Welding & Cutting Equipment Engineered to Perfection

Welding & Cutting Equipment Engineered to Perfection WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: [email protected]

WELDERS TO THE NATION SINCE 1951

Regd. & Corp. Office (Corp. Identity Number : L70100MH1951PLC008647): Ador House, 6, K. Dubash Marg, Fort, Mumbai 400 001. INDIA. Tel: +91 22 6623 9300 / 2284 2525. Fax: +91 22 2287 3083 / 2596 6562 / 2596 6062. Email: [email protected] Sharjah Airport International Free Zone ( SAIF Zone) Q3 – 216, P.O.Box No. : 120025 Sharjah - U.A.E. Tel. : 00971 6 5578601. Fax : 00971 6 5578602. E-mail : [email protected]

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

CONTENTS WELDING & CUTTING EQUIPMENT AND SYSTEMS A

B

WELDERS TO THE NATION SINCE 1951

PAGE NO.

SOME BASICS TO KNOW ? MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS ? MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS ? MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS ? ELECTRODE SELECTION TABLE ? HELP ME CHOOSE

WELDING & CUTTING EQUIPMENT AND SYSTEMS ? CHAMP MULTI SERIES OUTFITS

1

? CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

26 27

1

? MULTI OPERTAOR WELDING PAYLOADS FOR GMAW / FCAW PROCESSES AUTOMATED MIG TROLLEY

1-2

D

7 8

? CHAMP TIG 300 AD ? CHAMP TIG 300 P ? CHAMP TIG 400 P E

10 11 12

F

G

? CHAMP SERIES RECTIFIERS ? CHAMP 160 / CHAMP 200 ? CHAMP T400 ? CHAMP 250 / CHAMP 400 / CHAMP 500 / CHAMP 600 ? MOTOR GENERATOR WELDING SETS

C

16

? ENGINE DRIVEN WELDING SETS ? SILENT CHALLENGER SERIES SC 301 / SC 401 / SC 501 / SC MULTI 2x301 ? SILENT CHALLENGER 400 K3

17 18

GMAW WELDING EQUIPMENT ? MAXIMIG SERIES OUTFITS ? MAXIMIG 251 ? MAXIMIG 400

19 20

? RANGER SERIES OUTFITS WELDING CONSUMABLES

WELDING & CUTTING EQUIPMENT

l

Welding & Cutting Spares

l

Gas Cutting Products & Accessories

l

l

Wires & Fluxes

l

Customized Consumables

l

l

l

WELDING AUTOMATION

Welding & Cutting Accessories

Electrodes

l

Columns & Booms

PROJECT ENGINEERING Flares and Flare Tips/Burners

l

Welding Positioners

l

Welding Rotators

l

? RANGER 600

21

? RANGER 403

22 23

? RANGER MULTI 600

Incinerators (for Industrial Applications)

? CHAMP MIG SERIES OUTFITS

Pressure Vessels

? CHAMP MIG 250 / CHAMP MIG 400 / CHAMP MIG 600

24

? CHAMP MIG 400 (R) / CHAMPMIG 600 (R)

25

SAW WELDING EQUIPMENT ? MAESTRO SERIES ? MAESTRO 800 (F) / MAESTRO 1000 (F) / MAESTRO 1200 (F) ? MAESTRO 800 T(F) / MAESTRO 1000 T(F) / MAESTRO 1200 T(F) ? MAESTRO 1000 (I)

35

AIR PLASMA CUTTING EQUIPMENT ? PLASMA CUT 25 ? CHAMPCUT 25

36 37

33 34

WELDING ACCESSORIES

I

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS) ? COLUMNS & BOOMS ? POSITIONERS ? ROTATORS ? HYBRID PLASMA MIG WELDING ? SPECIAL PURPOSE WELDING SYSTEMS ? ROBOTIC WELDING SOLUTIONS ? ROBOTICS WELDING SOLUTIONS

ADOR WELDING ACADEMY PVT. LTD.

WELDERS TO THE NATION SINCE 1951

30 31 32

38 ? ELECTRODE DRYING OVEN ? MIG / MAG TORCHES MTG SERIES TORCHES, ADOR TW SERIES 39 ? TIG TORCHES, HIPROTIG SERIES TORCHES 40-41 ? GOUGING TORCHES 42 ? MIG-WIRE FEEDERS FEEDLITE SERIES INCLUDING HEAVY DUTY RETROFIT WIREFEEDERS - UNIFEED / 43 WF SERIES ? RETROFIT OF SAW WEDLING HEAD WH 15 (F) 44-45 ? MECHANISED ATTACHMENT - MIG / SAW WELDING 46 ? ADOR ARC-ON 47 ? ENERGY SAVING DEVICE (WELDING RECTIFIER) 48

13 14 15

? SUPERGEN 320

29

? CHAMP TIG SERIES TIG OUTFITS

9

? DC ARC WELDING RECTIFIERS / WELDERS ? GL SERIES RECTIFIERS ? THYROLUXE SERIES RECTIFIERS THYROLUXE 401 / THYROLUXE 600 / THYROLUXE 1000 / THYROLUXE 1200

28

GTAW WELDING EQUIPMENT ? HF CONTROL TIG UNITS HF 2000 / HF 2000 AD / HF 3000 / HF 3000 AD ?

3 4-6

SMAW EQUIPMENT ? AC ARC WELDING TRANSFORMERS ? RED 403 / RED 503 ? TPA 303 / TPA 403 ? DOUBLE MUSTANG / DOUBLE RACER / DOUBLE HORSE / DOUBLE STALLION ? E-WELMAC 150 / E-WELMAC 190

PAGE NO.

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Corporate Marketing Office: Corporate Marketing Office: P.B. No 2, Akurdi, Chinchwad, Pune - 411 019, Maharashtra

(Formerly Known as Advani-Oerlikon Ltd.)

Tel. No.: (020) 4070 6000. Fax No. : (020) 4070 6001. Email: [email protected]

www.adorwelding.com

49 50 51-53 54 55 56 57

WELDING & CUTTING EQUIPMENT AND SYSTEMS

SOME BASICS TO KNOW

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

www.adorwelding.com

SOME BASICS TO KNOW

SOME BASICS TO KNOW

SOME BASICS TO KNOW

SOME BASICS TO KNOW

MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENTS

DUTY CYCLE

The most common types of Insulation Classes, for which welding equipments are designed, are basically B, F and H. However electrical machines have following range of Insulation classes as per National and International standards. The maximum allowable temperatures are given below for these Insulation classes • • •

A = Class of Insulation --105 Deg. Centigrade E = Class of Insulation –120 Deg. Centigrade B = Class of Insulation –130 Deg. Centigrade

• • •

F = Class of Insulation –155 Deg. Centigrade H = Class of Insulation –180 Deg. Centigrade C = Class of Insulation --220 Deg. Centigrade

MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENTS

1 Load Cycle

Welding Current or Load

ON Time

OFF Time

6 min

4 min

DEGREE OF INGRESS PROTECTION CLASS USED FOR ENCLOSURES OF WELDING EQUIPMENTS The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipments are IP 21, IP 23 and IP44. These protections classes of enclosures provide different degree of protection against Ingress of foreign body or particle and vertically falling water to the machines

t

• IP 21 • IP 23 • IP 44 FIRST DIGIT – Indicates protection against the ingress of foreign body or the particle

(ON Time) X 100 % Duty cycle = (ON Time + Off Time) = 6 x 100 = 60% (6 + 4)

• 2 = Protection against ingress of foreign body / particle > 12 mm dia • 4 = Protection against ingress of foreign body / particle > 1 mm dia SECOND DIGIT – Indicates protection against the ingress of dripping or vertically falling water • 1 = Protection against ingress of water i.e.dripping or vertically falling water • 3 = Protection against ingress of spraying or splashing water up to 60 degrees • 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine

MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENTS DUTY CYCLES OF WELDING EQUIPMENTS Welding equipments are never used continuously for manual or semiautomaticwelding processes. The common duty cycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipments are also supposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severely machines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate the WELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and one OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and International standards respectively.

FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS SPECIFIED AT DIFFERENT DUTY CYCLE Present specs. are 400 A @ 60 % duty cycle • Follow following steps to find the welding current at 100% duty cycle • Losses @ d1 = Losses @ d2 • (I1)2x r x t1 = (I2)2 x r x t2 • (400x400) x 6 = (I2)2 x 10 • (I2)2 = (6/10)x400x400 • I2 = sq. root of (6/10) x 400 • I2 = sq. root of 0.6 x 400 • I2 = 0.7746 X 400 • I2 = 309.8 • I2 = 310

WELDERS TO THE NATION SINCE 1951

1

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Present specs. are 310 A @ 100 % duty cycle • Follow following steps to find the welding current at 60% duty cycle • Losses @ d1 = Losses @ d2 • (I1)2x r x t1 = (I2)2 x r x t2 • (310x310) x 10 = (I2)2 x 6 • (I2)2 = (10/6) x 310 x 310 • I2 = sq. root of (10/6) x 310 • I2 = sq. root of 1. 66 x 310 • I2 = 1.29 x 310 • I2 = 400.2 • I2 = 400

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

2

SOME BASICS TO KNOW

SOME BASICS TO KNOW

ELECTRODE SELECTION TABLE

HELP ME CHOOSE

ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS SN.

ELECTRODE TYPE

WELDING CURRENTS (AMPS) FOR ELECTRODE SIZE (DIA)

AWS TYPE 1.6MM

2.0MM

2.5MM

3.2MM

4.0MM

SELECTION GUIDE

5.0MM

6.3MM

1.

Superbond

E6013

30-50

55 40-60

80 60-90

125 170 220 100-130 140-180 180-240

2.

Superbond-S

E6013

30-50

55 40-60

80 60-90

125 170 220 250-330 100-140 140-180 180-250

3.

Superbond-SS

E6013

30-50

40-60

90 60-90

135 180 240 300 100-140 140-190 190-250 250-330

4.

Supabase

E7018

40-60

50-70

80 60-90

275 125 170 200 100-140 150-200 200-240 270-360

5.

Supabase-X-Plus

E7018

40-60

50-70

80 60-90

125 90-140

300 170 225 150-190 200-250 270-320

6.

Celwel 70G

E7010-G

-

-

55 50-70

100 80-120

130 180 110-160 140-210

-

7.

Celwel 60

E6010

-

-

55 50-70

100 80-120

130 110-160

-

275

-

GUIDING NOTES : 1. Recommended Polarities a) Superbond, Superbond-S, Superbond-SS = AC, DC (-) b) Supabase, Supabase-X-Plus = AC (70 OCV), DC (+) c) Celwel 60, Celwel 70G = DC(+) (for all passes), DC(-) (for root pass only) 2. Recommended Welding Positions a) Superbond, Superbond-S, Superbond-SS, Celwel 60, Celwel 70G = All including vertical down (Vertical - Top to Bottom) b) Supabase, Supabase-X-Plus = All except vertical down (Vertical - Top to Bottom)

WELDING & CUTTING EQUIPMENT & PROCESSES

3. Current Selection Generally Adapted A) For Downhand flat, horizontal and overhead positions = Current at middle of the range is used. b) For Vertical up (Bottom to Top) = Current at maximum of the range is used. c) For vertical down (Top to Bottom) = Current at maximum of the range or slightly more than maximum is used. d) For the same diameter, as the thickness of parent material increases, employed current is increased.

WELDERS TO THE NATION SINCE 1951

3

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

4

SOME BASICS TO KNOW

SOME BASICS TO KNOW

HELP ME CHOOSE

HELP ME CHOOSE

THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION

THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION

STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION

STEP 3 ADDITIONAL CHECK LIST

Select a process for a given metal you want to join or cut from the table given below WELDING PROCESS

METAL TYPE

STICK

MIG

Also check for following along with above mentioned process advantages

CUTTING PROCESS

FCAW

SAW

AC-TIG

DC-TIG

CAC-A-AC

CAC-A-DC

PLASMA

STEEL STAINLESS STEEL

1. 2. 3.

POWER SUPPLY CONDITIONS* ENVIRONMENTAL CONDITIONS* BUDGET

* Consult factory / Technical Marketing Team for extreme supply and environmental conditions

ALUMINIUM

STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE

CAST IRON COPPER, BRASS

Workload/usage/duty

Likely Duty Cycle

Light Duty - Single Shift

20 % to 35 %

Upto 225 Amps

Medium Duty - Single or Two Shift

>35 % to 60 %

225 Amps to 300 Amps

Heavy Duty - Two or Three Shift

>60% to 100 %

More than 300 Amps

TITANIUM MAGNESIUM ALLOYS SKILL LEVEL

MODERATE

LOW

LOW

MODERATE

HIGH

HIGH

MODERATE

MODERATE

HIGH

STEP 2 WELDING PROCESS SELECTION It is possible that more than one welding process can be used for a given requirement. Hence to facilitate selection, study and understand the advantages of each process as given below. A

Most suitable for outside/opendoor use One of jobs or less volume jobs. Better accessibility for intricate joints Ideal for dirty/rusty surfaces

SMAW / MMAW / STICK WELDING

Welding Current Range Recommended

STEP 5 MODEL SELECTION TABLE Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again the steps completed so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your welding/cutting need from the model selection table EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK 1

CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT FROM THE TABLE GIVEN

2

SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN (WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT, TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS

Most suitable where excellent mechanical properties are required Ideally suitable for heavy duty longitudinal structures like girders High deposition rates gives higher welding productivity Gives excellent weld bead shape

3

CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.

TIG WELDING (GTAW)

Used where highest quality welding required Gives precise welding with very good welding finish Most suitable for thinnest sheets where better heat input controls are required and very minimal distortions allowed

4

CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN IN THE TABLE

AIR PLASMA ARC CUTTING

Used with almost all electrical conducting metals. Distortion free, dross free, burr free, narrow kert with clean cuts, compared to carbon ARC cutting.

5

ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW

B

Suitable for high welding productivity GMAW/MIG/MAG/SEMIAUTOMATIC/ Most suitable for relatively thinner sheets Very neat and clean welding without slag removable CONTINUOUS WELDING Easy to learn for welders

C

FLUX CORED (FCAW) MIG/MAG

Suitable for deep penetration for welding thick sections with less nos. of runs Provides higher welding deposition rates Gives excellent weld bead shape

D

SUBMERGED ARC WELDING (SAW)

E

F

WELDERS TO THE NATION SINCE 1951

5

• Stable / Unstable / Very Low / Very High voltage condition • Chemical (Acidic) Contamination. Conducting Dust Contamination. • Economy

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

6

SMAW EQUIPMENTS

AC ARC WELDING TRANSFORMERS RED 403 / RED 503 APPLICATIONS • AC Arc welding Transformers for light, Medium, and Heavy structural welding, machine building and fabrication work • Ideal for both Shop and site fabrication welding • RED series transformers are single phase machines, which can be connected on 2 lines of 3 phase, 415V input supply • Also recommended as power sources for Gas Tungsten Arc Welding (GTAW-AC) applications of Aluminium, Magnesium and their alloys SALIENT FEATURES • Forced Air cooled transformers with better cooling of transformer coils resulting lower internal temperature • Welding current adjustment/regulation through horizontal, modern moving core design • Stepless, smooth and infinitely variable current adjustment possible even while welding is in progress • Higher Open Circuit Voltage (80 V) enables welding with all types of special electrodes including low hydrogen types for AC welding applications and also enables the use of longer welding cable lengths • Optimised design - Excellent dynamic characteristics ensure smooth and optimum metal transfer

SMAW EQUIPMENT

• Robust design to withstand rough handling at site as well as easily maneuverable from job to job at project sites • Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current controlling handle, current scale on the same side i.e. front side

BRIEF SPECIFICATIONS: UNIT

RED 403

RED 503

Supply voltage

Volt

415

415

Phase

No

MODELS

www.adorwelding.com

2 LINES OF 3 PHASE

Input KVA @ 100% Duty cycle

KVA

19

Open circuit voltage

Volt

80

80

Welding current range

Amp

60-400

80-500

Welding current @ 60% Duty cycle

Amp

300

400

Welding current @ 100% Duty cycle

Amp

230

300

Class of insulation

Class

F

F

Type of cooling

Type mm

Forced Air

Forced Air

720x460x750

745x500x780

Kg

110

132

Dimensions (LxWxH) Weight (approx.)

25

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

7

SMAW EQUIPMENTS

SMAW EQUIPMENTS

AC ARC WELDING TRANSFORMERS

AC ARC WELDING TRANSFORMERS

TPA 303 / TPA 403

DOUBLE MUSTANG / DOUBLE RACER DOUBLE HORSE / DOUBLE STALLION

APPLICATIONS

THOROUGHBRED SERIES TRANSFORMERS

• AC Arc welding Transformers for light, Medium, and Heavy structural welding, machine building and fabrication work

APPLICATIONS • AC arc welding transformers for every applications from medium to heavy duty welding both within shopfloor as well as project sites • Most recommended for site maintenace welding and medium/heavy structural welding like tankages, AC arc welding with special material like 9% nickel alloy etc • Most reliable and dependable, natural air cooled transformes - ideal choice for most project sites

• Ideal for both Shop and site fabrication welding • TPA series transformers are 3 phase machines and recommended for applications where, as far as possible, balanced 3 phase load is desired on input supply lines SALIENT FEATURES • Forced Air cooled transformers with better cooling of transformer coils resulting lower internal temperature

SALIENT FEATURES • Light weight and compact transformers with robust construction - Ideal choice for site usage • Natural air cooled transformers - coils designed for natural air cooling which eliminates the use of fan and thus risk of coil burning whenever fan fails • Specially designed transformer coils with minimum joints and better interlayer insulation -eliminates the coil failure and enhances service life of transformer • Stepless, infinitely variable current adjustment through sturdy and smooth moving core mechanism • Stepless, smooth and infinitely variable current adjustment possible even while welding is in progress • Ensures the fine control of welding current to minimise the heat input to the job which reduces the HAZ • Dynamic output characteristics ensures smooth and uninterrupted arc resulting excellent welding performance througout the entire welding range • Provided with input power ON-OFF switch • Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current controlling handle, current scale on the same side i.e. front side

• Welding current adjustment through horizontal, modern moving core design. Stepless, smooth and infinitely variable current adjustment possible even while welding is in progress • "Open delta" design enables conversion of 3phase input in to single phase output • Optimised Open Circuit Voltage (66V), enables welding with most commonly used general purpose AC and AC/DC electrodes for structural welding applications, both within the shopfloor as welll as project sites • Special design - Excellent dynamic characteristics ensure smooth and optimum metal transfer • Robust design to withstand rough handling at site as well as easily maneuverable from job to job at project sites • Compact and light weight transformers • Welder friendly usage - easy to operate since all controls like ON-OFF switch, welding current controlling handle, current scale on the same side i.e. front side

BRIEF SPECIFICATIONS: MODELS Supply voltage Phase

UNIT

TPA 303

TPA 403

Volt

380/415

380/415

No

3

3

Input KVA @ 100% Duty cycle

KVA

16.5

21.0

Open circuit voltage

Volt

66

66

Welding current range

Amp

40-300

60-400

Welding current @ 60% Duty cycle

Amp

225

300

Welding current @ 100% Duty cycle

Amp

175

230

Class of insulation

Class

A

A

Type of cooling

Type mm

Forced Air

Forced Air

720x500x800

720x500x800

Kg

125

163

Dimensions (LxWxH) Weight (approx.)

BRIEF SPECIFICATIONS: MODELS

UNIT

Supply voltage

Volt

www.adorwelding.com

DOUBLE HORSE 415

DOUBLE STALLON 415

No

Input KVA @ 100% Duty cycle

KVA

10.8

16.0

21.0

Open circuit voltage

Volt

66

80

80

80

Welding current range

Amp

35-250

50-300

60-400

80-500

Welding current @ 60% Duty cycle

Amp

190

225

300

375

Welding current @ 100% Duty cycle

Amp

150

175

230

300

Class of insulation

Class

H

H

H

H

Type of cooling

Type mm

Natural Air

Natural Air

Natural Air

Natural Air

590x425x660

650x475x700

650x500x725

650x550x755

Kg

92

120

140

170

Dimensions (LxWxH)

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

DOUBLE RACER 415

Phase

Weight (approx.)

8

DOUBLE MUSTANG 230/400

2 LINES OF 3 PHASE 25.5

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

9

SMAW EQUIPMENTS

SMAW EQUIPMENTS

AC ARC WELDING TRANSFORMERS

DC ARC WELDING RECTIFIERS / WELDERS

E-WELMAC 150 / E-WELMAC 190

GL SERIES RECTIFIERS

APPLICATIONS

APPLICATIONS

• All light and medium duty structural welding applications both within shopfloor and project sites

• Most simple, robust and reliable welding rectifiers ideally recommended for heavy duty structural welding of construction equipments like crane, steel foundries, steel and fertiliser plants, shipyards etc

• Most recommended for site maintenace welding and light structural welding like window grill or similar jobs at construction sites •

• These welding rectifiers are ideally suitable for heavy fabrication shops, project sites with harsh environment, where maintenance staff is not well equipped and qualified

Welding applications where only single phase supply is available

• GL 601 is most recommended for heavy duty welding and gouging applications in foundries, steel plants, heavy engineering workshops etc SALIENT FEATURES • Light weight, compact AC arc welding transformers - easy to mobilise at sites

SALIENT FEATURES

• Single phase, natural air cooled transformers with robust construction • Most reliable and simple transformers - very convenient and welder friendly to use at sites

• Welding rectifiers based on most simple, reliable and maintenance free diode based technology

• Infinitely variable current adjustment through sturdy and smooth moving core mechanism

• These welding rectifiers are built with most robust and rugged mechanical construction which withstand rough handling at construction and project sites

• Welding current adjustment possible even while welding is in progress

• Welding current adjustment and regulation through electromagnetic transductor resulting stepless and smooth current control

• Provided with input power ON-OFF switch

• These welding rectifiers are welder friendly - Very easy to use and operate, maintain and service by ordinary electricians

• Dynamic output characteristics ensures smooth and uninterrupted arc resulting excellent welding performance througout the entire welding range

• Single knob current control from the front panel or remote control unit (provided optionally) • Easy parallel connection of these welding rectifiers possible for high current gouging applications

BRIEF SPECIFICATIONS:

• These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units

MODELS

UNIT

E-WELMAC 150

E-WELMAC 190

Supply voltage

Volt

230

230

Phase

No

1

1

Input KVA @ 100% Duty cycle

KVA

4.3

5.5

Open circuit voltage

Volt

50

50

Welding current range

Amp

30-150

30-200

Welding current @ 20% Duty cycle

Amp

150

200

Open circuit voltage

Volt

80

80

Welding current @ 60% Duty cycle

Amp

90

115

Welding current range

Amp

50-400

80-600

Welding current @ 100% Duty cycle

Amp

70

90

Welding current @ 60% Duty cycle

Amp

400

600

Class of insulation

Class

H

H

Welding current @ 100% Duty cycle

Amp

310

465

Type of cooling

Type

Natural Air

Natural Air

Class of insulation

Dimensions (LxWxH)

mm

340x315x500

340x315x500

Weight (approx.)

Kg

33

39

BRIEF SPECIFICATIONS: UNIT

GL 401

GL 601

Supply voltage

Volt

400 / 440

400 / 440

Phase

NO. KVA

3

3

26

38.5

MODELS

Input KVA @ 60% Duty cycle

Class

B

B

Dimensions (LxWxH)

mm

840x705x905

960x750x1005

Weight

Kg

275

430

WELDERS TO THE NATION SINCE 1951

10

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

11

SMAW EQUIPMENTS

SMAW EQUIPMENTS

DC ARC WELDING RECTIFIERS / WELDERS

CHAMP SERIES RECTIFIERS

THYROLUXE SERIES RECTIFIERS THYROLUXE 401 / THYROLUXE 600 THYROLUXE 1000 / THYROLUXE 1200

CHAMP 160 / CHAMP 200 APPLICATIONS • Single phase inverter based, High efficiency DC Welders • High frequency IGBT based PWM Inverter • TIG Welding possible with Lift Arc technique • Light weight, compact and portable for easy handling • Compatible to power generator supply • In the condition of rated duty cycle being exceeded by user and thermal indication ON, the machine still continues to run at 100% duty cycle rating without shutting down

APPLICATIONS • These fully thyristor controlled, electronically regulated, transformer rectifier units are suitable for Manual Metal Arc welding (SAMW) process • Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shopfloor and at project sites • These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD) • Higher current rating welding rectifiers like 600A/1000A/1200A can also be used for GOUGING applications by using suitable gouging torch SALIENT FEATURES • Reliable and superior performance thyristorised welding Rectifier for projects, engineering fabrication, construction work and pipe welding • Robust mechanical construction and good ventilated power components like transformer, IPT, choke etc with sufficient fan size - Ideal for site use • Full wave full control thyristor bridge construction, Constant Current (CC) characteristics with stepless current control within +/-1% and immune to +10% & -15% voltage fluctuation • High OCV for easy arc start/restart. Bult-in booster circuit saves power consumption • Excellent dynamic characteristic helps to deliver stable arc, good welding performance over the entire current range • Welding rectifier protected against abnormal supply/service conditions like Single phase, Short circuit, Thermal overload, Under voltage and Over voltage conditions etc • Built-in HOT start / Antistick and Self controlled arc force dynamics provided as standard feature • Suitable for TIG welding by connecting external HF unit (available as optional supply with main rectifier unit) • Provided with Remote control unit for easy adjustment/stepless current control of welding current

SALIENT FEATURES • Latest PWM inverter technology • IGBT based • Smooth and stable arc with minimum spatter • Hot start feature available as a standard • TIG welding with scratch / Lift arc start

BRIEF SPECIFICATIONS: TECHNICAL SPECIFICATIONS

BRIEF SPECIFICATIONS: MODELS Supply voltage Phase Input KVA @ 100% Duty cycle

UNIT Volt NO. KVA

THYROLUXE 401 415

THYROLUXE 600 415

3

3

19.5

31.5

THYROLUXE 1000 415 3 54

THYROLUXE 1200 415 3 72

Open circuit voltage

Volt

100

100

100

100

Welding current range

Amp

10-400

20-600

100-1000

100-1200

Amp

400

600

850

1200

Welding current @ 100% Duty cycle Amp

310

465

650

930

H

H

Welding current @ 60% Duty cycle

Class

H

H

Dimensions (LxWxH)

mm

835x495x820

980x550x960

Weight (approx.)

Kg

147

216

Class of insulation

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UNIT

CHAMP 160

CHAMP 200

Supply voltage

Volt

Phase

No

1

1

Input KVA @100% Duty cycle

KVA

4

5

240, +10%, -15%

240, +10%, -15%

Open circuit voltage @ 240 Vac

Volt

Welding current range

Amp

10-160

10-200

Welding current @ 60% Duty cycle

Amp

130

150

Welding current @ 100% Duty cycle

Amp

90

120

Type of cooling

Type

Forced Air

Forced Air

Class of insulation

68 +/-3

68 +/-3

Class

F

F

Dimensions (LxWxH)

mm

375x145x290

415x155x300

Weight (approx.)

Kg

6

7

1230x770x1080 1200x770x1175 403

450

WELDERS TO THE NATION SINCE 1951

12

DC TIG

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

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13

SMAW EQUIPMENTS

SMAW EQUIPMENTS

CHAMP SERIES RECTIFIERS

CHAMP SERIES RECTIFIERS

CHAMP T400

CHAMP 250 / CHAMP 500 / CHAMP 600

APPLICATIONS • These Energy Efficient, latest Inverter based rectifier units are suitable for Manual Metal Arc welding (SMAW) process with all general purpose and special electrodes like 7018 type etc • Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shopfloor and at project sites including construction of power plants, Refineries and cement plants etc • These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD) • Most recommended for project site applications, where easy portability/mobility, light weight compact machines are desired due to space constraints etc as well as when they are to be used at some heights above the ground level

DC TIG

APPLICATIONS

DC TIG

• These Energy Efficient, latest Inverter based rectifier units are suitable for Manual Metal Arc welding (SMAW) process with all elelctrodes including specials like 6010, 7010G and 8010G electrodes • Ideally suitable for light, Medium and Heavy duty, all purpose industrial, structural welding applications both within shop floor and at project sites • These welding rectifiers can be also used for DC TIG welding applications by connecting suitable TIG control units (HF 2000 / 2000 AD / 3000 / 3000 AD) • Most recommended for project site applications where easy portability / mobility light weight compact machines are desired due to space constraints etc SALIENT FEATURES

SALIENT FEATURES • Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural welding applications • High power factor, high efficiency resulting energy savings up to 35% over thyristorised rectifiers • Provided with protections against Over voltage, Under Voltage, Overload and Single phasing • Welder friendly operation-Arc force adjustments provided on the front panel • Enhanced reliability due to SMD technoloy in PCB design and manufacturing • Robust mechanical construction - recommended for hostile operating conditions and heavy duty usage at project sites • Suitable for TIG welding at site by using external HF control unit like HF 2000 / HF 3000

• Inverter (IGBT) based, energy efficient welding rectifiers for heavy duty structural welding applications • High power factor, high efficiency resulting energy savings up to 35% over thyristorised rectifiers • Provided with protections against Over voltage, Under Voltage, Overload and Single phasing Suitable for CELLULOSIC Electrodes & Long Welding cables

• Welder friendly operation-Arc force adjustments provided on the front panel • Enhanced reliability due to SMD technoloy in PCB design and manufacturing • Robust mechanical construction - recommended for hostile operating conditions and heavy duty usage at project sites • Suitable for TIG welding at site by using external HF control unit like HF 2000 / HF 3000

BRIEF SPECIFICATIONS: MODELS Supply voltage

UNIT

CHAMP T400

Volt

415

BRIEF SPECIFICATIONS: MODELS

UNIT

CHAMP 250

CHAMP 500

CHAMP 600 415

Phase

No

3

Supply voltage

Volt

415

415

Input KVA @100% Duty cycle

KVA

11

Phase

No

3

3

3

Open circuit voltage

Volt

72

Input KVA @ 100% Duty cycle

KVA

7.5

17.5

22.0

Welding current range

Amp

10-400

Open circuit voltage

Volt

72

89

89

Welding current @ 60% Duty cycle

Amp

400

Welding current range

Amp

10-250

20-500

20-600

Welding current @ 100% Duty cycle

Amp

310

Welding current @ 60% Duty cycle

Amp

250

500

600

Type of cooling

Type

Forced Air

Welding current @ 100% Duty cycle

Amp

195

387

465

Class of insulation

Class of insulation

Class

H

H

H

mm

520x260x450

700x460x630

700x460x630

Kg

26

58

58

Class

H

Dimensions (LxWxH)

mm

610x295x520

Weight (approx.)

Kg

32

Actual Dimensions (LxWxH) Weight (approx.)

WELDERS TO THE NATION SINCE 1951

14

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

15

SMAW EQUIPMENTS

SMAW EQUIPMENTS

MOTOR GENERATOR WELDING SETS

ENGINE DRIVEN WELDERS SETS SILENT CHALLENGER SERIES SC 301 / SC 401 / SC 501 / SC MULTI 2x301

SUPERGEN 320 APPLICATIONS • Suitable for welding with Cellulosic electrodes, particularly for cross country petroleum and gas pipelines as well as building Thermal and Nuclear power plants, heavy duty critical structural welding at prestigeous project sites • Ideally suitable for project sites where welding with longer cable lengths is involved, like welding within the tunnel in mountain areas or laying underground water pipelines within the metro cities • Most recommended for all project sites/open yards, where atmospere is very dusty, dirty and heavily contaminated with conducting particles

DC TIG

SALIENT FEATURES • Brushless Technology with no windings, brushes, rotating diodes on the rotor assembly, makes it maintenance free generator and eliminates frequent maintenance and down time - Ideally suitable for all project site welding applications • Totally enclosed generator body with IP44 construction prevents the entry of dust and dirt inside the windings - makes it the ideal choice for all site conditions • Light weight, compact generator with easy mobility, compared with old generation DC generator set. Weight of 265 kgs as compared with 330 kgs of old generation, conventional DC generator sets • Close loop feedback control to deliver constant welding current even with longer cable lengths (100mtr) • 'H' Class insulation -provides longer service life • Low power consumption -Energy Efficient motor generator set superior to old generation DC type generator set - reduces energy bills by 30%. Saves upto Rs 46000/- in a year, over energy bill of old generation DC generator sets.These sets have even better POWER FACTOR than conventional thyristorised welding rectifiers • Higher Open Circuit Voltage (100) guarantees excellent welding performance even with longer cable lengths up to 100 mtrs

APPLICATIONS • Recommended for all versatile welding applications at project sites like, construction of refineries, power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline welding, pipeline welding from jetty to storage tanks for oil, petroleum and gas etc • ED sets SC 301 / SC 401 / SC 501 are specially recommended for Manual (SMAW) welding applications from medium to heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross country pipeline welding with 6010, 7010G, 8010G electrodes • Double Operator ED set, model SC Multi 2x301, specially recommended for Manual (SMAW) welding for heavy duty site fabrication with all types of electrodes and city gas pipeline, cross country pipeline welding with cellulosic 6010, 7010G, 8010G elelctrodes as well as Semiautomatic welding (FCAW) of cross country pipeline welding applications, and places where more numbers of ED sets can not be accommodated and more numbers of welders are required to be deployed with minimum numbers of ED sets SALIENT FEATURES • New generation, High frequency Brushless welding generators -resulting Efficient and Excellent welding performance at project sites • Totally maintenance free welding welding generators with windingless, commutatorless, slipringless, magnetless ROTOR construction - Ideal for site duty and cross country pipeline welding applications • Direct monobloc closed coupled engine-generator sets with single bearing generator coupled to the engine by noncorrossive metallic flexible coupling plates and the antivibration mounting with protective cups to protect them against dust and dirt - less maintenance headache • Highly reliable even in hostile site conditions • Minimum numbers of spare parts required at project sites compared to the conventional ED sets • Most compact, CPCB complient ED set, with super silent acoustic canopy • Higher open circuit voltage for easy arc striking • Provided with suitable auxilliary power source unit to deliver adequate capacity of single phase and three phase power for auxilliary uses like grinding, drilling, floodlighting etc • Provided with remote control unit to enable welder to adjust/set the welding parameters from the welding point, while welding is in progress

BRIEF SPECIFICATIONS:

BRIEF SPECIFICATIONS: MODELS

UNIT

SUPERGEN 320

Supply voltage

Volt

415

Phase

No

3

Power

Kw/HF

15.5/20.78

Open circuit voltage

Volt

100

Welding current range

Amp

35-320

Welding current @ 60% Duty cycle

Amp

320

Welding current @ 100% Duty cycle

Amp

250

Type of cooling

Type

Forced Air

Class of insulation

Class

H

Dimensions (LxWxH)

mm

1065x540x840

Weight (approx.)

Kg

265

MODELS

UNIT

Nos of operators at a time

No Type

Characteristic Open circuit voltage (Max / Min) Welding current range Welding current @ 60% Duty cycle Welding current @ 100% Duty cycle

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Volt Amp Amp Amp

Class of insulation Type of cooling Engine Type Rated Speed Aux. power source Dimensions (LxWxH) - Skid mounted Dimensions (LxWxH) - 2 Wheel mounted Dimensions (LxWxH) - 4 Wheel mounted Weight (Skid mounted) Weight (2 Wheel mounted) Weight (4 Wheel mounted) Optional Wire feeder for FCAW welding

Model

Optional Torch for FCAW welding (3/4.5 mtrs.)

Model

WELDERS TO THE NATION SINCE 1951

16

DC TIG

Class Type Type rpm

SILENT CHALLENGER 301 1 CC 100/45 40-300 300 230 H Forced Air S217 1800

SILENT CHALLENGER 401 1 CC 100/45 50-400 400 310 H Forced Air S433 1800

SILENT SILENT CHALLENGER CHALLENGER MULTI 2X301 501 2 cc/cv 1 1 CC CC/CV CC 92 100/45 15-300 each operator 30-600 50-500 300 @40% 600 @40% 500 200 each operator 400 400 H H Forced Air Forced Air Forced Air S433 S433 1800 1800

10KVA, 3 PH, 415V / 3.5KVA, 1PH, 230V

mm mm mm Kg Kg Kg

18KVA, 3PH, 415V / 6KVA,1PH, 240V

2000X820X1375 2500x820x1460 2500x820x1460 2910X1455X1908 3410X1455X1990 3410X1455X1990 2910X1555X1908 3900x1455x1990 3900x1455x1990 1130 960 1145 1100 1270 1285 1370 1385 1200 NA NA NA NA

NA

NA

2500x820x1460 3410X1455X1990 3900x1455x1990 1160 1300 1400 WF 40 Multi NA Super SSPW NA 350

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

17

SMAW EQUIPMENTS

ENGINE DRIVEN WELDERS SETS SILENT CHALLENGER 400 K3 APPLICATIONS • Recommended for all versatile welding applications at project sites like, construction of refineries, power plants, cement plants, constructions sites, Inplant pipeline welding, city gas pipeline, cross country pipeline welding, pipeline welding from jetty to storage tanks of oil, petroleum and gas etc • Specially recommended for Manual (SMAW) welding applications from medium to heavy duty site fabrication welding, maintenance welding with all types of electrodes and city gas pipeline and cross country pipeline welding with 6010, 7010G, 8010G electrodes • Ideal choice for round the clock (24x7hrs) working in the most demanding and hostile site conditions SALIENT FEATURES • Virtually maintenance free Engine driven, Brushless welding set with windingless rotor and Air cooled Diesel Engine, requiring very minimal maintenance • Fully integrated cooling system both for engine and welding generator-needs only one cooling medium, no need of water, antifreeze, or inhibitors, require just air from the atmosphere • Light weight and most compact Engine driven CPCB compliant welding set available in domestic market • Most recommended for versatile site welding applications including cross country pipeline, city gas pipeline and inplant pipeline welding etc • Ideal for heavy fabrication, rebuilding and maintenance welding applications at site -works efficiently in all climatic conditions • Robust mechanical design makes it highly reliable even in hostile site conditions • Big savings in fuel consumption and longer runs before next refueling - lesser operating cost • Specially proven with cellulosic 6010, 7010G and 8010G and other special electrodes • Fewer spare parts required-no brushes, rotor windings, water hoses, water pumps, radiators etc • Super silent operation

DC TIG

N!!! ESIG ILT UE D D BU E UNIQ ED AN ENGIN IGN OLED ILITY DES CO ELIAB ! AIR R S H WIT EXTRA SAVING L FOR FUE AND

GMAW WELDING EQUIPMENT

BRIEF SPECIFICATIONS: MODELS

UNIT

SILENT CHALLENGER 400 K3

Nos of operators at a time Characteristic Open circuit voltage (Max / Min) Welding current range Welding current @ 60% Duty cycle Welding current @ 100% Duty cycle Class of insulation Engine type Rated Speed

No Type Volts Amp Amp Amp Class Type rpm

1 CC 100 / 40 40-400 400 310 H HA 394 (Air Cooled) 1500 8KVA, 3 PH, 415V / 3.0KVA, 1PH, 240V 2000x820x1150 2950x1455x1700 3400x1455x1700 980 1120 1220

Aux. power source Dimensions (LxWxH) -Skid mounted Dimensions (LxWxH) - 2 Wheel mounted Dimensions (LxWxH) - 4 Wheel mounted Weight (Skid mountedl) Weight (2 Wheel mounted) Weight (4 Wheel mounted)

mm mm mm Kg Kg Kg

www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

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• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

GMAW WELDING EQUIPMENTS

GMAW WELDING EQUIPMENTS

MAXIMIG SERIES OUTFITS

MAXIMIG SERIES OUTFITS

MAXIMIG 251

MAXIMIG 400

APPLICATIONS • Recommended for All position MIG / MAG welding applications • Suitable for wedling of wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable • High volume thin sheet metal fabrication welding as in Auto Industries and other engineering industries, maintenance and repair workshops • Most ideal for Auto Ancillary units - for increased productivity and quality welding applications

APPLICATIONS • Recommended for All position MIG / MAG welding applications • Suitable for wide range of metals like Carbon Steel, Stainless Steel, Aluminum and it's alloys, with appropriate or recommended consumable • Ideally recommended for heavy duty MIG / MAG welding applications like crane structure components manufacturing, 3 shift use, rough handling on the shopfloor and fabrication shops where maintenance staff is not very qualified

SALIENT FEATURES • Most reliable and dependable workhorse welding machines with proven economy • Rugged design, reliable performance and superior arc characteristics • Diode based power source with traditional tapped transformer, provided with switch on front panel for step control of voltage enabling welder to obtain the desired arc voltage with ease • User friendly selection of 2track / 4track operation for zero defect GMAW welding • Good and consistent weld quality with low hydrogen content • Dependable thyristorised wirefeeder system ensures long, uninterrupted welding • Built-in spot welding timer provided for easier and faster tack welding incase of (MAXIMIG 251 CD) - ideal for repetitive tack welding applications • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productovty on the shop floor

SALIENT FEATURES • Most reliable and dependable workhorse MIG / MAG welding machines proven for wide range of applications • Rugged design, reliable performance and superior arc characteristics -minimum maintenance requirements • Diode based power source with traditional tapped transformer, provided with switch on front panel for step control of voltage enabling welder to obtain the desired arc voltage with ease • User friendly selection of 2track / 4track operation for zero defect GMAW welding • Good and consistent weld quality with low hydrogen content • Dependable thyristorised wirefeeder system ensures long, uninterrupted welding • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productivity on the shop floor

BRIEF SPECIFICATIONS:

BRIEF SPECIFICATIONS:

MODELS Supply voltage Phase Input KVA @ 100% Duty cycle Welding current range Open circuit voltage No. of steps Welding current/volts @ 60% Duty cycle Welding current/volts @ 100% Duty cycle Dimensions (LxWxH) Type of cooling Class of Insulation Weight (approx.) Wire feeder Wire feed motor Wire feed speed Dimensions (LxWxH) Wire feeder weight Torch (3mtr)

UNIT

MAXIMIG 251

Volt No KVA Amp Volt No A/V A/V mm Type Class Kg Type Type m / min mm Type Model

415 3 7.5 50-250 16-36 16 250 / 26.5 195 / 23.8 775x390x730 Forced Air F 98 Feedlite 20 (NEL) PMDC 1.2-18 430x180x310 8 Ador TW 150 E / Ador TW 180 E / Ador TW 250 E

MODELS

UNIT

MAXIMIG 400

Supply voltage Phase Input KVA @ 100% Duty cycle

Volt No KVA

415 3 17.5

Welding current range Open circuit voltage No. of steps Welding current/volts @ 60% Duty cycle Welding current/volts @ 100% Duty cycle Dimensions (LxWxH)

Amp Volt No A/V A/V mm

Class of Insulation Weight (approx)

Class Kg Type Type

50-400 18-54 32 400/34 310/29.5 835x435x820 H 136 Feedlite 40 (FEM / NEM)

Wire feeder Wire feed motor Wire feed speed Dimensions (LxWxH) Wire feeder weight Torch (3mtr)

WELDERS TO THE NATION SINCE 1951

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m / min mm Type Model

PMDC 1.2-18 8 130x180x310 Ador TW 250 E / Ador TW 400 E / MTG 400 E

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

20

GMAW WELDING EQUIPMENTS

GMAW WELDING EQUIPMENTS

RANGER SERIES OUTFITS

RANGER SERIES OUTFITS

RANGER 600

RANGER 403

APPLICATIONS • Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at open yards and project sites (with due protection or shield against windy air) • Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable • Specifically designed for heavy duty, structural welding, machine building applications

APPLICATIONS • Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at open yards and project sites (with due protection or shield against windy air) • Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable • Most recommended for MIG/MAG welding applications where high metal depositon rates, high productivity and quality is a must

SALIENT FEATURES • Most reliable and dependable thyristor based power source for high quality MIG/MAG semiautomatic manual and semiautomatic mechanised welding applications • Hexa phase, full wave full control bridge rectification circuit reduces ripple in the welding output - resulting spatter free welding • Special design and construction of Transformer - resulting faster response time and excellent Arc dynamics • Light weight, Compact design of power source, wire feeder and Torch • Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided on the front panel • Fesh Tip Transfer technique keeps the tip ready for next welding cycle • Choice of 2 roll and 4 roll wirefeeders and different torches available for different industrial applications • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productovty on the shopfloor • Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/over heating and very high secondary short circuit current

SALIENT FEATURES • Most reliable and dependable thyristor based power source for high quality MIG/MAG semiautomatic manual and semiautomatic mechanised welding applications • Hexa phase, full wave full control bridge rectification circuit reduces ripple in the welding output - resulting spatterfree welding • Special design and construction of Transformer - resulting faster response time and excellent Arc dynamics • Light weight, Compact design of power source, wire feeder and Torch • Selection and adjsutmnet of Crater Voltage, Crater Current possible with ON-OFF switch and regulating pots provided on the front panel • Fesh Tip Transfer technique keeps the tip ready for next welding cycle • Flux cored , solid wire selection switch, gas check toggle switch provided on the front panel • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productivity on the shopfloor • Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/over heating and very high secondary short circuit current

BRIEF SPECIFICATIONS: UNIT

RANGER 600

Volt NO. KVA Amp Volt A/V A/V Type Class mm Kg Models Type

415 3 31.7 60-600 65 600/44 465/37 Forced Air H 950x550x960 230 Feedlite 40(NEM) / Feedlite 40 (PEH) PMDC / PCB Servo

Wire feed speed Wire feed motor Dimensions Wire feeder weight

m / min mm kg

1.2-18 500x180x310 8/9

Torch (3 mtrs)

Model

TW 501(E) / MTG 600 E

MODELS Supply voltage Phase Input KVA @ 100% Duty cycle Welding current range Open circuit voltage Welding current / volts @ 60% Duty cycle Welding current / volts @ 100% Duty cycle Type of cooling Class of Insulation Dimensions (LxWxH) Weight (approx.) Wire feeder options

BRIEF SPECIFICATIONS: MODELS

UNIT

RANGER 403

Supply voltage Phase Input KVA @ 100% Duty cycle Welding current range Open circuit voltage Welding current/volts @ 60% Duty cycle Welding current/volts @ 100% Duty cycle Type of cooling Class of Insulation Dimensions (LxWxH) Weight (approx.) Wire feeder options

Volt NO. KVA Amp Volt Amp Amp Type Class mm Kg Type

415 3 20 60-400 62V +/-3V 400 310 Forced Air H 440x705x835 160 Feedlite 20 (PNM) Feedlite 40 (PNM) PCB Servo 1.2-18 460x200x280 9 Ador TW 400 (E) / MTG 400 (E)

Wire feed motor Wire feed speed Dimensions Wire feeder weight Torch (3mtr)

WELDERS TO THE NATION SINCE 1951

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Type m / min mm Type Model WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

22

GMAW WELDING EQUIPMENTS

GMAW WELDING EQUIPMENTS

RANGER SERIES OUTFITS

RANGER SERIES OUTFITS CHAMP MIG 250 / CHAMP MIG 400 / CHAMP MIG 600

RANGER MULTI 600 APPLICATIONS • Suitable for multi process welding applications like SMAW / GMAW / FCAW / GTAW / SAW and GOUGING processes within shopfloor as well as at open yards and project sites (with due protection or shield against windy air) • Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable • Specifically designed for heavy duty, structural welding, machine building applications

DC TIG

GOUGING

SALIENT FEATURES • Rugged construction -most reliable and dependable thyristor based power source for high quality welding processes • Hexa phase, full wave full control bridge rectification circuit reduces ripple in the welding output - resulting spatterfree welding • Special design and construction of Transformer - resulting faster response time and excellent Arc dynamics • Adjustmnet of Crater Voltage, Crater Current possible with regulating pots provided on the front panel • Fesh Tip Transfer technique keeps the tip ready for next welding cycle • Choice of 2 roll and 4 roll wirefeeders and different torches available for different industrial applications • Quick release wire feed roller mechanism enables operator to change the wire spool quickly, minimising the unproductive time and thus increasing the productovty on the shopfloor • Power source protected from Over Voltage, Under Voltage supply, Single phasing, Over load/over heating and very high secondary short circuit current

APPLICATIONS • Inverter based GMAW outfit • High efficiency and high power factor – resulting energy saving • Auto “Weld Stop” when welding torch is taken away from weld job • Compatible to Power Generator Supply

SALIENT FEATURES • Digital Panel for adjusting the welding parameters • 30% more Energy efficient than conventional machines. • Maximum Power factor is 0.94 • Excellent dynamic response enables superior arc characteristics. • 2T, 4T operating modes • Electronic choke adjustment for better arc control • Crater voltage and Crater current adjustment through digital panel. • Unique feature of Fresh Tip Transfer (FTT) to avoid globule formation. • Automatic “Weld Stop” facility.

BRIEF SPECIFICATIONS:

BRIEF SPECIFICATIONS: UNIT

RANGER MULTI 600

Volt NO. KVA Type Amp Volt A/V A/V Type Class mm Kg Models Type m / min mm Kg Model

415 3 31.7 CC/CV 20-600 / 75-600 80/65 600/44 465/37 Forced Air H 955x685x940 245 Feedlite 40 (FEH / NEH) / Feedlite 40 (PEH) PMDC/PCB Servo 1.2-18 500x180x310 8/9 Ador TW 400 E/ MTG 600 E

MODELS Supply voltage Phase Input KVA @ 100% Duty cycle Characteristics Welding current range Open circuit voltage Welding current / volts @ 60% Duty cycle Welding current / volts @ 100% Duty cycle Type of cooling Class of Insulation Dimensions (LxWxH) Weight (approx.) Wire feeder options Wire feed motor Wire feed speed Dimensions Wire feeder weight Torch (3 mtrs)

MODELS

WELDERS TO THE NATION SINCE 1951

23

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

UNIT

Supply voltage Volt Phase NO. Input KVA @ 100% Duty cycle KVA Welding current range Amp Open circuit voltage Volt +/-5% Welding current / volts @ 60% Duty cycle Amp Welding current / volts @ 100% Duty cycle Amp Type Type of cooling Dimensions (LxWxH) mm Kg Weight (approx.) Wire feed speed m / min

CHAMP MIG 250

CHAMP MIG 400

CHAMP MIG 600

415 V +15 %, -10 % 3Ø 6.5 50-250 65

415 V +15 %, -10 % 3Ø 12 50-400 65 400 310 Forced Air 700x450x600 44 1.5-18

415 V +15 %, -10 % 3Ø 21.5 65-600 65 600 465 Forced Air 670x450x620 56 1.5-18

195 Forced Air 500x260x470 26 1.5-18

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

24

GMAW WELDING EQUIPMENTS

GMAW WELDING EQUIPMENTS

CHAMP MIG 400 (R) / 600 (R)

CHAMP MULTI SERIES OUTFITS CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

CHAMP MIG 400 (R) / 600 (R)

3 CV

Phase

SALIENT FEATURES • MIG 400 rated at 400 AMPS @ 60% and 310 AMPS @100% Duty cycle • MIG 600 rated at 600 AMPS @ 60% and 465 AMPS @100% Duty cycle • Maximum Power Factor 0.94. • Excellent dynamic response enables superior arc characteristics. • Stepless Electronic Inductance adjustment for better arc control. • 7 Segment LED display. • Hardwire interface for Robots and PLC.

BRIEF SPECIFICATIONS: MODELS

UNIT

CHAMPMIG 400 (R)

CHAMPMIG 600 (R)

Input Supply 415 V + 15 %, -10 %, C 50 / 60 Hz 415 V + 15 %, -10 %, 3 Ø 50 / 60 Hz 12 KVA @ 100% Duty cycle. 0.24 KVA @ No load 12.5 KVA @ 100% Duty cycle. 0.31 KVA @ No load Input KVA Open Circuit voltage Volts +/-5% 65 65 Welding current / Crater Current range Amp 50-400 65-600 Welding Voltage / Crater Voltage Range Volt 16-39 16-45 Mode of operation 2 track, 4 track, Gas check, OCV check facility 2 track, 4 track, Gas check, OCV check facility Power Factor Max 0.93 Max 0.94 Efficiency 87% @ 100% duty cycle 89% @ 100% duty cycle As per Std. EN609741 As per Std. EN609741 Compatibility to International Standaed Wire feed speed m / min 1.5-18 1.5-18 mm Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6 Aluminum 1.2 - 1.6 Steel 0.8 1.0, 1.2 & 1.6 Suitable Welding Wire Diameter Class Ingress Protection IP23 IP23 mm 650 X 450 X 570 700 X 460 X 630 Dimensions (approx.) L x W x H Kg Weight 46 58 Audio Noise Emission 70 70 dB

APPLICATIONS • Suitable for ALL position MIG / MAG welding applications -both within shopfloor as well as at open yards and project sites (with due protection or shield against windy air) • Suitable for wide range of metals like Carbon Steel, Stailess Steel, Aluminum and it's alloys, with appropriate or recommended consumable • Most recommended for Railway workshops, wagon manufacturing and fabrication factories, ship building and other heavy industrial applications • Champ Multi 400sspw is proven with cellulosic 6010, 7010G, 8010G and other special electrodes, shelf shielded flux cored wires such as AWS 5.29, ASME SFA 5.29, E71T8K2 and E81T8G for Manual welding(rootpass and hot pass) and Semiautomatic welding processes for cross country pipeline welding applications SALIENT FEATURES • Inverter based, digitally controlled, programmable, multiprocess power source for synergic GMAW, self shielded FCAW, SMAW and GTAW (with external HF unit), welding applications • Excellent dynamic response resulting superior ARC characteristics • High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%, over conventional thyristorised power sources • Light weight compact MIG / MAG, FCAW, SMAW and GTAW welding outfit • Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected against harsh environment like contaminated air with conducting dust, dirt etc • Feather touch front panel for easy selection of welding process, 2track/4track mode, time adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater voltage and current adjustments and arc force adjustments etc • Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc • Compatible for Automation

BRIEF SPECIFICATIONS: MODELS

UNIT

Supply voltage

Volt No KVA Amp

Phase Input KVA @ 100% Duty cycle Welding current range Open circuit voltage Welding current / volts @ 60% Duty cycle Welding current / volts @ 100% Duty cycle Type of cooling

Volt Amp Amp Type

Class of Insulation Actual Dimensions (LxWxH) Weight (approx.)

Class mm Kgs

Wire feeder options

Interfacing Connection Details Between Champ MIG (R) And Robot PLC. 10 PIN CONNECTOR ON CHAMPMIG (R)

GMAW Appln

Type

FCAW Appln

Type Type

Wire feed motor Wire feed speed

GMAW / FCAW Feedlite SUPER SSPW Feedlite Wire feeder weight SUPER SSPW Torch (3/4.5mtr) options GMAW Appln FCAW Appln

I / O CARD CONNECTOR

Dimensions

10 CORE INTERFACE CABLE

WELDERS TO THE NATION SINCE 1951

25

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

TIG

CHAMPMULTI 400 / CHAMPMULTI 400 SSPW

m/min mm mm Kg Kg Model Model

MMA MODE 415 3 14 50-400 75

MIG/FCAW MODE 415 3 13 40-400 55 400 310 Forced Air H 730x480x730 67 Feedlite 20 (FEM / NEM) Feedlite 40 (FEM / NEM) WF - 40 Multi (i) PMDC 1.5-18 / 1.0-6.0 450x170x275 520x240x360 8 20 ADOR TW 400(E) / MTG 400 E SUPER SSPW 350

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

26

GMAW WELDING EQUIPMENTS

GMAW WELDING EQUIPMENTS

MULTI OPERTAOR WELDING PAYLOADS FOR GMAW / FCAW PROCESSES

CC/CV

CHAMP MULTI 400 / CHAMP MULTI 400 SSPW

TIG

APPLICATIONS • Multioperator and multiprocess based welding outfits recommended for cross country gas and peroleum pipeline welding applications with SMAW (manual) and FCAW (semiautomatic) welding processes • Specially designed and recommended for Manual (SMAW) welding of root pass / hot pass weld joints using 6010/7010G/8010G electrodes and Semiautomatic (FCAW) welding of filling / capping weld joints using self shielded flux cored wire

AUTOMATED MIG TROLLEY MIG TROLLEY APPLICATIONS • Recommended for fillet, butt and lap welding joints of longitudinal jobs in ship yards and site structural fabrication projects – Enhances welding productivity multifold • Ideally suitable for fillet joints using mechanised semiautomatic GMAW/FCAW welding processes of longitudinal jobs like girders, beams and other sections etc

SALIENT FEATURES • Multioperator and multiprocess based outfits designed and built for handling on cross country gas and petroleum pipeline welding applications • Inverter based, digitally controlled, programmable, multiprocess power source for synergic self shielded FCAW, SMAW welding applications • Excellent dynamic response resulting superior ARC characteristics • High Efficiency, High power factor, resulting energy savings and reduced energy bills up to 35%, over conventional thyristorised power sources • Light weight and compact SMAW, FCAW welding outfit • Enhanced Reliability - latest PCB designs with SMD technology, PCBs and connectors protected against harsh environment like contaminated air with conducting dust, dirt etc • Feather touch front panel for easy selection of welding process, 2track/4track mode, time adjustments for gas preflow/ postflow and burnback time, electronic choke adjustment, crater voltage and current adjustments and arc force adjustments etc • Power source protected against Over voltage, Under voltage, Single Phasing, Over temperature etc • Compatible for Automation

• Can be used for fillet welding in either vertical or horizontal directions

SALIENT FEATURES • Light weight and compact design, easy to carry anywhere on the shopfloor • Easy to use - Welder friendly operations • Strong magnet inside provides grip while trolley is traveling • Four wheel chain drive provides steady traveling • Rubberised four wheel chain drive provides constant speed whithout sleepage of wheel • Input supply Protection in case of short circuit of supply cable

BRIEF SPECIFICATIONS: UNIT

MODELS Supply voltage Phase Max Input power @ 100% Welding current range Open circuit voltage (SMAW / FCAW) Welding current/volts @ 60% Duty cycle Welding current/volts @ 100% Duty cycle Class of Insulation Dimensions Weight Wirefeeder Wirefeed motor Wire feed speed Dimensions Wirefeeder weight Torch (3/4.5mtr)

CHAMPMULTI 2X400 SSPW 415 3 2x14 10-400 75/62 400 310

CHAMPMULTI 4X400 SSPW 415 3 4x14 40-400 75/62 400 310

Volts No KVA Amps Volts Amps Amps Class H mms 900x900 1060 900x900x1820 Kgs 324 164 Type WF MULTI 40(I) Type PMDC 1.0-6.0 m / min mms 520x240x360 Kg 2x25 4x25 Model SUPER SSPW 350 WELDING PAYLOADS AVAILABLE WITH RECTIFIERS FOR SMAW WELDING PROCESS THYROLUXE 2x401 THYROLUXE 4x401 THYROLUXE 2x600 THYROLUXE 4x600

CHOPREC 2X401 CHOPREC 4X401 CHAMP 2X250 CHAMP 4X250

CHAMP 2XT400 CHAMP 2XT400 CHAMP 2X400 CHAMP 4X400

CHAMP 2X600 CHAMP 4X600

BRIEF SPECIFICATIONS:

Input supply

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

SPECIFICATION

Volts AC

230

Hz

50/60

I/P supply cable length

Mtr

5

Motor power

Watt

6

Motor RPM

RPM

1200/1500

Gear reduction ratio

Ratio

100:1

Torch inclination

mm

Longitudinal and

Supply frequency

transversal 30mm each Torch adjustment angle

Degree

Traveling speed

38°- 60°

mm / min

0-1000

Dimension L×W×H

mm

210×250×280

Weight

Kg

6

WELDERS TO THE NATION SINCE 1951

27

UNIT

ITEM

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

28

GTAW WELDING EQUIPMENTS

HF CONTROL TIG UNITS HF 2000 / HF 2000 AD / HF 3000 /HF 3000 AD APPLICATIONS • HF 2000 and HF 3000 controls units are recommended for using alongwith dioded based, thyristor based or Inverter based DC rectifiers for DC TIG welding applications, for both indoor and outdoor use at project sites • HF 2000 units are used for light and medium duty DC TIG welding applications where as HF 3000 units (bult in with water cooling unit), are used for continuous heavy duty DC TIG welding for full shift and regular production jobs • HF 2000AD and HF 3000AD controls units are recommended for using alongwith AC power sources like RED / DH / DS / DR type transformers for AC TIG wedling applications for both indoor and outdoor use at project sites • HF 2000AD units are used for light and medium duty AC TIG welding applications where as HF 3000AD units (built in with water cooling unit), are used for continuous heavy duty DC TIG welding for full shift and regular production jobs SALIENT FEATURES • Light weight, compact and portable HF units for greater flexibility in operation at project sites • Suitable for DC and AC TIG welding applications with SMAW power sources of any make • Gas pre flow and post flow time adjustments provided on the front panal • Gas flow actuated through solenoide valve for economical consumption of Argon gas • HF “ON/OFF” switch provided to prevent high frequency interference (in DC TIG mode only)

GTAW WELDING EQUIPMENT

www.adorwelding.com

• Auto HF cut off facility if arc does not start within 10 seconds

BRIEF SPECIFICATIONS: MODELS

UNIT

HF 2000

HF 2000 AD

HF 3000

HF 3000 AD

Supply voltage

Volt

230

230

230

230

Phase

No

1

1

1

1

Welding current DC @ 60% Duty cycle

Amp

200

200

300

300

Welding current DC @ 100% Duty cycle

Amp

150

150

230

230

Welding current AC @ 60% Duty cycle

Amp

-

150

-

250

Welding current AC @ 100% Duty cycle

Amp

-

110

-

180

Gas Pre flow Time

Sec.

0.1-5

0.1-5

0.1-5

0.1-5

Gas Post flow Time

Sec.

1-30

1-30

1-30

1-30

Mode of operation

Type

2T/4T

2T/4T

2T/4T

2T/4T

Arc striking

Type

Class of Protection

Class

Torch model

Type

HIPROTIG 201-4/HIPROTIG 201-8

Dimensions (LxWxH)

mm

440x165x315 560x290x438 614x400x580 614x400x880

Weight (approx.)

Kg

HF/ Touch start HF/ Touch start HF/ Touch start HF/ Touch start

IP 23

10

IP 23

25

IP 23

IP 23

HIPROTIG 301-4/HIPROTIG 301-8

45

50

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

29

GTAW WELDING EQUIPMENTS

GTAW WELDING EQUIPMENTS

CHAMP TIG SERIES TIG OUTFITS

CHAMP TIG SERIES TIG OUTFITS

CHAMPTIG 300 AD

CHAMPTIG 300 P

CC CC

APPLICATIONS • Recommended for DC TIG welding of ferrous metals and alloys like MS, SS and AC TIG welding applications of nonferrous metals like Aluminum, Magnesium etc • Suitable for uses within fabrication shops like railway workshops, coach building factories, Shipyards, steel plants, construction of power plants, refineries, cement plants etc as well as project sites

DC TIG

AC TIG

• TIG welding equipments and process are ideally recommended for precision welding of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other welding applications where finish of welded jobs is very important

• Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and heavy duty welding applications • High power factor, high efficiency power soources, resulting over 30% energy savings compared to thyristorised power sources • Power source provided with protections against Over voltage, Under Voltage, Over load and Single phasing • Most compact and light weight TIG outfits ideally suitable for within shopfloor and project sites - easy mobility at project sites • Welder friendly operation -easy selection of processes like MMA, DC TIG, AC TIG and MIX TIG processes, adjustment of welding parameters provided on the front panel • Option of foot control switch available for easy adjustment of current while welding to control the heat input for precision welding applications

BRIEF SPECIFICATIONS:

BRIEF SPECIFICATIONS: MODELS

UNIT

CHAMPTIG 300 AD

Supply voltage

Volt

415

Phase

No

3

Input KVA @ 100% Duty cycle (MMA, DC TIG, AC TIG)

KVA

11.8, 11.0, 12.0

Open circuit voltage

Volt

90

Welding current range (MMA,DC TIG, AC TIG)

Amp

Welding current @ 60% Duty cycle (MMA,DC TIG, AC TIG)

Amp

Type of cooling

Type

Forced Air

Class of insulation

Class

F

Dimensions (LxWxH)

mm

615x315x570

Weight (approx.)

Kg

50

MODELS

UNIT

CHAMPTIG 300 P

Supply voltage

Volt

415

Phase

No

3

Input KVA @ 100% Duty cycle (MMA, DC TIG)

KVA

7.5 / 7.0

Open circuit voltage

Volt

70

Welding current range (MMA, DC TIG)

Amp

52-250 / 5-300

20-250, 10-300, 25-300

Welding current @ 60% Duty cycle (MMA, DC TIG)

Amp

250 / 300

250, 300, 300

Welding current @ 100% Duty cycle (MMA, DC TIG)

Amp

195/230

Class of insulation

Class

H

mm

560x325x285

Water cooling unit

Model

WCU 30

TIG Torch

Model

TIG 300-4.5

Dimensions (LxWxH)

Kg

38

Water cooling unit

Model

WCU 302

TIG Torch

Model

Weight (approx.)

www.adorwelding.com

HIPROTIG 301 / 4 HIPROTIG 301 / 8

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.)

DC TIG

SALIENT FEATURES • Inverter (IGBT) based, energy efficient TIG welding outfit with built-in HF, for medium and heavy duty welding applications • High power factor, high efficiency power soources, resulting over 30% energy savings compared to conventional inverter power sources • Power source provided with protections against Over voltage, Under Voltage, Over load and Single phasing • Most compact and light weight TIG outfits ideally suitable for within shopfloor and project sites - easy mobility at project sites • Welder friendly operation - easy selection of processes like MMA, DC TIG, adjustment of welding parameters including upslope/downslope, pulse frequency etc provided on the front panel • Option of foot control switch available for easy adjustment of current while welding to control the heat input for precision welding applications

SALIENT FEATURES

30

CC

APPLICATIONS • Recommended for Pulsed DC TIG welding applications of ferrous metals and alloys like MS, SS and alloys etc • Suitable for uses within fabrication shops like railway workshops, coach building factories, Shipyards, Steel plants, Construction of Power plants, Refineries, Cement plants etc as well as project sites • TIG welding equipments and process are ideally recommended for precision welding of thin sheets, tube to tube and tube to sheet welding, X-ray quality welding and other welding applications where finish of welded jobs is very important

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

31

GTAW WELDING EQUIPMENTS

CHAMP TIG SERIES TIG OUTFITS CHAMPTIG 400 P

CC DC TIG

APPLICATIONS • Three phase inverter based, High efficiency and High Power Factor Pulse TIG/ MMA DC Welder • Useful for wide variety of material types and thickness. • Full featured TIG controls possible • HF ignition • Intelligent protection: over / under voltage, over current / temperature • Water cooled Torch with water cooling unit option.

SALIENT FEATURES • Latest PWM Inverter Technology • High Efficiency (> 85%) • Smooth and stable arc with spatter less welding • Pulse TIG for precision welding

SAW WELDING EQUIPMENT

BRIEF SPECIFICATIONS: MODELS

UNIT

CHAMPTIG 400 P

Supply voltage

Volt

415, +15%, -10%

Phase

No

3

Input KVA @ 100% Duty cycle (MMA, DC TIG)

KVA

13 / 10

Open circuit voltage

Volt

70

Welding current range (MMA, DC TIG)

Amp

50-400 / 10-400

Welding current @ 60% Duty cycle

Amp

310

Welding current @ 100% Duty cycle

Amp

400

Dimensions (LxWxH)

mm

660x315x485

Water cooling unit

Kg Model

WCU 302

TIG Torch

Model

Weight (approx.)

46 HIPROTIG 401 / 4 HIPROTIG 401 / 8

WELDERS TO THE NATION SINCE 1951

32

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

www.adorwelding.com

SAW WELDING EQUIPMENTS

SAW WELDING EQUIPMENTS

MAESTRO SERIES

MAESTRO SERIES

MAESTRO 800 (F) / 1000 (F) / 1200 (F)

MAESTRO 800 T(F) / 1000 T(F) / 1200 T(F)

APPLICATIONS • These welding equipments / outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc • Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential

APPLICATIONS • These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc • Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential good finish of welded joints/jobs is very important

SAW

SALIENT FEATURES • Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism, spool holder, horizontal & vertical slides and feather touch control panel • Highly reliable DIODE based power source and THYRISTOR thyristor controlled wire feeder, carriage drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work horse SAW welding outfits for heavy fabrication workshops and project site • Trouble-free operation - Negligible maintenance required for power source and welding head • Option of Tractor mounted or Boom mounted heads are available depending on different application requirements. Precise setting of weld parameter - Voltage adjustments through coarse and fine selector switches and stepless control of wirefeed speed as well as tractor speed • Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas, specially for fillet welding and jobs with wide range of dimensions/sizes. Strong horizontal and vertical slides - smooth and jerkfree movements enables precise adjustment of welding head along the seam even during welding • Flux hopper of adequate capacity (10kgs / 7litr) ensures long and interrupted weld seams • Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch, carriage ON / OFF, UP / DOWN switch, Voltmeter / Ammeter, carriage speed adjustments provided on the control panel. Facilty to check carriage speed and OCV prior to start of welding sequence • Burn back control incorporated as a standard feature, prevents freezing of wire in the weld pool when welding ends

SALIENT FEATURES • Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism, spool holder, horizontal & vertical slides and feather touch control panel • Highly reliable THYRISTOR based power source and THYRISTOR controlled wire feeder, carriage drive and X / Y / Z axis motion controls in case of boom mounted head, makes these outfits a real work horse SAW welding outfits for heavy fabrication workshops and project site • Trouble-free operation - Negligible maintenance required for power source and welding head • Option of Tractor mounted or Boom mounted heads are available depending on different application requirements • Precise setting of weld parameter - Stepless infinitely variable Voltage adjustments through potentiometer stepless control of wirefeed speed as well as tractor speed • Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas, specially for fillet welding and jobs with wide range of dimensions/sizes • Strong horizontal and vertical slides - smooth and jerkfree movements enables precise adjustment of welding head along the seam even during welding • Flux hopper of adequate capacity (10kgs/7litr) ensures long and interrupted weld seams • Operator friendly controls - Wire inch push button, OCV check push button, set/weld switch, carriage ON / OFF, UP / DOWN switch, Voltmeter/Ammeter, carriage speed adjustments provided on the control panel. Facilty to check carriage speed and OCV prior to start of welding sequence BRIEF SPECIFICATIONS:

SAW WELDING EQUIPMENT

BRIEF SPECIFICATIONS: MODELS Power Source Supply voltage / Phase

UNIT

MAESTRO 800 (F)

MAESTRO 1000 (F)

MAESTRO 1200 (F)

Model

PS 800 (F)

PS 1000 (F)

PS 1200 (F)

Volt / NO.

415 / 3

415 / 3

415 / 3

Input KVA @ 100% Duty cycle

KVA

37

45

57

Open circuit voltage

Volt

35-63

35-63

35-63

Welding Current Range

Amp

150 - 800

200 - 1000

200 - 1200

Welding current @ 60% Duty cycle

Amp

800

1000

1200

Welding current @ 100% Duty cycle

Amp

Type of cooling

Tye

Class of insulation

Class

Dimensions (LxWxH)

mm

Weight (approx.)

Kg

Welding Head - Tractor mounted

Model

Welding Head - Boom mounted

Model

650 Forced Air www.adorwelding.com

800

1000

Forced Air

Forced Air

H

H

H

1225x800x900

1225x800x900

350

365

390

WH 15 (F)

WH 15 (F)

WH 15 (F)

1225x800x900

MODELS

UNIT

MAESTRO 1000 T(F)

MAESTRO 1200 T(F)

Power Source

Model

PS 800 T (F)

PS 1000 T (F)

PS 1200 T (F)

Volt / NO.

415 / 3

415 / 3

415 / 3

Input KVA @ 100% Duty cycle

KVA

44

50

63

Open circuit voltage

Volt

62

62

62

Welding Current Range

Amp

150 - 800

200 - 1000

200 - 1200

Welding current @ 60% Duty cycle

Amp

800

1000

1200

Welding current @ 100% Duty cycle

Amp

650

800

1000

Class of insulation

Class

H

H

H

1225x800x900

1225x800x900

Supply voltage / Phase

Dimensions (LxWxH) Weight (approx.)

mm Kg

Welding Head - Tractor mounted

Model

Welding Head - Boom mounted

Model

MAESTRO 800 T(F)

1225x800x900 350 WH 15 T(F)

365

390

WH 15 T(F)

WH 15 T(F)

BOOM mounted SAW welding heads available with 3 options, namely WH 15-01 T (F)/ WH 15-02 T (F) and WH 15-03 T (F)

BOOM mounted SAW welding heads available with 3 options, namely WH 15-01 (F) / WH 15-02 (F) and WH 15-03 (F)

WELDERS TO THE NATION SINCE 1951

33

SAW

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

34

SAW WELDING EQUIPMENTS

SAW WELDING EQUIPMENTS

MAESTRO SERIES

MAESTRO SERIES

MAESTRO 1000 (I)

MAESTRO 1000 (I)

APPLICATIONS • These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source and hence recommended for SAW welding applications where energy cost of power consumed by equipment is very critical / important for the overall project cost • These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc • Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential

GOUGING

SAW

APPLICATIONS • These welding outfits are incorporated with Inverter based ENERGY EFFICIENT power source and hence recommended for SAW welding applications where energy cost of power consumed by equipment is very critical / important for the overall project cost • These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc • Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential

SALIENT FEATURES • Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up to 30% over convenetional thyristorised power sources • High efficiency, High power factor power source • Inverter based digitally controlled power source and welding head • Light weight compact power source occupies 35% less floor space • Userfriendly interface including push buttons, LED indicator lamps, micro controller based controllers ensures real time response for every set parameter, wire diameter selection through fuzzy logic control • Enhanced reliability due to PCB construction with SMD technology • Power source protected against Over voltage, Under voltage, Overload/over temperature conditions • Apart from SAW welding application, power source is also suitable for Gouging application

SALIENT FEATURES • Inverter based Energy Effiicient power source saves power consumption and reduces energy bill up to 30% over convenetional thyristorised power sources • High efficiency, High power factor power source • Inverter based digitally controlled power source and welding head • Light weight compact power source occupies 35% less floor space • Userfriendly interface including push buttons, LED indicator lamps, micro controller based controllers ensures real time response for every set parameter, wire diameter selection through fuzzy logic control • Enhanced reliability due to PCB construction with SMD technology • Power source protected against Over voltage, Under voltage, Overload/over temperature conditions • Apart from SAW welding application, power source is also suitable for Gouging application

BRIEF SPECIFICATIONS:

BRIEF SPECIFICATIONS: UNIT

MAESTRO 1000 (I)

Supply voltage

Volt

415

Phase Input KVA @ 100% Duty cycle

No

3

KVA

Welding current range

Volt Amp

100-1000

Welding current @ 100% Duty cycle

Amp

Welding Voltage range Type of cooling

Volt Type

Class of insulation Dimensions (LxWxH)

Class mm Kg

Weight (approx.) Welding Head

Model

MODELS

UNIT

MAESTRO 1000 (I)

Supply voltage

Volt

415

No

3

55

Phase Input KVA @ 100% Duty cycle

KVA

55

85

Open circuit voltage Welding current range

Volt Amp

100-1000

1000

Welding current @ 100% Duty cycle

Amp

1000

26-44

Welding Voltage range

Volt Type

26-44 Forced Air

Class mm

950x410x700

Forced Air H 950x410x700 240 WH 15(I)

Type of cooling

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Class of insulation Dimensions (LxWxH)

Kg

Weight (approx.) Welding Head

WELDERS TO THE NATION SINCE 1951

35

SAW

AIR PLASMA CUTTING EQUIPMENT

MODELS

Open circuit voltage

GOUGING

Model

85

H 240 WH 15(I)

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

39

AIR PLASMA CUTTING EQUIPMENTS

AIR PLASMA CUTTING EQUIPMENTS

PLASMACUT 25

CHAMPCUT 25

APPLICATIONS

APPLICATIONS

• Recommended for air plasma cutting applications of all electrically conducting sheet metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach body building workshops, Railway and transport workshops, power stations, chemical & fertiliser plants, construction & maintenance workshops, food processing and pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc

• Recommended for air plasma cutting applications of all electrically conducting sheet metal up to 25 mm thick in the industries like sheet metal fabrication, Bus and coach body building workshops, Railway and transport workshops, power stations, chemical & fertiliser plants, construction & maintenance workshops, food processing and pharmaceutical equipments using SS, scrap cutting & demolition, ship breaking etc

• Most recommended for applications where good cutting finish with minimum distortion and HAZ, burrfree, drossfree clean cuts with narrow curf are required

• Most recommended for applications where good cutting finish with minimum distortion and HAZ, burrfree, drossfree clean cuts with narrow curf, are required

• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher cutting productivity are desired

• Ideally suitable for metal cutting applications where Oxy Acytelene cutting process is not feasible or Oxy/Acetylene gases are not available, good clean cuts with higher cutting productivity are desired

SALIENT FEATURES

SALIENT FEATURES

• Air plasma cutting outfit with Rugged, Robust design and well established diode based power source

• Inverter based air plasma cutting outfit for heavy duty production jobs • Energy Efficient outfit, built in with high efficiency and high power factor power source, saves power consumption and reduces energy bills up to 30%

• User friendly controls on the front panel, requires minimum training to the operator

• Light weight, compact, portable air plasma cutting system - ideal choice for efficient cutting of all metals up to 25 mm thick plates

• Provided with special "Safety -Interlock" for operator protection • Light weight and flexible torch with 8 mtr long hose assembly

• "Air pressure meter" with "selector switch", MCB, LED indicators for "power on", "cutting on", warning trip indicators" provided on the front panel

• Provided with Air pressure safety switch for "fail safe' cutting

AIR PLASMA CUTTING EQUIPMENT

• Provided with double air filter cum pressure regulator unit to ensure clean compressed air for excellent cut quality

• Power source provided with Under voltage, Over voltage, Single phase and thermal overloads

BRIEF SPECIFICATIONS: PLASMA CUTTING SERIES TORCHES SPECIFICATION

BRIEF SPECIFICATIONS: UNIT

CCT - 25

CCT - 25A

Max. current capacity @ 60% duty cycle: Under CO2 Length Cooling Type

Amps Mtrs. -

100 at 110 Volts

100 at 110 Volts

6

6

Air

Air

Air to be used (Plasma+Cooling) Flow Rate Pressure

120-150 (Max. 180) Ltrs./Min. www.adorwelding.com 5 Bar

120-150 (Max. 180) 5

Maximum thickness M.S. / S.S.

MM

Aluminium

MM

ORDERING CODE

25

MODELS

UNIT

PLASMACUT 25

Supply voltage

Volt

415

Phase

No

3

Input KVA @ 100% Duty cycle

KVA

15

Open circuit voltage

Volt

260

Cutting current range

Amp

20-60

Cutting current @ 60% Duty cycle

Amp

60

Type of cooling

Type

Forced Air

Class of insulation

Class

F

mm

550x315x570

25

Dimensions (LxWxH)

20

20

Weight (approx.)

S15.01.002.0708

S15.01.002.0716

Cutting Torch

WELDERS TO THE NATION SINCE 1951

36

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Kg

37

Model

CCT 25

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

37

WELDING ACCESSORIES

ELECTRODE DRYING OVEN

ELECTRODE DRYING OVEN TYPES MODELS: ADORPORT / ADORDRY-I /ADORDRY-II SALIENT FEATURES •

Temperature control - Provided with thermostat control for precise setting of drying temperature required for various types of electrodes

•

Flawless welds - Totally dry welding consumables yield radio graphic quality welds

BRIEF SPECIFICATIONS: TECH. SPECS.

ADORPORT

ADORDRY-I

ADORDRY-II

230 V/AC

230 V/AC

230 V/AC

2

7.6

9.5

Single Phase

Single Phase

Single Phase

INPUT Voltage Current (Amps) Phase Frequency

50 Hz

50 Hz

50 Hz

Watts

0.5 kw

1.75 kw

2.25 kw

50ºC - 250ºC

50ºC - 250ºC

130ºC - 350ºC

About 4 kg of 450 mm electrodes

About 25 kg of 450 mm electrodes

About 25 kg of 450 mm electrodes

80 mm dia. x 445 mm

440 x 450 x 490 mm (HWD)

440 x 450 x 490 mm (HWD)

depth (approx.)

height (approx.)

height (approx.)

-

FIVE

FIVE

Natural

Natural

OUTPUT

WELDING ACCESSORIES

Temperature GENERAL SPECIFICATIONS

Capacity (approx.) Working Space

No. of shelves Air Circulation

Temperature Control

Convection

Convection

Convection

THERMOSTAT

THERMOSTAT

THERMOSTAT with electronic controller &

www.adorwelding.com

digital temperature indicator Ordering Code

S10.64.001.0030

S10.64.001.0031

S10.64.001.0032

WELDERS TO THE NATION SINCE 1951

esa•elp For snodetailed itacificeptechnical s lacinhcespecifications t deliated roF please • telfael erefer vitcerespective pser refer leaflet eht• sevDue reseto r Lcontinuos WA tnempdevelopment oleved sounitnAWL oc oreserves t euD • eht ro/ the dnaright ngisetod modify eht egn/ achange hc / yfidthe om design ot thgirand /or notice eciton tthe uohspecifications tiw snoitacificewithout ps

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38

WELDING ACCESSORIES

WELDING ACCESSORIES

MIG / MAG TORCHES

MIG / MAG TORCHES

MIG SERIES TORCHES MTG 250 / 400 / 600

ADOR TW SERIES TORCHES ADOR-TW 252 (E) / ADOR-TW 402 (E)

SALIENT FEATURES

The new world class Ergonomically designed MIG / MAG Welding Torches

•

Customized design with insulated torch head for longer and trouble free service life

•

New stainless steel wire-spiral eliminates problem of rust build-up and consequent wire feeding problems

•

Plug-in connections for easy interchangeability

•

Varieties of nozzle sizes available to suit welding joint configurations

•

Special models to fit ‘Euro’ and other wire-feeders

•

Ergonomic handle to reduce operator fatigue

• • • •

•

Improved heavy-duty contact tips for long life and greater operational economy

•

Easy availability of spares

ADOR-TW 252 E

SALIENT FEATURES Light weight sleek design –Reduced fatigue to welders Ergonomically designed handle. Can be adapted to any international make MIG / MAG outfit. Ex-stock availability of spares and consumables

ADOR-TW 402 E

BRIEF SPECIFICATIONS: ADOR-TW SERIES MIG / MAG WELDING TORCHES

BRIEF SPECIFICATIONS: TORCHES - MTG SERIES

SPECIFICATION

UNIT

MTG-250 (E)

MTG-400 (E)

PARAMETER

MTG-600 (E)

Max. current carrying

TYPE

ADOR-TW 252 E

ADOR-TW 402 E

Amps. Amps.

250

400

Under CO2

Amps

250

400

500

Max. current carrying capacity @ 60% Duty cycle Under CO2 under Argon rich mixture

Under Argon

Amps

200

300

350

Cable

-

Co-axial

Co-axial

Length

Mtrs.

3.0

3.0

3.0

Torch length *

Mtrs.

3

3

Cooling

Type

Gas

Gas

Gas

Cooling

Type

Gas

Gas

Suitable for wires Diameter Steel Aluminium

MM MM

0.8 & 1.2 -

0.8 , 1.2 , 1.6 1.2 , 1.6

Torch end connector

Euro

Euro

ORDERING CODE

S15.01.002.0115

S15.01.002.0117

capacity @ 60% duty cycle:

WELDING ACCESSORIES

Suitable for wires: Steel

(Ømm)

0.8, 1.2

0.8, 1.2, 1.6

0.8, 1.2, 1.6. 2.0

Aluminium

(Ømm)

1.2

1.2, 1.6

1.2, 1.6

Torch end connector

Type

Euro

Euro

Euro

ORDERING CODE

No.

S15.01.002.0047

S15.01.002.0052

S15.01.002.0083

www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

39

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

40

WELDING ACCESSORIES

WELDING ACCESSORIES

TIG TORCHES

GOUGING TORCHES

HIPRO SERIES TORCHES HIPRO TIG180 TV-4 / 201 / 301 / 302 / 401

GOUGING TORCHES MODEL: CAG-9/15 APPLICATIONS •

SALIENT FEATURES

Fabricators, Tank Shop, Shipyards, Heavy Industrial Plants, Construction Firms, etc.,

•

Flexible cable assembly for easy access

•

Back gouging of welds, removal of old or defective welds.

•

Co-axial cable with special rubber sheathing for longer life

•

Steel foundries to cut off risers & gate pads

•

Lightweight torches for maximum comfort and productivity with swivelling handle

•

To remove old welds from most metal

•

Float type switch assembly for positive contact & longer life

SALIENT FEATURES

•

Ergonomically designed handle

•

•

Optional custom-built torches for specific applications

BRIEF SPECIFICATIONS: SPECIFICATION

UNIT

HIPRO TIG 180 TV-4

HIPRO TIG-201

HIPRO TIG-301

HIPRO TIG-302

HIPRO TIG-401

Max. Current carrying

Gouging torches consist of an electrode holder fitted to a flexible cablehose assembly. The cable-hose assembly serves the dual purpose of carrying the compressed air and the gouging current. It is provided with suitable end connection for connecting to the power source by a suitable cable and to the compressed air mains by a suitable air hose. (I.D. of hose should be 12.5 mm). The electrode held between the upper arm and the swivel head, can be positioned by adjusting the position of the swivel head. The flow of minimum 1 ltr./minute and maximum 2 ltrs./minute are purposely adjusted in the closed condition of the valve for better cooling of torch.

RECOMMENDED CURRENT CONDITIONS

capacity

Electrode Dia (mm)

@ 60 % duty cycle

Gouging Current (Amp)

AC

Amp

200

150

250

250

400

DC

Amp

160

200

300

300

320

MODEL \ COOLING Amp

155

115

180

180

250

DC

Amp

125

150

230

230

310

Meters

4

4/8

4/8

4/8

4/8

Cable Length Cooling Type

-

Gas

Gas

Water

Water

Water

Electrode Capacity

MM

1.6,2.4

1.6,2.4,3.2

1.6,2.4,3.2,4.0

1.6,2.4,3.2,4.0

1.6,2.4,3.2,4.0

ORDERING CODE

4-Mtrs

S15.01.002.0156

S15.01.002.0322

S15.01.003.0574

S15.01.003.0001

S15.01.003.0326

8-Mtrs

-

S15.01.002.0323

S15.01.003.0575

S15.01.003.0002

S15.01.003.0327

Recommended Air Pressure Air flow whenvalve in fully closed condition Max current carrying capacity Suitable for electrode Diameters Length Weight (approx) ORDERING CODE

WELDERS TO THE NATION SINCE 1951

41

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

8

9

12

15

200-450

300-600

400-700

500-800

BRIEF SPECIFICATIONS:

@ 100 % duty cycle AC

6 150-300

UNIT

CAG-9 AIR

CAG-15 AIR

Kg/Cm2 Min Lit./Min Max. Lit./Min

5.5-7 1.0 2.0

5.5-7 1.0 2.0

AMP

600

600

MM MTR KG

6-9 2 2.7

6-15 2 3.15

No

0150103532

0150103533

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

42

WELDING ACCESSORIES

WELDING ACCESSORIES

MIG-WIRE FEEDERS

MIG-WIRE FEEDERS

FEEDLITE SERIES INCLUDING HEAVY DUTY

RETROFIT WIREFEEDERS-UNIFEED / WF SERIES

MODELS: FEEDLITE-20(FE) / 20(FD) / 20 (PD) / 20(PE) / 40(FE) / 40(FD) / 40(FE)H

MODELS: UNIFEED – 20/40, WF - 20/40 SALIENT FEATURES • Reliable permanent magnet motor which works years together without any maintenance • Long life of carbon brushes - hence least maintenance • Totally enclosed motor • Wire feeder is ruggedly designed to work under demanding shopfloorconditions • Thyristorised DC drive for speed control which ensures smooth & pre-cise wire feeding • Quick change mechanism for ease & convenience in changing wire size Two track/four track facility • In-built feature of spot welding timer

SALIENT FEATURES • Totally enclosed permanent magnet motor for maintenance-free performance • Thyristorised DC Speed Drive ensures smooth and precise wirefeeding • Quick Change Mechanism & Easy plug-in connection • Choice of permanent magnet - Servo Motor type and conventional type motor.

BRIEF SPECIFICATIONS:

BRIEF SPECIFICATIONS: SPECIFICATION

UNIT

FEEDLITE-20(FE)

FEEDLITE-20(PE)

FEEDLITE-40(FE)

Wirefeed speed

m/min.

12-18

12-18

12-18

Suitable for Wires

(Ø mm)

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

0.8, 1.0, 1.2, 1.6

No.

2

2

4

Wire roll drive

mm

500

430

500

Width

mm

180

180

180

Height

mm

310

310

310

Torch connection

Type

Euro

Euro

Euro

42V, 60W

18V, 65W

42V, 90W

PMDC

PCM

PMDC

Drive motor

Weight (approx.)

Kg.

8

9

9

ORDERING CODE

No.

S15.01.001.0517

S15.01.001.0322

S15.01.001.0519

UNIFEEED-20 (FD)/(FE) UNIFEEED-20 (FD-AWL)/(FE-AWL)

UNIFEED-40 (FD)/(FE) UNIFEED-40 (FD-AWL)/(FE-AWL)

Suitable for wire sizes Wire feed speed Wire roll drive Wire drive motor Motor rating Dimensions (l x w x h) mm Weight (w/o spool) Construction of Wirefeeder MODEL

0.8 mm, 1.2 mm & 1.6 mm 1.2 M to 18 M/Min Two roll Permanent magnet DC 42V, 60 watt 430 x 180 x 310 8 Kg. (Approx.) Open type WF-20 (F) with Euro end connection/ WF-20 (F) with AWL end connection 0.8 mm, 1.2 mm & 1.6 mm 1.2 to 18 M/Min Two roll Permanent magnet DC 42V, 60 watt 520 x 240 x 360 20 Kg. (Approx.) Close type

0.8 mm, 1.2 mm & 1.6 mm 0.8 m, 1 mm, 1.2mm & 1.6 mm 1.2 to 18 M/Min 1.2 to 18 M/Min Four roll Two roll Permanent magnet Printed Circuit Motor DC 42V, 90 watt DC 18V, 65 watt 430 x 180 x 310 430 x 180 x 310 9 Kg. (Approx.) 9 Kg. (approx.) Open type Open Type WF-40 (F) with Euro end connection WF-40 (F) with AWL end connection WF-20 (PE)/(PD) 0.8 mm, 1.2 mm & 1.6 mm 0.8 mm,1mm,1.2 mm & 1.6 mm 1.2 to 18 M/Min 1.2 M to 18 M/Min Four roll Two roll Permanent magnet Printed Circuit Motor DC 42V, 90 watt DC 18V, 65 watt 520 x 240 x 360 520 x 240 x 360 20 Kg. (Approx.) 20 Kg. (approx.) Close type Close type PRODUCT CODE

Suitable for wire sizes Wire feed speed Wire roll drive Wire drive motor Motor rating Dimensions (l x w x h) mm Weight (w/o spool) Construction of Wirefeeder SR. NO. MODEL WIRE FEEDERS 01 UNIFEED-20 (FD) 02 UNIFEED-20 (FE) 03 UNIFEED-20 (PD) 04 UNIFEED-20 (PE) 05 UNIFEED-40 (FD) 06 UNIFEED-40 (FE) 07 UNIFEED-20 (FD-AWL) 08 UNIFEED-20 (FE-AWL) 09 UNIFEED-40 (FD-AWL) 10 UNIFEED-40 (FE-AWL) 11 WF-20 (F) with Euro end connection 12 WF-20 (F) with AWL end connection 13 WF-20 (PD) with AWL end connection 14 WF-20 (PE) with Euro end connection 15 WF-40 (F) with Euro end connection 16 WF-40 (F) with AWL end connection SR. NO. MODEL MAGNA RETROFIT WIRE FEEDERS 01 FEEDLITE-20 (FD) RT 02 FEEDLITE-20 (FE) RT 03 FEEDLITE-40 (FD) RT 04 FEEDLITE-40 (FE) RT

Dimensions: Length

MODEL

Note: • FE - Wire Feeders with PMDC motor • PE - Wire Feeders with PCB / Servo motor

Note : • FE - with Euro Connector & PMDC motor • FD - with Standard AWL Connector & PMDC motor

WELDERS TO THE NATION SINCE 1951

43

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

UNIFEED-20(PE/(PD)

S15.01.001.0528 S15.01.001.0529 S15.01.001.0323 S15.01.001.0324 S15.01.001.0530 S15.01.001.0531 S15.01.001.0532 S15.01.001.0533 S15.01.001.0534 S15.01.001.0535 S15.01.001.0524 S15.01.001.0525 S15.01.001.0325 S15.01.001.0326 S15.01.001.0526 S15.01.001.0527 PRODUCT CODE S15.01.001.0522 S15.01.001.0523 S15.01.001.0520 S15.01.001.0521

• PE - with Euro Connector & PCB / Servo motor • PD - with Standard AWL Connector & PCB / Servo motor

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

44

WELDING ACCESSORIES

WELDING ACCESSORIES

RETROFIT OF SAW WEDLING HEAD WH 15 (F)

MECHANISED ATTACHMENT - MIG / SAW WELDING

RETROFIT HEAD WH 15 (F)

COMBO MS 600 - MECHANISED ATTACHMENT

RETROFIT OF SAW WEDLING HEAD MODEL-WH 15 (F) WITH CPR 1204 / CPR 1205 POWER SOURCES FROM OLD ADORSUBARC SERIES OUTFITS APPLICATIONS •

This retrofit box is recommended for interphasing standard SAW welding head WH 15 (F), with AWL make old SAW power source CPR-1204/CPR1205 and PS 1200(T) available with customer

•

This is the ideal solution for replacing old SAW head model UP 15CP with new SAW welding head WH 15 (F)

APPLICATIONS • Mechanised attachement is ideally recommended for mechanised GMAW / FCAW / SAW welding processes using existing MIG outfits available with users for fabrication of medium thickness structural/vessel/cylindrical jobs SALIENT FEATURES • Mechanised attachement is ideally recommended for mechanised GMAW / FCAW / SAW welding processes using existing MIG outfits available with users for fabrication of medium thickness structural /vessel/cylindrical jobs

SALIENT FEATURES

• Optimum use of existing MIG welding machines

•

• Economical - Minimum investment since there is no need to buy complete SAW outfit

•

Economical solution for using old SAW welding power sources available with customer, which otherwise are not useful, since old SAW welding head is beyond repairs Saves cost of SAW power source since new power source is not required

• Flexibility in machine utilization for GMAW/FCAW and SAW welding processes • Increased welding productivity wherever possible, by using SAW welding process instead of GMAW or FCAW process • Increase in welding productivity even in GMAW/FCAW welding process by using mechanized MIG torch travel instead of manual MIG torch travel used in semiautomatic GMAW/FCAW welding

BRIEF SPECIFICATIONS: PARAMETER

UNIT

Welding current @ 60%

Amp

600

Welding current @ 100%

Amp

465

mm

1.2/1.6/2.0

Suitable for wire dia

VALUE

Wirfeed speed

mtr/min

1.2 - 18

Carriage speed

mtr/min

0.1 - 1.5

Vertical adjustment

mm

140

Transverse adjustmnet (Horizontal)

mm

140

Transverse to head travel

degree

45

Parallel to head travel

degree

30

Horizontal open swing

degree

270

Swivel-

Kg

15

Flux hopper capacity

Kg/Ltr

10/7

Dimensions (LxWxH)

mm

1100x760x810

Total weight (without wire and flux)

Kg

95

Weight of spool

WELDERS TO THE NATION SINCE 1951

45

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

46

WELDING ACCESSORIES

WELDING ACCESSORIES

ADOR ARC-ON

ENERGY SAVING DEVICE (WELDING RECTIFIER)

ARC ON TIME MEASURING INSTRUMENT

ENERGY SAVING CUM VOLTAGE REDUCER DEVICE FOR WELDING RECTIFIER INTRODUCTION:

SALIENT FEATURES •

Easy to install, can be mounted inside or outside the machine depending on users choice.

•

It shows present arc on time from the instant of reset as well as total cumulative time from the installation of instrument.

•

Password protection for resetting the arc on time measured..

•

No external power supply is required. Works on welding output voltage.

•

Memory facility is available to store the arc on time counts.

•

User friendly password setup as well as password reset facility.

•

Maximum count is 999 hrs 99 min. and 59 Sec. from the instant of reset and cumulative can be 99999 hrs 99 min.

In a Welding rectifier, the primary winding of the transformer is always energized. Even if welding is not going on, the machine always draws some current from the supply to meet the no load losses. Although arc welding can be performed safely, there are circumstances where there is a substantial risk of electric shock where workers need to weld in tight areas where heat and humidity can be a factor. The severity of the shock received when a person becomes part of an electric circuit is affected by several factors. These include: 1) The amount of current flowing through the body of the person. 2) The path of the current through the body, and the length of time the body is in the circuit. 3) The current level (measured in mA, milli-amperes) is a function of both the voltage at the electrodes and the resistance of the person's body. This energy saving cum voltage reducing device is designed to operate on any constant DC current welding machine (stick welder) with an open circuit voltage of 60 - 100 volts. Until the arc is struck the output voltage is maintained lesser than 12 volts. This prevents the operator from receiving a shock. Also the input supply to primary of transformer is cut when the output voltage is 12V, hence there is no power loss during this idle condition. Thus it performs energy saving action. About Energy Saving cum Voltage reducing device and its working principle: This device is connected between the input supply of the welding rectifier and it continuously monitor the welding output terminal voltage. On striking the arc, full selected output is available instantaneously. Energy saving cum voltage reducing device senses the stoppage in welding and cuts off the supply to the primary winding within the predetermined time (approx. 100mili-second to 5 minute) and safe voltage of 12 Volts will be appeared on the Welding terminals until the next arc strike. This device reenergizes the primary winding instantly without affecting the welding quality as soon as the electrode comes in contact with the job.

BRIEF SPECIFICATIONS: SR. NO.

PARAMETERS

SPECIFICATIONS 100-30V DC Directly Works on Welding output Voltage

1

Input Supply

2

Maximum ARC On Time Measurement from the instant of Reset

APPLICATIONS

999 Hours 99 minutes and 59 sec

3

Maximum Cumulative Time measurement from the time of Installation

4

Dimensions in mms (LxWxH)

5

Weight (kg.)

99999 Hours 99 minutes 130 x 165x 80

•

Energy Saving application.

•

Confined Spaces such as vessels, mine shafts

•

Wet or damp conditions.

•

Hot and humid conditions.

•

Working at heights.

SALIENT FEATURES • Safe voltage to protect from electric shock when welding is not going on. • Instant Start of welding operation Reduction in machine heating • Compact assembly. • Easy for mounting. • Welding performance unaffected •

BRIEF SPECIFICATIONS:

1.0

1.

Input Supply.

2.

Voltage across welding terminals at which machine switch to Energy Saving Mode.

3.

Time to switch to Energy Saving Mode.

4.

No load voltage at OCV terminal (Voltage reducing / Energy Saving Mode).

415V AC, 1- Ph, 50Hz 50V Adjustable by trimmer on PCB (100msec-5 minute) – factory set value is 3 minute. Between 10.0 -11.5 Vdc

WIRING DIAGRAM ENERGY SAVER UNIT ENERGY BILL SAVING DUE TO ENERGY SAVER

CONNECTION DIAGRAM

For 400A Thyroluxe or CHOPREC machine No load power Machine is continuously ON for 24 Hour a day. Out of 24 hours ,if the arc time is 33% then non arc time (No load condition) per day Hence with energy saving device the energy saved per day Saving on Energy Bill per day Yearly saving (On an average for 300 working days/year)

= 0.35kW = = = = = =

16 Hours. 16 Hr. x 0.35 kW 5.6kWhr. Rs. 5.5 x 5.6 = Rs. 31 Rs. 31 x 300 Rs. 9300

WELDERS TO THE NATION SINCE 1951

47

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

48

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

COLUMNS & BOOMS

COLUMNS & BOOMS Systems ranging from 2020 to 6060 in various permutations and combinations APPLICATIONS • The range of Columns and Booms offered by ADOR are ideally recommended for manipulating / positioning of welding head to facilitate SAW and MIG/MAG welding processes of long and circumferential seams of tanks, barrels / shells pressure vessels, process equipments, tubular components etc • Ideally recommended for enhancing productivity with quality for repetitive jobs in heavy equipment fabrication/manufacturing industries, Railway workshops, shipyards, steel plants, process equipment manufacturers for sugar mills, cement and fertiliser plants etc SALIENT FEATURES • Robust design and construction, accurately machined guides for both vertical and horizontal travel for longer service life and minimum maintenance • Boom payload capacity of 250 Kgs • Base of column: Pedestal or Trolley type • 360 degree manual rotation of the column ensure 360 degree radial accessibility to welding head, conveying vast area in shop • Fixed speed AC motor drive for vertical lift of the boom with lift speed of 750mm/min or 1000 mm/min depending on application • Variable speed horizontal boom travel using VFD drives with horizontal speed infinitely variable from 150 to 1500mm/min • Anti-fall safety mechanism in case of chain failure • Roller bearings with eccentric pin mounting for easy adjustment of guiding pressure. • Electrical and mechanical limiting mechanism against overriding • Precise jerk free vertical & horizontal movement • Extra optional features like seam tracking / oscillation, twin wire feed drive for SAW welding, mini flux recovery unit, grinding/buffing attachments can be provided on welding head depending on application requirement • Over rated, pre-loaded & dust protected bearing arrangement • Trolley car mounted version gives accessibility to full shop length • Assure high quality welding with non-dependent on operator skills

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

OPTIONAL FEATURES • • •

• •

Slewing ring for the Column rotation, instead of TR Bearings Operator chair, walkway for all models of C&B Motorized column swivelling from 0 to 360 degree

Integration of control panel with welding head, seam tracker, FRU etc CCTV camera feedback system for controlling of welding head location from ground level

TECHNICAL SPECIFICATIONS

www.adorwelding.com

Height Under Boom (mm)

Vertical Stroke (mm)

Horizontal Stroke (mm)

Minimum “A”

CBM 2020(P)

2000

2000

850

CBM 2020(T)

2000

2000

875

CBM 2525(P)

2500

2500

850

CBM 2525(T)

2500

2500

CBM 3030(P)

3000

CBM 3030(T)

3000

CBM 4040(P) CBM 4040(T)

Model

Over all Dimension (mm)

Inner dist between Rail “C”

Length “L”

Width “W’

Height “H”

2850

4000

1800

3750

N.A.

2875

4000

1800

3775

1000

3350

4500

1800

4250

N.A.

875

3375

4500

1800

4275

1000

3000

1100

4100

5300

2100

5000

N.A.

3000

1150

4150

5300

2100

5050

1440

4000

4000

1200

5200

6700

2500

6100

N.A.

4000

4000

1250

5250 6700 www.adorwelding.com

2500

6150

1440

CBM 5050(P)

5000

5000

1200

6200

7700

2500

7100

N.A.

CBM 5050(T)

5000

5000

1250

6250

7700

2500

7150

1600

CBM 6060(P)

6000

6000

1300

7300

8700

2500

8200

N.A.

CBM 6060(T)

6000

6000

1350

7350

8700

2500

8250

1600

Maximum “B”

NOTE 1 In view of continuous development, we reserve the right to modify the design & dimensions without notice. 2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.

WELDERS TO THE NATION SINCE 1951

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

49

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

POSITIONERS

ROTATORS

POSITIONERS

WELDING ROTATORS

Models range from 50 kgs to 30,000 kgs

APPLICATIONS • The range of Rotators offered by ADOR are ideally recommended for manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG welding processes of long and circumferential seams of tanks, barrels/shells, pressure vessels, process equipments, tubular components etc • Three types (i.e. WR/RSCLA/SAR) of rotators are available for different applications and requirement of rotating and handling of jobs

APPLICATIONS • The range of Welding Positioners offered by ADOR are ideally recommended for manipulating/rotating/ positioning of round or cylindrical jobs to facilitate SAW and MIG/MAG welding processes of tanks, barrels/shells, process equipments, round/tubular components etc SALIENT FEATURES • All wedling positioners are designed for longer service life and trouble free operation • The main frame is rugged fabricated structure supporting all other subassemblies and designed for free standing in unloaded condition • The work table is mounted on antifriction bearing arrangement and especially designed to take overhung loads • The work table is provided with T slots for clamping of work or workholding fixtures • The work table rotation is by a drive mechanism using AC motor, precision cut gears and worm reduction gearbox • The tilt drive mechnism allows the work table to be positioned and locked at the desired angle within the specification of the positioner • The positioner is also provided with a special direct earthing arrangement which prevents the return current from passing through the bearing, shaft gear or gears • Mechanical stoppers in case of limit switch failure • Once the job is loaded it can be manipulated conveniently to complete all the welding operation in down hand position. This reduce handling time & frequent use of crane • Positioner can be conveniently used for complete circumferential welding, strip cladding for down hand position welding to set the job conveniently for easy accessibility to intricate assemblies etc along with CBM, a positioner can carry out any welding tasks which are impossible otherwise

WR SERIES WR Models 5T to 150T SALIENT FEATURES OF WR (Manual Indexing) TYPES • All Rotators are designed for longer service life and trouble free Operation • Typically Rotator set consists of one drive unit and one idler unit • Surface speed sleeplessly variable from 150 to 1500 mm/min • Speed regulation through VFD drive system • Forward and reverse rotation along with inching facility provided • Overload discs are provided (if required) to protect polyurethane wheels from Rupturing • Pendant control for forwards, reverse and stop push button operation • Roller bracket to have to be manually moved as per the job diameter • The fixing holes for the bracket on the bed are precisely factory set • Ideal version to start with new fabrication line

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

OPTIONAL FEATURES • Face plate diameters more than standard version can be provided against specific requirement • External arms required to accommodate increase diameter • A.C. variable frequency drive for tilt drive • Optional walkway/ platform at rear side of positioner can be provided • Table rotation start/ stop controls can be given on foot switch

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

OTHER OPTION • Head stock- tail stock setup • Elevating type positioners. • Turn tables

TECHNICAL SPECIFICATIONS

Model

Turning Capacity (Ton)

Load Capacity per unit (Ton)

WR 5T WR 10T WR 20 T WR 30 T WR 40 T WR 50 T WR 60 T WR 80 T WR 100 T WR 120 T WR 150 T

5 10 20 30 40 50 60 80 100 120 150

2.5 5 10 15 20 25 30 40 50 60 75

TECHNICAL SPECIFICATIONS Model Capacity in all position (Kg) Face plate OD " ФD " (mm) Eccentricity " E "(mm) C.G. (mm) Speed Range (RPM) Tiltin range (Degree) Tilting Speed (Sec) Overall Length "L" (mm) Overall Width "W" (mm) Overall Height "H" (mm)

WPL 50

WPL 100

WPM 250

WPM 500

WPH 1000

WPH 2000

WPH 3000

WPH 5000

WPH 8000

WPH 10000

WPH 15000

WPH 20000

WPH 30000

50

100

250

500

1000

2000

3000

5000

8000

10000

15000

20000

30000

300

500

600

750

1000

1200

1400

1600

1800

2200

2400

2800

2800

100 150 100 150 0.1 to 1.5

150 150

150 200 0.1 to 1.0

150 250

40 40 40 40 0.45 to 8.4 + 60 to -120 Manual 580 580 590 590 500 500

60 1100 680 900

150 150 300 300 0.02 to 0.2 0 to 135 60www.adorwelding.com 90 90 120 120 150 1300 1400 1600 1700 2200 2300 900 1100 1250 1500 1750 1900 1000 1000 1050 1300 1400 1500

200 250 300 300 0.02 to 0.25

300 300 300 300 0.01 to 0.15

150 2700 2300 1750

180 3400 3200 2650

150 2900 2500 2200

180 3700 3200 2650

WELDERS TO THE NATION SINCE 1951

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Maximum "D"

Over all dimension of Drive & Idler Unit (mm) Drive Length "L"

2500 2600 450 4500 2850 3100 3175 500 5000 3200 3750 3750 www.adorwelding.com 600 6000 3900 4150 800 6500 4250 400

4000

Idler Length "L1"

Drive Width "W"

Idler Width "W1"

Height "H"

2300 2400 2650 2900 2975 3000 3500 3500 3500 3750 3850

500 625 650 700 800 800 850 1100 1200 1250 1250

400 500 525 525 600 650 700 900 950 950 975

515 610 610 690 750 800 800 910 910 1010 1110

NOTE 1 In view of continuous development, we reserve the right to modify the design & dimensions without notice. 2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.

NOTE 1 In view of continuous development, we reserve the right to modify the design & dimensions without notice. 2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.

50

Shell Diameter (mm) Minimum "d"

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

51

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

WELDING AUTOMATION PRODUCTS & SYSTEMS (WAPS)

ROTATORS

ROTATORS

SAR TYPES (SELF ALIGNING TYPES) RSCLA TYPES (Self centering lead screw adjustment type) WELDING ROTATORS

RSCLA TYPES (Self centering lead screw adjustment type) WELDING ROTATORS

RSCLA Models 5T to 150T APPLICATIONS SALIENT FEATURES • The range of Rotators offered by ADOR are ideally recommended for • All rotators are designed for longerofservice lifecylindrical and trouble free manipulating/rotating/ positioning round or jobs to operation • Torque axle shaft enableswelding easy maintenance easy facilitatefree SAW and MIG/MAG processes ofand long andreplacement of worn out wheels • Optimum positioning possible since wheel distance adjustment is infinitely variable circumferential seamsofofjobs tanks, barrels/shells, pressure vessels, • Gear drive system is spur type which reduces process equipments, tubular components etc the friction losses •• LH-RH lead screw arrangement allows the wheels to move simultaneously either towards or away from each other Three types (i.e. WR/RSCLA/SAR) of rotators are available for • Surface sleeplessly variable from to 1500 different speed applications and requirement of 150 rotating and mm/min handling of jobs • Speed regulation through VFD drive system • Forward and reverse rotation along with inching facility provided • Overload discs are provided, (if required) to protect polyurethane wheels from rupturing to 150Tfor forwards, reverse and stop push button operation •WR Models Pendant5Tcontrol SALIENT FEATURES OF WR (Manual Indexing) TYPES • All Rotators are designed for longer service life and trouble free Operation • Typically Rotator set consists of one drive unit and one idler unit • Surface speed sleeplessly variable from 150 to 1500 mm/min • Speed regulation through VFD drive system • Forward and reverse rotation along with inching facility provided • Overload discs are provided (if required) to protect polyurethane wheels from Rupturing • Pendant control for forwards, reverse and stop push button operation • Roller bracket to have to be manually moved as per the job diameter • The fixing holes for the bracket on the bed are precisely factory set • Ideal version to start with new fabrication line TECHNICAL SPECIFICATIONS

WR SERIES

TECHNICAL SPECIFICATIONS Load Turning Load Capacity Turning Model Capacity Capacity per unit Model Capacity (Ton) per(Ton) unit (Ton) (Ton)

WR 5T

WR 5T WR 10T WR 10T WR 20TT WR 20 WR30 30TT WR WR40 40TT WR WR50 50TT WR WR WR60 60TT WR WR80 80TT WR WR100 100TT WR WR120 120TT WR 150 T

WR 150 T

5

5 10 10 20 20 30 30 40 40 50 50 60 60 80 80 100 100 120 120 150

150

2.5

2.5 5 5 10 10 15 15 20 20 25 25 30 30 40 40 50 50 60 60 75

75

Shell Diameter (mm) Shell Diameter (mm)

Minimum Minimum "d" "d"

400

Maximum Maximum "D" "D"

4000

400

4000

450 450

4500 4500

500 500

5000 5000

600 600

6000 6000

800

6500

800

6500

WR SERIES

Over all dimension of Drive & Idler Unit (mm) Over all dimension of Drive & Idler Unit (mm)

Drive Drive Length Length "L"

Idler

Drive

Idler

"L"

Idler Length Length "L1" "L1"

Drive Width Width "W" "W"

Idler Width Width "W1" "W1"

Height "H" "H"

2500 2600 2600 2850 2850 3100 3100 3175 3175 3200 3200 3750 3750 3750 3750 3900 3900 4150 4150 4250

2300 2400 2400 2650 2650 2900 2900 2975 2975 3000 3000 3500 3500 3500 3500 3500 3500 3750 3750 3850

500 625 625 650 650 700 700 800 800 800 800 850 850 1100 1100 1200 1200 1250 1250 1250

400 500 500 525 525 525 525 600 600 650 650 700 700 900 900 950 950 950 950 975

515 610 610 610 610 690 690 750 750 800 800 800 800 910 910 910 910 1010 1010 1110

2500

4250

2300

3850

500

1250

400

975

SAR Models 10T5Ttoto30T RSCLA Models 150T APPLICATIONS SALIENT FEATURES SALIENT FEATURES OPTIONAL FEATURES FOR ALL ABOVE ROTATOR MODELS: • The range of Rotators offered by ADOR are ideally recommended for •• All All rotators designed for longer life andfree trouble free rotators areare designed forpositioning longer service life andor trouble operation • Extra features like hardened steel rollers, extra idlers for longer job manipulating/rotating/ ofservice round cylindrical jobs to operation • Each Torque free axle shaft enables easy maintenance and easy replacement of worn out wheels unit is provided with pairs of rollers mounted on pivoted bracket, lengths, foot control switch, and radio remote control unit can be facilitate SAW and MIG/MAG welding processes of long and self align withseams eachof other to possible suitbarrels/shells, different job diameters provided optionally at extra cost • which Optimum positioning since wheel distance adjustment is infinitely variable circumferential ofjobs tanks, pressure vessels, rotators enhances shop type floor productivity, since the the self aligning •• These Gear drive system is spur which reduces friction losses • All type of Rotator can be designed/ supplied with either manual or process equipments, tubular components etc permits the roller brackets to align themselves to vessel or motorized trolley •• arrangement LH-RH lead screw arrangement allows the wheels to move simultaneously either towards or away from each other Three types (i.e.any WR/RSCLA/SAR) job loading, without pre-adjustments of rotators are available for • The rotation lead screw in case of RSCLA can be made motorized. •• Surface Surface speed sleeplessly variable from 150 to 1500 mm/min stepless variable from 150 to 1500 mm/minand handling of• jobsHigher diameter range for the entire Rotators model differentspeed applications and requirement of rotating •• Speed Speedregulation regulation through drive system through VFD VFD drive system • Height adjustment for idler to accommodate the taper pole/ taper job in • Forward Forwardand and reverse rotation with inching facility provided reverse rotation alongalong with inching facility provided case of wind tower application areare provided (if required) to protect wheels • wheels Anti-drift arrangement • Overload Overloaddiscs discs provided, (if required) topolyurethane protect polyurethane from rupturing for all Rotator which is the method of opposing rupturing Models 5Tcontrol to 150Tfor forwards, reverse and stop push button operationaxial drift of cylindrical work pieces available in manual/ automatic •WR from Pendant • Pendant control for forwards, reverse and stop push button operation version (Drift control range: +/- 1 mm) SALIENT OFofWR Indexing) • AcceptsFEATURES complete range job in(Manual one or two setting TYPES • All Rotators are designed for longer service life and trouble free Operation • Typically Rotator set consists of one drive unit and one idler unit ØD ØD Ød variable from 150 to 1500 mm/min • Surface speed sleeplessly Ød • Speed regulation through VFD drive system • Forward and reverse rotation along with inching facility provided H • Overload discs are provided (if required) to protect polyurethane “H” wheels from Rupturing • Pendant control for forwards, reverse and stop push button operation “ L1 ” “ W1 ” “L” “W” • Roller bracket to have to be manually moved as per the job diameter “IDLER UNIT” • The fixing holes for the bracket on the bed are precisely factory set “DRIVE UNIT” • Ideal version to start with new fabrication line TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS Shell Diameter (mm) Over all dimension of Drive & Idler Unit (mm) Load Shell Diameter (mm) Over dimension Drive Idler Unit(mm) (mm) Turning Shell Diameter (mm) Over allall dimension of of Drive && Idler Unit Load Capacity Turning Load Drive Idler Drive Idler Turning Model Capacity Minimum Maximum Height Capacity per unit Drive Idler Drive Idler Model Capacity Capacity Minimum Length Width Model Capacity Drive Length Idler Drive Width Idler Height (Ton) Maximum "d" "D" "H" per(Ton) unit Minimum Maximum Height Length Length (Ton) (Ton) "L" "L1" "W" "W1" (Ton) Length Length Width Width Width Width "D" "H" "d" (Ton) "d" "D" "H" "L" "L1" "W" "W1" "L" "L1" "W" "W1" WR 5T 5 2.5 2500 2300 500 400 515 WR 5T 5 2.5 2500 2300 500 400 515 400 4000 SAR 5T 2500 2250 2400 2050 350 890 400400 4000 WR5T 10T 10 52.5 2600 625500 500 610 WR 10T 1010 T 5 5 26002700 24002200 625550 500400 610980 SAR 10T 400 3000 WR 20 T 20 10 450 4500 2850 2650 650 525 610 WR 20 2020 T 10 10 450500 4500 28502700 26502200 650700 525500 610 SAR 20TT 4000 1050 WR30 30 T 30 15 3100 2900 700 525 690 WR 30 15 3100 690 SAR 30TT 30 T 15 500 4000 2800 29002300 700800 525500 1055 WR40 40TT 40 20 3175 2975 800 600 750 WR 40 20 3175 750 SAR 40 T 40 T 20 600 5000 3000 29752300 800800 600550 1150 500 5000 500 5000 WR50 50TTT 50 2525 3200 3000 800800 650 650 800 WR 50 25 3200 800 SAR 50 50 T 600 5000 3000 3000 3000 800 550 1200 WR 60 30 3750 800 WR60 60TTT 60 3030 3750 3500 850900 700 700 800 SAR 60 60 T 800 5500 3000 3500 2300 850 600 1200 WR 80 40 3750 910 WR80 80TTT 80 4040 3750 3500 1100 900 910 SAR 80 80 T 900 6000 3050 3500 2300 1100 1100 900 750 1210 600 6000 600 6000 WR 100 50 3900 910 WR100 100 100 5050 3900 3500 1200 950 910 SAR 100TT 100 T 900 6000 3300 3500 2650 1200 1150 950 800 1260 WR 120 60 4150 SAR 120TT 120 T 6000 3350 3750 2700 1250 1300 950 850 1010 1370 WR120 120 120 6060 4150 3750 1250 950 1010 8001000 6500 800 6500 WR 150 150 75 75 42504400 38503500 1250 SAR 150TTT 150 T 1000 6500 1400 975 900 1110 1530 WR 150 150 75 4250 3850 1250 975 1110

Height 515

1110

NOTE NOTE NOTE 1 11 InIn view continuous development, we reserve the right modify the design dimensions without notice. Inview viewofof ofcontinuous continuousdevelopment, development,we wereserve reservethe theright righttoto tomodify modifythe thedesign design&& &dimensions dimensionswithout withoutnotice. notice. 2 2 Any Anymodel modelnot notmentioned mentionedhere herecan canbebedesigned designedmanufactured manufactured&&supplied suppliedasasper perthe thecustomer customerrequirement. requirement.

NOTE 1 In view of continuous development, we reserve the right to modify the design & dimensions without notice. 2 Any model not mentioned here can be designed manufactured & supplied as per the customer requirement.

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet

520• 6Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For• detailed For detailed technical technical specifications specifications please please referrefer respective respective leaflet leaflet • Due• Due to continuos to continuos development development AWLAWL reserves reserves the 59 the rightright to modify to modify / change / change the design the design and and /or the /or the specifications specifications without without notice notice

•• For Fordetailed detailedtechnical technicalspecifications specificationsplease please refer referrespective respectiveleaflet leaflet AWL •• Due Duetotocontinuos continuosdevelopment development AWLreserves reservesthe 60 right modify / change the design and /or the/or thetoright to modify / change the design and specifications without noticenotice the specifications without

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the 5361 right to modify / change the design and /or the specifications without notice

ADOR-PLT SUPER-MIG® SYSTEM

WELDING WELDING AUTOMATION AUTOMATION PRODUCTS WELDING PRODUCTS AUTOMATION & SYSTEMS & SYSTEMS (WAPS) PRODUCTS (WAPS)& SYSTEMS (WAPS)

HYBRID PLASMA MIG WELDING

AMET SPECIAL MANUFACTURING ORBITAL PURPOSE WELDING WELDING & ENGINEERING SYSTEMS SYSTEMS SOLUTIONS

HYBRID PLASMA MIG WELDING

AUTOMATED ORBITAL WELDING SYSTEMS FOR TUBES, PIPES & TUBESHEETS

SPECIAL PURPOSE WELDING SYSTEMS FROM AMI, USA

• The Super-MIG® system is a new, innovative robotic welding technology developed by combining two reliable standard welding processes, Plasma arc and MIG arc, into one hybrid process.

purpose welding systems arecombinations custom designed for/ Model jobs 6like • These Orbitalspecial tube to tube sheet Weld head / Power source are Model 96 and Plus ModelBeam, 227 - Model 96 is and fusion H-Beam type tube toof tube sheet weldsections, head for flush types forbarrels, thin tubesidler upto 3rollers, mm wall thickness Star Beam different shells, axles etc. - Model 6 is tube to tube sheet weld head for projected joints with filler wire and auto height adjustment (AVC control). The locating fixture helps for easy and fast locating of weld head. The key advantage of the weld head is that it can weld across the centre line

• The Super-MIG® process is capable of replacing and improving most standard MIG, SAW or Plasma/TIG, as well as many other applications (i.e. true lap welds-continuous or stitch/spot configurations).

Some more applications

• The advanced Plasma Technology of PLT is integrated with ADOR's Advanced MIG Inverters to provide a superior and advanced technology to replace / enhance the manufacturing (welding) process capabilities in the highly automated process industries • This association will ensure that the customers get the best of support in terms of training, spares and services. Ador will provide the integration service of this new system into the user's expansion plan for Robotic/Hard Automation system to harness the benefits of this superior product line.

Model -96 WeldHead

Model -6 WeldHead

Model -227 Powersource

• Specialised Orbital weld heads-Custom designed for specific applicationsAAMI is also capable to design and engineer & design any special weld head that may be required to do uncommon welds like ID weld repair of a 2" pipe at 5m inside from the end, or specially designed weld head for welding remotely the containment chamber for nuclear spent fuel.

Super MIG Welding Snapshots

SQUARE MACHINE L SEAM WELDING SPMcontrols UnderAXLE waterWELDING testing facility. ID Cladding with intelligent SPECIAL WELDING SYSTEMS IN CO-OPERATION WITH AMET-USA, FOR SPECIFIC HIGH END APPLICATIONS •

Microprocessor and CNC controller welding system with advanced Digital Signal Processing (DSP) for providing consistent quality and repeatability

APPLICATIONS • Aerospace: Cariable Polarity Welding systems with special welding head & manipulator system • Nuclear : Fuel Rods, Nuclear Battery, Underwater testing facility etc • Oil & Gas / Petrochemicals.: Hot wire Valve body welding & cladding, matrix drill, Sub-sea cladding etc • Stainless Steel Fabrication : Dual Arc process for Polar Tank, Brenner Tank etc • Wind Tower Production : Linear Seam & Circumferential joints

Plasma Controller

Torch

Torch Cleaning Device

Super-MIG® Benefits vs. Standard MIG/MAG • • • • • • •

Narrow Gap SAW Welding with AC/ DC Tandem head CIR SEAM WELDING SPM

Higher welding speeds (2-3 times faster than MIG) and penetration (by +50%) Maintains high welding speeds under variable gap conditions Capable of producing true lap welds; continuous or stitch/spot configurations Reduced part distortion due to a narrower Heat Affected Zone Meets same weld specs. as standard MIG/MAG Higher quality of welds for the same range of weldable materials Significant reduction in weld spatter

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

Nuclear Fuel Rods Welding

Aluminium Fuel Tank fabrication

WELDERS TO THE NATION SINCE 1951

54

Long Seamer with GTAW application for Titanium Shells 2” to 6” OD PIPE WELDING SPECIAL PURPOSE MACHINE

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

• • 64

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

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WELDING WELDING AUTOMATION AUTOMATION PRODUCTS WELDING PRODUCTS &AUTOMATION SYSTEMS & SYSTEMS (WAPS) PRODUCTS (WAPS)& SYSTEMS (WAPS)

WELDING WELDING AUTOMATION AUTOMATION PRODUCTS PRODUCTS & SYSTEMS & SYSTEMS (WAPS) (WAPS)

AMET SPECIAL ROBOTICS MANUFACTURING PURPOSE WELDING WELDING SOLUTIONS & ENGINEERING SYSTEMS SOLUTIONS

ROBOTICS ROBOTICSWELDING WELDINGSOLUTIONS SOLUTIONS

Robotics: In order to widen it's horizons, Ador Welding Ltd has added a new feather to it's cap by including "Automated welding with Robots" in it's existing solution range of WAPS. Ador is all geared up to give the ultimate solution in welding against demand of productivity, quality & repeatability. A robot has been installed to showcase & demonstrate automated weldingintroduces on components using 7 or 8 axis motion. Solution with ABB Robots in India. ADOR Robotic Welding Automation

SPECIAL PURPOSE WELDING SYSTEMS These special purpose welding systems are custom designed for jobs like Plus Beam, Star Beam and H-Beam of different sections, shells, barrels, idler rollers, axles etc.

ADOR introduces Robotic Welding Automation Solution with ABB Robots in India. Some more applications

SQUARE MACHINE UnderAXLE waterWELDING testing facility.

L SEAM WELDING SPMcontrols ID Cladding with intelligent ROBOSTUDIO SOFTWARE: - WELDING USING ROBOT WITH A ROTARY POSITIONER

Narrow Gap SAW Welding with AC/ DC Tandem head CIR SEAM WELDING SPM

Long Seamer with GTAW application for Titanium Shells 2” to 6” OD PIPE WELDING SPECIAL PURPOSE MACHINE ROBOSTUDIO SOFTWARE WORKPIECE POSITIONERS FOR ARC WELDING

WELDERS TO THE NATION SINCE 1951

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(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

WELDERS TO THE NATION SINCE 1951

• For detailed technical specifications please refer respective leaflet • Due to continuos development AWL reserves 65 the right to modify / change the design and /or the specifications without notice

• •

For detailed technical specifications please refer respective leaflet Due to continuos development AWL reserves the right to modify / change the design and /or the specifications without notice

(Formerly Known as Advani-Oerlikon Ltd.) www.adorwelding.com

67 58

-W BN SI ON MI S

NOTE

Welding for Bharat Nirman

Bharat Nirman is a far-reaching Nation building plan launched by the Central Government with the aim of developing critical infrastructure, including transportation, energy, ports, telecommunication, urban infrastructure etc. For every infrastructure project, welding is a vital component. As India's pioneers in welding for over a century, Ador, through its educational thrust Ador Welding Academy Pvt. Ltd. (AWA) will play a crucial role in empowering India.

Empowering Welding. Empowering Bharat.

OVER SIX DECADES OF KNOWLEDGE, TECHNOLOGY & EDUCATION

Ador Welding Academy Pvt. Ltd. [email protected] / [email protected] www.adorwelding.com