TruServices Bending Tools
Everything at a glance
TRUMPF LASERdur Bending Tools are durable and wear-resistant.
Machine Tools / Power Tools Laser Technology / Electronics Medical Technology
Upper tools – standard range.
OW/K 130 (OW 390, OW 391)
Round material R10-R50
140
240
OW 300/S R1/86°
OW 391
90
130
OW 308/S R15-R40
OW 390
90
80
OW/K 80 (OW 390, OW 391)
100
OW 210/S (H=240) R1/28°
OW 280/K R0,5/80°
300
OW 203/S R4/60°
220
220
220
140
OW 202/S R1/28°
OW 308/K R10-R25
OW 211/K R1/89,66°
OW 210 (H=140) R1/28°
120
120
OW 201/S R1/86°
OW 320 (for OW 209/S)
120
OW 209/S (for OW 320)
OW 203/K R4/60°
220
120
OW 200/S R1/86°
OW 202/K R1/28°
120
OW 201/K R1/86°
OW 200/K R1/86°
Adapter EHT, LVD, Amada
Adapter TRUMPF
R10 R30
R10 R25
H
H
120 173,9
120 152,4
120
R15 R35
R20
R15
R25
R40
R40
Z-bending – standard range. OW/S 190
EV/70
EV/70-M
30
70
190
120
100
ZE 90° Z4-10
70
OW/K 90
30
EVZ 90° Z4-10
90
OWZ/K 90° Z4-10
60 80 100 150
Lower tools - standard range. 30°
30°
W
R
EV001
6
W
R
0,6
EV/S W4/30°
4
0,6
0,6
5
0,6
EV002/H
8
1
EV001/S
6
0,6
EV003/H
10
1
EV004
12
1
EV002/S
8
1
EV004/H
12
1
EV005
16
1,6
EV003/S
10
1
EV005/H
16
1,6
EV006
20
2
EV004/S
12
1
EV006/H
20
2
EV007
24
2,5
EV007/H
24
2,5
EV W30/30°
30
3
EV W40/30°
40
5
W
R
EV W6/84°
6
EV W8/84° EV W10/84° EV W12/84°
84° air bending “narrow”
84° air bending “high” W
R
0,6
EV/H W6/84°
6
0,6
5
0,6
EV/H W8/84°
2
0,8
6
0,6
EV/H W10/84°
10
1
EV/S W8/84°
8
0,8
EV/H W12/84°
12
1
EV/S W10/84°
10
1
EV/H W16/84°
16
1,6
EV/S W12/84°
12
1
EV/H W20/84°
20
2
W
R
0,6
EV/S W4/84°
4
8
0,8
EV/S W5/84°
10
1
EV/S W6/84°
12
1
EV W16/84°
16
1,6
EV W20/84°
20
2
100
84°
Type
Type
150
84°
Type
150
EV/S W5/30°
1
100
1
80°
80° air bending
80° air bending “high”
R
Type
W
R
100
2,5
EV/H W24/80°
24
2,5
EV W30/80°
100
5
EV/H W30/80°
30
5
EV W40/80°
100
5
EV/H W40/80°
40
5
EV/H W50/80°
50
5
EV W50/80°
100
5
EV W60/80°
100
5
EV W70/80°
100
5
EV W80/80°
100
5
EV W90/80°
120
8
EV W100/80°
120
8
EV W120/60°
120
8
30° air bending “R3”
150
H
EV W24/80°
R Low impression
W 30° air bending KEV
90° WingBend
Low impression
Type
W
R
Type
W
Type
H
EV001 R3
6
3
KEV W8/30°
8
WB 120
90 90
WB 230
12
WB 350
90
3
KEV W16/30°
16
WB 650
100
3
KEV W20/30°
20
KEV W24/30°
24
EV004 R3
12
EV005 R3
16
Folding
folding
folding “without I-axes” Type
108
0,6
FWZ/H
150
110
1
ZDL/H
150
110
1
MST/H
150
FWZ
100
ZDL
100
FEV W8/30°
MST
100
FEV W10/30° FEV W12/30°
110
1
100
Coining
Coining
90° coining Type
W
R
EV040
6
EV041 EV042
folding “high”
R
H
FEV W6/30°
Folding
H
Type
90° coining “narrow”
Type
H
Adapter
Type
W
R
0,6
EV/S W4/90°
4
0,6
8
0,8
EV/S W5/90°
5
0,6
TRUMPF DV
50
10
1
EV040/S
6
0,6
EHT
40
Amada
40
EV043
12
1
EV041/S
8
0,8
EV044
16
1,6
EV042/S
10
1
EV043/S
12
1
H
Folding
150
3 3
H
10
8 10
100
KEV W10/30° KEV W12/30°
EV002 R3 EV003 R3
100
100
R
6
8
Type
H
W
EV001/H
10
84° air bending
100
30° air bending “high” Type
EV002
80° (60°)
100
30°
EV003
84°
Low impression
30° air bending “narrow” Type
100
100
30° air bending Type
Type
H
TRUMPF EV
50
Calculation charts. The charts allow you to simply read off the required bending force (F) for a part measuring 1 m in length. The necessary force varies as a function of the sheet thickness (s, vertical scale) and the selected width of the die opening (w, horizontal scale). The tables also show the minimum leg length (b) and the inside radius (Ri) associated with the selected die size (w, width of die opening). s
F
b
Press force required for 90° air bend w
Mild steel
400 N / mm2
6
8
10
12
16
20
24
30
40
50
60
70
80
90
100
120
4,5
6
7,5
9
12
15
18
22,5
30
37,5
45
52,5
60
67,5
75
90
1
1,3
1,6
1,9
2,6
3,2
3,8
4,8
6,4
8
9,6
11
13
14
16
19
0,75
52
39
31
26
1
93
70
56
47
1,25
145
109
87
73
55
1,5
209
157
126
105
79
63
214
171
143
107
86
71
223
186
140
112
93
s
1,75 2 2,5
291
F / m
218
175
145
116
314
251
209
168
3,5
428
342
285
228
171
137
4
447
372
298
223
179
4,5
566
471
126 149
377
283
226
189
162
5
466
349
279
233
200
6
670
503
402
335
287
251
223
684
547
456
391
342
304
274
715
596
511
447
397
358
298
798
698
621
559
466
1005 894
804
670
8 10 12
6 s 0,75
8
10
12
16
20
24
30
40
50
175
60
70
80
90
100
120
4,5
6
7,5
9
12
15
18
22,5
30
37,5
45
52,5
60
67,5
75
90
1
1,3
1,6
1,9
2,6
3,2
3,8
4,8
6,4
8
9,6
11
13
14
16
19
87
65
52
44
1
155
116
93
78
58
1,25
242
182
145
121
91
73
1,5
349
262
209
175
131
105
356
285
238
178
143
119
372
310
233
186
155
485
364
291
242
194
524
419
349
279
209
570
475
380
285
228
621
497
372
298
628
471
377
314
269
5
582
466
388
333
6
838
670
559
479
419
7
912
760
652
570
507
8
1192 993
851
745
662
1,75 2 2,5 3 3,5 4 4,5
10
248 291
596 776
1675 1490 1340 1118 = optimum die opening
w b Ri
F / m
1330 1164 1034 931
12 F in kN s, w, b, Ri in mm
Ri
44
7
700 N / mm2
b
35
3
Stainless steel
w
Quality is standard. n
Tool elements are selfcentering, interchangeable with one another and can be used in reverse.
n
Securing the punch against falling out.
n
Permanent inscription with great amount of information.
n
L aser-hardened working zone.
Automatic tool change. ToolMaster Bend n
Automatic position and type detection.
n
Process-reliable setting-up due to change groove.
Bending Tools with system. Upper tools with system division B n
High flexibility.
n
Low purchase price.
n
Short tool set-up time.
n
Vertically interchangeable up to 100 mm.
25 25 30
35
40
+
50
45
Basic division 250 mm
100 100
+
100
100 100
+
100
100 100
+
100
= 550 mm
1 x + 2 x
200
200
1 x + 1 x
300
1050 mm = 1250 mm
300
2 x 3 x + 4 x
2050 mm 2550 mm = 3050 mm
500
6 x
4050 mm
Upper tools with system division A n
Maximum flexibility.
n
Minimum tool set-up time.
n
All tools can be loaded vertically and
horizontally.
100 100
+
25 25 30
35
40
45
50
Basic division 250 mm
1 x 6 x + 8 x
16 x
100
550 mm 1050 mm = 1250 mm
2050 mm
Lower tools The division applies in the same way as for upper tools (gooseneck tools are replaced with 100 mm part pieces).
TRUMPF makes it possible. Product examples n
In our catalog, we present application examples and their tool solutions. See for yourself the options that TRUMPF offers to you.
n
The key to success is combining Know –How with quality and technology. We believe in technical consultation so that we can do justice to your requirements.
n
The TRUMPF Bending Tools team develops just the right tool solution for you to optimize the production of your parts. The tools are tested on your to you.
Ordering made easy. Request the CD-Rom, tool and application examples catalog from your TRUMPF sales partner!
Katalog for Catalog für application Anwendungsbeispiele examples
Werkzeugkatalog Ausgabe 2010
TRUMPF LASERdur bending Abkantwerkzeuge tools for your für Ihre products Produkte
TRUMPF LASERdur Biegewerkzeuge TRUMPF Winkelsensor ACB®
Werkzeugmaschinen / Elektrowerkzeuge Lasertechnik / Elektronik Medizintechnik
n
Info service bending: www.MyTRUMPF.com
n
Data and facts about bending for interested users.
n
Customized tools can also be requested easily via the E-Shop.
TRUMPF Werkzeugmaschinen GmbH + Co. KG Homepage www.trumpf.com
https://www.mytrumpf.com
Ident no. 128750-15-05-11-F – Content subject to change without notice
special material and the sample parts are then sent