Enclosing Innovations for the Wind Energy Industry

GLOBAL FIBOX SUPPLIER

With global presence

L Manufacturing facilities in 6 countries L Sales offices in 15 countries L Distributors in 30 countries L +500 Employees globally

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Kiuruvesi, Finland

Espoo, Finland

Porta Westfalica, Germany

Warzaw, Poland

Songdo, Korea

Guangzhou, China

Contact Us.: Fibox Oy Ab Keilaranta 19, 02150 Espoo, FINLAND Tel. +358 (0)207 785 700, Fax +358 (0)207 785 706 FIBOX Sales Offices: Benelux

Tel. +31 (0)541 539039

Denmark

Tel. +45 43 71 80 55

France

Tel. +33 1 60 21 17 17

Germany

Tel. +49 (0) 5731 86946-0

Poland

Tel. +48 22 872 94 98

Russia

Tel. +7 812 324-7650

Sweden

Tel. +46 8 792 26 70

Switzerland

Tel. +41 (0) 55 617 20 80

UK

Tel. +44 1642 604 400

USA

Tel. +1 410 760 9696 (Baltimore)

Korea

Tel: +82 (0)32 814 6742 (Incheon)

Brian Nygaard Lund / Global Wind Segment Manager

China

Tel +86 21 6495 9922 (Shanghai)

Tel. +45 43 71 80 55 / Mobile +45 30 36 35 98 / E-mail: [email protected]

India

Tel +91 (11) 40528297 (New Delhi)

Japan

Tel +81 (0) 6 4963 3752 (Osaka)

Your FIBOX Contact:

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FIBOXFIBOX ABOUT

40 Years of Experience in Product Development

Continuous Product Development

FIBOX, a privately owned Finnish company, is one of the largest enclosure manufacturers in the world, and is the market leader in thermoplastic enclosures used for protecting electrical and electronic components operating in hostile environments. FIBOX enclosures are manufactured in modern factories located in Finland, Germany, China and Republic of Korea.

The FIBOX enclosure range features over 1000 different standard enclosures made of polycarbonate, ABS, fiberglass and aluminium. Fibox is the industry leader in developing both new products and new technologies for molding thermoplastic enclosures. At Fibox, we consider molding technology an essential part of product development.

In 1966, FIBOX introduced the first modular enclosures injection molded from polycarbonate plastic. These enclosures began a new era in electrical panel building. From the beginning, a commitment to continuous product improvement and on-going product development, has fuelled a dramatic and rapid growth for the company. Whatever your application, the FIBOX enclosure family features the widest range of high quality enclosures for the packaging and protection of electrical and electronic components and systems. Enclosures can be delivered in standard off the shelf configurations or customized to your exact specifications. Fibox Oy Ab earned the ISO 9001:2000 Quality Certification for all its operations in 1992. Fibox voluntarily submits its products for third party testing and evaluation, and currently has many third party listings including, UL, FIMKO, DNV, LR, etc. Fibox Enclosures comply with EN 60529.

For example, FIBOX MNX process. This new process ensures precision molding of the gasket guaranteeing superior enclosure protection ratings. Fibox is the only manufacturer applying this technology to enclosures. Another example is FIBOX’s emphasis on multiple slide technology for mold construction. While much more costly, this type of mold provides our OEM customers cost effective alternatives for modifying standard enclosures to meet their specific needs. But more important than technical leadership, is the FIBOX commitment to understanding the needs of its customers. All our products are designed in close cooperation with our customers. We use input from our global customer base to produce new enclosure ranges, useful accessories and on-going product improvements and enhancements.

Fibox vision

Fibox MISSION

L Global #1 brand in enclosing solutions for

L To design, enclose and secure our customers’



harsh and demanding environment

L Creating new benefits and more

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value to our customers

innovations. To add value to our customers’ businesses in harsh and demanding environments.

CONTENT 2-3

Global supplier with global presence

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About Fibox

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Content

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Fibox products i use

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Nacelle applications

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Tower applications

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Customized applications

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Standard products

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Control panels design

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Quality

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Why choose Fibox as your supplier

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Technical info

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Member organisations

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FIBOXCAN FIBOX PRODUCTS BE USED IN THE WIND TURBINE WHERE

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18 12 13

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23 14 8

24 26 25

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Applications related to a wind turbine where Fibox offer solutions

1 L 2 L 3 L 4 L 5 L 6 L 7 L 8 L 9 L 10 L 11 L 12 L 13 L 14 L 15 L 16 L 17 L 18 L 19 L 20 L 21 L 22 L 23 L 24 L 25 L 26 L

Enclosure for lightning protection system Junction box for heating system Emergency stop box Control panel pitch system Hand service panel Junction box for nacelle heating system Junction box for off-line filter Junction box for lubrication system yaw drive Junction box hatch control CMS system gearbox Junction box on gearbox Hand service panel Junction box for slipring Junction box on hydraulic power pack CMS system generator Junction box on generator Junction box generator cooling system Emergency stop box Junction box for ice detection system Junction box for wind measurement system Junction box for aviation system Junction box for rear fan Junction box for converter cooling system Control box for tower lift Hand service panel Junction box light system

All the above decribed applications contain Fibox enclosures either sold as emty boxes or equipped with connection terminals, plugs, glands and in some cases smaller control systems. 7

FIBOX APPLICATIONS NACELLE

HMI box located in the hub for controlling blade position manually, inside wiring and supplied with connecting cables.

Junction box in painted steel enclosure with terminal and EMC glands. Junction box with terminals, glands and relays.

Junction box in plastic with terminals and glands. 8

NACELLE APPLICATIONS

Battery back-up system mounted in steel frame with cables and aluminium enclosure.

Painted steel junction box with EMC cable glands, connector and internal wiring between terminal row and connector.

Junction box in aluminium with terminals, cable glands and relays.

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FIBOXAPPLICATIONS Tower

Junction box in plastic mounted with terminals and cable glands.

Power supply box in painted steel enclosure used in tower for supplying light system and power outlet boxes.

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CUSTOMIZED APPLICATIONS Variety of customized aluminium boxes.

Aluminium box customized with cutouts, drilled holes in the front for LED’s, and finally painted black.

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EURONORD

FIBOX STANDARD PRODUCTS

Ideal for housing DIN-terminals

MNX Wide selection - More than 260 versions MNX polycarbonate and ABS enclosures utilize world-class 2 component injection moulding technology. They are designed to house and protect all kinds of electrical and electronic components in the most demanding applications. There are more than 260 MNX versions including PCM-models with metric knock-out versions.

EURONORD range is designed to house DIN-rail mounted terminal blocks and various types of electronic and electrical components. EURONORD enclosures are available in polycarbonate, ABS, and polyester. There are more than 140 different off-the-shelf versions available.

PC:

ABS:

IP 66/IP 67

IP 66/IP 67

IK 07 (side surface)

IK 07

IK 08 (front surface)

NEMA 1, 4, 4X, 12, 13.

UL Type 1, 4, 4X, 12, 13.

UL 94HB

UL 94-5V UV-resistance: UL 508

PC:

ABS:

GRP:

PCQ:

IP 66/IP 67

IP 66/IP 67

IP 66/IP 67

IP 65

IK 08

IK 07

IK 08

IK 07/IK 08

UL Type 1, 4, 4X, 6, (12, 13).

NEMA 1, 4, 4X, 6, (12, 13).

NEMA 1, 4, 4X, 12, 13.

NEMA 1, 3, 3S, 12, 13.

UL 94-5V

UL 94HB

UL 94-5V

UL 94-5V UV-resistance: UL 508

UV-resistance: UL 508

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Dimensions mm:

Dimensions mm:

100 x 100 x 35 up to 360 x 255 x 152

50 x 50 x 40 up to 401 x 406 x 120

ALU

PICCOLO

Wide range of aluminium enclosures

Unique dimensions designed to house electrical components

ALU enclosures provide rigid construction, high impact resistance and they can be used at wide range of operating temperatures.

PICCOLO range is especially designed to house push buttons, terminal blocks, motor starters and electronic devices.

They provide excellent protection against petroleum, hydraulic oils, alcohols and solvents. Aluminium enclosures are electrically conductive. EMC shielding with special gasket.

AL:

STANDARD PRODUCTS

They are also ideal for mounting and protecting process control sensors and switches. PICCOLO range is available in polycarbonate and ABS.

PC:

ABS:

IP 66/IP 67

ABS:

IP 66/IP 67

IP 66/IP 67

IK 08

IK 08

IK 07

UL Type 1, 4, 4X, 12, 13.

UL Type 1, 4X, 6, 12, 13.

NEMA 1, 4X, 6, 12, 13.

UL 94-5V

UL 94HB

UV-resistance: UL 508

Dimensions mm:

Dimensions mm:

45 x 50 x 32 up to 310 x 600 x 180

110 x 80 x 65 up to 230 x 140 x 125

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FIBOX STANDARD PRODUCTS

TEMPO

STEEL CABINETS

Designed to save time and money

Steel cabinets can be supplied either as screw boxes or normal version with key. Both series can be delivered in painted sheet steel, AISI 304 or even AISI 316L stainless steel versions.

Fibox Tempo enclosures are easy to use because they are designed to save time and money in assembly and installation. Fibox Tempo is fully compatible with the most common types of standard enclosure market. Large plain cover offers lots of space for printing, labels and switches. Rapid hinges can be installed in seconds, without any tools or screws.

PC: IP 65 IK 07 UL 94HB

Dimensions mm: 187 x122 x 90 up to 344 x 289 x 117

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Big standard program + customizing is possible on request.

CONTROL PANELS DESIGN

Control Panels

High Quality Components

Fibox provides design, approval, production and logistics services for machine and equipment manufacturers. Fibox operations cover the entire service chain. Our long-term co-operation with our customers, certification authorities and Fibox’s global logistics units guarantees that our service ability remains stable in varying market situations and that we are able to react quickly in demanding product development and launching activities.

Correct component selection is an important part of the design. Solutions that meet the requirements of the leading manufacturers should be reliable and should have guaranteed availability. A typical control unit includes 50, sometimes as many as 250, different parts. We purchase and use more than 60000 different product titles every year. Together with the customer, we search for increasingly competitive and functional alternatives.

Production sites in Europe, China and USA provide fast deliveries with Fibox quality.

Purchasing includes e.g. electromechanics, automation and mechanics.

Our service concept includes all operations related to the designing and manufacturing of a control unit. Our flexible production system provides you with everything you need – from single appliances to complete system deliveries. Fibox is your partner now as well as in the future.

CUSTOMER

After-sales service

Design

Logistics

Protoproduction

Dokumentation

Quality

Purchasing Production

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FIBOX Quality

Fibox has developed a sophisticated quality system to assure our customers of the reliability and consistency of our products and our services. All aspects of our operations, from product design and development, to production and product delivery, are documented to ensure a high level of performance. Performance you can rely on.

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The Fibox quality system applies not only to product quality and safety, but to availability of product, accuracy of shipments, technical support and customer service. The continued success of this program is assured by regular internal and independent external audits.

Why choose Fibox as your supplier... We are professionals in providing customer-specific enclosing solutions targeted at demanding environments. We have created a range of solutions for the wind energy industry. We are familiar with your segment and able to offer you technical solutions meeting your demand.

WHY CHOOSE FIBOX

Some reasons for choosing us as your supplier

L Complete enclosing solutions for wind turbine electrical applications L Cost savings with innovative engineering L Increased production by removing bottlenecks L Global co-operation with local service in all continents L Efficient logistics to reduce inventories L Optimal solutions in co-operation with leading component manufacturers L Experienced design department to solve your needs L Innovative personnel with technical expertise L Sound experience in wind energy applications L Reliable and flexible deliveries also possible in special packages

Customer solutions enclosing solutions Customising services based on standard enclosures Customising services for thermoplastic,

TAILOR-MAKING SERVICES:

aluminium and steel enclosures:

L Project coordination

L Machining such as cutting, drilling and threading

L Design and product development by technical experts

L Printing e.g. company logos, operating instructions and symbols

L Feasibility studies

L Manufacturing plastic enclosures from coloured plastic raw material

L Rapid modelling and technical documentation

L Assembling enclosures with components such as cable glands, connectors and keypads

L Injection mould sourcing and mould maintenance

L Quick prototyping

L Manufacture of customer-specific special tools

L Sourcing of third party components

L Assembly and related testing and certification

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TECHNICAL INFO

The IP and IK classifications

Enclosure approvals AUTHORIZATION GIVEN BY

PRODUCT FAMILIES

STANDARD /TEST NORM

Germanischer Lloyd

EK, CAB, SPACE LINK, QUICK PC, MNX, FEX PC- 7, PICCOLO PC

According to GL´s own regulations and directives

Bureau Veritas

EK

According to BV´s own regulations and directives

Lloyd´s register of Shipping

EK, EKI, CAB PC, SPACE LINK, QUICK PC

FIMKO Certificates No FI 15866, FI 14290, FI 14288, FI 12560

Det Norske Veritas

MNX PC, MNX PCP, MNX PCM, MNX F, EK

According to DNVs own regulations and directives

FIMKO Electoral Inspectorate, Finland

MNX PC, MNX PCP, MNX PCM, MNX F, MNX ABS, PICCOLO PC, EK MODULE, EURONORD II PC, SOLID PC, SOLID SC, SOLID ABS, SOLID PG, EK, CAB PC, CAB ABS, CARDMASTER 3, SPACE LINK, QUICK PC, MCE CONTROL

EN 50298:1998

FIMKO

VARIATION

SFS-E-60439-1:2000; SFS-E-60439-4:1991; A1:1996; A2:1999

FIMKO

FX 2000

EN 60439-1:1994; A1:1996; A2:1997; A11:1996 EN 60439-1:1993; A1:1994

VTT Industrial Systems

FEX-PC-7, ALX

EN 50014 (1997) A1 & A2 EN 50019 (2000)

Underwriters Laboratories (UL)

MINI PC, MINI MI, MNX PC, MNX PCP, MNX PCM, MNX F, PICCOLO PC, EURONORD II PC, EURONORD II AL, SOLID PC, EK, EKI, CAB C, CARDMASTER PC, MCE CONTROL

UL Std. No 50 UL Std. No 508 UL Std. No 746 C

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Ingress protection class of enclosures is given in the form of IP classification, a two digit coding which is shown below. Fibox has tested the enclosures according to EN 60529. The standard requires the second digit to be tested from class 6 upwards separately to each level of class, thus the double marking IP 66 / IP 67 indicates that the actual tests have been made for both levels.

MEMBER ORGANISATIONS

Fibox is member of the following wind organisations globally:

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Fibox Enclosures

Fibox Oy Ab Keilaranta 19 FI-02150 Espoo Finland Tel. +358 (0)207 785 700 Fax. +358 (0)207 785 702 [email protected] www.fibox.com