN-13SP is recommended by Kitagawa Industries Co.,)

Reinforced Cable

Bending radius should be more than 50mm. Please make it as large as possible

・ Notice that the optical connector’s end does not become dirty. If it is dirty, remove the dirt with clear mild gauze lightly (the gauze with ethyl alcohol is applicable). The other organic solvent than ethyl alcohol must not be used. ・ If excessive cable is looped repeatedly, the diameter of the loop should be as large as possible. (The ideal is more than 150mm) If the diameter of the loop is small, the transferred loss of the light become large, and there is a possibility that the communication does not work properly. (Real diameter of the loop may be less than allowable size if the loop is formed as 150mm or less.) ・ If the cable is fixed with nylon band etc., you should pay attention that the bending radius becomes shorter by pulling the cable. ・ The part of code should not be fixed with the nylon band. The part of reinforced cable should be tied with the nylon band lightly (force of tightening should be 5kg or less).

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5. Mounting Method of Interface Board for Personal Computer (1) Mounting Method

Never touch the card edge terminals (contacts with card). 1. Remove the covering plate of the personal computer. 2. Insert the interface board for the personal computer to the PCI slot tightly. 3. Screw the plate of interface board to the computer. 4. Confirm connection (in case that multiple HSSB interface boards are exist) Confirm following items for installing drivers of HSSB interface board. - PCI slot number which HSSB board is mounted (slot number is marked to PCB normally). - Correspondence between HSSB channel and CNC 5. Restore the covering plate.

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(2) Installing Drivers Driver installation for HSSB interface board is necessary. The driver for HSSB interface board is included in "Open CNC Drivers Disk” (order number is A02B-0084-K790). Libraries are included in “FOCAS2 Library Disk” (order number is A02B-0207-K737). Refer to README.TXT in Driver/Library disks for details of installing drivers. Node Setting HSSB icon in Control Panel is appeared after the driver for HSSB interface board is installed. You should setup CNC settings for each node after the driver is installed or CNC connections are modified. If multiple HSSB connections are exist, node numbers are assigned as bellow order. - A number of PCI slot - 1ch connection, then 2ch connection in an interface board. In case of PANEL i (Pentium 1.2GHz, Celeron 833MHz) HSSB interface boards in PCI slot is assigned first, then HSSB interface on Backplane is assigned.

Node 0 1 2 3 4 6 7 8

Connected CNC CNC connected to 1ch on PCI slot 0 CNC connected to 2ch on PCI Slot 0 CNC connected to 1ch on PCI Slot 2 CNC connected to 1ch on PCI Slot 3 CNC connected to 2ch on PCI Slot 3

1ch

PCI slot 3

PCI slot 2

PCI slot 1

PCI slot 0

2ch

2ch

Connection and Node Setting

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MAINTENANCE

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1. System Block Diagram (1) CNC Mainboard

Optical Module

COP21A

HSSB Control LSI

CNC Internal JGP Bus

HSSB Control LSI

JGP

(2) Interface Board for CNC

Optical Module

COP21N

(3) Interface Board for Personal Computer 2ch Optical Module

COP21M2

Optical Module

COP21M1

HSSB Control LSI HSSB Control LSI

PCI I/F IC

1ch

PCI Connector Parts for 2ch is not mounted in case of 1ch version.

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2. List of Printed Circuit Boards

Name

PCB Number A16B-3200-0520

30i/31 i 300i/310 i 31 i/ 32 i 310 i /320 i

Stand Alone Type CNC Mainboard Interface Board for CNC

30i Series

Interface Board for Personal

2ch Version

Computer

A16B-3200-0521 A20B-8101-0111 A20B-8101-0162 (A20B-8101-0160) *1 A20B-8101-0163 (A20B-8101-0161) *1

1ch Version

*1: Please order -0163 or -0162 from now on. -0160 can be swapped for -0162, -0161 can be swapped for -0163.

3. Parts Layout of Printed Circuit Board & LED

(1) Stand Alone Type CNC Mainboard PCB

A16B-3200-0520, -0521

Dot Off

HSSB communication is normal.

7 Segment LED

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(2) Interface Board for CNC PCB Number: A20B-8101-0111

JGP

LEDR(RED) BRDYA(GREEN)

COP21N

LED LEDR ON

Color Red

BRDYA ON

Green

Meaning Interface Board internal error has occurred. (This is always OFF.) HSSB connection is normal.

(3) Interface Board for Personal Computer PCB Number:

A20B-8101-0162、A20B-8101-0160 (2ch version) A20B-8101-0163、A20B-8101-0161 (1ch version)

1ch

2ch LED2B(Green) LED1B(Red) COP21M2 COP21M1 LED2A(Green) LED1A(Red)

LED*B is mounted in case of 2ch version

LED LED1A,LED1B ON

Color Red

LED2B, LED2B ON

Green

Meaning Parity alarm has occurred at common RAM on Interface Board for Personal Computer. HSSB connection is normal.

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4. Maintenance Operation(Boot, IPL) (1) Outline Ncboot32.exe can be used for the maintenance of the CNC. Unless otherwise specified, the following examples assume the use of Ncboot32.exe of the Windows 2000/XP version. Ncboot32.exe provides the following functions: - BOOT screen (for CNC system data maintenance, SRAM backup and so forth) - IPL screen (for clearing SRAM, and so forth) - Display of the CNC power-on screen - Display of CNC alarm screen - Re-connection in case of the occurrence of a communication error - Start of a registered application program For Windows 2000/XP, Ncboot32.exe is copied to the System 32 folder of Windows during driver installation. At the start of Windows, Ncboot32.exe starts automatically, and resides in the system tray.

(2) Changing Start Sequence Placing the rotary switch on the CNC main board to the F position allows you to perform maintenance using the BOOT and IPL screens.

During normal operation (rotary switch 0) 1. CNC wait until communication is established.(In case of BOOT software is old, CNC does not wait.) 2. PC performs initialization described below after communication is established. - Start FOCAS2. - Start registered application programs. - Perform monitoring for communication errors and CNC system alarms.

During maintenance (rotary switch F) 1. Wait until communication with the CNC is established. 2. PC performs initialization described below after communication is established. - Display the boot screen. - Display the IPL screen. - Display the CNC power-on screen. - Start FOCAS2. - Start registered application programs. - Perform monitoring for communication errors and CNC system alarms.

Note. A keyboard for personal computer is necessary for maintenance.

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(3) Boot Screen

The area where the file is to be placed can be changed by using the [Setting...] button.

Select the memory card on the CNC or folder of personal computer. The file location may be changed at any time.

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(4) System Data Operation The following screen is used for operating system data (including control software and ladder programs) on the CNC.

[Load...] opens the file selection screen. Specify a file to be loaded. [Save] saves the selected NC system data in a file. [Check] checks the selected NC system data. [Delete] deletes the selected NC system data.

(5) SRAM Operation This screen is used to store and restore CNC SRAM data.

[Backup] stores SRAM data, and [Restore] restores SRAM data. In the center of the screen, the progress status is displayed. As with the CNC the backup file name is determined automatically from the SRAM size, and cannot be renamed. TITLE

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(6) File Operation The following screen is used for operating files on a memory card in the CNC or in a folder of personal computer.

[Delete] deletes a selected file. [Format] formats the memory card. This button is valid when the memory card is selected by [Setting...] [Refresh] updates the file list to the latest state. After changing memory cards or floppy disks, click this button.

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APPENDIX

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1. Outline (1) Interface Board for Personal Computer (PCI) PCB Number: A20B-8101-0162, A20B-8101-0160 (2ch version) A20B-8101-0163, A20B-8101-0161 (1ch version) Unit: mm

-0163 -0161

-0162 -0160

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(2) Optical Fiber Cable Optical fiber cord length: 1~50 m Optical fiber cord diameter: 2.2 mm x 2 cores Reinforce cable diameter: 7.6 mm Tensile strength: Reinforce cable: 75 kg Optical fiber cord: 7 kg / a core Optical fiber cord-connector: 2 kg Minimum bending radius: Optical fiber cord: 25 mm Reinforce cable: 50 mm Resisting bending capacity: More than 10 million times for bending radius 100 mm (normal temperature) Fireproofing: Correspond to UL VW-1 Temperate range for using －20C~70C Unit: mm

Connector

Cord 1~50m

Bush

Reinforce Cover

Outline (A66L-6001-0026, A66L-6001-0029)

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(3) Low-loss Optical Junction Adapter Order Number : A63L-0020-0004 Unit:mm

a. External view of low-loss optical junction adapter

b. Example of use of low-loss optical junction adapter Low-loss Optical Junction Adapter Low-loss Optical Fiber Cable

Low-loss Optical Fiber Cable

Panel

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