Epoch Panacea

LOG

e-CATA

www.primatigonglobal.co.id [email protected]

2016

LOG

e-CATA

New Product News

Epoch

No.1002

series

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]

LOG

e-CATA

New coating with amazing adhesion and wear resistance

coating Features

・ A heat-resistant coating material with excellent adhesion to the tool substrate was achieved by optimizing the Al content . ・ Exhibits high hardness (3000HV) with good wear resistance due to doping of the AlCr coating membrane with Si. (TiAlN: 2800HV ) ・ Exhibits excellent cutting life for cutting materials such as plastic molds, etc. where tool seizure often occurs. (2x the cutting life compared to conventional products.) 　Provides the long life in cutting processing of materials starting with HPM-MAGIC and including prehardened steel, carbon steel, alloy steel, SUS, SKD61, SKD11, etc. ・ By improving heat resistance, long life are possible for both wet cutting and dry cutting. Note) This product obtains less electric conductivity. Therefore, Please caution of using electric transmitted measuring syst ems.

Characteristics Adhesion of PN coating

Substrate: Carbide alloy

Cross-sectional structure and characteristics of PN coating membrane

Conventional TiAlN coated

❶ Improved adhesion strength

PN coating

increases stability!

❸ No peeling ↓ Superior adhesion

Membrane surface with improved lubrication characteristics

Microstructure increases

❷ heat resistance!

Coating is peeling.

Coating peeling of PN coating Conventional TiAlN coated

PN coating

Strengthened adhesion structure of PN (Panacea) coating achieved machining at a high dimension of more than twice the cutting depth of conventional products.

With conventional adhesion strength, damage occurs from inside at high cutting depths, leading to major chipping.

Cutting Area Newly developed PN coating enables high-efficiency cutting in a wide variety of materials over a wide range from roughing to finishing.

Panacea series applicable materials table

Work material

Applicable

Low-carbon steel

Alloy steels

Pre-hardened steels

◎



























◎





























◎

Hardened steels

○

Stainless steels

Non-ferric

Cast iron, Ductile cast iron Aluminum alloy; Copper

◎




























◎

−

Can handle machining of plastic molds, diecast molds, press dies, or various parts.

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]

LOG

e-CATA

Epoch Panacea

New Product News

No.1002

Panacea: Has the meaning of a cure-all or something that solves all kinds of problems.

Epoch Panacea Ball & Epoch Panacea Square

　

Cutting Area

Epoch Panacea Ball

Epoch Panacea Squar e

Long-life cutting characteristics Excellent stability

High chip removal High-hardness flute shape Synergistic effect of PN coating and new shape enables stable machining under high cutting depth conditions.

2-flute, 4-flute square, and 2-flute ball to handle a wide range of cutting materials.

Total

Items

Cutting Area Hardened material Advanced TH coating series for hardened steels

TH coating series

General-purpose functions

High performance

Epoch

series

Can cover the entire region of past general-purpose products.

Mild material

Discontinued products

Ball End Mill

Square End Mill

Production of the following products will be discontinued as of September 2010. Thereafter, they will be available only until stock runs out. Please use the Panacea series instead.

EPBC, BEK-C CEPB,2 YB-CS

HGOB-PN

YS-CS, YR-CS

HGOS2-PN HGOS4-PN

Items

Items Items

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]

LOG

e-CATA

Field data

Life comparison when cutting HPM-Magic high-performance plastic mold material Tool: Ball End Mill (R3× 2NT)

n =15,000、 20,000min Cutting conditions

-1

、vf=6,000、 8,000mm/min、 　

ap× ae=

Work =HPM-MAGIC（40HRC）

Dry, Air-blow Cutting condition）n =20,000min

Tool lif e 【m】

3000

工具寿命

3500

1500

ap × ae

A 社製ボー ルエン ドミル

従来EPBC

HGOB-PN

2500

-1 、v f =8,000mm/min

Cutting distance L=4,000m

Conventional EPBC

Competitor A’s Ball End Mill

HGOB-PN

2000

EPBC

Conventional EPBC

1000

Competitor A’s Ball End Mill

500 0 250

Provides stable machining in all rotation regions.

400 Cutting speed vc【m/min】

Comparison of machined surface grade when cutting carbon steel S50CA (R1×2NT） -1

n =24,000min

Tool: Ball End Mill (R1× 2NT)

vf=3,170mm/min 

ap× ae=0.1mm×0.1mm

O

Work =S50C A （200HB）

Coolant：Dry、 Wet

When wet cutting

5

Wet

Dry

o n C ve tio o n nti n A ve o a n nal l

B

A

C

C

o

m

l a n

a n

o

e

tio

p

n

e

m C

v

2.02 o

1.74

ve

2.16

1.2

1

n

1.97

2

C o

2.5

tito

r

A

Ａ Ｂ Ａ e o A ti r t p B

Ｂ Ａ l

Ａ

1.5

When dry cutting

P N

P N

3.9

3

ti

Dry Wet

4 3.5

Con

Maximum-height roughness

最大高さ粗さ Rz【μm 】

4.5

4.44

n

Cutting conditions

0.75

0.5 0

A Em

HGOB-PN

B Em

A Em

PN coating is good for both dry and wet cutting

Comparison of machined surface gloss condition

Comparison of chipping damage when cutting quenched steel HPM38H (R3×2NT） n =19,200 Cutting conditions

5° Incline angle

45° Incline angle

upper ：35mmx40mm bottom：22mmx17mm depth Incline 5°（ 0〜 8mm） Incline 45 （ ° 8〜 14mm）

　　　　　　

Tool: Ball End Mill (R3× 2NT)

min -1、vf= 3,690mm/min  Coolant:Wet

ap× ae= 0.72 × 2.16mm   1 pocketing(

Cutting distance

HGOB -P N

Company A

Work = HPM38

H （52HRC） 　

Cutting distance10m

Company B

PN coating is the best for high-performance cutting.

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]

LOG

e-CATA

Epoch Panacea

No.1002

New Product News

Field data

Comparison of machined surface when cutting general-purpose plastic mold material SCM440H (R3×2NT）

Tool: Ball End Mill (R3× 2NT)　　

：SCM440 H （30HRC）

Work

（mi n -1 ） Process

Tool

Contour roughing

Contour finishing

Mill dia.

e ap× a（mm）

（mm/min）

No. of rotation

Feed rate

Depth of cut

HGOB2060-PN

R3

8,000

1,920

0.5×1.2

HGOB2060-PN

R3

12,200

2,800

0.2×0.2

R3

12,200

2,800

0.15×0.15

Coolant

Air-blow

Water base

HGOB2060-PN Contour finishing (high-grade)

Water base

Conventional

°

Comparison of machined surface roughness of R45° section in pick direction

HGOB-P N

Conventional

Ra:0.34µm Rz:1.75µm

Ra:0.27µm Rz:1.42µm R45 °

Good machined surface without vibrations

Vibrations occur within pitch

A Side cutting surface comparison data on carbon steel S50CO

(φ6×2NT） Work = S50C（

n = 4,700min

Tool: Square End Mill (φ 6× 2NT)

200HB ）　　　

-1

　vf= =280mm/min, 

Cutting distance :

35m

ap× ae=9m m× 0.6mm  

HGOS2-PN

0.1 0.09

Coolant :

Wet

Conventional

Company A

0.08 0.07

Flank wear

外周逃げ面摩擦幅【mm】

Cutting conditions

0.06 0.05 0.04 0.03

PN

0.02

Conventiona l

A

0.01 0

05

10

15

20

25

Company A

30

35

40

With PN coating, wear progress was the slowest and most stable.

Cutting distance L 【m】

Part machining data on carbon steel S50C A （mi n -1 ） Process

Machined shape

Contour roughing

Helical boring

Contour roughing

Pocketing

Edge cutting

Character slotting

Edge cutting

Slotting

微細文字彫り 字彫り Micro character slotting

ポケット加⼯ Pocketing

Tool

Mill dia.

No. of rotation

（mm/min

）

Depth of cut

φ6

10,000

300

6.5× 2

HGOS2060-PN

φ6

11,000

650

6.5×0.6

HGOS2010-PN

φ1

22,300

223

0.5×1

HGOS2100-PN

φ10

1,250

175

4×10

ヘリカル⽳あけ

Comparison of bottom surface roughness for slotting

ヘリカル⽳あけ ヘリカル⽳あけ He Heli e ca cal boring bori bor or ng g Helical

Φ10溝部 φ 10 slotting

HGOS2-P N

Company A

Ra: 0.64μm Rz:3.92μm

（mm）

ap× a（mm） e

Feed rate

HGOS2060-PN

Coolant

Air-blow

Air-blow

Air-blow

Air-blow

Cutting distance

723 2,837 326 653

Character slotting

HGOS2-PN

No generation of burrs. Wear condition is also stable.

Company A

Ra: 1.67μm Rz:10.94μm

Burrs are generated due to wear progression. Wear condition is also unstable.

In addition to side surface and grooving, it can also be used in a variety of other ways.

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]

LOG

e-CATA

Dimensions

Epoch Panacea Ball

HGOB-PN R accuracy : Right table

(mm) h5 Tolerance on shank

HGOB2

R

(- )-PN

R accuracy

0.15〜6

±0.00

8〜10

±0.01

5

Size (mm)

Item code

Stock

Ball radius

Mill dia.

Flute length

Overall length

Shank dia.

No. of flutes

HGOB2003-PN

●

0.15

0.3

0.6

50

4

2

HGOB2004-PN

●

0.2

0.4

0.8

50

4

2

HGOB2005-PN

●

0.25

0.5

1

50

4

2

HGOB2006-PN

●

0.3

0.6

1.2

50

4

2

HGOB2008-PN

●

0.4

0.8

1.6

50

4

2

HGOB2010-PN

●

0.5

1

2.5

50

4

2

HGOB2015-PN

●

0.75

1.5

4

50

4

2

HGOB2020-PN

●

1

2

5

50

6

2

HGOB2025-PN

●

1.25

2.5

7

50

6

2

HGOB2030-PN

●

1.5

3

8

70

6

2

HGOB2040-4-PN

●

2

4

8

70

4

2

HGOB2040-PN

●

2

4

8

70

6

2

HGOB2050-PN

●

2.5

5

10

80

6

2

HGOB2060-PN

●

3

6

12

90

6

2

HGOB2080-PN

●

4

8

14

100

8

2

HGOB2100-PN

●

5

10

18

100

10

2

HGOB2120-PN

●

6

12

22

110

12

2

HGOB2160-PN

●

8

16

30

140

16

2

●

10

20

38

160

20

2

●

Stoked Items.

HGOB2200-PN

Epoch Panacea Ball positioning diagram Mild steel

High cutting depth

5

5

Comparison by function

Steel material comparison 4

4

3

Production50

EPBTS-TH is superior for 61HRC or harder

2

1

1

0

61HRC 〜

Finishing

PN coating is superior for mild steel up to 50HRC

3

2

0

40HRC 〜50HRC

HGOB-PN PN coating offers a good overall balance.

EPBTS-TH Competior’s general end mill

51HRC〜60HRC

High speed cutting

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]

LOG

e-CATA

Epoch Panacea

New Product News

No.1002

Epoch Panacea Square

HGOS2-PN

HGOS4-PN

Tolerance on shank

Tolerance on dia. : Right table

Tolerance on shank

Tolerance on dia. : Right table

(mm) Mill dia.

HGOS2

-PN

(mm)

Dia. tolerance

0.2〜0.9

0〜−0.015

1〜20

０〜−0.02

Mill dia.

HGOS4

-PN

1〜20

Size (mm)

Item code

HGOS2002-PN HGOS2003-PN HGOS2004-PN HGOS2005-PN HGOS2006-PN HGOS2007-PN HGOS2008-PN HGOS2009-PN HGOS2010-PN HGOS2015-PN HGOS2020-PN HGOS2025-PN HGOS2030-PN HGOS2035-PN HGOS2040-PN HGOS2045-PN HGOS2050-PN HGOS2055-PN HGOS2060-PN HGOS2070-PN HGOS2080-PN HGOS2090-PN HGOS2100-PN HGOS2120-PN HGOS2160-PN HGOS2200-PN

Stock

● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Dia. tolerance

0〜−0.02

Size (mm)

Mill dia.

Flute length

Overall length

Shank dia.

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 7 8 9 10 12 16 20

0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2 3 6 8 8 10 11 11 13 13 13 16 19 19 22 26 35 40

40 40 40 40 40 40 40 40 40 40 40 40 45 45 45 45 60 60 60 70 75 80 80 100 110 125

4 4 4 4 4 4 4 4 4 4 4 4 6 6 6 6 6 6 6 8 8 10 10 12 16 20

No. of flutes

2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2

Item code

HGOS4010-PN HGOS4015-PN HGOS4020-PN HGOS4025-PN HGOS4030-PN HGOS4040-PN HGOS4050-PN HGOS4060-PN HGOS4080-PN HGOS4100-PN HGOS4120-PN HGOS4160-PN HGOS4200-PN

Stock

● ● ● ● ● ● ● ● ● ● ● ● ●

Mill dia.

Flute length

Overall length

Shank dia.

1 1.5 2 2.5 3 4 5 6 8 10 12 16 20

2.5 4 6 8 10 12 15 15 20 25 30 35 40

40 40 40 40 45 45 60 60 75 80 100 110 125

4 4 4 4 6 6 6 6 8 10 12 16 20

No. of flutes

4 4 4 4 4 4 4 4 4 4 4 4 4

●： Stoked Items.

●： Stoked Items.

Back to Top

Jl. Batu Jajar No. 12, Jakarta 10120 - Indonesia Telp: (62-21) 345 9511; Fax: (62-21) 345 8316 Website: www.primatigonglobal.co.id; Email: [email protected]