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2004 F-150 INDEX Subject

Page Number

Payload Capacity And Standard Equipment Specifications: — F-150 4x2 Regular Cab Styleside — F-150 4x4 Regular Cab Styleside — F-150 Regular Cab Flareside — F-150 4x2 SuperCab Styleside — F-150 4x4 SuperCab Styleside — F-150 SuperCab Flareside — F-150 SuperCrew

2-3 4-5 6-7 8-9 10-11 12-13 14-15

Technical Specifications: — Axles — Brakes — Cooling System — Fuel System — Steering — Suspension (Frame) — Tires and Wheels — Transfer Case — Transmission

16 16-17 17 17 18 18-19 19 20 20

Payload/Weight Ratings

21-24

Special Applications (Snow Plow)

25-26

New or Revised—7/31/03

2004 F-150

1

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x2 Regular Cab Styleside Pickup (126.0″/144.5″ WB) PAYLOAD PACKAGE NO.: MAXIMUM PAYLOAD RATING:(2) (lbs.): 126.0″ WB 144.5″ WB GVWR: (lbs.): 126.0″ WB 144.5″ WB GAWR:(3) (lbs.) Front — 126.0″ WB — Min. — Max. Rear — 126.0″ WB — Min. — Max. Front — 144.5″ WB — Min. — Max. Rear — 144.4″ WB — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds AXLES: Front Axle

Rear Axle

BRAKES: Front/Rear Disc Power Assist Unit

— Type — Capacity (Rating @ Ground) — Type — Capacity (Rating @ Ground) — — — —

Type Size—Front/Rear Type Effective Dia.

Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Rating Battery — Type — Rating Trailer Wiring Harness — Type FUEL TANK: — Capacity JACK: STEERING:

2

2004 F-150

— Capacity — Type — Rack Ratio

STD

OPT

OPT(1)

1840 1870

1700 1990

— 3000

6650 6800

6650 7050

— 8200

3450 3450 3400 3400 3300 3450 3800 3800

3450 3450 3400 3400 3300 3450 3800 3800

— — — — 3750 4050 4800 4800

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 5.4L 3V V-8 Automatic 4-Speed Overdrive (4R70E) 4-Speed Overdrive (4R75E)

Long-Spindle Double Wishbone, Coil-Over-Shock IFS 4150 lbs. Semi-Floating 3800 lbs.

4200 lbs.

5300 lbs.

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release 130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 540 CCA 72 Amp-hr., 650 CCA 4-Pin Connector Midship — 26.0 Gal. (98 L) Tank (27 Gal.-102 L Tank w/144.5″ WB) (Twin Thermal Sheet Plastic) 2 Ton Power, Rack And Pinion 20.0:1

New or Revised—7/31/03

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x2 Regular Cab Styleside Pickup (126.0″/144.5″ WB) (Cont’d) PAYLOAD PACKAGE NO.: SUSPENSION: Frame — Type

STD

OPT

OPT(1)

Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7Crossmembers, 36,000 psi Steel — Section Modulus 5.24 cu. in. (5.60 cu.in. w/144.5″ WB) 5.60 cu. in. Springs, Front — Type Coil, Computer-Selected — Rating @ Ground 3450 lbs. (3300 lbs. 3750 lbs. (min.) w/144.5″ WB) Springs, Rear — Type Two-Stage, Variable-Rate Leaf Spring, Computer-Selected — Rating @ Ground 3850 lbs. 4900 lbs. (min.) Shock Absorbers, Gas — Piston Diameter Front 1.42″/Rear 1.26″ Stabilizer Bar, Front — Diameter/Type 1.34”/Solid Steel TIRES: — Type Steel-Belted Radial, All-Season — Size Five, P235/70Rx17 BSW Five, LT245/70Rx17D BSW — Spare Tire Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Carrier Rear Bunper Opened By Ignition Key) WHEELS: — Type and Size Four, 6-Hole Disc,17″ x 7.5″ J Grey Styled Steel Five, 7-Hole Disc,17″ x 7.5″ J w/Same Size Steel Spare 7-Lug Steel NOTE: Refer to the Dealer Ordering Guide for package content and option availability. (1) Heavy Duty Payload Package also includes 4.10 axle ratio, Super Engine Cooling (1.42″ core thickness), 9-channel (18 plate) oil-to-air auxiliary transmission oil cooler and frame upgrade (.150 rail thickness). (2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

New or Revised—7/31/03

2004 F-150

3

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x4 Regular Cab Styleside Pickup (126.0″/144.5″ WB) PAYLOAD PACKAGE NO.: MAXIMUM PAYLOAD RATING:(2) (lbs.): 126.0″ WB 144.5″ WB GVWR: (lbs.): 126.0″ WB 144.5″ WB GAWR:(4) (lbs.) Front — 126.0″ WB — Min. — Max. Rear — 126.0″ WB — Min. — Max. Front — 144.5″ WB — Min. — Max. Rear — 144.5″ WB — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds Transfer Case

— Type — Low/High Gear Ratios

AXLES: Front Axle

Rear Axle BRAKES: Front/Rear Disc Power Assist Unit

4

2004 F-150

OPT

OPT(1)

1690 1720

1690 1630

— 2660

6800 6950

6850(3) 6950

— 8200

3450 3600 3500 3500 3450 3750 3800 3800

3450 3600 3500 3500 3600 3750 3850 3850

— — — — 4050(5) 4050(5) 4800 4800

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 5.4L 3V V-8 Automatic 4-Speed 4-Speed Overdrive (4R75E) Overdrive (4R70E) B.W. 44-06 Part-Time 2-Speed Manual Shift (Electronic Shift-OnThe-Fly With FX4 and Lariat) 2.64:1/1.00:1

— Type Long-Spindle Double Wishbone, Coil-Over-Shock IFS — Capacity (Rating @ Ground) 4400 lbs. Center Disconnect — Type Semi-Floating — Capacity (Rating @ Ground) 3800 lbs. 4200 lbs. 5300 lbs. — — — —

Type Size—Front/Rear Type Effective Dia.

Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Rating Battery — Type — Rating Trailer Wiring Harness FUEL TANK:

STD

— Type — Capacity

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release 130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 72 Amp-hr., 540 CCA 650 CCA 4-Pin Connector Midship — 26.0 Gal. (98 L) Tank (27 Gal.-102 L Tank w/144.5″ WB)(1) (Twin Thermal Sheet Plastic)

New or Revised—7/31/03

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x4 Regular Cab Styleside Pickup (126.0″/144.5″ WB) (Cont’d) PAYLOAD PACKAGE NO.: JACK: STEERING: SUSPENSION: Frame

— Capacity — Type — Rack Ratio

STD OPT 2 Ton Power, Rack And Pinion 20.0:1

OPT(1)

Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7-Crossmembers, 36,000 psi Steel — Section Modulus 5.24 cu. in. (5.60 cu.in. w/144.5″ WB) 5.60 cu. in. Springs, Front — Type Coil, Computer-Selected — Rating @ Ground (min.) 3450 lbs. 3450 lbs. (3600 lbs. 4050 lbs. w/144.5″ WB) Springs, Rear — Type Two-Stage, Variable-Rate Leaf Spring, Computer-Selected — Rating @ Ground (min.) 3850 lbs. 4900 lbs. Shock Absorbers, Gas — Piston Diameter Front 1.42″/Rear 1.26″ Stabilizer Bar, Front — Diameter/Type 1.34”/Solid Steel TIRES: — Type Steel-Belted Radial, All-Terrain Steel-Belted Radial, AllSeason — Size Five, P235/75Rx17 BSW Five, LT245/70Rx17D BSW — Spare Tire Carrier Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Rear Bunper Opened By Ignition Key) WHEELS: — Type and Size Four, 6-Hole Disc,17″ x 7.5″ J Grey Five, 7-Hole Disc, Styled Steel w/Same Size Steel Spare 17″ x 7.5″ J 7-Lug Steel Refer to the Dealer Ordering Guide for package content and option availability. (1) Heavy Duty Payload Package also includes 4.10 axle ratio, Super Engine Cooling (1.42″ core thickness), 9-channel (18 plate) oil-to-air auxiliary transmission oil cooler and frame upgrade (.150 rail thickness). Requires 35.7 Gal. (135 L) fuel tank. Required for snow plow applications. Refer to page 58-59 for complete snow plow recommendations. (2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (3) Standard with FX4. Includes skid plates, Electronic Shift-On-The-Fly, specially tuned shock absorbers, 3.55 LS axle, P255/ 70Rx17 OWL all-terrain tires, 17” machined aluminum wheels and “FX4 Off Road” decals. (4) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear). (5) 4300-lbs. min./max. front spring/GAWR with Snow Plow Prep Package.

New or Revised—7/31/03

— Type

2004 F-150

5

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 Regular Cab Flareside Pickup (126.0″ WB) DRIVE: PAYLOAD PACKAGE NO: MAXIMUM PAYLOAD RATING:(1) (lbs.) 126.0″ WB GVWR: (lbs.) 126.0″ WB GAWR:(3) (lbs.) Front — Min. — Max. Rear — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds Transfer Case

— Type — Low/High Gear Ratios

AXLES: Front Axle

Rear Axle

BRAKES: Front/Rear Disc

— Type — Capacity (Rating @ Ground) — Type — Capacity (Rating @ Ground)

— Type — Size—Front/Rear Power Assist Unit — Type — Effective Diameter Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Rating Battery — Type — Rating Trailer Wiring — Type Harness

6

2004 F-150

4x2 STD

OPT

4x4 STD

OPT

1830

1690

1670

1680

6650

6650

6800

6850(2)

3450 3450 3400 3400

3450 3450 3400 3400

3450 3600 3500 3500

3450 3600 3500 3500

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 4.6L 2V V-8 5.4L 3V V-8 Automatic 4-Speed Overdrive 4-Speed Overdrive 4-Speed Overdrive 4-Speed Overdrive (4R70E) (4R75E) (4R70E) (4R75E) — B.W. 44-06 Part-Time 2-Speed Manual Shift (Electronic Shift-On-The-Fly With FX4) — 2.64:1/1.00:1

Long-Spindle Double Wishbone, Coil-Over-Shock IFS 4150 lbs. 4400 lbs. Center Disconnect Semi-Floating 3800 lbs.

4200 lbs.

3800 lbs.

4200 lbs.

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release 130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 540 CCA 4-Pin Connector

New or Revised—7/31/03

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 Regular Cab Flareside Pickup (126.0″ WB) (Cont’d) DRIVE: PAYLOAD PACKAGE NO: FUEL TANK: — Capacity JACK: — Capacity STEERING: — Type — Rack Ratio SUSPENSION: Frame — Type — Section Modulus — Type — Rating @ Ground (min.) Springs, Rear — Type — Rating @ Ground (min.) Shock Absorbers, — Piston Diameter Gas Stabilizer Bar, — Diameter/Type Front TIRES: — Type — Size — Spare Tire Carrier Springs, Front

4x2 4x4 STD OPT STD OPT Midship — 26.0 Gal. (98 L) Tank (Twin Thermal Sheet Plastic) 2 Ton Power, Rack And Pinion 20.0:1 Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7-Crossmembers, 36,000 psi Steel 5.24 cu. in. Coil, Computer-Selected 3450 lbs. 3600 lbs. Two-Stage, Variable-Rate Leaf Spring, Computer-Selected 3850 lbs. Front 1.42″/Rear 1.26″ 1.34”/Solid Steel

Steel-Belted Radial, All-Season Steel-Belted Radial, All-Terrain Five, P255/65Rx17 OWL Five, P255/70Rx17 OWL Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Rear Bunper Opened By Ignition Key) WHEELS: — Type and Size Four, 6-Hole Disc, 17″ x 7.5″ J Sport Cast Aluminum w/Same Size Steel Spare NOTE: Refer to the Dealer Ordering Guide for package content and option availability. (1) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (2) Standard with FX4. Includes skid plates, Electronic Shift-On-The-Fly, specially tuned shock absorbers, 3.55 LS axle, 17” machined aluminum wheels and “FX4 Off Road” decals. (3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

New or Revised—7/31/03

2004 F-150

7

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x2 SuperCab Styleside Pickup (132.5″/144.5″/163.0″ WB) DRIVE: PAYLOAD PACKAGE NO.: MAXIMUM PAYLOAD RATING:(2) (lbs.) 132.5″ WB 144.5″ WB 163.0″ WB GVWR: (lbs.) 132.5″ WB 144.5″ WB 163.0″ WB GAWR:(3) (lbs.) Front — 132.5″ WB — Min. — Max. Rear — 132.5″ WB — Min. — Max. Front — 144.5″ WB — Min. — Max. Rear — 144.5″ WB — Min. — Max. Front — 163.0″ WB — Min. — Max. Rear — 163.0″ WB — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds AXLES: Front Axle

Rear Axle

BRAKES: Front/Rear Disc Power Assist Unit

8

2004 F-150

OPT

OPT(1)

1600 1530 —

1750 1750 —

— — 2690

6650 6700 —

6950 7050 —

— — 8200

3450 3450 3600 3600 3450 3600 3800 3800 — — — —

3450 3600 3600 3600 3450 3600 3800 3800 — — — —

— — — — — — — — 3750 4050 4800 4800

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 5.4L 3V V-8 Automatic 4-Speed 4-Speed Overdrive Overdrive (4R75E) (4R70E)

— Type — Capacity (Rating @ Ground) — Type — Capacity (Rating @ Ground)

Long-Spindle Double Wishbone, Coil-Over-Shock IFS 4150 lbs.

— — — —

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release

Type Size—Front/Rear Type Effective Dia.

Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Rating Battery — Type — Rating Trailer Wiring Harness — Type FUEL TANK: — Capacity JACK: STEERING:

4x2 STD

— Capacity — Type — Rack Ratio

Semi-Floating 3800 lbs.

4200 lbs.

5300 lbs.

130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 540 CCA 72 Amp-hr., 650 CCA 4-Pin Connector Midship — 26.0 Gal. (98 L) Tank (27 Gal.-102 L Tank w/144.5″ and 163.0″ WB) (Twin Thermal Sheet Plastic) 2 Ton Power, Rack And Pinion 20.0:1 (17.2:1 w/144.5″ WB) 17.2:1

New or Revised—7/31/03

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x2 SuperCab Styleside Pickup (132.5″/144.5″/163.0″ WB) (Cont’d) PAYLOAD PACKAGE NO.: SUSPENSION: Frame

STD

OPT

OPT

Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7-Crossmembers, 36,000 psi Steel — Section Modulus 5.24 cu. in. (5.60 cu.in. w/144.5″ WB) 6.97 cu. in. Springs, Front — Type Coil, Computer-Selected — Rating @ Ground (min.) 3450 lbs. 3750 lbs. Springs, Rear — Type Two-Stage, Variable-Rate Leaf Spring, Computer-Selected — Rating @ Ground (min.) 3850 lbs. 4900 lbs. Shock Absorbers, Gas — Piston Diameter Front 1.42″/Rear 1.26″ Stabilizer Bar, Front — Diameter/Type 1.34”/Solid Steel TIRES: — Type Steel-Belted Radial, All-Season Five, LT245/70Rx17D BSW — Size Five, P235/70Rx17 BSW(4) — Spare Tire Carrier Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Rear Bunper Opened By Ignition Key) Five, 7-Hole Disc, WHEELS: — Type and Size Four, 6-Hole Disc,17″ x 7.5″ Grey 17″ x 7.5″ 7-Lug Steel Styled Steel w/Same Size Steel (5) Spare NOTE: Refer to the Dealer Ordering Guide for package content and option availability. (1) Heavy Duty Payload Package also includes 4.10 axle ratio, Super Engine Cooling (1.42″ core thickness) and 9-channel (18 plate) oil-to-air auxiliary transmission oil cooler. (2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear). (4) Standard trim with 132.5″ wheelbase is STX which includes five P255/65Rx17 OWL all-season tires and 17″ x 7.5″ Sport Cast Aluminum wheels (w/same size steel spare).

New or Revised—7/31/03

— Type

2004 F-150

9

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x4 SuperCab Styleside Pickup (132.5″/144.5″/163.0″ WB) PAYLOAD PACKAGE NO.: MAXIMUM PAYLOAD RATING:(3) (lbs.) 132.5″ WB 144.5″ WB 163.0″ WB GVWR: (lbs.) 132.5″ WB 144.5″ WB 163.0″ WB GAWR:(4) (lbs.) Front — 132.5″ WB — Min. — Max. Rear — 132.5″ WB — Min. — Max. Front — 144.5″ WB — Min. — Max. Rear — 144.5″ WB — Min. — Max. Front — 163.0″ WB — Min. — Max. Rear — 163.0″ WB — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds Transfer Case

— Type — Low/High Gear Ratios

AXLES: Front Axle Rear Axle BRAKES: Front/Rear Disc Power Assist Unit

10

2004 F-150

OPT(1)

OPT(2)

1520 1470 —

1630 1650 —

— — 2260

6900 6950 —

7150 7200 —

— — 8200

3450 3750 3800 3800 3600 3750 3800 3800 — — — —

3600 3750 3850 3850 3750 3900 3850 3850 — — — —

— — — — — — — — 4050(5) 4050(5) 4800 4800

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 5.4L 3V V-8 Automatic 4-Speed 4-Speed Overdrive Overdrive (4R70E) (4R75E) B.W. 44-06 Part-Time 2-Speed Manual Shift (Electronic Shift-On-TheFly With FX4 and Lariat) 2.64:1/1.00:1

— — — —

Type Capacity (Rating @ Ground) Type Capacity (Rating @ Ground)

Long-Spindle Double Wishbone, Coil-Over-Shock IFS 4400 lbs. Center Disconnect Semi-Floating 3800 lbs. 4200 lbs. 5300 lbs.

— — — —

Type Size—Front/Rear Type Effective Dia.

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release

Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Rating Battery — Type — Rating Trailer Wiring Harness — Type FUEL TANK: — Capacity JACK: STEERING:

STD

— Capacity — Type — Rack Ratio

130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 540 CCA 72 Amp-hr., 650 CCA 4-Pin Connector Midship — 26.0 Gal. (98 L) Tank (27 Gal.-102 L Tank w/144.5″ WB)(2) (Twin Thermal Sheet Plastic) 2 Ton Power, Rack And Pinion 20.0:1 (17.2:1 w/144.5″ WB) 17.2:1

New or Revised—7/31/03

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 4x4 SuperCab Styleside Pickup (132.5″/144.5″/163.0″ WB) (Cont’d) PAYLOAD PACKAGE NO.: SUSPENSION: Frame — Type

STD

OPT(1)

OPT(2)

Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7-Crossmembers, 36,000 psi Steel — Section Modulus 5.24 cu. in. (5.60 cu.in. w/144.5″ WB) 6.97 cu. in. Springs, Front — Type Coil, Computer-Selected — Rating @ Ground (min.) 3600 lbs. (3450 lbs. 3750 lbs. (3600 lbs. 4050 lbs. w/132.5″ WB) w/132.5″ WB) Springs, Rear — Type Two-Stage, Variable-Rate Leaf Spring, Computer-Selected — Rating @ Ground (min.) 3850 lbs. 4900 lbs. Shock Absorbers, Gas — Piston Diameter Front 1.42″/Rear 1.26″ Stabilizer Bar, Front — Diameter/Type 1.34”/Solid Steel TIRES: — Type Steel-Belted Radial, All-Terrain Steel-Belted Radial, AllSeason Five, LT245/70Rx17D — Size Five, P235/75Rx17 BSW(6) BSW — Spare Tire Carrier Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Rear Bunper Opened By Ignition Key) Five, 7-Hole Disc, WHEELS: — Type and Size Four, 6-Hole Disc,17″ x 7.5″ Grey Styled 17″ x 7.5″ J 7-Lug Steel Steel w/Same Size Steel Spare (6) NOTE: Refer to the Dealer Ordering Guide for package content and option availability. (1) Standard with FX4. Includes skid plates, Electronic Shift-On-The-Fly, specially tuned shock absorbers, 3.55 LS axle, P255/ 70Rx17 OWL all-terrain tires, 17” machined aluminum wheels and “FX4 Off Road” decals. (2) Heavy Duty Payload Package also includes 4.10 axle ratio, Super Engine Cooling (1.42″ core thickness) and 9-channel (18 plate) oil-to-air auxiliary transmission oil cooler. Requires 35.7 Gal. (135 L) fuel tank. Required for snow plow applications. Refer to page 58-59 for complete snow plow recommendations. (3) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (4) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear). (5) 4300-lbs. min./max. front spring/GAWR with Snow Plow Prep Package. (6) Standard trim with 132.5″ wheelbase is STX which includes five P255/70Rx17 OWL all-terrain tires and 17″ x 7.5″ Sport Cast Aluminum wheels (w/same size steel spare).

New or Revised—7/31/03

2004 F-150

11

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 SuperCab Flareside Pickup (144.5″ WB) DRIVE: PAYLOAD PACKAGE NO: MAXIMUM PAYLOAD RATING:(2) (lbs.) 144.5″ WB GVWR: (lbs.) 144.5″ WB GAWR:(3) (lbs.) Front — Min. — Max. Rear — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds Transfer Case

— Type — Low/High Gear Ratios

AXLES: Front Axle

Rear Axle

BRAKES: Front/Rear Disc

— Type — Capacity (Rating @ Ground) — Type — Capacity (Rating @ Ground)

— Type — Size—Front/Rear Power Assist Unit — Type — Effective Diameter Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Rating Battery — Type — Rating Trailer Wiring — Type Harness

12

2004 F-150

4x2 STD

OPT

4x4 STD

OPT(1)

1520

1730

1460

1630

6700

7050

6950

7200

3450 3600 3800 3800

3450 3600 3800 3800

3600 3750 3800 3800

3750 3900 3850 3850

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 4.6L 2V V-8 5.4L 3V V-8 Automatic 4-Speed Overdrive 4-Speed Overdrive 4-Speed Overdrive 4-Speed Overdrive (4R70E) (4R75E) (4R70E) (4R75E) — B.W. 44-06 Part-Time 2-Speed Manual Shift (Electronic Shift-On-The-Fly With FX4) — 2.64:1/1.00:1

Long-Spindle Double Wishbone, Coil-Over-Shock IFS 4150 lbs. 4400 lbs. Center Disconnect Semi-Floating 3800 lbs.

4200 lbs.

3800 lbs.

4200 lbs.

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release 130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 540 CCA 4-Pin Connector

New or Revised—7/31/03

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 SuperCab Flareside Pickup (144.5″ WB) (Cont’d) DRIVE: PAYLOAD PACKAGE NO: FUEL TANK: — Capacity JACK: — Capacity STEERING: — Type — Rack Ratio SUSPENSION: Frame — Type — Section Modulus — Type — Rating @ Ground (min.) Springs, Rear — Type — Rating @ Ground (min.) Shock Absorbers, — Piston Diameter Gas Stabilizer Bar, — Diameter/Type Front TIRES: — Type — Size — Spare Tire Carrier Springs, Front

4x2 4x4 STD OPT STD OPT(1) Midship — 27.0 Gal. (102 L) Tank (Twin Thermal Sheet Plastic) 2 Ton Power, Rack And Pinion 17.2:1 Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7-Crossmembers, 36,000 psi Steel 5.60 cu. in. Coil, Computer-Selected 3450 lbs. 3600 lbs. 3750 lbs. Two-Stage, Variable-Rate Leaf Spring, Computer-Selected 3850 lbs. Front 1.42″/Rear 1.26″ 1.34”/Solid Steel

Steel-Belted Radial, All-Season Steel-Belted Radial, All-Terrain Five, P255/65Rx17 OWL Five, P255/70Rx17 OWL Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Rear Bunper Opened By Ignition Key) WHEELS: — Type and Size Four, 6-Hole Disc,17″ x 7.5″ J Sport Cast Aluminum w/Same Size Steel Spare NOTE: Refer to the Dealer Ordering Guide for package content and option availability. (1) Standard with FX4. Includes skid plates, Electronic Shift-On-The-Fly, specially tuned shock absorbers, 3.55 LS axle, 17” machined aluminum wheels and “FX4 Off Road” decals. (2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

New or Revised—7/31/03

2004 F-150

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 SuperCrew Pickup (138.5″ WB) DRIVE: PAYLOAD PACKAGE NO.: MAXIMUM PAYLOAD RATING:(2) (lbs.): 138.5″ WB GVWR: (lbs.): 138.5″ WB GAWR:(3) (lbs.) Front — Min. — Max. Rear — Min. — Max. POWERTRAIN: Engine — Application — Type (Min.) Transmission — Type (Min.) — Speeds Transfer Case

— Type — Low/High Gear Ratios

AXLES: Front Axle

Rear Axle

BRAKES: Front/Rear Disc Power Assist Unit

2004 F-150

OPT

4x4 STD

OPT(1)

1530

1690

1340

1530

6800

7050

6900

7200

3300 3450 3800 3800

3450 3600 3850 3850

3600 3750 3800 3800

3600 3900 3850 3850

Refer To Dealer Ordering Guide For Federal/California Usage 4.6L 2V V-8 5.4L 3V V-8 4.6L 2V V-8 5.4L 3V V-8 Automatic 4-Speed Over- 4-Speed Overdrive 4-Speed Over- 4-Speed drive (4R70E) (4R75E) drive (4R70E) Overdrive (4R75E) — B.W. 44-06 Part-Time, 2-Speed, Electric Shift-On-The-Fly — 2.64:1/1.00:1

— Type — Capacity (Rating @ Ground) — Type — Capacity (Rating @ Ground)

Long-Spindle Double Wishbone, Coil-Over-Shock IFS 4150 lbs. 4400 lbs. Center Disconnect Semi-Floating 3800 lbs. 4200 lbs. 3800 lbs. 4200 lbs.

— — — —

Type Size—Front/Rear Type Effective Dia.

Vented, Twin Piston Front And Single Piston Rear Caliper 13.0″/13.7″ Diameter Tandem-Diaphragm 9.07″ Front/8.98” Rear 4-Wheel (3-Channel With Electronic Brake Force Distribution) Foot-Operated, Hand Release

Rating Type Rating Type

130 Amperes, 1950 Watt (3G) Maintenance-Free (Battery Saver System Standard) 58 Amp-hr., 540 CCA 4-Pin Connector

Anti-Lock System Parking Brake (Rear Brakes) ELECTRICAL: Alternator — Battery — — Trailer Wiring Harness —

14

4x2 STD

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2004 F-150 PAYLOAD CAPACITY AND STANDARD EQUIPMENT SPECIFICATIONS F-150 SuperCrew Pickup (138.5″ WB) (Cont’d) DRIVE: PAYLOAD PACKAGE NO.: FUEL TANK: JACK: STEERING: SUSPENSION: Frame

— — — —

Capacity Capacity Type Rack Ratio

4x2 4x4 STD OPT STD OPT(1) Midship — 30.0 Gal. (114 L) Tank (Twin Thermal Sheet Plastic) 2 Ton Power, Rack And Pinion 17.2:1

Ladder Type With Fully Boxed Side Rails And Hydroformed Front Section, 7-Crossmembers, 36,000 psi Steel — Section Modulus 5.24 cu. in. Springs, Front — Type Coil, Computer-Selected — Rating @ Ground (min.) 3300 lbs. 3450 lbs. 3600 lbs. Springs, Rear — Type Two-Stage, Variable-Rate Leaf Spring, Computer-Selected — Rating @ Ground (min.) 3850 lbs. Shock Absorbers, Gas — Piston Diameter Front 1.42″/Rear 1.26″ Stabilizer Bar, Front — Diameter/Type 1.34”/Solid Steel TIRES: — No./Type Steel-Belted Radial, All-Season Steel-Belted Radial, All-Terrain — Size Five, P255/65Rx17 OWL Five, P255/70Rx17 OWL — Spare Tire Carrier Rear Underframe, Winch-Type With Safety Catch (Locking-Type, Lock Cylinder In Rear Bunper Opened By Ignition Key) WHEELS: — Type and Size Four, 6-Hole Disc, 17″ x 7.5″ J Cast Aluminum w/Same Size Steel Spare NOTE: Refer to the Dealer Ordering Guide for package content and option availability. (1) Standard with FX4. Includes skid plates, Electronic Shift-On-The-Fly, Rancho shock specially tuned shock absorbers, 3.55 LS axle, 17” machined aluminum wheels and “FX4 Off Road” decals. (2) Load rating represents maximum allowable weight of people, cargo and body equipment and is reduced by optional equipment weight. (3) Gross Axle Weight Rating is determined by the rated capacity of the minimum component of the axle system (axle, computerselected springs, wheels, tires) of a specific vehicle. Front and rear GAWR’s will, in all cases, sum to a number equal to or greater than the GVWR for the particular vehicle. Maximum loaded vehicle (including passengers, equipment and payload) cannot exceed the GVW rating or GAWR (front or rear).

New or Revised—7/31/03

— Type

2004 F-150

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2004 F-150 TECHNICAL SPECIFICATIONS Axle FRONT AXLE SPECIFICATIONS Series/Model

F-150 4x2

Type

Long-Spindle Double Wishbone, Coil-Over-Shock Independent Front Suspension 4150 4400 Forged Steel Cast Aluminum Coil-Over-Shock, Computer Selected Lubed-For-Life Nodular Cast Iron Body with Nodular Cast Iron Forged Steel Stem Tapered Roller (GEN I Cartridge) Tapered Roller (GEN 2 Flange)

Max. Rating @ Ground (lbs.) Upper Control Arm — Material Lower Control Arm — Material Spring — Type Ball Joints Spindle — Material Wheel Bearings

— Type

F-150 4x4

REAR AXLE SPECIFICATIONS Series

F-150(1)

Make Max. Rating @ Ground (lbs.) (Engine) Type Drive Housing — Type — Cover Attachment Lubricant Capacity (pt.) Wheel Bearings — Type Gears — Type — Material Ring Gear — Pitch Diameter (in.) Axle Ratios Pinion — Mounting Differential — Type — Bearings Axle Shaft — Minimum Diameter (in.) — Diameter over Splines (in.) — No. of Splines (Hub End) (1) Except Heavy Duty Payload Package. (2) With Heavy Duty Payload Package only.

Standard and Limited Slip 3800 (4.6L) 4200 (5.4L) Semi-Floating Hotchkiss Cast Center Bolted 5.5-5.8 Straight Roller Hypoid Alloy Steel 8.80 9.75 3.55, 3.73 3.31, 3.55, 3.73 Overhung 2-Pinion Tapered Roller 1.29 1.32 31

F-150(2) 5300 (5.4L)

7.5-8.0

10.25 4.10

Brakes HYDRAULIC BRAKE EQUIPMENT SPECIFICATIONS — FRONT DISC

Type Model Rotor All (Disc)

Axle Usage Rotor Dia. (in.) OD ID (lbs.) 4150, 4400

13.0

8.62

Area (sq. in.)/ Brake Width (in.)/ Lining Thickness Segment (in.) Outboard Inboard

Caliper Piston Dia. (in.)

10.15/2.01/0.55 Dual 2.0 10.15/2.01/0.55

Gross Lining Area Per Axle (sq. in.)

Total Swept Area Per Axle (sq. in.)

40.6

297.5

HYDRAULIC BRAKE EQUIPMENT SPECIFICATIONS—REAR DISC Rotor Dia. (in.) Type Model Axle Usage (lbs.)OD

ID

Rotor All (Disc)

10.31

16

2004 F-150

3800, 4200, 5300

13.7

Total Gross Lining Area Swept Area Area (sq. in.)/ Caliper Brake Per Axle Piston Dia. Per Axle Width (in.)/ Lining (sq. in.) (sq. in.) Segment Thickness (in.) (in.) Outboard Inboard

5.95/1.47/0.47 5.95/1.47/0.47

Single 2.0

23.8

255.7

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2004 F-150 TECHNICAL SPECIFICATIONS Brakes (Cont’d) BRAKE MASTER CYLINDER SPECIFICATIONS Type

Bore Dia. (in.)

Conventional

1.125

POWER BRAKES VACUUM BOOSTER SPECIFICATIONS Make/Type

Effective Dia. (in.)

Outside Dia. (in.)

Diaphragm Type

Dash Mounted

9.07 Front/8.98 Rear

9.93 Max. OD

Tandem

Cooling Systems COOLING SYSTEM SPECIFICATIONS

Engine

Radiator Usage(1)

Frontal Core Size (in.) Rows Fins Area of Per (sq. in.) Height Width Thick. Tubes Inch

Fan (Nylon) Cooling System Cap. No. Of (approx. qts.) Diameter (in.) Blades

4.6L Standard 545 17.07 33.88 1.02 1 13.97 19.7 (281) 17.07 33.88 1.42 1 15.24 20.0 Super Cooling(2) 545 SEFI V-8 5.4L Standard 545 17.07 33.88 1.02 1 13.97 20.7 (330) 17.07 33.88 1.42 1 15.24 21.0 Super Cooling(3) 545 SEFI V-8 (1) All radiators include in-tank oil-to-water transmission oil cooler (7-channel/18-plates). (2) Included with Trailer Towing Package (Class IV) only. (3) Included with Trailer Towing Package (Class IV) or Heavy Duty Payload Package only.

19.4 19.4

11 11

19.4 19.4

11 11

AUXILIARY AUTOMATIC TRANSMISSION OIL COOLER APPLICATIONS Engine

Transmission

Standard

Cooler Applications Trailer Tow Package (Class IV) Heavy Payload Group

4.6L 2V V-8 4R70W 4-Channel 9-Channel 5.4L 3V V-8 4R75E 4-Channel 9-Channel COOLER TYPE: 4-Channel/8-Plate (22.8” width) = Long Manufacturing/Dana oil-to-air auxiliary cooler. 9-Channel/18-Plate (22.8” width) = Long Manufacturing/Dana oil-to-air auxiliary cooler.

N/A 9-Channel

Fuel System FUEL SYSTEM DATA Electronic Fuel Injection Fuel Pump Fuel Filter Air Cleaner

4.6L 2V SEFI V-8 5.4L 3V SEFI V-8 All Engines All Engines All Engines

Sequential Multiport Fuel Injection Sequential Multiport Fuel Injection Single Electric-In-Tank High Pressure In-Line Large Capacity (One) Dry Element, Replaceable

NOTE: SEFI = Sequential Electronic Fuel Injection.

New or Revised—7/31/03

2004 F-150

17

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2004 F-150 TECHNICAL SPECIFICATIONS Steering STEERING SPECIFICATIONS

Model

Wheelbase (in.)

Rack & Pinion Power Steering Rack Speed (Millimeters Per Revolution) Rack Ratio

Regular Cab

126.0 144.5 132.5 144.5 163.0 138.5

43 43 43 50 50 50

SuperCab

SuperCrew

20.0:1 20.0:1 20.0:1 17.2:1 17.2:1 17.2:1

Turning Diameter (ft.)

41.8 46.4 43.6 46.4 51.2 45.1

Curb-to-Curb

Suspensions FRAME SPECIFICATIONS Model

Regular Cab 4x2(1)

No. Of Wheelbase (in.) Crossmembers

126.0 144.5 126.0 Regular Cab 4x4(1) 144.5 132.5 SuperCab 4x2(1) 144.5 132.5 SuperCab 4x4(1) 144.5 SuperCrew 4x2 138.5 SuperCrew 4x4 138.5 144.5 Regular Cab 4x2(2) 144.5 Regular Cab 4x4(2) 163.0 SuperCab 4x2(2) 163.0 SuperCab 4x4(2) (1) Except Heavy Duty Payload Package. (2) With Heavy Duty Payload Package only.

7 7 7 7 7 7 7 7 7 7 7 7 7 7

Maximum Side Rail Section (in.)

Section Modulus Yield (cu. in.) Strength (psi)

8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .120 8.86 x 2.91 x .150 8.86 x 2.91 x .150 8.86 x 2.91 x .150 8.86 x 2.91 x .150

5.24 5.60 5.24 5.60 5.24 5.60 5.24 5.60 5.24 5.24 5.60 5.60 6.97 6.97

36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000 36,000

SHOCK ABSORBER SPECIFICATIONS Usage

Front No. Used Piston Dia. (in.) Type

Rear No. Used

Piston Dia. (in.) Type

2 1.42 Gas-Pressurized 2 1.26 Gas-Pressurized Standard(1) (1) Specially tuned shocks included with FX4 and Heavy Payload Group (Piston diameters remain the same as above).

18

2004 F-150

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2004 F-150 TECHNICAL SPECIFICATIONS Suspensions (Cont’d) SPRING SPECIFICATIONS — FRONT COIL Model

4x2/4x4(1)

Combined Rating Norm. Working Inside Dia. @ Ground (lbs.) Height of Spring (in.) (in.)

3150 12.0 3300 12.0 3450 12.0 3600 12.0 3750 12.0 3900 12.0 4050 12.0 3750 12.0 4x2/4x4(2) 4050 12.0 4300 12.0 (1) Except Heavy Duty Payload Package. (2) With Heavy Duty Payload Package only.

4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0 4.0

Wire Dia. Deflection Rate @ Ground (in.) (lbs. per in. ea.) .659 .679 .693 .707 .724 .734 .746 .754 .759 .783

394 434 474 514 554 593 634 714 714 834

SPRING SPECIFICATIONS — REAR MAIN LEAF Comb. Rating @ Ground (lbs.)

Number of Leaves

Total Thickness @ Pad (in.)

Length (in.)

Width (in.)

Deflection Rate (lbs. per in./ spring)

3550 3850 4900

4 4 4

1.86 1.86 1.94

58.5 58.5 58.5

3.0 3.0 3.0

200/400 203/400 257/457

Tires and Wheels TIRE SPECIFICATIONS Size

Rim Section Load/ Maximum Width Width Ply Inflation (in.) (in.) Rating Pressure (psi)

P235/70Rx17 A/S BSW 7.5 P235/70Rx17 A/T BSW 7.5 P255/65Rx17 A/S OWL 7.5 P255/70Rx17 A/T OWL 7.5 P265/60Rx18 A/S OWL 7.5 P275/65Rx18 A/T OWL 7.5 LT275/65Rx18 A/T OWL 7.5 7.5 LT245/70Rx17 A/S BSW(1) (1) Heavy Duty Payload Package.

9.25 9.25 10.03 10.03 10.43 10.83 10.83 9.65

Std. Std. Std. Std. Std. Std. C D

38 35/Spare 38 35 35 35 35 40 Front 50/Rear & Spare 60

Load Limits @ Maximum Static Inflation Loaded Pressure (lbs.) Radius (in.) 1953 2004 2004 2124 2064 2364 2130 2460

13.81 14.13 13.50 14.05 13.93 14.25 15.07 14.17

WHEEL SPECIFICATIONS Wheel Type

Wheel Size Offset (in.) (in./mm)

No. Of Studs

Bolt Circle (in./mm)

Maximum Wheel Capacity Load (lbs.)

Grey Styled Steel Sport Cast Aluminum Cast Aluminum Polished Aluminum Machined Aluminum 7-Lug Steel Machined Cast Aluminum Bright Aluminum Steel Spare Steel Spare

17 x 7.5 17 x 7.5 17 x 7.5 17 x 7.5 17 x 7.5 17 x 7.5 18 x 7.5 18 x 7.5 17 x 7.5 18 x 7.5

6 6 6 6 6 7 6 6 6 6

5.3/135 5.3/135 5.3/135 5.3/135 5.3/135 5.9/150 5.3/135 5.3/135 5.3/135 5.3/135

2100 2100 2100 2100 2100 2400 2100 2100 2100 2100

New or Revised—7/31/03

1.73/44 1.73/44 1.73/44 1.73/44 1.73/44 1.73/44 1.73/44 1.73/44 1.73/44 1.73/44

2004 F-150

19

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2004 F-150 TECHNICAL SPECIFICATIONS Transfer Case TRANSFER CASE SPECIFICATIONS Make and Model

Warner 44-06

Type Lubricant Capacity (qt.) Gear Ratio — High Gear Ratio — Low Case Material

2-Speed Planetary Gears 2.0 1.00:1 2.64:1 Aluminum

Transmissions AUTOMATIC TRANSMISSION SPECIFICATIONS Make/Type Engine Ratios (to 1): 1st 2nd 3rd 4th — OD Reverse Converter Size & Type Converter Stall Ratio Lubricant Capacity (qt.) Planetary Helical Gears Oil Cooler Turbine Speed Sensor System Fully Electronic Shift Scheduling Weight (With Fluid)

20

2004 F-150

Ford 4-Speed Automatic Overdrive (4R70E)

Ford 4-Speed Automatic Overdrive (4R75E)

4.6L 2V SEFI V-8

5.4L 3V SEFI V-8

2.84 1.55 1.00 0.70 2.32 12″ 145K (L290 Bypass Clutch) 12″ 145K (L370 Bypass Clutch) 2.33 13.2 (E Lifetime Fluid) Ravigneaux All Refer To Cooling Charts On Page 43 Yes Yes 202 Lbs. (4x2)/208 Lbs. (4x4)

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2004 F-150 PAYLOAD/WEIGHT RATINGS Option/Payload Worksheet — F-150

Option Weight TIRES: P235/70R17 (All-Season BSW) (4x2) (Regular/ SuperCab) P235/75R17 (All-Terrain BSW) (4x4) (Regular/ SuperCab) P255/65R17 (All-Season OWL) (4x2) (SuperCrew) P255/65R17 (All-Season OWL) (4x2) (Regular/ SuperCab) P255/70R17 (All-Terrain OWL) (4x4) (SuperCrew) P255/70R17 (All-Terrain OWL) (4x4) (Regular/ SuperCab) P265/60R18 (All-Season OWL) (4x2) (Regular/ SuperCab) P265/60R18 (All-Season OWL) (4x2) (SuperCrew) P275/65R18 (All-Terrain OWL) (4x4) (Regular/ SuperCab) P275/65R18 (All-Terrain OWL) (4x4) (SuperCrew) LT275/65R18D (All-Terrain OWL) (4x4) (Regular/SuperCab) LT275/65R18D (All-Terrain OWL) (4x4) (SuperCrew) PACKAGES: XL (Regular Cab) XL (SuperCab) STX XLT (Regular Cab) XLT 4x2 (SuperCab) XLT 4x4 (SuperCab) FX4 4x4 (Regular Cab) FX4 4x4 (SuperCab) FX4 4x4 (SuperCrew) Lariat 4x2 (SuperCab) Lariat 4x4 (SuperCab) Lariat 4x2 (SuperCrew) Lariat 4x4 (SuperCrew) Deluxe Heated Seat Deluxe Mirror Trailer Tow Trailer Tow (Heavy Duty Payload Package) Sub-Total: (Front/Total)

21

2004 F-150

(Front/ Total) (lbs.) (0/0) (0/0) (0/0) (12/41) (0/0) (10/38) (13/50) (3/10) (14/58) (6/20) (22/89) (13/52)

(32/30) (0/0) (-12/-10) (17/32) (20/40) (26/13) (49/80) (42/90) (26/59) (37/87) (33/86) (38/44) (33/48) (8/8) (5/5) (2/51) (-10/40) _____/____

(Front/ Total) (lbs.)

Option Weight OPTIONS: Axle Ratio Axle Ratio, Limited-slip Bed Extender (SuperCab/SuperCrew) Cab Steps, Platform-Type (SuperCab) Cab Steps, Platform-Type (SuperCrew) Cab Steps, Black Tubular-Type Cab Steps, Bright Tubular-Type Carpet/Floor Mats (Regular Cab) Carpet/Floor Mats (SuperCab) Entertainment System With DVD, Rear Seat (SuperCrew) Fog Lamps Fuel Tank, 35.7 Gallon Lights, Daytime Running (Fleet only) Moon Roof, Power Paint, Two-tone Pedals, Power Adjustable Radio Upgrade (except Audiophile) Radio, Audiophile Reverse Sensing System Seat, Vinyl 40/20/40 Front (Regular Cab) Seat, Power Driver’s Skid Plates (4x4) (Regular Cab 126.0” WB) Skid Plates (4x4) (All except Regular Cab126.0” WB) Speed Control Transfer Case, Electric-shift Wheels, 17” Polished Aluminum Wheels, 18” Machined Cast Aluminum (Regular/ SuperCab) Wheels, 18” Machined Cast Aluminum (SuperCrew) Window, Sliding Rear Window, Power Sliding Rear Sub-Total: (Front/Total) Plus Sub-Total: (From 1st Column) Line A) Total Actual Option Content Weight: (Front/Total)

(0/2) (0/6) (-2/18) (18/34) (19/38) (28/56) (20/37) (5/6) (7/10) (-2/-6) (8/6) (21/58) (1/1) (17/30) (2/4) (3/5) (1/1) (10/18) (0/1) (2/2) (4/4) (34/43) (20/44) (1/1) (-3/-6) (-10/-20) (-8/-10) (7/19) (2/4) (4/7) _____/____ _____/ _____

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2004 F-150 PAYLOAD/WEIGHT RATINGS MAXIMUM PAYLOAD RATING WEIGHT (LBS.) GVWR Model (lbs.) 4x2

4x4

6650 (4.6L) 6650 (5.4L) 6650 (4.6L) 6700 (4.6L) 6800 (4.6L) 6950 (5.4L) 7050 (5.4L) 8200 (5.4L) 6800 (4.6L) 6850 (5.4L) 6900 (4.6L) 6950 (4.6L) 6950 (5.4L) 7150 (5.4L) 7200 (5.4L) 8200 (5.4L)

Regular Cab SuperCab SuperCrew 126.0″ wb. 126.0″ wb. 144.5″ wb. 132.5″ wb. 144.5″ wb. 144.5″ wb. 163.0″ wb. /138.5″ wb. Styleside Flareside Styleside Styleside Styleside Flareside Styleside Styleside 1840 1700 — — — — — — 1690 1690 — — — — — —

1830 1690 — — — — — — 1670 1680 — — — — — —

— — — — 1870 — 1990 3000 — — — 1720 1630 — — 2660

— — 1600 — — 1750 — — — — 1520 — — 1630 — —

— — — 1530 — — 1750 — — — — 1470 — — 1650 —

— — — 1520 — — 1730 — — — — 1460 — — 1630 —

— — — — — — — 2690 — — — — — — — 2260

— — — — 1530 — 1690 — — — 1340 — — — 1530 —

VEHICLE PAYLOAD CALCULATION Maximum Payload Rating Weight(1) Less Total Actual Regular Production Option Content Weight (from Line A, Payload/GVWR worksheet) Equals NET TOTAL VEHICLE PAYLOAD (Front and rear axle and spring capacities will be sufficient to carry this payload uniformly distributed in vehicle cargo area.) NOTE: Front springs are computer-selected to meet specific option requirements for each vehicle. HD front springs are standard if vehicle option weights require. (1) Weight for driver and passengers must be deducted.

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2004 F-150

Total

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2004 F-150 PAYLOAD/WEIGHT RATINGS ACCESSORY RESERVE CAPACITY MAXIMUM ALLOWABLE WEIGHT (lbs.) (Regular Production Options & Aftermarket Equipment) Model

GVWR (lbs.)

Regular Cab SuperCab 126.0″ wb. 144.5″ wb. 132.5″ wb. 144.5″ wb.

163.0″ wb.

SuperCrew 138.5″ wb.

4x2

6600 (4.6L) 6600 (5.4L) 6650 (4.6L) 6700 (4.6L) 6800 (4.6L) 6950 (5.4L) 7050 (5.4L) 8200 (5.4L) 6800 (4.6L) 6850 (5.4L) 6900 (4.6L) 6950 (4.6L) 6950 (5.4L) 7150 (5.4L) 7200 (5.4L) 8200 (5.4L)

842 705 — — — — — — 893 847 — — — — — —

— — — — — — — 799 — — — — — — — 825

— — — — 670 — 825 — — — 478 — — — 674 —

4x4

— — — — 822 — 796 808 — — — 973 987 — — 922

— — 737 — — 805 — — — — 662 — — 766 — —

— — — 665 — — 856 — — — — 609 — — 785 —

TOTAL ACCESSORY RESERVE CAPACITY CALCULATION Maximum Allowable Weight (RPO & Aftermarket Equipment) Less Actual Regular Production Option Content Weight (from Line A, Payload/GVWR Worksheet) Equals TOTAL ACCESSORY RESERVE CAPACITY (The maximum weight that may be added to the Ford completed vehicle must be less than this figure. This Accessory Reserve Capacity calculation approximates the figure which will be computer-printed on the Safety Compliance Certification Label located on the driver’s door latch post)

New or Revised—7/31/03

2004 F-150

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2004 F-150 PAYLOAD/WEIGHT RATINGS Base Curb Weights Model

WB (in.) Cab Style

Pickup Box

GVWR (lbs.)

Front (lbs.)

Rear (lbs.)

Total (lbs.)

4x2

126.0

Styleside

6650 (4.6L) 6650 (5.4L) 6650 (4.6L) 6650 (5.4L) 6800 (4.6L) 7050 (5.4L) 8200 (5.4L) 6650 (4.6L) 6950 (5.4L) 6700 (4.6L) 7050 (5.4L) 6700 (4.6L) 7050 (5.4L) 8200 (5.4L) 6800 (4.6L) 7050 (5.4L) 6800 (4.6L) 6850 (5.4L) 6800 (4.6L) 6850 (5.4L) 6950 (4.6L) 6950 (5.4L) 8200 (5.4L) 6900 (4.6L) 7150 (5.4L) 6950 (4.6L) 7200 (5.4L) 6950 (4.6L) 7200 (5.4L) 8200 (5.4L) 6900 (4.6L) 7200 (5.4L)

2712 2790 2720 2798 2827 2907 2957 2796 2879 2894 2973 2902 2963 3107 2915 2963 2944 2985 2952 2993 3063 3123 3230 3005 3089 3092 3203 3100 3211 3411 3150 3217

2046 2105 2052 2111 2051 2097 2185 2197 2266 2221 2271 2227 2342 2344 2295 2342 2113 2118 2119 2124 2114 2140 2248 2313 2375 2329 2292 2335 2298 2464 2352 2389

4758 4895 4772 4909 4878 5004 5142 4993 5145 5115 5244 5129 5305 5451 5210 5305 5057 5103 5071 5117 5177 5263 5478 5318 5464 5421 5495 5435 5509 5875 5502 5606

Regular Cab

Flareside 144.5

Regular Cab

Styleside

132.5

SuperCab

Styleside

144.5

SuperCab

Styleside Flareside

4x4

163.0 138.5

SuperCab SuperCrew

Styleside Styleside

126.0

Regular Cab

Styleside Flareside

144.5

Regular Cab

Styleside

132.5

SuperCab

Styleside

144.5

SuperCab

Styleside Flareside

163.0 138.5

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2004 F-150

SuperCab SuperCrew

Styleside Styleside

New or Revised—7/31/03

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2004 F-150 SPECIAL APPLICATIONS Trailer Towing/Camper Information NOTE: Refer to the TRAILER TOWING SECTION in this book.

Snow Plow Applications Minimum required equipment: F-150 4x4 144.5″ wb. Regular Cab & 163″ wb. SuperCab model • Heavy Duty Payload Package—Includes: — GVWR—8200-lbs. —Axle, rear—5300-lbs. (10.25 ring gear) and 4.10 axle ratio — GAWR/springs, front—4050-lbs./4050-lbs. — GAWR/springs, rear—4800-lbs./4900-lbs. — Frame upgrade (.150” rail thickness) — Super Engine Cooling (1.42” core thickness) — 72 amp-hr-650 CCA battery — 9-channel (18-plate) oil-to-water auxiliary transmission oil cooler — LT245/70Rx17D BSW all-season tires (five) — 17″ x 7.5″ J 7-lug steel wheels • Powertrain—5.4L 3V V-8 engine with 4-speed automatic overdrive transmission (4R75E) (when snowplowing, operate automatic transmission with shift lever in overdrive position) • Fuel Tank, 35.7 (135 L) Gallon Capacity • Snow Plow Prep Package—Includes: — GAWR/springs, front—4300-lbs./4300-lbs. • Permanently attached hardware must not exceed 75-lbs., and the removable snow plow hardware must not exceed 675-lbs with consideration for the driver and one front seat passenger. • These weight limits are based upon a vehicle with maximum buildable Ford option content and 150-lbs. each for the driver and one front seat passenger. Completed Vehicle Weight The weight of the completed vehicle with equipment installed (and second unit body, if applicable) must not exceed the Front GAWR, Rear GAWR, or GVWR established by Ford. If sufficient weight is added such that the completed vehicle with a driver and more than one passenger would exceed Front GAWR, Rear GAWR, or GVWR, it is the responsibility of the equipment installer to notify the customer of the appropriate use restrictions. (IE: That the user should limit occupancy of the vehicle to the driver and one passenger while the equipment is installed.) The addition of ballast weight, placed rearward of the rear axle, may be required to prevent front end overloading or exceeding Front GAWR. If required, the ballast weight must be securely attached to the vehicle. For Ford completed vehicles of 10,000 lbs. GVWR or less, the weight of permanently attached equipment must not exceed the Total Accessory Reserve Capacity (T.A.R.C.) as specified on the Safety Compliance Certification Label. Permanently attached equipment includes the snowplow frame-mounting hardware, and does not include the removable snowplow blade assembly. Exceeding T.A.R.C. will require recertification. Front End Wheel Alignment and Headlight Aim Front end wheel alignment (toe) and headlight aim may require adjustment after installation of equipment, and is the responsibility of the equipment installer. Failure to reset front wheel alignment may cause premature, uneven tire wear. If required, reset to chassis manufacturer’s specifications found in the Ford Shop Manual.

New or Revised—7/31/03

2004 F-150

25

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2004 F-150 SPECIAL APPLICATIONS Snow Plow Applications (Cont’d) Electrical Connections Installation of any inductive load devices (i.e., electric motors, electric clutches for clutch pumps, etc.) MUST NOT be connected to OEM wiring or fuse panels. Power for such devices should be taken directly from the battery or starter motor relay power terminal. Control of these devices should be achieved via relays. No direct current path should exist between OEM wiring and the installed load that is not filtered by the battery. These recommendations are intended to reduce or eliminate any induced reverse voltage into the OEM circuitry. Warranty The Normal Ford New Vehicle Limited Warranty applies to vehicles with snowplows installed in accordance with these guidelines. Consult your Ford dealer or the Owner’s Guide for any further questions.

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2004 F-150

New or Revised—7/31/03