Always moving forward
Refining Macroeconomics in Russia/Europe and LUKOIL Refineries business development
Mikhail Antonov
Deputy Director of Refining, LUKOIL International Trade and Supply Company
24-25 September 2012
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Market Environment: Crude Refining Gross Margin $/bbl
2006
2007
2008
2009
2010
2011
Ever since 2008 Europe there was a decline in refining margin, while in Russia it quickly recovered to pre-crisis levels
2012 1
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Global Supply / Demand balance
Source: BP 2012 Energy Outlook
Source: Exxon 2012 Energy Outlook
Although robust motor fuel consumption growth is forecasted, the most of it comes from non-OECD contries. Whereas in OECD transport consumption some decline is expected
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Demand of Quality Gasoline in Russia Russian Gasoline Consumption
Gasoline production at LUKOIL refineries in Russia, mmt
+73%
Russian Gasoline Consumption Structure
• Over a last decade Russia
experienced a 50 % growth in gasoline consumption.
• Structurally, high octane gasoline
almost replaced a low octane one
• To meet the growing demand, LUKOIIL increased gasoline production by 73% ahead of competition
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DIESEL SUPPLY FORECAST
Producer
Production, Mln. t.
87
+5 %
68
Main projects
23,7
+7%
4350
2014
Distillates hydrocracking complex
2000
2014
3500
2015
3000
2015
5500
2016
2000
2016
1600
2016
900
2015
2930
2012
15,4 +5%
ROSNEFT
GAZPROM BASHNEFT
Commissioning year
VGO hydrocracking complex
Residue HCK
LUKOIL
Capacity, kT/year
2d FCC complex
16,4 12,3
+3%
Crude distillates
10,2 8,7 7,7 6,0
HCK complex
9,1
+3%
Coker
6,3
TNK
+1%
17,5
21,2
Crude distillates VGO HCK (Kirishi)
+3%
OTHERS1
2011
2017
HCK complex («Taneko»)
2900
2013
19 mln.t diesel production increase will come mostly from investments into hydro cracking installations (1) Include: Surgutneftegas, Slavneft, Alians Oil, TAIF, Krasnodarekoneft, Neftegasindustria, Tatneft 1
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DIESEL DEMAND FORECAST Consumers
Consumption, Mln. t.
Main Drivers GDP average annual growth (per capita) by 2017
44 +5 % Autotransport Bunkering Agriculture Railways
Passengers
34 4% 4% 6%
5% 4% 5% 7% 9%
+9% +4% 0% +1%
average annual growth of bunker fuel consumption - 4% due to the river transport growth
0%
average slight increase of fuel efficiency in the agricultural sector for the same arable land area
9% average annual growth of consumption in Railways 1% with turnover increase of about 4% with target fuel efficiency 5% in 2020
12% 69% Freight and commercial transport
increasing diesel cars fleet by 2017 - from 13 to 22 vehicles per 1,000 people, or 69%
The slight decrease in passenger bus transport and the current level of consumption of diesel
64% +6%
Fleet of diesel trucks increased from 2.9 to 4.1 million vehicles (+29%) The average annual fleet growth - 6%, the new trucks are used more intensively than fleet average Annual average mileage of new diesel trucks 40000 km, average fuel consumption - 28l/100km
2011
2017
Domestic diesel demand is to increase by 10 mln.t.p.a due to both truck fleet growth and increased usage
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Export tariffs for products in Russia Diesel - Fuel Oil Differential
Introduction of 60-66 export regime
03.10.2011 325 USD 30.09.2011 245 USD
Since 2004 Russsian goverment created a big incentive to export VGO and fuel oil by lowering a export tariff to 40% of the crude one. In 2011 the tariff was raised to 66% and made a universal one for both dark and light products. A further toughening of export tariffs for the products is expected to bring them on par with a crude one
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Motor Fuel Quality in Russia Transition to European quality standards in Russia
Excise tax savings, $/t
EURO-5 Diesel
Euro
EURO-4
Gasoline
Regulations
EURO-3
Over the last 3 years Russian government set up a road map to motor fuel specs. The original plan was adjusted to accommodate a gasoline deficit in 2010 LUKOIL has a competitive advantage in fuel quality
•
Excise tax quality differentiation allows LUKOIL to monetize this difference today 7
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What Next?
Change in export regime (60/66 ) with simultaneous mandatory refinery upgrades will change a product slate and export profile Long term tendency-100% export duty for heavy-ends Growth of gasoline consumption in Russia will allow to absorb all incremental production growth but diesel surplus will increase
Differentiated export tariffs will create a positive incentive and healthy margins in Russia and additional pressure for European refiners
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Downstream in Europe and Russia • • • •
Europe
5 refineries, total capacity 572 kbpd More than 3,000 stations in 23 countries Power generation 400 MW 1 petrochemical plant
• • • • •
Russia
4 refineries, total capacity 914 kbpd 2 gas plants, total capacity 1 bcm/year 2 petrochemicals plants More than 2,000 stations Power generation 4,700 MW*
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Refining throughput Refining Volumes (2005-2011)
40% increase of refining volumes (more than 1/3 is increase of Russian refineries capacity)
Downstream/Upstream Integration
20 percentage points increase
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Refining Contribution to Total EBITDA of the Group
Refining segment is a large profitable business 11
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LUKOIL Refineries strategic program 2012-2020 List of main projects
LUKOIL Refineries strategic program is oriented at: GROUP А. Gaps closure program (Solomon system), production automation (IT) – minimum investments – maximum efficiency;
Capacity, mta
Beginning
Completion
2000
2012
2015
Nizhny: construction of hydrocracking complex
4800
2014
2018
Volgograd: construction of VGO hydrocracker
3500
2011
2015
1 800
2011
2015
Project Nizhny: construction of second FCC hydrocracking complex
GROUP В. Products quality improvement; GROUP С. Increase of conversion, increased share of products with a high added value; 100
Perm: construction of delayed coking complex
Strategy: Refineries Indexes,%
Strategy: Production structure
тыс. т 40000
Gasoline + 3,8 mta
0 2010 Conversion
2020
10
30000
Light products output
Diesel Fuel + 5,0 mta
20000
8
Strategy: Nelson Index
6 4 2
9,4 5,8
0 2010
0 2010
10000
2020
Fuel Oil – 5,7 mta
2011
2012
2013 Other
2014 FO
2015
VGO
DF
2016
2017
Fasoline
2018
Kero
LPG
2019
2020
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Investment Performance: Successfully Implemented Projects gasoline gasoline
Hydrotreater
2004
Euro-3
Catalytic Cracking
Reformer
Visbreaking
Hydrotreater
Isomerization
Visbreaking
Hydrotreater
2007
2009
2011 2010
2008
2006
2001
Euro-4
T-Star
Isomerization
Isomerization
Coker
Hydrotreater
Isomerization
Alkylation
Alkylation
Hydrotreater
Isomerization
Reformer diesel
Euro-4
gasoline
Euro
Visbreaking
diesel
Euro
• Capital expenditure since 2001 totals over 6.2 billion USD • Nelson Index* increased from 4.6 to 6.7 * Excluding stakes in ISAB and Zeeland refineries.
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LUKOIL Russian refineries Solomon performance dynamics for 2004-2010 Refinery Utilization (RU), %
95,0
90,6 88,5
85,7 85,0
81,6
85,1 83,7
91,6
92,7 90,1
88,5 85,0
83,6
82,7
84,5
84,0
2004
2008
96,0 94,6 94,0
90,0
96,0
96,6 95,1 94,0 92,4
110 104 93 86
2010
90
97,4
95,5 95,3
94,8
97,4
2004
2004
Perm
Perm*
Q3 Q2 Q1
2010
Q3
80
Nizhny
54
44
48 37
34
2010
56
49
5567
20 2008
2008
28
2004
Q2
58 53 50 46
45
Q1
31
2006
Volgograd
2008
2010
Ukhta
TRN
Indexes and quartiles are estimated according to investigation methodology for 2008 * Calculation of indexes for Perm Refinery according to the change of hydrocracking unit type into High Speed Diesel
450
459
441 271
Cash Operating Expenses (OPEX/UEDC), USA cents / UEDC
42
2006
2006
68
Q4
88,6
118 116 110
110
Q4
81
Q1 Q2 95,6 95,3Q3
91,7
123
82
96,6
95,0
120
117
33 86,0
133
581
587
137 130
70
Mechanical Availability (MA), % 98,0 96,9
152
162 161 146
Q3 2006
900 731
Q1
84,1 Q2 83,0 82,3
80,3 75,0
187
190
150 83,7
Personnel Index (PI), hours/100EDC
Energy Intensity Index (EII)
298 208
377 262
70
2004
2006
Q4
297 215
134 99 79 0
432
2008
260 242 199 180
Q3 Q1
2010
Beginning from 2004 survey it is observed a positive dynamics of Energy Intensity and Personnel indexes Reduction in Refinery Utilization index in 2010 comparing to 2008 is aligned with: Volgograd – turnaround; Perm – productive capacity increase and unscheduled shutdown of units Reduction of Mechanical Availability at Perm Refinery is mainly aligned with unscheduled shutdown of Catalytic Reforming units (35-8), Hydrocracking and Catalytic Cracking Calculation of indexes according to investigation methodology for 2008 resulted in the reduction of Cash Operating Expenses in comparison with 2008, based on the results for 2010, correction of index is expected
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Refining strategy update New macroeconomic changes affected LUKOIL refining strategy with more focus on conversion and creating “super sites”: New second FCC installation in NORSI refinery -
New super sized resid hydrocracker in NORSI New coker complex in Perm refinery - New hydro cracking installation in Burgas
• •
Staging of big projects into separate stand alone projects for the purpose of managing a cash flow (residual hydrocracker in Burgas, FCC installation in Volgograd) Cancelation or minimising capex for marginal refineries (Odessa, Petrotel)
Execution of new refining strategy is to allow LUKOIL: • • • • • •
Increase distillation capacity to 67 mln .t.p.a. (1, 340 tbd) Increase Nelson complexity index from 7,5 to 9,4; Increase conversion ( “depth of refining”) from 79% to 92%; Increase light yeilds produciotn from 60% to 73%; Improve overall quality of refined products and meet all the spec requirements ; Make a significant progress on Solomon benchmarking
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Future Opportunities: Nizhny Novgorod Refinery Supersite
Capacity – 345 kbpd Nelson index (2011) – 6.3
Light products growth
Capacity, mmt/year
Investment, $ bn
IRR
Launch
Catalytic cracking of VGO
+1.2 mmt/year gasoline
2.0
0.7
16%
2016
Residue hydrocracking
+ 1.7 mmt/year diesel + 0.5 mmt/year gasoline
4.8
3.1
>20%
2018
• To address the shortage of gasoline in the domestic market of Russia Second FCC Project was launched. Project is expected to save money and time by duplication of existing design
• Advantageous market logistics ( product pipeline and river terminal access). Synergy with Perm Refinery (LS VGO) 16
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Future Opportunities: Volgograd Refinery Upgrade
Capacity – 223 kbpd Nelson Index (2011) – 5.4
Light products growth
VGO hydrocracking
+ 1.8 mmt/year diesel + 0.6 mmt/year gasoline
Capacity, mmt/year
Investment, $ bn
IRR
Launch
3.5
1.8
>20%
2016
• VGO Hydro cracking into high-quality distillates and gasoline: +0,9 mln tpa of Euro 5 gasoline, +2,4 mln tpa Euro 5 diesel • Enable production of high-quality Base III for lubricants • Opportunity for second phase VGO FCC with gas fractionation and propylene concentration units
• Integration with marketing sales and power generation network
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Future Opportunities: Perm Refinery Upgrade
Capacity – 264 kbpd Nelson index (2011) – 7.9
Coking complex
Light products growth
Capacity, mmt/year
Investment, $ bn
IRR
Launch
+1.2 mmt/year
2.1
0.7
>20%
2015
• High conversion residue processing to light products and coke • Market synergy with metallurgical industry • Synergy with Nizhny Novgorod Refinery (LS VGO processing) 18
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Future Opportunities: Burgas Refinery Upgrade
Capacity – 199 kbpd Nelson Index (2011) – 8.9
Light products growth
H-oil complex
+ 1.2 mmt/year diesel + 0.5 mmt/year Gasoline
Capacity, mmt/year
Investment, $ bn
IRR
Launch
2.5
1.4
>20%
2015
• The only refinery in Bulgaria, enjoys solid position in domestic market • Costal location and good infrastructure for exports • Resid HCK project will turn Burgas into best-in-class refinery • HCK EPC contract is signed , completion expected in 2015
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Logistics Optimization allows LUKOIL to reduce transportation costs • Russian refineries generally have significant transportation costs moving products mostly by rail road to export ports. • Product pipelines «Transneftproduct» network development are to reduce transportation costs (project «South», «Kstovo-Nagornaya») • 2 LUKOIL refineries in PERM and N. Novgorod enjoy access to product pipeline, while refinery in Volgograd is expected to have it by 2015
Project “North” diesel pipeline Commissioning – 2010
Ukhta Refinery Exports by river via StPetersburg
Primorsk Nizhny Novgorod Refinery
Ventspils Moscow
LUKOIL export by transportation mode
Pipeline 11 %River 8%
2011 Railway 81 %
Railway 51 %
Perm Refinery
Kstovo-Nagornaya gasoline/diesel pipeline
Pipeline 33 %
Exports by river via Kerch
Volgograd Refinery
2021
2021 River16 %
Novorossiysk
Project “South” diesel pipeline Planned commissioning– 2015
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LUKOIL Western European Refineries ISAB refinery, Italy (LUKOIL share increased to 80% recently)
• • •
16 MMTA crude distillation capacity (156 kbbl/d)
•
Integration with ISAB Energy for asphalt/resid gasification
•
Energy efficiency and cost optimization programms are in progress to improve a profitability
Nelson index 9,3 Good logistics and large infrastructure at Augusta Bay, Sicily
Zeeland (ex.TRN) refinery, the Netherlands (LUKOIL share – 45%)
8 MMTA crude distillation capacity (70 kbbl/d) Nelson index 9,8-oversized VGO/resid Hydrocracker Large infrastructure: own Borselle terminal and pipeline to Maasvlakte oil terminal in Rotterdamfor
1 st Solomon quartile perfomer
HCK expansion project is in progress
Synergy with LUKOIL refineries: dedicated VGO and resid fuel stram for TRN 2121
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Conclusions • Since 2008 there was a decline in refining margin in Europe, while in Russia it recovered quickly to precrisis levels • Although a global motor fuel consumption growth is forecasted, the most of it comes from non-OECD contries. Whereas in OECD transport consumption some decline is expected • Change in Russian export regime (60/66 ) with simultaneous mandatory refinery upgrades will change a product slate and export profile • Long term tendency-100% export duty introduction for heavy-ends • Growth of gasoline consumption in Russia will allow to absorb all incremental production growth but diesel surplus will increase • Differentiated export tariffs will create a positive incentive and healthy margins for Russia refineries in and additional pressure for European ones • LUKOIL refineries have executed a number of investment projects to benefit from these changes. Further investment are expected to bring them on par with world class refineries
Implementation of Solomon gaps closure program in 2006-2010: impressive results in all Solomon metrics
Successful integration of newly acquired refineries in Western Europe 2222
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THANK YOU FOR YOUR ATTENTION!
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