EHS Conference Presentation September 12, 2012 Jim Gribbins, President Brian Willett, Vice President Trevor Atherton, Safety Manager
Company Overview
Safety Success
Safety Program Challenges Roles and Responsibilities Culture SAFE Program Incentive System Available on our website: www.gribbins.com
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Gribbins Insulation Company, Inc.
Founded in Evansville, IN, in 1985 Still owned and managed by Jim Gribbins
Mechanical Insulation Contractor
80% industrial; 20% commercial Average 200 employees
Focus on the Midwestern United States
Project Map
Core Values formally established in 2010
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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2011 to 2012:
National Safety Council named Jim Gribbins a 2012 CEO Who Gets It, along with Dow Chemical CEO Named one of America’s Safest Companies by EHS Today CURT CISE Award ICA Pinnacle Award – also in 2009 ICA Gold Summit Award - 4th consecutive year NMAPC Zero Injury Safety Awards for 3 different jobsites Indiana Governor’s Workplace Safety Award Toyota Supplier Safety Award
MICCS OSHA Voluntary Protection Program (VPP) Star Status at Marathon Prequalifications – including ISNetworld Employee Surveys and Quizzes (CHECK) Insurance Company
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Duke Energy IGCC – Edwardsport, Indiana
Marathon – Robinson, Illinois
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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IP&L – Petersburg, Indiana
Abengoa Ethanol Plant – West Franklin, Indiana
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Gribbins
Hazards Faced Commercial v. Industrial Culture As a Subcontractor Geographical Area Differences Between Jobsites
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Owner-Client Construction Manager/General Contractor Mechanical Contractor Craftsmen
President – Jim Gribbins
Emphasize Safety Culture Evolvement of Safety Program
Vice President – Brian Willett
Ensure Safety Culture is Ingrained in all Processes Help Allocate Resources for Safety
Safety Manager – Trevor Atherton
Oversees the Safety Effort Implements & Enforces Policies Conducts Audits, Reports to Management
Risk Manager – Jim Will
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Safety Coordinators
Full-time positions Enforce Policies and Procedures Conduct Audits and Training
Foremen
Enforce Policies and Procedures on jobsites Conduct Safety Meetings, JHAs, and STAs
Employees
Follow policies and procedures Conduct peer to peer observations Report hazards or incidents Participate in Safety Meetings, STAs, and JHAs
Safety Requirement Checklist
Work Instructions
Detailed instructions required
Job Safety Plans
Developed by the Safety Manager Must be completed for every job
Work with the Safety Department to set plan in accordance with jobsite and partner requirements
JHAs/STAs
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Consistency on every jobsite!
Emphasize Safety Immediately and Consistently
Larger jobs Many new employees
Training
Company Policy Training Safe Work Communication Oversight and Accountability
New Hire Orientation – Documentation and Exam Foreman Training
Consistent communication
Safety Meetings Brochures, Posters, Publications Jobsite Audits and Monthly Reports
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Employee Involvement
SAFE Program: Peer to Peer employee observations Assist during jobsite audits
Motivational Programs
Incentive Points – full catalog available at www.gribbins.com Annual safety meeting and drawing
CHECK Program – new in 2011
Continually Helping Employees Comprehend Knowledge Random quizzes to measure training effectiveness
SAFE: Surveying At-risk For Elimination
Employees complete BBS Observation Training Program Promote BBS observations by all employees Collect and analyze data Increase safety awareness by providing positive reinforcement of safe behaviors Document and track all surveys Provide feedback on BBS observations through monthly safety bulletin and BBS Committee Meeting
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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20 18 16 14 First Aid 12 Hours Between Observation/10
10
Hours Between Chance of Being Observed / 10
8 6 4 2 0
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Reward employees for participation
Weekly safety meeting, assisting in audits, reporting hazards, and BBS observations Earn points for reporting incidents within 15 minutes Points list, full incentive catalog, and order form available online
Lose points for hiding accidents or violating policies
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Near miss reporting has increased to match the number of first aid cases.
20
15
First Aids 10
Near Misses
5
0 2007
2008
2009
2010
2011
2012
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Company Site
Facebook and Twitter
Easy access to company documents at remote locations – MSDS, Safety Manual, Incentive Program “Toolbox Talk” blog publishes weekly safety meeting Reach employees and their families off the job Promote safety awareness at all times
Two million consecutive hours worked without a lost time incident. Over 25 safety awards won since 2009. TRIR at least 65% below the national average for the past 4 years. EMR below .80 since 2002.
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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Support from the top Challenges are not excuses Work with your partners for total jobsite safety Consistent training leads to consistent culture Involve employees and look for improvements Safety begins during bidding Use company website and social media
Jim Gribbins – President
[email protected] Brian Willett – Vice President
[email protected] Trevor Atherton – Safety Manager
[email protected]
Please visit our website for more information:
www.gribbins.com/safety
2012 EHS Today’s America’s Safest Companies Conference – September 11-12 – Chicago, IL
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