Eco Adhesives & Laminating System LUGGAGE

TEXTILES AND GARMENTS

AUTOMOTIVE

FOOTWEAR

ELECTRONIC

INDUSTRIAL

Introduction Total assembly solutions provider, ASSEMS

Ji Sang, Jang | President

Adhesives have a long history and are the core material for most production processes in recent industry. ASSEMS was established in 2003 named Optim for the development of eco-friendly & human-friendly adhesives and has continuously grown in the field of adhesives. Our environment-friendly film-adhesive is produced by eco-friendly methods without solvents and allows you to achieve low-cost and high-efficiency. Our primary field was the shoe industry for the first time, we were registered with Nike as a supplier for hot-melt film adhesive and process of bonded fabric. Now we are extending our business field to bags, clothes, motorcars and electric products. Our 3 major businesses are the production of hot-melt film, laminating & coating of fabrics with our film, and production of hot-melt laminating machine. We can supply full package service to customers for bonding and laminating. We assure the environment will be one of the focusing points for quality standards. The world is trying to preserve environment of Earth through Kyoto protocol, Copenhagen climate change conference etc. but still too far to expect their real action. With continuous efforts to save the Earth, ASSEMS is making it be possible now.

History

2003.06 2003.12 2004.09 2005.01 2005.07 2005.12 2006.01 2006.06 2007.03 2007.05 2007.07 2008.03 2008.10 2009.04 2010.03 2010.11 2011.01 2011.04 2011.08

OPTIM Co., Ltd. established Selected to new technology company from Ministry of commerce, Industry and Energy Selected to brilliant company from the Small & Medium Industry Promotion Corporation Lamination facility approved by NIKE Korea Designated to Venture business company from the Small & medium Industry Promotion Corporation ISO 9001 & 2000 Certification Industrial technology innovation award Export blue chip medium and small enterprises choice Pusan appointment 1000 guidance corporation Certification NEP “Hot melt film adhesive for insole” Republic of Korea area reform contest prime minister Prize-winning Special permissions reform style smaller enterprise choice OPTIMA established in Guangzhou, China OPTIM VINA established in Hochiminh, Vietnam OPTIM JAYA established in Indonesia Green Certification Change Company name to ASSEMS Inc. Optim Fuzhou established in Fuzhou, China HQ expanded and moved to new location

Table of Contents Technology Innovation Form of ASSEMS Hot-melt Film Advantage of ASSEMS Hot-melt Film Comparison with other glues Key Features of ASSEMS Hot-melt Film ASSEMS’ Products ASSEMS field Applications in Industries How do we improve the workplace & our planet?

6 6 7 7 8 8 9 10

Hot-melt Adhesive Film FA-1000 FA-2000 FA-3000 FA-4000 FA-7000 FA-8000 Film Production No-sew Process Sock-liner process Ortholite Hotmelt coating process Butterfly System

12 12 13 13 14 14 15 16 16 17 18

Machinery AFM-1600T Lamination Machine Lamination Process Coating process Laminating / Coating Flow Chart AFM-450S Mini-Lamination Machine AHP-400S Heat Pressing Machine

4

|

www.assems.com

20 22 23 24 25 26

Technology Innovation Form of ASSEMS Hot-melt Film Advantage of ASSEMS Hot-melt Film Comparison with other glues Key Features of ASSEMS Hot-melt Film ASSEMS’ Products ASSEMS field Applications in Industries How do we improve the workplace & our planet?

Technology Innovation Form of ASSEMS Hot-melt Film Shape

•Film Type of Adhesive

Form

•Available both with release paper and without release paper

Advantage of ASSEMS Hot-melt Film •No release paper and no toxic solvent for clean environment and no environmental pollution •Various kinds of hot-melt film bases for various materials •Consistent & strong bonding strength and breathability •Environment-friendly process for workers

Width Thickness Key Features

6

|

www.assems.com

•36inch (92cm) ~ 60inch (152cm)

•20um (0.02mm) ~ 300um (0.3mm) •Environment Friendly Adhesives •Passed SGS Analysis •Approved Material by Global Footwear Brands •Recyclable Material

•Possible to make width 44” to 60”(112~152cm) & thickness 15~300um •Various application for shoes, garments, clothes, automobile, furniture, bags, album, printing etc.

Technology Innovation Comparison with other glues

Key Features of ASSEMS Hot-melt Film Usage

•Various & Specialized Adhesive Film •Laminating & Coating and No-Sew & FUSE

Form

•Adhesives Film with the Carrier and without the Carrier both available

Skill

•Alternative for Solvent Glues •Quality Management with Assems’ Own Technology

ASSEMS hot-melt Film •Non solvent type •Film type •No smell •Film from product constant spread •Clean factory environment

Performance

•Strong Adhesion & Breathable Function •Easy and Convenient Usage for Workers

Environment

•No Toxic Solvent & Environment Friendly Process

Original adhesive •Use toxic solvent •Liquid & block Type •Apparent bad smell •Direct spread working no constant spread •Poor factory environment

Eco Adhesives & Laminating System

|

ASSEMS

|

7

Technology Innovation ASSEMS’ Products

ASSEMS field

Hot-melt Adhesive Films •FA-1000 Series Hot-melt Film Adhesives

•FA-2000 Series •FA-3000 Series

Laminating Machinery

•FA-4000 Series •FA-7000 Series •FA-8000 Series

Laminating & Coating Machine •AFM-1600T •AFM-450S

Adhesives Research & Development

No-sewing Process

Heat Pressing Machine •AHP 400S Laminating Process

8

|

www.assems.com

Coating Process

Technology Innovation Automotive

Applications in Industries

Leather

Textiles and Garments

Industrial

General Footwear Eco Adhesives & Laminating System

Military Defense

Luggage Household Applications

Eco Adhesives & Laminating System

|

ASSEMS

|

9

Technology Innovation How do we improve the workplace & our planet?

No Toxic Solvents & Odorless Better for Workers Scraps are Recyclable Release Paper both Available (with and without) Clean Factory Consistent Spread More Cost-Effective Use on a Wide Range of Materials Assems’ Patented Equipment Save Time & Money (Productivity)

10

|

www.assems.com

FA-1000 FA-2000 FA-3000 FA-4000 FA-7000 FA-8000 Film Production No-sew Process Sock-liner process Ortholite Hotmelt coating process Butterfly System

Hot-melt Adhesive Film

Hot-melt Adhesive Film FA-1000

FA-2000

Acryl Base : FA-1150

Application

PU foam, tricot lamination for shoes, automobile, furniture etc M.P

S.P

M.I

Width

Thickness

Working Temp

Density

M.P

S.P

M.I

Width

Thickness

Working Temp

(g/㎠)

(℃)

(℃)

(g10min)

(inch)

(㎜)

(℃)

(g/㎠)

(℃)

(℃)

(g10min)

(inch)

(㎜)

(℃)

0.95~0.99

85~95

70~75

15

36~60

0.015~0.150

100~130

0.95~0.99

60~140

32~110

0.4~20

36~60

0.015~0.150

70~130

Adhesive for a General Purpose Composition 60% Acryl•30% Hydrocarbon Resin•10% Others Appearance Colorless Translucent Film Key Features No Toxic•Odorless•Recyclable•Clean Factory•Save time & money

|

Coating of reinforcement mat'l(6oz Canvas, Non-woven), EVA, Neoprene, Lycra, Reflective mat'l with low working temp

Application

Density

Function

12

EVA Base : FA-2100N, FA-2010, FA-2150

www.assems.com

Function Adhesive for a General Purpose Composition 60% Ethylene Vinyl Acetate•30% Hydrocarbon Resin•10% Others Appearance Colorless Translucent Film Key Features No Toxic•Odorless•Recyclable•Clean Factory•Save time & money

Hot-melt Adhesive Film FA-3000

FA-4000

Poly-olefin Base : FA -3030, FA-3050

Coating of reinforcement mat'l(6oz Canvas, Non-woven), hysock, sockliner for mold(insole), IP hybrid, butterfly system

Application

Poly-ester Base : FA-4100

TPU lamination with reinforcement without Non-yellowing, Satin lamination for sublimation

Application

Density

M.P

S.P

M.I

Width

Thickness

Working Temp

Density

M.P

S.P

M.I

Width

Thickness

Working Temp

(g/㎠)

(℃)

(℃)

(g10min)

(inch)

(㎜)

(℃)

(g/㎠)

(℃)

(℃)

(g10min)

(inch)

(㎜)

(℃)

0.95~0.99

85~95

70~75

15

36~60

0.015~0.150

100~130

0.97~1.01

110~170

80~150

0.4~4

36~60

0.02~0.150

130~150

Function Adhesive for a general purpose & die-cut and molded sockliner Composition 70% Poly-Olefin•25% Hydrocarbon Resin•5% Others Appearance Colorless Translucent Film Key Features No Toxic•Odorless•Recyclable•Clean Factory•Save time & money

Function Adhesive for a general purpose & poly-ester based textile & TPU Composition 70% Poly-Ester•25% Hydrocarbon Resin•5% Others Appearance Colorless Translucent Film Key Features No Toxic•Odorless•Recyclable•Clean Factory•Save time & money

Eco Adhesives & Laminating System

|

ASSEMS

|

13

Hot-melt Adhesive Film FA-7000

Poly-urethane Base : FA-7300, FA-7300C, FA-7300P, FA-7400, FA-7400P

Coating of TPU, PU synthetic, PU skin layer for No-Sewing, Ortholite Foam(Virgin Foam)

Application

Coating of TPU, PU synthetic, PU skin layer for No-Sewing, Ortholite Foam(Virgin Foam)

Application

M.P

S.P

M.I

Width

Thickness

Working Temp

Density

M.P

S.P

M.I

Width

Thickness

Working Temp

(g/㎠)

(℃)

(℃)

(g10min)

(inch)

(㎜)

(℃)

(g/㎠)

(℃)

(℃)

(g10min)

(inch)

(㎜)

(℃)

0.95~0.99

60~140

32~110

0.4~20

36~60

0.015~0.150

70~130

0.95~0.99

60~140

32~110

0.4~20

36~60

0.015~0.150

70~130

Adhesive for No-Sew purpose & PU Synthetic & TPU & Ortholite Composition 70% Poly-Urethane•30% Others Appearance Colorless Translucent Film Key Features No Toxic•Odorless•Recyclable•Clean Factory•Save time & money

|

Poly-urethane Base : FA-8300C, FA-8300P

Density

Function

14

FA-8000

www.assems.com

Function Adhesive for No-Sew purpose Composition 70% Poly-Urethane•30% Others Appearance Colorless Translucent Film Key Features No Toxic•Odorless• Recyclable•Clean Factory• Save time & money

Film Production

ASSEMS Hot-melt adhesive film

Fail

1.Compounding

2. Pelletizing

➞ ① Mixing → ② Raw material

Pelletizing Machine

3. Blowing ① Raw material input

② Melting

③ Cooling by water

④ Drying

⑤ Mop up

⑥ Cutting to pellet

➞

➞

Thickness/Weight Inspection

3. T-die

Pass

Fail

7. Film Recycling Process Factory

4. Rolling

Scrap Film Input Recycle Center

Melting material

Output

Fail

Transporter company

Recycle

Cooling by water

Mop up water and Cutting

Recycle pellet

Fail

6. Storage

5. Packing Pass

Pass

QC Check

Pass

Melting Temp. Qualitative/Quantitative Analysis

Technical Feedback Material Feedback

Fail

Eco Adhesives & Laminating System

|

ASSEMS

|

15

Hot-melt Adhesive Film Sock-liner process

No-sew Process

1. Die cut sockliner process

➞

➞ EVA sheet

FA-3050

1. Coating

➞

2. Cutting Bonding strength : Above 2.5Kg/cm

Size cutting Top cloth

➞

➞ 2. Molded sockliner process

3. Heat pressing

4. Finished goods

Finish

EVA sheet

➞

➞

FA-3050 Heat pressure (EVA+FA-3050+Top cloth) Top cloth

16

|

www.assems.com

Heat pressure (EVA+FA-3050+Top cloth)

Hot-melt Adhesive Film Ortholite Hotmelt coating process

Coated Low density EVA FA-7400

Coated EVA

Otholite

➞

Cutting Laminated Ortholite

Textile

➞

➞

➞ Cutting

➞ Molding Press

Cutting Press

➞

Laminated HMA film

FA-7000 Series is PU Base copolymer

Coated Low density EVA form FA-2100N 40㎛ Coated EVA form FA-2150 40㎛ Laminating Ortholite form with FA-7400 50㎛

EVA sheet to PU foam(OrthoLite) directed comolding sockliner process Soft touch and very strong laminating strength.

Eco Adhesives & Laminating System

|

ASSEMS

|

17

Hot-melt Adhesive Film Butterfly System Filon mold Direct heat 180℃ EVA 120℃ 3’ 30” Cooling 2’ 30”

Transfer paper Textile Hot-melt Film FA-3050

➞

➞

Cutting

Cooling Separating transfer paper 35~40℃

EVA

➞ Cutting Out 35~40℃

Flat Heat press 250℃X10sec

➞

➞ Recycling

■ Total dimension : 2㎡ ■ Total insole dimension : 1.5㎡ ■ Coefficient of utilization : 75%

18

|

www.assems.com

Heat Chamber

Molding Press

Cutting Press

Machinery

AFM-1600T Lamination Machine Lamination Process Coating process Laminating / Coating Flow Chart AFM-450S Mini-Lamination Machine AHP-400S Heat Pressing Machine

Machinery

AFM-1600T

Lamination Machine

Specification Power Supply

380V/(4P)

Heater

62.0kw

Temperature

0~300℃

Speed control

5~25 Sec

Air

0~6kg/㎠

Belt Size (Width*Length)

Upper : 1,600 X 6,040

Dimension

•Handles adhesives & substrates up to 60”wide. •FAM-1600 can also handle sheet feed applications. •Constant and high pressure by air cylinder and silicon roller.

Lower : 1,600 X 7,640

5,500 X 2,150 X 1,180

Outline Input Rack

Belt type Fusing Press M/C

Pressing roll

Cooling rack

Total Length : 16,400mm

1st Rolling

Tension bar

Finished good rolling

Width : 1,600mm

•The length of each process line can be changed according to work place.

20

|

www.assems.com

•Optimum bonding condition & exact temperature control system - Within 5 temp. deviation •Multiple layers of materials can be laminated and coated process at one time.

•Control Box - Easy to operate and visible process control.

•Unique technical skills - Laminating system & temp. control method. - The releasing textile coated by silicon manufacturing method.

➞ Protected by patent rights

Eco Adhesives & Laminating System

|

ASSEMS

|

21

Machinery Lamination Process

Input rack

Laminating & Coating M/C

Press rolling

Cooling

Tension bar

(FAM-1600)

Rolling system

Outline

Heating Press & Cooling Press

Textile Cooling Fan Hot-melt Film Pressing Roll : To strengthen bonding power

Textile •Pressure : 1~20kg/㎠ •Cooling Temp. : 110℃ 1.Input rack

22

|

www.assems.com

2.Laminating & Coating M/C

3.Press rolling

4.Cooling

5.Tension bar

6.Rolling system

Temperature sensor : Protected by patent rights

Machinery Coating process

Input rack

Release textile rolling

Laminating & Coating M/C (FAM-1600)

Press rolling

Cooling

Release textile

Tension bar

Rolling system

Outline Textile Hot-melt Film Release textile

Release textile

1.Input rack

2.Laminating & Coating M/C

3.Press rolling

4.Cooling

5.Release textile rolling

6.Tension bar

7.Rolling system Eco Adhesives & Laminating System

|

ASSEMS

|

23

Machinery Laminating / Coating Flow Chart 1. Input rack

Textile

3. Pressing

6. 1st Rolling

One more pressing for stable bonding & surface

Release textile: Roll out to reuse releasing textile

4. Cooling

7. Finished good rolling

For fast binding to prevent wrinkle and curling

Coated material

HMA Film

Release Textile : Able to be used semi-permanently. Protected by patent rights

Tension wheel : Prevention of material wrinkle Multiple layers can be available.

2. Laminating & Coating machine (AFM-1600T ) Lid - Find the problem easily

5. Tension Bar •Pressure : 1~5kg/㎠ •Temp. : 100~140℃ •Speed : 5~10M/min

Emergency Switch

Possible to measure the temp upper/ lower belt respectively.

To prevent shrinkage & help exact rolling

24

|

www.assems.com

Machinery AFM-450S

Mini-Lamination Machine

Specification Description

1800 x 920W x 1060H

Weight

140kg

Motor

2P,220V (1/30), 0.1HP

Heater

220V x 3kw

Temp Range

0~250℃

Conveyor Speed

1~ 8m/sec

Belt size (mm)

upper : 500 x 1660 lower : 500 x 2090

General Information

•The machine is well-suited for sample laminating and coating. •Handles adhesives & substrates up to 45cm wide. •Very easy to process.

Cut and put together

Put in

Put out

Complete

Eco Adhesives & Laminating System

|

ASSEMS

|

25

Machinery AHP-400S

Heat Pressing Machine

Specification Power Supply

380V 4P

Heater Capacity

3kw

Air

0~6kg/㎠

2nd Oil Pressure

0~90kg

Heater Press Area

400 X 400

Gross Weight

609kg

Length X Width X height

1,390 X 850 X 1,700

General Information

Cutting

26

|

www.assems.com

•Optimized to fit with No-Sew and FUSE process •Suitable with Film Adhesives •Easy and safe to operate for workers

Stacking

Heat pressing

Completion

Properties and Usage of ASSEMS Hot-melt Film Description

Base Polymer Packing unit Spec.

Thickness (μm) Width (inch） Length (M)

Melting Point (℃) Process temperature (℃) Working Time ±5 Ventilation Touch Applicable material Cotton Span (Lycra) Acetate Textile Polyester Glossy nylon Felt (Non Woven) Aluminum Stainless Metal Copper Copper plate Polypropylene (PP) PE,TPO (Thermo Plastic Olefin) PVC PC (Polycarbonate) PU, PET (polyethylene terephthalate) Synthetic TPU (Thermo Plastic Urethan) Resin EVA AS (Polystyrene, styrofoam) ABS FRP Paper Rubber with sulfur An inorganic Rubber without sulfur compound Ceramic Synthetic leather Natural Leather Hard wood Wood(furniture) Soft wood

FA-1000Series 1150 Polyacryl Roll 20~150 36~60 500·1000 90~95 125~135 20 Normal Soft

2100 N

90~95 130~140 20

◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯ ◯

◯ ◯ ◯ ◯ ◯ -

◯ ◎ ◯ ◯ ◯ ◯ ◯

FA-2000 Series 2010 EVA Roll 20~150 36~60 500·1000 70~75 105~115 20 Normal Soft -

2150

85~90 125~135 20

FA-3000 Series 3030 3050 Polyolefin Roll 20~150 36~60 500·1000 90~95 105~110 125~135 135~145 20 20 Normal Hard

FA-4000 Series 4100 Polyester Roll 20~150 36~60 500·1000 105~110 140~160 20 High Normal

7100

110~115 120~130 25

FA-7000 Series 7300 Polyurethane Roll 30~300 36~54 500·300 115~120 130~140 25 Low Very Soft

7400

135~140 140~150 25

◯ -

◯ ◯ ◯ ◯ ◯ -

◯ ◯ ◯ ◯ ◎ ◯ ◯ ◯ ◯ -

◯ ◯ ◎ ◯ ◎ ◯ ◯ ◯ ◯ -

◯ ◯ ◎ ◯ ◯

◯ ◯ ◯ ◯ ◯

◯ ◯ ◯ ◯ ◯ ◯

◯ ◯ ◯ ◯ ◯

-

-

-

-

-

◯

◎

◎

◎

◎ ◯ ◎ ◯ ◎ ◎ ◎

◎ ◯ ◎ ◯ ◎ ◎ ◎

◎ ◯ ◎ ◯ ◎ ◎ ◎

◯ ◯ ◯ ◎ ◯ ◯

◯ ◯ ◯ ◯ ◯ ◎ ◯ ◯

◯ ◯ ◯ ◯ -

◯ ◯ ◎ ◯ -

◯ ◯ ◎ ◯ -

◯ ◯ ◎ ◯ -

◎ Red-Best

◯ Black-Good

❶ ❸ ❹

❺

❻

❶ HEAD OFFICE EULSUKDO DAERO 873 BEON GIL 31(GAMCHEON DONG), SAHA-GU, BUSAN, KOREA TEL : 82-51-713-3900 FAX : 82-51-711-3900 mail : [email protected] www.assems.com

❷ JAPAN BRANCH 1-9-23-201 KAWAGISI TODASI SAITAMAKEN 335-0015, JAPAN TEL : 81-48-452-8075 FAX : 81-48-452-8079

❸ CHINA FZ FACTORY MAWEI DISTRICT CHANGXING ROAD NO. 37, FUZHOU, CHINA TEL : 86-591-83697987 FAX : 86-591-83697585

❹ CHINA GZ FACTORY HUAISANXIAOZUPANG, LIANMAROAD, DASHA MANAGEMENT AREA, DALINGSHAN TOWN, DONGGUAN CITY, CHINA TEL : 86-769-81159265 FAX : 86-769-81159275

❺ VIETNAM FACTORY TAN PHUOC KHANH TOWN, TAN UYEN DSTRICT, BINHDOUNG PROVINCE, VIETNAM TEL : 84-932-263-598

❻ INDONESIA FACTORY KAW.MILLENNIUM INDUSTRI EATATE BLOA. 22/3A, BUDI MULYA,CIKUPA, TANGERANG, BANTEN 15710 INDONESIA TEL : 62-21-5940-2265 (M.P : 62-8128009812)

❷