LITHIUM MOTIVE POWER & FAAM ENERGY SAVING BATTERY Eng. Roberto Isidori CTO
Eng. Mauro Pecorari Project Manager FAAM Lithium Technologies
Eng Gabriella Gasparetti Eng. Sales&Development FAAM Lithium Technologies
Company Description
FAAM Group FFounded d d in i Monterubbiano, M bbi M h (It), Marche (I ) the dream of FAAM’s founders to create employment in their region has created a worldwide producer of both starter and industrial batteries (motive power and standby) as well as ecological vehicles for OEMs, public institutions and the private sector and, last but not least, Lithium g for HEV or BEV applications. pp technologies Today FAAM is one of the largest companies in the Marche region, we work successfully combining tradition and innovation in a global context, we strongly l look l k upon the h future f f from a solid background made by experience. Quality is integral to FAAM’s business practices. We are fully committed to our practices community; key word of our region is tradition, we link that concept inescapably to another one: innovation. people, p our customer Above all we value our p relationships and the place where we operate. We are glad to find the right solution for any matter !
Traction Batteries
Starter Batteries Stand‐By Batteries Fuel Cell Ecological Vehicles Ecological Vehicles
Services Lithium Technologies
Our Business Worldwide presence Sales
80 mio €
R&D (of sales) R&D (of sales)
47% 4.7 %
Investments (of sales)
9.8 %
Employees Act 2009
320
After Market Parts & Services – Service Network
FAAM Service Europe: France Netherlands Germany Chez. Republic Russia Russia Spain Slovenia England Portugal Denmark Sweden
FAAM Service Italy: 15 Main Center
FAAM Service China: 12 Main Center
FAAM Energy Saving Battery
The Envirotech system enables you to recharge h your b battery tt with ith a 27% energy saving compared to your best competitors
The Marche Polytechnic has tested and The Marche Polytechnic and validated the Envirotech system
FAAM Energy Saving Battery Energy Saving
Power Factor
Charge Time
Average PF
Time of Charge
KWh for a Charge (Average 50 cycles)
( A v e ra ge 5 0 c yc le s )
1
46,0
42,0 40,0
0.9
15%
38,0
kWh
36 0 36,0 34,0 32,0
37 5 37,5
12.0
0.98
44,0
08 0.8
10.0
0.85
FAAM Smart technology Standard technology
0.7
30,0
FAAM Smart technology Standard technology
8.0 Time [h]
44,0
22%
11.0
85 8.5
6.0 4.0
28,0 0.6
26,0 6,0
2.0
24,0 22,0
0.5
0.0
Energy Saving Energy Saving The Marche The The Marche Politecnico Marche Politecnico has Politecnico has tested and validated and validated the the Envirotech Envirotech system
6.5 KWh each charge 1500 Life Cycles
12500 KWh Saving during battery life
FAAM Smart technology Standard technology
FAAM Lithium Technologies
Chemistry • Li‐ion • Li‐poly • LTO (Titan oxide) Management • BMS • Thermal Condition • Communication system Customized solution • • • •
Motive power Motive power Stand‐by Race Militaryy
FAAM Lithium Technologies Why Lithium? Voltage
Specific Energy
Energy density
Specific Power
Efficency
Life
(V)
(Wh/k ) (Wh/kg)
(Wh/L)
(W/k ) (W/kg)
(%)
( l ) (cycles)
Lead‐Acid
2.0
30‐40
60‐75
180
70%‐92%
600‐ 1500
Ni‐Cadmium
1.2
40‐60
50‐150
150
70%‐90%
1500
NiMH
1.2
30‐80
140‐ 300
250‐ 1000
66%
1000
Li‐ion
3.6
160
270
1800
99.9%
>2000
Li‐polimer
3.7
130‐200
300
> 3000
99.8%
> 2000
Li O4 LiFePO
3.25
80‐120
170
1400
99.8%
> 3000
NanoTitanate
2.3
90
> 4000
87‐95%
25000
V Redox
1.4‐1.6
25‐35
85‐96%
15000‐ 30000
150
89%‐92%
Type
NaS
FAAM Lithium Technologies Why Lithium?
Lithium Without Maintenance
Lead Without Maintenance
Our R&D Partners
FAAM Lithium Technologies Chemistry Capability is defined to be a composite of energy,power, lifetime and safetyy characteristis. Cost is not considered in this metric.
8 7
Capability Ratte C
6
Li/Air LNMSI MN
5
LNMT 4
LTO NCM LFP
LFPT LMS
3
LMS
NCA
2
LCO
1
Research
Pilot
Pb-Acid Ni-Cd NiMH LiCoO2/Graphite (LCO) Li(Ni0.85Co0.1Al0.05)O2/Graphite (NCA) LiFePO4/Graphite (LFP) Li(Ni1/3Co1/3Mn1/3)O2/Graphite (NCM)
NiMH Ni-Cd PbA
Commercialization
LiMn2O4/Graphite (LMS) LiMn2O4/Li4Ti5O12 (LTO) LiMn21.5Ni0.5O4/Li4Ti5O12 (MNS) Li1.2Mn0.6Ni0.2O2/Graphite (MN) LiFePO4/TiO2 (LFPT) LiNi0.5Mn1.5O4/TiO2 (LNMT) LiNi0.5Mn1.5O4/Si (LNMSI) Li/Air
FAAM Lithium Technologies
Lithium Iron Phosphate
Lithium Titan Oxide
Lithium Polymer Polyethyleneoxide, PEO
LiFePO4
¾More Safety ¾No expensive ¾No expensive ¾Long Life 3000/4000 cycles
¾ ¾ ¾
More Safety More Reliability More Reliability More performance
¾ ¾ ¾
Life up to 25000 (400000 Km) y p g Power density up to 4 kW/kg Fast Charger 5‐10 min
FAAM Lithium Technologies BMS MASTER – Main characteristic • 128 MHz uC 32 bit PowerPC • 1,5 Mb Flash, 64 KByte ram • 4K Byte EEPROM • Floating Point Unit, 3 TPU, DSP Capability • 2 C-CAN, 1 ISO 9141 K line • Safety Architecture ASIL C • Frequency Input: 6 • A/D Input: 18 • Digital Input: 16
• 16 Digital • 12 PWM/ON-OFF • 1 H - Bridge
• 3 Independent Channels 5 Volts Double Socket Connector: •Total ways number: 154 • 36 PIN 0.63 x 0.63mm • 24 T ABS 1.5 x 0.63mm • 84 PIN 0.63 x 0.63mm • 4 TABS 1.5 x 0.63mm • 6 TABS 2.8 x 0.8mm
• Supply: 6 – 16 Volts •Temp: -30°C / +100°C Continuative -30°C 30 C / +130°C +130 C Storage
• Vibrations: Sine test, acceleration 30m/s2
Random test, acceleration 3,15g(RMS) • Sealing Protection: IP 6K/9K
FAAM Lithium Technologies Battery Pack Cooling Air or Liquid Cooling Air or Liquid •Increase performance (charge/discharge rate) • Increase Life • Extend d operative range off extarnell temperature
Powered by FAAM
PROJECT 1 LiFePO4 Lithium Iron Phosphate FLT‐LFP 300 Faam Lithium Technologies
PROJECT 2 PROJECT 2 LiFeMgPO4 Lithium Iron Magnesium Phosphate
TTotal t l system energy 90,6 kWh t 90 6 kWh Module Capacity 300 Ah
Total system energy 91.9 system energy 91 9 kWh Module Capacity 130 Ah
FAAM Vehicles Innovative Configurable cAr fo foR R Enviroment
• •
Ergonomic design for urban use One chassis for different power train: – – –
• • • • •
Electric Natural Gas Natural Gas Hybrid
Ecologic and recyclable material 4‐wheel steering New more performance and New more performance and efficiency Power train Hub motor High performance Lithium batteries
Thank yyou for attention! We are glad are glad to be your partner… partner …in in ENERGY SAVING! ENERGY SAVING!
