Environmentally benign and catalytic processes

Environmentally benign and catalytic processes Typical unit operations and equipment Béla Simándi, Edit Székely BME, Department of Chemical and Enviro...
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Environmentally benign and catalytic processes Typical unit operations and equipment Béla Simándi, Edit Székely BME, Department of Chemical and Environmental Process Engineering

Requirements • weekly 3 hours of lectures. Attending on minimum 66% is the requirement of signature. Attendance will be checked. • 3 test will be scheduled during the semester. Exact dates and topics covered will be announced later. Those who write all three tests successfully (at least satisfactory) a final grade will be offered. • Students having valid signature may take a written exam during the examination period. Application for the exams is only possible via the Neptun system. • Website of the course: http://kkft.bme.hu/oktatas/ebcp/ Please check it frequently!

Unit operations • • • • • •

Mechanical separations Heat transfer operations Equilibrium mass transfer separations Non-equilibrium stage separations Chemical modifications Biochemical modification

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Mechanical separations • • • • • • • • • •

Precipitation Sedimentation Filtration Flotation Centrifugation Electrostatic separation Emulsion separation Magnetic separation Mechanical expression Etc. 4

Equilibrium diffusional separations • • • • • • • •

Distillation, rectification Absorption Extraction Adsorption Evaporation Crystallization Drying Etc. 5

Non-equilibrium diffusional separations • Membrane separations • Molecular distillation

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• Chemical modifications – Neutralization – Oxidation – Incineration Etc.

• Biochemical modification – Fermentation – Enzymatic treatment – Etc.

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Mechanical separations • • • • • • • • • •

Precipitation Sedimentation Filtration Flotation Centrifugation Electrostatic separation Emulsion separation Magnetic separation Mechanical expression Etc. 8

Precipitation pH adjustment and flocculant addition

Feed stream

Balance tank

Settling tank Treated stream Filter press

Solid for recovery /disposal

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Sedimentation

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Sedimentation

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Sedimentation with cyclone

DISA high-efficiency Cyclone 12

Air flotation

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Filtration – conventional multi medium sand filter

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Filtration • Driving force is the pressure difference • Various filtration media • Typically a batch operation

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Filtration – rotary vacuum filter

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Centrifugation, decanter

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Emulsion separation • Demulsification: chemical or physical

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Cold pressing

Heat exchangers • in smaller plants • in case of high pressure

Shanghai Ritai Medicine Equipment Project Co., Ltd. 20

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http://www.answers.com

Diabon

http://www.answers.com

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Spiral heat exchangers

http://www.alfalaval.com

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• • •

Compact, Big relative surface area, Less viscous liquids of condensation.

Plate heat exchangers

Alfa-Laval - Canaley Process Equipments Co.

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Evaporation, traditional

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Evaporation, falling film

A feed B vapour C concentrate D steam E condensate

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Multi-effect evaporator in vegetable oil production

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Equilibrium diffusional separations • • • • • • • •

Distillation, rectification Absorption Extraction Adsorption Evaporation Crystallization Drying Etc. 28

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Distillation, rectification • Major separation process for homogeneous liquids of two or more components. • Separation is based on the difference in boiling points (volatility).

• No additional chemicals are needed, but energy requirement is relatively high. • In a large number of separation task it is the most economical option.

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Bubble point – dew point curves and the equilibrium curve

mixture of benzene and toluene at atmospheric pressure

Batch distillation

Distillation column

Absorption • Based on distribution ratio between gas and liquid streams • Typical applications: gas washers, columns.

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http://www.separationprocesses.com/Absorption/GA_Figures/Fig115a.gif

Liquid-liquid extraction

mixer

settler 36

Solid-liquid extraction, Crown model III

Adsorption LES: length of equilibrium section LUB: length of unused bed

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Drying

Drying – fluidized bed dryer

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Membrane separations Retentate retentátum

betáplálás Feed

membrán Membrane Permeate permeátum 41 Schematic drawing of membrane separation (cross-flow filtration)

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Falling film molecular distillation

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Stirred tank reactors (Pfaudler, Germany) • 300-15 000 gallon volume

• Clamp top • 5-500 gallon volume

Tubular reactors (UHDE, Germany) • •



Used in petrol industry First reactor (1955): – 24 mm diameter – 1600 bar – 10.000 tons/year Current reactors: – 70-90 mm diameter – 3600 bar – 300.000 tons/year

Multi-tubular reactor (Oita, Japan)

Than you for your kind attention!

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