Electro Water Separation. High-Efficiency Water Treatment for Oil & Gas Markets

Electro Water Separation™ High-Efficiency Water Treatment for Oil & Gas Markets History & Applications • Founded in 2007 to develop algae growth and...
Author: Carmella Norman
44 downloads 1 Views 981KB Size
Electro Water Separation™ High-Efficiency Water Treatment for Oil & Gas Markets

History & Applications • Founded in 2007 to develop algae growth and harvesting technology • Developed Electro Water Separation - a patented proprietary OriginClear technology for the removal of non-soluble contaminants from large quantities of water • Applications in algae harvesting, wastewater treatment and oil & gas flowback & produced water treatment • Long term strategy is licensing while commercializing the technology 1Q2015

© 2015 OriginClear, Inc.

2

A Technology & A Process • Electro Water Separation™ (EWS) • • •

A first stage technology for all O&G water Removes essentially all TPH, TSS, and bacteria EWS is a patented licensable technology

• EWS PRIME • • • •

1Q2015

A commercial process incorporating EWS Suitable for most water treatment applications Precursor to downstream desalination processes. To be manufactured by licensees with other processes to achieve beneficial use © 2015 OriginClear, Inc.

3

One Technology, Many Solutions Water Flooding

New Frack Water

Clean Brine

Irrigation Water Aquifer Recharge Potable Water

1Q2015

EWS The Technology

EWS PRIME EWS Custom Solutions © 2015 OriginClear, Inc.

Steam Flooding Enhanced Oil Recovery

4

Potential Process Road Map Heavy Brine for drilling fluid, completions and work overs.

1Q2015

© 2015 OriginClear, Inc.

5

Electro Water Separation •

Process Flow Diagram – –



The Essentials – – –



Post upfront oil-water separator Integrated single equipment Continuous & very low energy No chemical addition Mobile or centralized facility

Function – – – –

1Q2015

Targets dispersed 1 to 25 micron size oil droplets and suspended solids Coalesces to 25 micron plus Disinfects bacteria Oxidizes and co-precipitates specific dissolved ions

© 2015 OriginClear, Inc.

EWS PRIME P1000 With Electro-Coagulation Reactors on Right

6

Basic EWS Technologies •

Proprietary electro-coagulation – – – –



Proprietary electro-oxidation – – – –



Breaks the oil-water emulsion Neutralizes charge on droplets & particles Coalesces 1 to 25 micron droplets & particles Coalesces to 25 plus for gravity separation

Creates oxidizing agents Disinfects bacteria Oxidizes heavy metals Breaks up dissolved organics

Proprietary electro-flotation – –

1Q2015

Creates cloud of micron-sized gas bubbles Lifts oil & solids into a surface mat

© 2015 OriginClear, Inc.

7

Differentiation - EC • Proprietary Electro-Coagulation – Unique electrode configuration for minimum power and maintenance – Unique choice of donating and non-donating anode & cathode materials – High mass transfer & pressurized reactor to keep gas in solution – Pressure released in flotation chamber for immediate dispersion of gas – In-line flocculation of oil & suspended solids

1Q2015

© 2015 OriginClear, Inc.

8

Differentiation - EF • Proprietary Electro-Flotation – 100% of water exposed to micron gas bubbles – Unique non-sacrificial anode/ cathode configuration for low power – Four-chambered flotation chamber

1Q2015

© 2015 OriginClear, Inc.

9

Differentiation – EO, SCADA • Proprietary Electro-Oxidation – Generation of oxidizing agents for bacteria disinfection – Low energy, chemical free process

• Proprietary SCADA process control – Touch screen control – PLC algorithms for real time control and off site monitoring and control

1Q2015

© 2015 OriginClear, Inc.

10

Best Value-Added Process

1Q2015

© 2015 OriginClear, Inc.

11

Field Case Studies • Three Unique Produced & Flowback Water Trials – Gas wells from western slope of Colorado – Niobrara – West Texas Intermediate oil wells of west Texas – Permian – Heavy oil CSG wells of Bakersfield – Monterey basin

• EWS PRIME used for all three trials – – – – 1Q2015

System throughput 1000 barrels per day Spiral Water self cleaning filter for BS&W EWS for 90% removal of all non-soluble contaminants & bacteria Ultra-filtration polishing to achieve non-detectable levels © 2015 OriginClear, Inc.

12

Turbidity / TSS / Oil in Water (NTU, mg/l, mg/l)

Niobrara Performance Feed

500

EWS

EWS Prime

450 400

380

370

350 300 250 176

200

Feed water for testing: Produced & frac flowback from Colorado Western Slope disposal well facility

150 100 50 0

28

0.1

Turbidity (NTU)

20

0.0

TSS (mg/l)

7

1.5

Oil (mg/l)

Better than 99% removal of Turbidity, TSS and Oil observed 1Q2015

© 2015 OriginClear, Inc.

13

Permian Robustness Extended EWS Prime Performance

Parsley Energy Raw SWD

EWS Prime Effluent

EWS Turbidity (FNU)

1600 1400 1200 1000 800 600

Recovered Oil

400 200 0

Operation Date Wide variations in feed from many different truckloads and tank mixing over two weeks of operation in the Permian

1Q2015

© 2015 OriginClear, Inc.

Water Samples 14

Monterey Clarity Vaquero FWKO Feed Turbidity

EWS Prime Effluent Turbidity

Beneficial Re-use

1200

Turbisity (NTU)

1000 800 600 400 200 0

Water Samples 0

100

200 Run Time (Hours)

300

400

Field operations to treat CSS produced water to steam boiler make-up and irrigation quality

1Q2015

© 2015 OriginClear, Inc.

15

High Energy Efficiency UF Specific Flux

35

30

30

25

25

20

20

15

15

10

10 5

5

0

0

0

50

100

150 200 Run Time (Hours)

250

300

350

Specific Flux (gfd/psi)

Module Flux (gfd)

UF System Flux

Vaquero Site in Monterey Formation

No observable membrane fouling even at high production capacity due to complete produced water pre-treatment

1Q2015

© 2015 OriginClear, Inc.

16

Independent Lab Data Parameter (ppm)

Vaquero Feed

EWS PRIME Effluent

EWS Custom Effluent

BOD

20

7.2

5.9

COD

530

110

41

TSS

100

64

3*

TRPH (HEM)*

142

9