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EXPLORE The Depths of Our Experience

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the Depths of our Experience | www.norwestcorp.com

Design and Construction of the Efemçukuru Mine Rock & Filtered Tailings Facilities

Dale Churcher, VP Engineering

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Calvin Boese, P.Eng, Mgr. Geotech Karvin Kwan, P.Eng, Sr. Geotech Richard Dawson, PhD, P.Eng, Sr. VP

the Depths of our Experience | www.norwestcorp.com

SITE LOCATION

Project overview Underground development rock storage TURKEY

Filtered tailings design placement SITE LOCATION

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Water management facilities

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PROJECT HIGHLIGHTS

• High grade epithermal gold vein deposit (>100,000 ounces/year) • Underground Mechanized mining – production began in June 2011 • Ore processed through a milling and flotation concentrate circuit. Filtered tailings generated from the flotation circuit and dewatered with pressure filters • Project requires above-ground development rock and “dry” tailings storage, with associated water management facilities.

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SEISMIC SETTING

Tectonic Map of Turkey. From USGS Circular 1193, Implications for Earthquake Risk Reduction in the United States from the Kocaeli, Turkey, Earthquake of August 17, 1999, modified from Barka (1992) and Rockwell and others.

Site Location M=7.6

Izmir AEGEAN PLATE

ANATOLIAN PLATE

M=6.1 Oct 23, 2011 M=7.2

Return Period

PGA*

Design Basis

1 in 475

0.5g

Operational

1 in 2475

1.0g

Closure

*Global Seismic Hazard Assessment Program (GSHAP)

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SITE CONDITIONS

• Area characterized by steep & narrow valleys • Surficial & Bedrock Geology: 

Typically 10m below surface  



Shallow seeps Sensitive watershed

Mediterranean Climate: 

Semi-arid, characterized by distinct wet/dry seasons

• Land Constraints for waste placement: 

Legacy land title issues

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DESIGN OVERVIEW

• 3.6 million tonnes filtered tailings • 1.8 million tonnes underground development rock • Integrated development rock/tailings disposal area • Phased design of tailings placement and development rock buttress

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ULTIMATE LAYOUT DESIGN

PLAN VIEW

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DOWN-VALLEY SECTION VIEW

11/19/2012

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DEVELOPMENT ROCK PILE CONSTRUCTION

Site Preparation & Drain Installation

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DEVELOPMENT ROCK INITIAL PLACEMENT

Approx. 630m bench

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Construction completed in y5m lifts.



Design consists of three y30m-high benches at angle of repose.



Final resloped design: 3H:1V slopes with 5m-wide benches.

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TAILINGS SITE PREPARATION & ROCK BERM INSTALLATION

Site Stripping/Foundation Prep

Rock Berm Construction

Rock Berm Underdrain

Piping system through toe berm for directing tailings seepage for downstream treatment

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DOUBLE LINER SYSTEM SCREENING & TESTING

FILTERED TAILINGS

Agru Micro-spike 1.5mm

Tex. HDPE GCL

Bentomat DN

FILTERED TAILINGS

Tex. HDPE Bituminous Liner

GEOTEXTILE (optional)

GEOTEXTILE (optional)

Prepared Rock Fdn

Prepared Rock Fdn

Agru Micro-spike 1.5mm Coletanche BGM ES3

• DIRECT SHEAR LINER INTERFACE TESTING • HYDRAULIC PUNCTURE TESTING EXPLORE

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DIRECT SHEAR INTERFACE TESTING

Testing Resulted in Internal Failure of Bituminous Liner at >500kPa

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HYDRAULIC PUNCTURE TESTING RESULTS

Test Observations : •Localized Deformation on Bottom of GCL •No Puncture Holes in GCL/HDPE

Granular Foundation Soils

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LINER SYSTEM CONSTRUCTION 1) GCL Placement

3) HDPE Placement

2) Sand Layer & Leak Detection System Installation

4) Rock Drain Installation 10m-wide drain

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TAILINGS FACILITY INITIAL LINER CONSTRUCTION OVERVIEW

Phase II Area Central Rock Drain

Phase I Liner System

Rock Toe Berm V=19,000m3

Interim Upper Sed Pond

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FILTER TAILINGS PROPERTIES Filter Tailings Properties SPMDD ≈ 1850kg/m3

SPOMC = 15-16% SPOMC = 15-16%

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INITIAL TAILINGS PLACEMENT AND COMPACTION



700t/day filtered tailings production rate



Design moisture content not achievable during start-up.



Thin lift placement with evaporation employed to achieve design moisture and >95% Standard Proctor Maximum Dry Density



Off spec (high moisture) used for paste backfill

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FILTER TAILINGS LIFT PLACEMENT & COMPACTION 25T Articulated Trucks

Excavators to control initial placement over liner

Komatsu 51px Dozer

Vibromax (VM115D/VM115PD)

• Low ground pressure equipment used for initial placement. • Minimum 0.5m initial layer required for liner protection. • Compaction of each lift achieved through dozer and roller compaction.

Spreading of material

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Vibratory Roller – compacts & seals off the lifts

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WATER MANAGEMENT SYSTEM

TAILINGS AREA

Additional Contact Water Storage Capacity (East Pond) Contact Water Stored in Lower Pond & Concrete Dam

Parallel Clean & Contact Water Diversions Along Perimeter ULTIMATE DESIGN LAYOUT

• • •

19/11/2012

Ponds and Diversion Ditches sized for a 100-yr, 24-hr storm event. Clean water diversions will capture run-off from outside of disturbance areas. Interim contact water ditches will be placed as the footprint expands.

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EXAMPLE “TWINNED” DIVERSIONS

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WATER MANAGEMENT SYSTEM Water Treatment Plant Concrete Dam Pond Area Development Rock Storage



y12m-high lower concrete dam designed for a pond capacity of 14,700m3 (Promer Engineering).



Lower pond captures contact water run-off from the development rock and tailings facilities.



Contact water routed to the water treatment plant prior to discharge.

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PROJECT HIGHLIGHTS

• Compact site in high seismic setting • Integrated waste rock/filtered tailings design. • Dry filtered tailings placed in a lined facility • Closed system water management with treatment

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Efemçukuru Village

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EXPLORE the Depths of our Experience

11/19/2012

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