LED Technology

Evolution Design

Unrivalled lifespan of up to 100,000 hours together with low power consumption and resistance to high levels of shock and vibration make LEDs the ideal light source for emergency lighting. Their compact size allows them to be used in a wide range of applications from surface mount flashing lamps to rotating beacons.

The Evolution range is Australia’s lowest profile lightbar to include rotators, measuring only 108mm in total height.

Hybrid Drive Patented Hybrid Drive technology – no gears, no belts, no brushes to wear out. Vision Alert Rotating LED products avoid problems typically found in gear or belt driven beacons by using a direct-drive stepper motor. A direct-drive stepper motor has much greater reliability than a brushed DC motor with either a gear or belt assembly, because the only moving parts are the shaft and rotor which are supported by two sealed bearings. The stepper motor uses magnetic induction to rotate the rotor and shaft so there are no gears to slip or belts to break and no electrical brushes or other contacts to wear out.

The Evolution and Blaze range has the capacity to incorporate a wide range of technologies along side our outstanding Free-form optics. Our manufacturing department are able to integrate optional strobes, alley lights, illuminated signage, LEDs and worklamps into any Evolution lightbar allowing for virtually unlimited build combinations.

Lightbars LED Blaze

22

Combo Blaze

23

Blaze 

24

Blaze Spare Parts

25

Reflex LED

26

Rotating LED Mini-Bar

27

Evolution

28

Evolution Spare Parts

31

Evolution Lightbar Options

32

LED Lightbars

34

Lightbars

• Low profile aerodynamic styling. • Low current draw. • Latest high output LED technology. • Robust polycarbonate base and lens.

LED Blaze

• Available in 6 lens colours. Dual colour combinations available upon request. • Available with clear lens and coloured LEDs. • Magnetic version 2600mm cord length - plug fits standard cigar/DIN socket. • 12V to 24V operation.

@ 12V @ 24V Current Draw Per Module : 0.35A 0.175A Voltage : 12-24V Light Source : LED Mount : 2 x 13mm Bolts / Magnetic Lens : Polycarbonate Base : Polycarbonate

6K1.AA00

4 Module - Corner

4 Module - Front / Rear

6 Module

8 Module

240mm

20mm

208mm

108mm

400mm

LED Blaze - 2 Bolt Amber

Blue

Green

Red

Red/Blue

4 Module - Corners

6J1.AA00

6J1.AA10

6J1.AA40

6J1.AA50

6J1.AA70

4 Module - Front/Rear

6M1.AA00

6M1.AA10

6M1.AA40

6M1.AA50

6M1.AA70

6 Module

6L1.AA00

6L1.AA10

6L1.AA40

6L1.AA50

NA

8 Module

6K1.AA00

6K1.AA10

6K1.AA40

6K1.AA50

6K1.AA70

300mm free length of cable

208mm

15mm 108mm

400mm

LED Blaze - Magnetic Amber

Blue

Green

Red

Red/Blue

4 Module Corners

6J1.AA00.M

6J1.AA10.M

6J1.AA40.M

6J1.AA50.M

6J1.AA70.M

4 Module Front/Rear

6M1.AA00.M

6M1.AA10.M

6M1.AA40.M

6M1.AA50.M

6M1.AA70.M

6 Module

6L1.AA00.M

6L1.AA10.M

6L1.AA40.M

6L1.AA50.M

NA

8 Module

6K1.AA00.M

6K1.AA10.M

6K1.AA40.M

6K1.AA50.M

6K1.AA70.M

Cord extends to 2600mm length, plug fits standard cigar/DIN socket

22

Lightbars

• Rotators and LEDs able to be switched independently.

Combo Blaze

• Switching rotators off significantly reduces current draw. • Incorporating high output LED technology. • Advanced Free-form optics. • Low profile aerodynamic styling. • Available in 6 lens colours. Dual colour combinations available upon request. • Robust polycarbonate base and lens.

Max. Current Draw : Light Source : Flash Rate : Mount : Lens : Base : Wire Length :

LEDs Only Rotators Only 0.7A @ 12V 9.2A @ 12V LED 2 x H1 Bulb 160FPM 2 x 13mm Bolts Polycarbonate Polycarbonate 300mm

601.AA01.1AAA

240mm

2 Bolt

208mm

20mm 108mm

400mm

1 Module Uni-Directional

2 Module Uni-Directional

1 Module Uni-Directional

2 Module Uni-Directional

400mm

1 LED Module2 Bolt 24V 240mm

Red

Red/Blue to front

Red/Blue to rear

601.AA51.1AAA

601.AA71.1AAA

601.AA71.ZAAA

601.AA02.1AAA

601.AA12.1AAA

601.AA42.1AAA 601.AA52.1AAA 601.AA72.1AAA 601.AA72.ZAAA

400mm

208mm

Green

601.AA41.1AAA

20mm

Blue

601.AA11.1AAA

601.AA01.2AAA 601.AA11.2AAA 601.AA41.2AAA 601.AA51.2AAA 2 Module Multi-Directional

4 Module Multi-Directional

601.AA02.2AAA 601.AA12.2AAA 601.AA42.2AAA 601.AA52.2AAA 208mm

12V

Amber

601.AA01.1AAA

20mm 108mm

&

12V 2 LED 240mm Modules 24V

108mm

Combo Blaze - Uni-Directional

1 Module Uni-Directional

2 Bolt

NA

NA

NA

NA

2 Module Uni-Directional

20mm

240mm

208mm

108mm

400mm

2 Bolt

2 Module Multi-Directional

4 Module Multi-Directional

2 Module Multi-Directional

4 Module Multi-Directional

Combo Blaze - Multi-Directional 4 LED Modules

& 2 LED Modules

Amber

Blue

Green

Red

Red/Blue

12V

601.AA01.1ZAA

601.AA11.1ZAA

601.AA41.1ZAA

601.AA51.1ZAA

601.AA71.1ZAA

24V

601.AA02.1ZAA

601.AA12.1ZAA

601.AA42.1ZAA

601.AA52.1ZAA

601.AA72.1ZAA

12V

601.AA01.22AA

601.AA11.22AA

601.AA41.22AA

601.AA51.22AA

NA

24V

601.AA02.22AA

601.AA12.22AA

601.AA42.22AA

601.AA52.22AA

NA

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Lightbars

• Advanced Free-form optics. • Strobe option also available. • Low profile aerodynamic styling. • Two bolt fixing option with all cables passing through one outlet. • Robust polycarbonate base and lens.

Blaze

• Available in 6 lens colours. Dual colour combinations available upon request. • Magnetic version 2600mm cord length - plug fits standard cigar/DIN socket.

Strobes Only Rotators Only Max. Current Draw : 3.7A @ 12V 8.7A @ 12V Light Source : 2 x Xenon Tube 2 x H1 Bulb Flash Rate : 160FPM Mount : 2 x 13mm Bolts / Magnetic Lens : Polycarbonate Base : Polycarbonate

601.AA01.M

240mm Rotator

Blaze - 2 Bolt

20mm

208mm

108mm

400mm

2 Bolt

400mm Green

Red

Red/Blue

12V

601.AA01

601.AA11

601.AA41

601.AA51

601.AA71

24V

601.AA02

601.AA12

601.AA42

601.AA52

601.AA72

Strobe 10-48V

641.AA00

641.AA10

641.AA40 400mm

641.AA50

Strobe

641.AA70

240mm Rotator Mag70

20mm

108mm

Magnetic

208mm

300mm free length of cable

15mm 108mm

Blue

208mm

Amber

2 Bolt

208mm

15mm 108mm

400mm

MAX

KM/H

Strobe

Magnetic

Blaze - Magnetic Amber

Blue

Green

Red

Red/Blue

12V

601.AA01.M

601.AA11.M

601.AA41.M

601.AA51.M

601.AA71.M

24V

601.AA02.M

601.AA12.M

601.AA42.M

601.AA52.M

601.AA72.M

Strobe 10-48V

641.AA00.M

641.AA10.M

641.AA40.M

641.AA50.M

641.AA70.M

Cord extends to 2600mm length, plug fits standard cigar/DIN socket

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Blaze Spare Parts Lenses Part No.

Spares Colour

Part No.

Description

910381

Amber

999557

Module no bulb

910383

Green

910336

Reflector only

910384

Red

905077

Mirror

910385

Blue

67711010 Cigar Plug

910386

Clear

64150

H1 Bulb - 12V, 55W

910389

Magenta

64155

H1 Bulb - 24V, 70W

999223

Strobe Tube

945035

Drive Belt - Flat

920004

Bulb - Clip

25

Lightbars

• Ultra low profile Blaze bar available in two mounting options. • Low current draw. • Multiple flash patterns including Double, Quad, Quint, Simulated Rotate and Random.

Reflex LED

• Incorporating latest high output LED technology. • Magnetic version 4300mm cord length - plug fits standard cigar socket. • Robust base and lens. • 12V to 24V operation. • 3 year warranty.

Voltage : Maximum Current Draw : Flash Patterns : Mount : Lens : Base : Operating Temperature : Light Source :

12-24V 2.7A @ 12V 18 4 x M5 Bolts / Magnetic Polycarbonate ABS -30­­°C to + 50°C 8 x 3 LED Modules

131mm

228mm

62mm

381mm

322mm

Reflex LED - 4 Bolt Amber 12-24V

5K1.AA00

300mm free length of cable. Replacement amber lens: 910501 Supplied with fitting hardware.

62mm

381mm

MAX

18mm

KM/H

228mm

Mag70

Reflex LED - Magnetic Amber 12-24V

5K1.AA00.M

Cord extends to 4300mm length, plug fits standard cigar socket. Replacement amber lens: 910501

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Lightbars

• True rotating LED.

Rotating LED Mini-Bar

• Heavy duty, virtually unbreakable. • Patented ‘Hybrid Drive’ technology. No gears, no belts, no brushes. • SAE Class 1 rated output. • Die-cast metal base. • Environmentally sealed - IP67. • LEDs rated to 50,000 hours of operation. • Low current draw. • UV hard coated polycarbonate lens. • 12V to 24V operation. • 5 year warranty.

Voltage : 12-24V Current Draw : 2.6A @ 12V 1.3A @ 24V Flash Rate : 120FPM (per rotator) Mount : 4 x M5 Bolts Lens : Polycarbonate Base : Die-cast Approvals : SAE J845 Class 1 Ingress Protection : IP67 Operating Temperature : -30­­°C to + 50°C Light Source : 16 x 3W LED Wire Length : 300mm

Rotating LED Technology

The light emitted from the 8 LEDs is collimated into a beam that shines straight up from the base. A double sided mirror is mounted to the shaft of the directdrive stepper

338mm

Longer life of LEDs over alternative lighting. By default LEDs provide a longer working life and greater resistance to vibration over alternative forms of lighting.

101mm

Rotating Light Output.

109700

160mm

Vision Alert Rotating LED products avoid problems typically found in gear or belt driven beacons by using a direct-drive stepper motor.

motor at 45º to intercept the beam and is rotated in a 360º circle to sweep the beam much like a standard halogen rotator.

Lower current draw from LEDs. LEDs require less current draw to provide an equal or greater light output compared to alternative lighting technologies. • Rotating LED Mini-Bar • Blaze Halogen Rotating

– 2.6A @ 12V – 8.7 A @ 12V

323mm

147mm

Patented Hybrid Drive technology – no gears, no belts, no brushes to wear out.

Rotating LED Mini-Bar - 4 Bolt 12-24V

Amber

Red/Blue

109000

109700

Supplied with fitting hardware including rubber shock mounts Red/Blue model supplied with clear lens

27

Lightbars

• Virtually unlimited build combinations to your specification. • Superior visibility. • Rotating and LED versions available.

Evolution

• Rotating reflector incorporating Free-form optics. • Lowest profile lightbar available to include rotators only 108mm in height. • Proven dual voltage belt drive, incorporating whisper quiet rotators. • All lightbars supplied with permanent bolt down mounting kit. • Assembled in Australia.

Lens : Base : Height : Harness Length :

108mm

Polycarbonate Aluminium 108mm 3000mm

LED Module

Illuminated Centre

Mirror

200mm

Rotator

Evolution Lightbar Vehicle Application Guide Application

Bar Length 570mm

742mm

Small Passenger vehicles Medium/Large Passenger vehicles 4WD vehicles Body Trucks Larger Trucks/Semi’s etc Special Application All Evolution lightbars are supplied standard with permanent bolt-down mounting kits. For vehicle specific mounting brackets refer to page 31.

28

1000mm

1212mm

1372mm

1524mm

1829mm

Lightbars Evolution - 570mm Rotators x 2 Amber

12V

24V

600.AA01.AAAA

600.AA02.AAAA

Evolution - 742mm &

Amber

LED Modules x 4, Rotators x 2 12V 24V

602.0a01.1zaa

602.0a02.1zaa

Rotators x 2 Amber

12V

24V

602.0A01.AAAA

602.0A02.AAAA

Evolution - 1000mm &

Amber

&

Amber

LED Modules x 4, Rotators x 3 12V 24V

663.0a01.1zaa

663.0a02.1zaa

LED Modules x 4, Rotators x 2 + Illuminated Centre 12V 24V

603.3a01.1zaa

603.3a02.1zaa

Rotators x 3 Amber

12V

24V

663.0A01.AAAA

663.0A02.AAAA

Rotators x 4 Amber

12V

24V

623.0A01.AAAA

623.0A02.AAAA

Rotators x 2 + Illuminated Centre 12V 24V Amber

603.3A01.AAAA

603.3A02.AAAA

29

Lightbars Evolution - 1212mm &

Amber

&

Amber

&

Amber

LED Modules x 4, Rotators x 4 12V 24V

624.0a01.1zaa

624.0a02.1zaa

LED Modules x 8, Rotators x 2 + Illuminated Centre 12V 24V

604.3a01.z1aa

604.3a02.z1aa

LED Modules x 4, Rotators x 4 + Illuminated Centre 12V 24V

624.3a01.1zaa

624.3a02.1zaa

Rotators x 4 Amber

12V

24V

624.0A01.AAAA

624.0A02.AAAA

Rotators x 2 + Illuminated Centre 12V 24V Amber

604.3A01.AAAA

604.3A02.AAAA

Rotators x 4 + Illuminated Centre 12V 24V Amber

624.3A01.AAAA

624.3A02.AAAA

Evolution - 1372mm &

Amber

&

Amber

&

Amber

LED Modules x 4, Rotators x 4 12V 24V

628.0a01.1zaa

628.0a02.1zaa

LED Modules x 8, Rotators x 2 + Illuminated Centre 12V 24V

608.3a01.z1aa

608.3a02.z1aa

LED Modules x 4, Rotators x 4 + Illuminated Centre 12V 24V

628.3a01.1zaa

628.3a02.1zaa

Rotators x 4 Amber

12V

24V

628.0A01.AAAA

628.0A02.AAAA

Rotators x 2 + Illuminated Centre 12V 24V Amber

608.3A01.AAAA

608.3A02.AAAA

Rotators x 4 + Illuminated Centre 12V 24V Amber

30

628.3A01.AAAA

628.3A02.AAAA

Lightbars Evolution - 1524mm &

Amber

&

Amber

LED Modules x 8, Rotators x 4 12V 24V

625.0a01.z1aa

625.0a02.z1aa

LED Modules x 8, Rotators x 4 + Illuminated Centre 12V 24V

625.3a01.z1aa

625.3a02.z1aa

Rotators x 4 Amber

12V

24V

625.0A01.AAAA

625.0A02.AAAA

Rotators x 4 + Illuminated Centre 12V 24V Amber

625.3A01.AAAA

625.3A02.AAAA

Evolution - 1829mm &

Amber

&

Amber

LED Modules x 8, Rotators x 6 12V 24V

6w6.0a01.z1aa

6w6.0a02.z1aa

LED Modules x 8, Rotators x 4 + Illuminated Centre 12V 24V

626.3a01.z1aa

626.3a02.z1aa

Rotators x 4 Amber

12V

24V

626.0A01.AAAA

626.0A02.AAAA

Rotators x 6 Amber

12V

24V

6W6.0A01.AAAA

6W6.0A02.AAAA

Lenses Part No.

Spares Colour

Part No.

Description

910290

Amber

999557

Module no bulb

910291

Din. Blue

910336

Reflector only

910292

Blue

910489

Mirror

910293

Opal

64150

H1 Bulb - 12V, 55W

910295

Green

64155

H1 Bulb - 24V, 70W

910296

Red

999223

Strobe Tube

910297

Clear

920004

Bulb - Clip

945016

Synchro Belt

945035

Drive Belt - Flat

All lenses are supplied pre-cut to required length.

31

Evolution Lightbar Options

Lightbar Options

The Evolution Lightbar range has numerous options available to incorporate into any of the standard lightbars. These are just a few of the options available from Vision Alert. Please refer to your local Vision Alert reseller if you have a requirement not shown here or elsewhere in this catalogue. Evolution lightbars are assembled in Australia.

Programmable Switch Panel Programmable Switch Panel available to control up to 8 separate functions. The switch panel connects to the lightbar via a single 3 core CAN data cable, simplifying installation. For more information see Switches & Relays 2011 catalogue.

Warning Modules Warning modules in rotator and LED versions to suit all lightbars. Three LED high output modules available in different colours.

32

Lightbar Options Alley Lights Twin 35 Watt halogen dichroic lamps situated at ends of lightbar dispersing light to sides of vehicles.

Halogen Lamps Forward and rear facing halogen lamps providing continuous illumination or alternating wig-wag flash patterns.

Strobe Lamps Forward or rear facing directional strobe lamps.

LED Message Display Preset LED message display with in-cab controller. For custom messages please see reseller for details.

Signage Custom lettering to suit individual requirements. For individual company logos please see reseller for details.

33

Lightbars

• Designed and manufactured in Australia. • Polycarbonate lens & aluminium extrusion for high durability.

LED Lightbars

• 360° light output, increased vertical dispersion. • Low current draw. • Low aerodynamic profile. • LEDs rated to 100,000 hours of operation.

10-3AA1-12-00

Lens : Base : Height :

10 Series 15 Series

Polycarbonate Aluminium 112mm 53mm

10 & 15 Series contain 4 LEDs per module

10-3AA1-12-00

385mm

10 Series - 1200mm LED Modules x 12 Amber

12V

24V

10-3AA1-12-00

10-3AA2-12-00

385mm

1200mm

10 Series - 1590mm LED Modules x 16 Amber

1590mm

34

12V

24V

10-6AA1-16-00

10-6AA2-16-00

Lightbars

15-1AA1-08-00

305mm

15 Series - 460mm LED Modules x 8

Amber

12V

24V

15-1AA1-08-00

15-1AA2-08-00 460mm

15-7AA1-12-00

305mm

15 Series - 1240mm LED Modules x 12 Amber

12V

24V

15-7AA1-12-00

15-7AA2-12-00 1240mm

305mm

15 Series - 1500mm LED Modules x 16 Amber

12V

24V

15-9AA1-16-00

15-9AA2-16-00 1500mm

LED Lightbar Vehicle Application Guide Application

Bar Length 460mm

1200mm

1240mm

1500mm

1590mm

Small Passenger vehicles Medium/Large Passenger vehicles 4WD vehicles Body Trucks Larger Trucks/Semi’s etc Special Application All 10 & 15 Series lightbars are built to order and as such lead times apply All 10 & 15 Series lightbars are supplied standard with permanent mounting feet. Vehicle specific mounting brackets available on request.

35