Electromobility: Battery and power train production

From battery cells and battery modules to installation in electric vehicles, we have the ideal automation solution for every production situation. See for yourself!

From battery cells to electric vehicles

Are you looking for the right automation partner for the production of battery cells, modules and systems as well as for final assembly in electric vehicles? Festo offers you everything from a single source: a comprehensive portfolio of copper-free products that are suitable for dry rooms as well as complete, customised systems that will speed up your production processes and save energy at the same time. Our electric and pneumatic handling systems bring speed and precision to your production system. With our engineering tools, you save valuable time in project planning and engineering design. In addition, Festo’s considerable experience with Industry 4.0 will help you to implement a future-ready production system straight away.

Battery cells

Linear gantries: for example for stacking battery cells quickly and extremely precisely Battery modules

Planar surface gantries: high-speed automated assembly of battery modules

Battery systems

Three-dimensional gantries for assembling and mounting modules of up to 150 kg in battery systems

End-of-arm tools for transporting and handling battery modules and systems Final assembly

• Gripper systems for robots for final assembly of battery systems in electric vehicles • Installation plates for central, standardised media supply, including safety functions

Products from Festo at a glance

Our comprehensive standard product portfolio is expanded by application-specific solutions: pneumatics for end-of-arm tools on robots, custom installation plates and complete, cost-effective positioning systems such as those from our Optimised Motion Series. You can also take advantage of wour many attractively priced copper-free series products that are suitable for dry rooms. We are your partner for one-stop shopping wherever you are in the world.

Pneumatic drives

Electromechanical drives

CU

CU

CU

CU

CU

Linear drives, heavy duty EGC-HD

Standards-based Standards-based Round cylinders cylinders DSBC DSNUF cylinders DSBG

Hinge cylinders DFAW

Electric cylinders EPCO

Electric cylinders Spindle axes ESBF EGC-BS

CU

CU

CU

CU

CU

CU

CU

CU

Compact cylinders ADN-F

Short-stroke cylinders ADVC

Linear drives DGC

Mini slides SLT

Toothed belt axes EGC-TB

Toothed belt axes ELGA-TB

Spindle axes ELGC-BS

Toothed belt axes ELGC-TB ELGA-TB

CU

CU

CU

CU

Guided drives DFM-KF

Multimount cylinders DPDM

Swivel modules DSM

Mini slides EGSC

Toothed belt axes ELGR

Rotary drives ERMO

Rotary modules ERMB

Stopper cylinders DFST

CU

Semi-rotary drives DRRD

Semi-rotary drives DRVS

Rotary indexing tables DHTG

Clamping modules EV

Mini slides EGSL

Electric slides EGSK

Grippers CU

Servo motors EMME-AS

CU

CU

CU

Motors and controllers

Servo motors EMMS-AS

Stepper motors EMMS-ST

Servo motor EMMB-AS*

CU

Gear units EMGA

Motor controllers Motor controllers CMMO-ST CMMB-AS*

These products are copper-free

Parallel grippers DHPS

CU

CU

Three-point grippers DHDS

Angle grippers DHWS

Parallel grippers HGPL

Bellows grippers DHEB

CU

CU

CU

CU

Controllers CECC

Motor controllers CMMP-AS

* Only available in Asia

Modular control system CPX-E

Radial grippers DHRS

Handling systems

Vacuum technology

CU

Planar surface gantry EXCM

Compact planar surface gantry EXCH

Valves/valve terminals

CU

CU

CU

Vacuum generator OVEM

Vacuum generator OVEL

Optimised Motion Series

Universal directional control valve VUVS

CU

CU

Linear gantries EXCT

Solenoid valves VUVG/VUVG-…-S

CU

Suction grippers ESG

Vacuum generator VN

Valve terminals VTUG

VTSA with CPX terminal

CU

Compact handling system YXMx

Proportional pressure regulators VPPE

Servo press kit YJKP

Sensors

Air preparation

CU

CU

Proximity sensors SMT/SME

Inductive sensors SIEH and SIEN

CU

Service units MSB

CU

Position transmitters SDAT

Pressure sensors SPAN

Filters MS-LF

Pneumatic connection technology CU

Filter regulators MS-LFR

CU

Pressure regulators MS-LR

CU

Flow sensors SFAW

Precision pressure regulator LRP

Energy efficiency module MS6-E2M

CU

These products are copper-free

Proportional pressure regulators VPPX

Safety valve MS6-SV

CU

CU

Plastic tubing PUN

Plastic tubing PAN

CU

CU

Media-resistant push-in fittings NPQP

Push-in fittings CRQS, stainless steel

CU

CU

Quick connectors Quick connectors NPCK ACK

CU

CU

Click fittings NPKA

Push-in fittings QS

Engineering tools from Festo save time in project planning and engineering design The design phase is one of the biggest cost pools in machine and plant construction with the costs accounting for around 25 – 30% of the overall service life costs. You can significantly reduce this cost pool using our tools and programs.

Make contact

Modernise

Conceptualise

nline

ide O

Gu dling

Han

rives

PositioningD Productivity

Design

FluidDraw P5

g

Tra

ng

i

ni

tin

Operate

and C

ons

ul

Sche

Commission

Procure

mati

Professional

c So

lutio

n for

EPLA

N

Assemble

Handling Guide Online

PositioningDrives

FluidDraw P5 Professional

Find the right standard handling system in just 20 minutes and five easy steps.

The reliable way to design electric drive solutions.

Create electrical and pneumatic circuit diagrams easily and reliably.

• Select type of handling system • Enter application data • Select suitable handling system • Download CAD model and data sheet • Order handling system

• Enter application data • Suitable combinations of electric linear axes, motors, gear units and controllers are calculated • Select the optimal drive package from the results list

• Simple planning of complete systems • Symbol library to DIN 1219 • Interface to the electronic product catalogue • Import product data from your own databases

Schematic Solution for EPLAN Documentation made easy for you: no tedious downloading and piecing together of individual components. • Order the EPLAN project by entering the ID code • Automated solution in just a few minutes • Error-free, standardised documentation • As EPLAN file in ZW1 format and as PDF file

Tap into unimagined production reserves and increase productivity throughout the entire value chain: our services and software tools will help you do this. A great variety of useful tools will be available to you during every phase of the project.

Online Shop Order your Festo products even more quickly and conveniently with our Online Shop. Its functions such as order tracking, downloading of order documents, a product key, a spare parts catalogue and many other features are truly impressive.

Ready-to-install solutions Our project engineers design ready-to-install solutions which are individually configured for your application. You receive system solutions which can be installed straightaway in your machines.

Festo Configuration Tool (FCT) FCT makes commissioning axis systems extremely efficient It makes configuring your drives, proportional valves and cameras, whether for standard or individualised parameters, like child’s play.

Festo Field Device Tool The Festo Field Device Tool comprises a variety of services for all Festo Ethernet-based field devices. It supports, amongst other functions, the installation of firmware files.

awww.festo.com/support

Safe, efficient and ready for the future

Safety@Festo: Reduce risks – think ahead! Our safety-oriented automation technology, such as our interlinked valve terminals with PROFIsafe, reliably provides the safety you need. We make sure your systems comply with the safety directive, for example with suction units, protection against unexpected startup or an emergency off function (STO). www.festo.com/safety

12 ways to save energy Our energy experts do everything to make sure you save as much energy as possible: from energy-efficient product design to special tools and energy-saving products, as well as services that save energy and avoid waste. This also includes staff training. www.festo.com/energyefficiency

Intelligent production of the future Get ready for Industry 4.0. With our intelligent automation solutions, you can have highly flexible, reliable production today.

You are looking to automate battery production. You want expertise all the way through to final assembly. We get your batteries up and running.

135886 en 2018/03 – Errors and omissions excepted

www.festo.com/IoT