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3

the 3M way...

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surface conditioning Making

Surface Conditioning Application Guide

3M Abrasive Systems

Introduction

Contents Refining

11

Refining

Finishing & Blending

25

Finishing & Blending

Cleaning & Surface Preparation

39

Cleaning & Surface prep

Deburring

53

deburring

Light Stock Removal

65

light stock removal

Upgrading to 3M

71

Upgrading to 3M

Appendices

72

Appendices

3

Introduction

Introduction

Machine type with features and benefits of the abrasive system.

The products referred to in this Surface Conditioning Application Guide have been specifically chosen for typical applications. If you want to see the full range of 3M abrasive products, please refer to our Product Catalogue.

The 3M Customer Technical Centre Located at the 3M Atherstone UK manufacturing plant, the Customer Technical Centre has been established to help you identify the most cost effective combination of abrasives, power tools and techniques for your particular application.

Cleaning & Surface Preparation

Use the colour coded tabs to find your chosen application.

finishing & Blending

Refining

Small Disc Sander

Cleaning &

Finishing & Blending

By choosing the application that best describes what you are doing, the relevant machinery can then be found. The options for this machinery and the 3M Star Performer are then listed. In this way the guide can be used as a

comprehensive tool to show you our wide range of innovative products can be used to optimise processes and applications.

Versatile system for all applications, particuarly detail work. Use of 3M™ Roloc™ Back-Up Pad provides positive fixing with rapid grade or product change, allowing you to tackle any cleaning job 3M™ Roloc™ system allows greater access to workpiece compared to conventional disc attachments

Suitable products for use on this type of machine, related to the section’s application.

r SPetrfA ormer

deburring

To find out more information on the huge range of abrasives and accessories 3M manufacture please contact our Customer Service Team on:

3M™ Roloc™ Coating Removal disc CR-dR

3M™ Roloc™ Bristle disc Rd-ZB

3M™ Roloc™ surface Conditioning discs sC-dR

part number

part number

part number

deburring

The 3M Customer Service Team

+44 (0)870 60 800 90 or visit 3M.co.uk/abrasives

3M Health & Safety Helpline light stock removal

light stock removal

Atherstone Manufacturing Plant

For advice on the correct personal protective equipment telephone: 0870 60 800 60 (United Kingdom) 1 800 320 500 (Ireland)

grade

size mm

grade

size mm

grade

size mm

Available Monday to Friday - 9.00am until 5.00pm Accessories

Accessories size mm

part numbers

size mm

Please pay attention to our safety icons that can help you protect your workforce.

Appendices

Appendices

Atherstone Customer Technical Centre

Upgrading to 3M

Upgrading to 3M

part numbers

Product description, sizes and part numbers. For prices please cross-reference with the 3M Abrasive Systems Price List. Where no part number/sizing is shown, please call the 3M Customer Services Team on: 0161 237 6390 for availability. 3M, Scotch-Brite,Cubitron, Hookit, Roloc and Roloc+ are trademarks of 3M Company © 3M 2012. All rights reserved 4

Cleaning & Surface prep

Cleaning & Surface prep

The 3M Surface Conditioning Application Guide consolidates the knowledge of our 3M Experts gained

from working with customers over many years to find solutions for their problems, so bringing this in-house technical support to our customers via our Sales Personnel and Distribution partners.

Finishing & Blending

3M aims to help our customers improve their profitability and create a competitive edge in a demanding business environment. By using our Customer Technical Centre based in our UK Manufacturing Plant, we encourage our customers to bring their problems to us to find the most cost effective solution.

How to use this guide Refining

Refining

3M Customer Service

5

ProductIntroduction Description

Scotch-Brite Non-Woven Web Technology 3D Open Web

Spring Action

Finishing & Blending deburring

Abrasive Particles

Work Surface

Resin

Made from layers of Scotch-Brite web interspersed with resin and then cured under pressure to form a slab which are then cut into wheels or blocks.

6

Scotch-Brite™ Rapid Cut Wheel Technology

Precision Shaped Grain

As the material is pressed forming the Unitised construction, the Precision Shaped Grain mineral is forced to lie flat pointing outwards. This gives the product a unique advantage that it will work better on the edge than on its face.

7

Appendices

Appendices

Conventional Unitised Technology

Upgrading to 3M

A tough, non-woven nylon web impregnated with resin and mineral throughout its structure Spring-like action produces a burr-free surface Provides uniform consistent results with no undercutting Suitable for deburring, finishing, cleaning and small weld removal applications Easy to use; less rework and expense due to fewer rejects

Scotch-Brite Rapid Cut Wheel products are everything that you love about Scotch-Brite now enabled to do so much more because of 3M Precision Shaped Grain Technology.

light stock removal

•• •• •• •• ••

The precision shaped gain is orientated such that sharp cutting edges are presented to the work piece. As it wears, the grain continuously fractures presenting further sharp cutting edges. The result, a faster, cooler cutting action, coupled with Scotch-Brite unitised technology means that Scotch-Brite Rapid Cut Wheels offer operators a unique product for their heavy deburring and metalworking weld blending needs.

deburring

Resin

Fibre

light stock removal

The combination of Scotch-Brite and unique to 3M Precision Shaped Grain have advanced performance benefits to customers removing light welds or undertaking heavy deburring applications with greater cut rates and longer life.

Cleaning & Surface prep

Cleaning & Surface prep

prolong product life. The web is engineered to continually expose fresh abrasive to the work surface, producing a consistent, superior finish whilst reducing the likelihood of overworking the part and disturbing critical tolerances.

Abrasive

Upgrading to 3M

Scotch-Brite Unitised products provide consistent and measurable results for deburring and general light weld blending using a variety of fixed and portable machinery. The durable construction provides fast and economical surface conditioning with longer life, greater cut, consistent surface finish throughout the life of the product and a better return on your investment.

Finishing & Blending

Scotch-Brite Non-Woven Web binds together synthetic fibres and abrasive particles to create a conformable, three-dimensional material. Its open structure reduces the risk of warping or discolouring the part, and resists loading to help improve finish and

Scotch-Brite™ Rapid Cut Wheel Technology Refining

Refining

Scotch-Brite™ Surface Conditioning Products

Introduction

ProductIntroduction Description

Finishing & Blending Cleaning & Surface prep

3M Roloc Quick Release System

Power

Performance

Perfection

•• 3M Roloc Discs are designed for use on the face of the disc •• Available in a range of products for grinding, finishing, deburring and cleaning applications •• The 3M Roloc Back-Up Pad assures secure fixing with rapid grade or product change •• Can be used with 3M Roloc Rubber Back-Up Pads or 3M Roloc Plastic Holders No. 1, 2, 3 or 4 •• Colour coded fixings for easy grade recognition (please see below for details)

Engineered to deliver an impressive power to weight ratio, the new range of 3M Power Tools offer outstanding results.

To achieve the best possible result simply combine the superior properties of 3M Abrasives and Accessories with the high performance and durability of a 3M Power Tool.

Once you get your hands on the 3M Power Tool Abrasive System you’ll feel the difference straight away. Every component has been engineered to work in perfect harmony to give you a better result on virtually any surface.

Perfection.

Appendices

Appendices

Upgrading to 3M

Upgrading to 3M

light stock removal

•• 3M Roloc+ Discs/Brushes are designed for use on the edge and have a longer shaft for extra strength •• Available in a range of products for finishing, deburring and cleaning applications •• The 3M Roloc Plastic Holder assures secure fixing with rapid grade or product change •• To be used with all 3M Roloc+ Plastic Holders (excluding Roloc Rubber Back-Up Pads)

Performance.

deburring

3M Roloc+ Quick Release System

Power.

Cleaning & Surface prep

deburring

3M Roloc and Roloc+ Quick Release System

Whether you are cutting, grinding, blending or finishing, 3M now offers a line of quality air & electric tools designed to optimise tool and abrasive performance. Advanced design features increase operator comfort and each tool is balanced for superior results when used with 3M abrasives and accessories from our existing range. All tools are backed by a 12 month warranty and comprehensive servicing arrangements.

Finishing & Blending

light stock removal

The easy-to-use 3M Roloc Quick Release System enables operators to select the 3M product most suited to the application, and change product or grade quickly with a simple twist-off, twist-on motion.

3M™ Power Tools Refining

Refining

3M™ Roloc™ Quick Release System

8

9

Refining

Refining

Refining Abrasive solutions for surface refinement:

Finishing & Blending deburring

Products Scotch-Brite™ Handpads 7440 Scotch-Brite™ Pre-Cut on a roll CF-SR Scotch-Brite™ Cut and Polish Roll CP-RL

13

Random Orbital Sander

Scotch-Brite™ RO Surface Conditioning Disc RO-HA Scotch-Brite™ Cut and Polish Hookit Disc CP-HA Scotch-Brite™ Production Clean and Finish Hookit Disc PR-HA

14

Die Grinder

3M™ 450 Combi Wheel CB-ZR

15

Angle Grinder

Scotch-Brite™ Surface Conditioning Disc (Fibre Backed)SC-DB Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH Scotch-Brite™ Light Grinding and Blending Disc GB-DH

16

Small Disc Sander

3M ™Roloc™ Surface Conditioning Disc SC-DR

17

File Belt Sander

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BS

18

Spindle Machine

Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel) Scotch-Brite™ Finishing Wheel FS-WL

19

Back Stand or Linisher

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BL

20

Wide Belt Sander/Throughfeed/Centreless

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BF

21

Stroke Sander

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BF

22

Inline Sander

Scotch-Brite™ Surface Conditioning Belt SC-BS Scotch-Brite™ Durable Flex Belt DF-BL

23

Match & Finish System

Scotch-Brite™ Surface Conditioning Belt SC-BF Scotch-Brite™ Durable Flex Belt DF-BL

Appendices

Appendices

Upgrading to 3M

Upgrading to 3M

Hand Sanding

light stock removal

12

deburring

light stock removal

Pick your system

Cleaning & Surface prep

Cleaning & Surface prep

Page No

Finishing & Blending

• Blending scratches from previous processes • Refining defects and handling marks • Setting the grain prior to final finish

10

11

Refining

Refining

Random Orbital Sander

Refining by hand allows the operator to correct any areas of mismatch

Orbital motion produces a random scratch pattern

Use of the 3M handpad holder evens out pressure applied resulting in a uniform refinement

Ideal for large accessible areas

Refining

Refining

Hand Sanding

Use for refining Finishing & Blending Cleaning & Surface prep

SPetar r rforme

Scotch-Brite™ Handpads 7440

•• Cost-effective, hand sized pads on a roll, perforated for ease of use •• Packaging designed to reduce product wastage •• Longer life, higher cut and a more consistent finish over standard pads

•• Highly conformable web for intricate or detailed work - won’t alter the geometry of the workpiece •• Easy to cut into desired lengths for hand sanding or use with orbital sanders

Scotch-Brite™ RO Surface Conditioning Disc RO-HA •• Coated abrasive surface on a non woven backing designed to give the cutting action of an abrasive disc to refine grind marks with the conformability of a non woven product especially on edges

Scotch-Brite™ Cut and Polish Hookit™ Discs CP-HA

Scotch-Brite™ Production Clean and Finish Hookit™ Discs PR-HA

•• Aggressive product capable of removing surface imperfection and handling marks

•• Delivers high cut, long life and better finish •• For use on aluminium, stainless steel, plastics, wood and fiberglass to finish, paint preparation and surface refining and blending

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

04050

AMED

155 x 225

A07903

AVFN

115 x 150

03767

AMED

25 x 5

ACRS

150

60231

AMED

150

29293

AVFN

150

Accessories

Hand Pad Holder

3M™Hookit™ Back-Up Pad

Part Number

Size mm

Part Number

Size mm

00961

89 x 120

20465

150mm x Multihole

12

Appendices

Accessories

Upgrading to 3M

Scotch-Brite™ Cut and Polish Roll CP-RL

light stock removal

•• Flexible, conformable ScotchBrite™ web produces a consistent, repeatable finish without altering the geometry of the workpiece •• Save time and money by reducing rework and improving process time

Scotch-Brite™ Pre-Cut on a roll CF-SR

deburring

SPetar r rforme

13

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Refining

Refining

Angle Grinder Portable and versatile tool ideal for fabrication shops

A die grinder is the best option small or confined areas

Back-up pad required to support the disc

Straight grinders normally have a shaft to directly mount products, whereas die grinders and flexible shaft machines use a collet for shaft mounted conversions

Ideal for sheet edge deburring and chamfering where greater flexibility when compared to a rigid disc system is required.

Finishing & Blending

Use for larger workpieces where the tool is brought to the job

Refining

Refining

Die Grinder

Cleaning & Surface prep

3M™ Roloc+™ Quick Release System

3M™ 450 Combi Wheel CB-ZR

09720

P120

•• Fibre backed disc performs well in applications where increased pressure is required, particularly when used on edges and corners •• Great for removing rust and cleaning flat metal parts; removing discolouration and residual sealants; surface preparation after weld seam removal, prior to coating or painting; reducing roughness after sanding

Size mm 63 x 32

Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH •• A tough, non-woven nylon web, impregnated with mineral throughout its structure, provides a uniform consistent blended finish •• Ability to remove small weld whilst simultaneously blending and finishing •• Hook and loop centre pin fixing is a quick-change system that locates the disc in the centre of the pad, helping to reduce vibration

Scotch-Brite™ Light Grinding and Blending Discs GB-DH •• Durable non-woven Cubitron abrasive product used for light grinding and blending applications providing a Scotch-Brite™ burr free finish •• Disc backing mounts to hook and loop pad •• Tough enough to grind and resist edge wear Part Numbers

Grade

Part Number

Grade

Size mm

Part Number

Grade

Size mm

048011-60335-3 Heavy Duty A CRS

61132

ACRS

115 x 22

430399

ACRS

100 x 16

048001-60363-6 Super Duty A CRS

Accessories

Accessories

Accessories

Fibre Disc Back-up Pad

Centre Pin Back-up Pad

Centre Pin Back-up Pad

Size mm 115 x 22 115 x 22

Part Number

Size mm

Part Number

Size mm

Part Number

Size mm

07306

115 x 22

61678

100 x 16

61678

100 x 16

Appendices

14

Grade

Scotch-Brite™ Surface Conditioning Disc (Fibre Backed)SC-DB

Upgrading to 3M

Part Number

SPetar r rforme

light stock removal

•• Three dimensional Scotch-Brite™ web produces consistent, repeatable results without damaging the workpiece •• Open, flexible flap construction is soft and pliable to produce uniform surface finishes without chatter marks

•• The 3M Roloc Plastic Holder assures secure fixing with rapid grade or product change •• To be used with all 3M Roloc+ Plastic Holders (excluding Roloc Rubber Back-Up Pads)

deburring

•• 3M Roloc+ Discs/Brushes are designed for use on the edge and have a longer shaft for extra strength •• Available in a range of products for finishing, deburring and cleaning applications

SPetar r rforme

15

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Refining

Refining

File Belt Sander

Versatile system for all applications, particularly detail work

Lightweight, handheld tool with ergonomic offset design

Use of 3M™ Roloc™ Back-Up Pad provides positive fixing with rapid grade or product change, allowing you to tackle any deburring job

Quick belt change feature

Refining

Refining

Small Disc Sander

Increases operator capability to access hard to reach areas via a comprehensive range of contact arms

Finishing & Blending

3M Roloc system allows greater access to workpiece compared to conventional disc attachments

•• A ll models feature a powerful, high torque air motor to optimise overall performance of the 3M Roloc disc system.

•• 3 M™ Greptile™ Gripping Material helps provide a more secure grip that can be held with less effort.

•• P rovides a fast, efficient method for grinding, blending, deburring and finishing on all types of metal. •• All models are supplied with a 3M Roloc Rubber Back-Up Pad and 6mm Collett.

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belts SC-BS

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Scrim backed belt with a tough non-woven nylon web impregnated throughout its structure to provide a uniform finish •• Produces a smooth burr-free surface and works well when removing rust and discolouration and looking to prepare or clean

•• Increased cut rate •• Improved edge durability •• Significant increase in flexibility for file belt applications

Accessories 3M™ Roloc™ Rubber Back-up Pad Size mm

84998

75 x M14

85000

75 x M10

45091

75 x 1/4” thread

Part Number

Grade

Size mm

33796

Super Duty

75 x 4

05532

ACRS

75 x 4

05531

AMED

75 x 4

Part Number

Size mm

05530

AVFN

75 x 4

09988

No.4 75mm Dia, 6mm shaft

3M™ Roloc™ Plastic Back-up Pad

SIZE mm

LENGTH mm

PART NO.

50

171.5

25124

75

209.6

25125

Grade

Grade

ACRS

ACRS

Appendices

Part Numbers

Upgrading to 3M

•• A tough, non-woven nylon web impregnated with mineral throughout its structure, providing a uniform, consistent blended finish •• Produces a smooth, burr-free surface ideal for pharmaceutical and catering equipment fabrications •• Confines the refined area to a minimum and reduces the risk of gouging or undercutting, meaning less re-work and a quality finish first time

•• W  orks in combination with the Roloc Quick Release System – discs lock securely in place with just half a twist.

light stock removal

3M™ Roloc™ Surface Conditioning Discs SC-DR

•• R  ear adjustable exhaust feature allows airflow to be directed away from the operator in any preferred direction.

SPetar r rforme

deburring

•• E asier-handling, lightweight, compact design generates less vibration, while improving operator control.

16

Cleaning & Surface prep

3M™ Air-Powered Disc Sander

SPetar r rforme

17

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Refining

Refining

Ideal for refining most small parts

Ideal for higher volume and complex parts where greater control is required - part to abrasive

Ideal for higher volume and complex parts where greater control is needed - part to belt

Facility to mount a large range of different rotary abrasives to achieve desired results - E.g. wheels and brushes

Offers versatility through the use of different belt widths and the ability to change from contact wheel to platen or slack of belt to access all areas of the part

Finishing & Blending

For deburring most small fabricated parts

Cleaning & Surface prep

SPetar r rforme

SPetar r rforme

Scotch-Brite™ Finishing Wheel FS-WL

Size mm

Part Number

Density / Grade

Size mm

62041

HA120

152 x 13 x 25.4

93367

5AMED

152 x 25.4 x 25.4

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

•• Increased cut rate •• Improved edge durability •• Significant increase in flexbility for file belt applications

Grade

Grade

ACRS

ACRS

Appendices

Part Number

Density / Grade

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

Upgrading to 3M

•• Consistent results throughout product life •• Will not change the geometry of the workpiece •• Produces uniform surface finishes without chatter marks, especially on stainless steel •• Use to achieve a striking, unique finish on stainless steel and other metals

Scotch-Brite™ Surface Conditioning Belts SC-BL

light stock removal

•• Advanced moulded resin and abrasive wheel continuously exposes abrasive to the workpiece to achieve consistent results throughout product life •• Better edge retention and smoother running than rubber bonded or nonwoven wheels, meaning less need to dress to shape, better access into corners and reduced operator fatigue •• Combines small defect removal with a fine finish, reducing process steps

Scotch-Brite™ Durable Flex Belts DF-BL

deburring

Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel)

18

Back Stand or Linisher Refining

Refining

Spindle Machine (bench or floor mounted)

19

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Refining

Refining

Wide Belt Sander Throughfeed or centreless Refining

For graining and finishing most flat box section parts

Refining

Automatic machines designed to speed up processing of parts and impart an even finish on the surface of square or flat section parts, or, in the case of centreless, on tube

Stroke Sander Ideal for semi-automation of medium size production parts Improves productivity and consistency of grain finish over a large area due to the fixed position of the belt

Finishing & Blending Cleaning & Surface prep

SPetar r rforme SPetar r rforme

•• Increased cut rate

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belt SC-BF

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Non-woven belt material ideal for refining applications •• The firm, stretch-resistant backing is suited for high belt tensions

•• Increased cut rate

light stock removal

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

Scotch-Brite™ Surface Conditioning Belts SC-BF

deburring

Scotch-Brite™ Durable Flex Belts DF-BL

•• Improved edge durability

•• Improved edge durability

Upgrading to 3M

•• S ignificant increase in flexbility for file belt applications

•• Significant increase in flexbility for file belt applications Grade

Grade

Grade

Grade

ACRS

ACRS

ACRS

ACRS

Appendices

20

21

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Refining

Refining

Match & Finish System A single system for graining, blending a and finishing, especially for stainless steel fabricators

Ideal for large accessible areas

Ideal for flat, accessible areas

Straight grinder has shaft to fit pneumatic wheel for use with belts, or direct fitting Scotch-Brite™ wheels

Optimum system for finishing stainless steel due to its convenience, flexibility and portability

Finishing & Blending

A single system for refining and finishing a range of metal fabricated parts

Refining

Refining

Inline Sander

Portable flexible shaft machine offers versatility through a variety of detachable tool heads

Cleaning & Surface prep

SPetar r rforme SPetar r rforme

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life •• Increased cut rate •• Improved edge durability

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Scotch-Brite™ Durable Flex Belt DF-BL •• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life •• Increased cut rate •• Improved edge durability

Upgrading to 3M

•• Significant increase in flexbility for file belt applications

Scotch-Brite™ Surface Conditioning Belt SC-BF

light stock removal

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Scotch-Brite™ Durable Flex Belts DF-BL

deburring

Scotch-Brite™ Surface Conditioning Belts SC-BS

•• Significant increase in flexbility for file belt applications

Grade

Grade

Grade

Size mm

Grade

Size mm

ACRS

ACRS

A CRS

100 x 289

A CRS

100 x 289

Appendices

Accessories Pneumatic Wheel (Rubber)

22

Part Number

Size mm

09325

90 x 100 x 19

23

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Refining

Finishing & Blending Efficient, effective solutions for finishing:

Page No

Pick your system

Finishing & Blending

• Matching and blending surface finishes • Final blending • Paint preparation Products

Random Orbital Sander

Scotch-Brite™ Cut and Polish Hookit Disc CP-HA Scotch-Brite™ Production Clean and Finish Hookit Disc PR-HA Scotch-Brite™ Clean and Finish Hookit Disc CF-HA

28

Die Grinder

3M™ Roloc+™ Cut and Polish Flap Brush PF-ZR 3M™ Roloc+™ Clean and Finish Flap Brush FF-ZR

29

Angle Grinder

Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH (AMED) Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH (AVFN)

30

Small Disc Sander

3M™ Roloc™ Surface Conditioning Discs SC-DR 3M™ Roloc™ EXL Unitised Disc XL-DR

31

File Belt Sander

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BS

32

Spindle Machine

Scotch-Brite™ Finishing Wheel FS-WL Scotch-Brite™ Cut and Polish Flap Brush CP-FB Scotch-Brite™ Clean and Finish Flap Brush CF-FB

33

Back Stand or Linisher

Scotch-Brite™ Surface Conditioning Belt SC-BL Scotch-Brite™ Durable Flex Belt DF-BL

34

Wide Belt Sander/Throughfeed/Centreless

Scotch-Brite™ Surface Conditioning Belt SC-BL Scotch-Brite™ Durable Flex Belt DF-BL

35

Stroke Sander

Scotch-Brite™ Surface Conditioning Belt SC-BF Scotch-Brite™ Durable Flex Belt DF-BL

36

Inline Sander

Scotch-Brite™ Surface Conditioning Belt SC-BS Scotch-Brite™ Durable Flex Belt DF-BL

37

Match & Finish System

Scotch-Brite™ Surface Conditioning Belt SC-BF Scotch-Brite™ Durable Flex Belt DF-BL

Upgrading to 3M

27

light stock removal

Scotch-Brite™ Pre-Cut on a roll CF-SR Scotch-Brite™ Handpads 7447 Scotch-Brite™ Clean and Finish Roll CF-RL

deburring

Hand Sanding

Cleaning & Surface prep

26

Appendices

24

25

Finishing & Blending

Finishing & Blending

Hand Sanding

Random Orbital Sander

Refining

Final finishing and blending by hand allows the operator to correct any areas of mismatch, putting the final touch to a job

Orbital motion produces a random scratch pattern Ideal for large accessible areas Use for paint preparation Finishing & Blending

Finishing & Blending

Use of the 3M handpad holder evens out pressure applied resulting in a uniform finish

Cleaning & Surface prep

SPetar r rforme

Scotch-Brite™ Pre-Cut on a roll CF-SR

Scotch-Brite™ Clean and Finish Roll CF-RL •• Highly conformable web for intricate or detailed work - won’t alter the geomety of the workpiece •• Easy to cut into desired lengths for hand sanding or use with orbital sanders •• Touch-up on brushed stainless steel and aluminium, matt finishing on metal, removal of light blemishes.

Scotch-Brite™ Production Clean and Finish Hookit Discs PR-HA

Scotch-Brite™ Clean and Finish Hookit Disc CF-HA

•• Aggresive product capable of removing surface imperfections and handling marks

•• Delivers high cut, long life and better finish •• For use on aluminium, stainless steel, plastics, wood and fiberglass to finish, paint preparation and surface refining and blending

•• Effecitve for light to moderate cleaning, satin finishing, scratch blending and deburring •• 3M™ Hookit™ backing reinforces disc for longer life

Upgrading to 3M

•• Flexible, conformable ScotchBrite™ web produces a consistent, repeatable finish without alterting the geometry of the workpiece •• Save time and money by reducing rework and improving process time

Scotch-Brite™ Cut and Polish Hookit Discs CP-HA

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Size mm

A07903

AVFN

115 x 150

05303

AVFN

155 x 225

03760

AVFN

100 x 10m

60231

AMED

150

29293

AVFN

150

SUFN

150

Accessories

Hand Pad Holder

3M™ Hookit™ Back-Up Pad

Part Number

Size mm

Part Number

Size mm

00961

89 x 120

20465

150 x Multihole

26

Appendices

Accessories

light stock removal

•• Cost-effective, hand sized pads on a roll, perforated for ease of use •• Packaging designed to reduce product wastage •• Longer life, higher cut and a more consistent finish over standard pads

Scotch-Brite™ Handpads - 7447

deburring

SPetar r rforme

27

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Finishing & Blending

Finishing & Blending

Angle Grinder

For graining and finishing a range of metal fabricated parts

Portable and versatile tool ideal for fabrication shops

Ideal for small or confined areas

Back-up pad required to support the disc

Allows the use of 3M™ Roloc™ fixing mechanism to mount a range of 3M™ Roloc+™ quick release products without the use of tools/spanners

Ideal for sheet edge deburring and chamfering where greater flexibility when compared to a rigid disc system is required

Cleaning & Surface prep

SPetar r rforme

SPetar r rforme

•• Brushes are impregnated with abrasive mineral to give uniform cut and finish throughout product life •• Softer, less aggresive construction than PF-ZR, for finer blending and finishing •• 3M™ Roloc™ Quick Release System enables quick and easy disc change

3M™ Roloc+™ Accessory Part Number

Size mm

09884

6 x 25

Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH

Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH

•• A tough, non-woven nylon web, impregnated with mineral throughout its structure, provides a uniform consistent blended finish •• Ability to remove small weld whilst simultaneously blending and finishing •• The hook and loop centre pin fixing is a quick-change system that locates the disc in the centre of the pad, helping to reduce vibration

•• A tough, non-woven nylon web, impregnated with mineral throughout its structure, provides a uniform consistent blended finish •• Ability to remove small weld whilst simultaneously blending and finishing •• The hook and loop centre pin fixing is a quick-change system that locates the disc in the centre of the pad, helping to reduce vibration

Grade

Size mm

Part Number

Grade

Size mm

Part Numbers

Grade

Size mm

Part Numbers

Grade

Size mm

09701

AMED

63 x 32

09705

AVFN

63 x 32

408207

AMED

100 x 16

421223

AVFN

100 x 16

Centre Pin Back-up Pad Part Number

Size mm

61678

100 x 16

Appendices

Part Number

Accessories

Upgrading to 3M

•• Three dimensional Scotch-Brite™ web produces consistent, repeatable results without damaging the workpiece •• Open, flexible flap construction is soft and pliable to produce uniform surface finishes without chatter marks •• Blends with soft edge action to match required finishes after a refining process

Accessories

light stock removal

3M™ Roloc+™ Clean and Finish Flap Brush FF-ZR

deburring

3M™ Roloc+™ Cut and Polish Flap Brush PF-ZR

28

Finishing & Blending

Finishing & Blending

Refining

Die Grinder

29

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Finishing & Blending

Small Disc Sander

File Belt Sander

Refining

Finishing & Blending

Versatile system for all applications, particuarly detail work.

Lightweight, handheld tool with ergonomic off-set design

Use of 3M™ Roloc™ Back-Up Pad provides positive fixing with rapid grade or product change, allowing you to tackle any deburring job

Quick belt change feature Increases operator capability to access hard to reach areas via a comprehensive range of contact arms

Finishing & Blending

Finishing & Blending

3M™ Roloc™ system allows greater access to workpiece compared to conventional disc attachments

Cleaning & Surface prep

SPetar r rforme

Grade

Size mm

05531

AMED

75 x 4

30

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belts SC-BS

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Scrim Backed belt with a tough non-woven nylon web impregnated throughout its structure to provide a uniform finish •• Produces a smooth burr-free surface and works well when removing rust and discolouration and looking to prepare or clean. •• Spring-like action of the non-woven web delivers excellent soft edge properties for the best blended finish

Roloc Rubber Back-up Pad •• Compressed, non-woven fibre construction gives a uniform grain distribution which will produce consistent results •• EXL material is extremely tough for effective blending and deburring of edges and corners without damaging the part •• Features the 3M™ Roloc™ Quick Release System for quick and easy disc chang

Part Number

Density / Grade

Size mm

17184

2SFIN

75 x 6

Part Number

Size mm

84998

75 x M14

85000

75 x M10

45091

75 x 1/4”” thread

Roloc Plastic Back-up Pad Part Number

Size mm

09988

No.4 75mm Dia, 6mm shaft

•• Increased cut rate •• Improved edge durability” •• Significant increase in flexbility for file belt applications

Grade

Grade

AMED

AMED

Appendices

Part Number

Accessories

Upgrading to 3M

•• A tough, non-woven nylon web impregnated with mineral throughout its structure, providing a uniform, consistent blended finish •• Produces a smooth, burr-free surface ideal for pharmaceutical and catering equipment fabrications •• Confines the refined area to a minimum and reduces the risk of gouging or undercutting, meaning less re-work and a quality finish first time

3M™ Roloc™ EXL Unitised Disc XL-DR

light stock removal

3M™ Roloc™ Surface Conditioning Discs SC-DR

deburring

SPetar r rforme

31

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Finishing & Blending

Finishing & Blending

Back Stand or Linisher

For finishing and polishing most small fabricated parts

For graining and finishing of most small fabricated parts

Ideal for higer volume and complex parts where greater control is required - part to abrasive

Ideal for higher volume and complex parts where greater control is needed - part to belt

Ability to mount large range of different rotary abrasives to achieve desired finish (e.g. Wheels, brushes, mops)

Increases capability to achieve desired finish through the choice of different contact wheel designs

Finishing & Blending

Finishing & Blending

Refining

Spindle Machine (bench or floor mounted)

Cleaning & Surface prep

SPetar r rforme

Scotch-Brite™ Finishing Wheel FS-WL

•• Brushes are impregnated with abrasive mineral to give uniform cut and finish throughout product life •• Softer, less aggressive construction than CP-FB, for a finer blending and finishing

Density / Grade

Size mm

Part Number

Density / Grade

Size mm

Part Number

Density / Grade

Size mm

18759

2SMED

200 x 50.8 x 76.2

405659

5AMED

200 x 25 x 76.2

451664

5AVFN

200 x 50 x 76.2

32

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Scotch-Brite™ Durable Flex Belts DF-BL •• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life •• Increased cut rate •• Improved edge durability” •• Significant increase in flexbility for file belt applications

Grade

Grade

AMED

AMED

AVFN

AFN

Appendices

Part Number

Scotch-Brite™ Surface Conditioning Belts SC-BL

Upgrading to 3M

•• Three dimensional Scotch-Brite™ web produces consistent, repeatable results without damaging the workpiece •• Open, flexible flap construction is soft and pliable to produce uniform surface finishes without chatter marks

Scotch-Brite™ Clean and Finish Flap Brush CF-FB

light stock removal

•• Convolutely wound construction provides a long life product with less conformability than a flap brush •• Range of grades available to achieve required finishes consistently throughout product life •• Removes small imperfections without dimensioning the part, meaning less re-work and a better quality finish first time

Scotch-Brite™ Cut and Polish Flap Brush CP-FB

deburring

SPetar r rforme

33

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Finishing & Blending

Finishing & Blending

Refining

Wide Belt Sander

Stroke Sander

Automatic machines designed to speed up processing

For graining and finishing most flat box section parts

Throughfeed of parts and impart an even finish on the surface of square

Ideal for semi-automation of medium size production parts

Cleaning & Surface prep

Finishing & Blending

SPetar r rforme

Finishing & Blending

Centreless or flat section parts, or, in the case of centreless, on tube

Improves productivity and consistency of grain finish over a large area due to the fixed position of the belt

SPetar r rforme

Scotch-Brite™ Surface Conditioning Belt SC-BF

Scotch-Brite™ Durable Flex Belts DF-BL

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

•• Everything you have come to expect from Scotch-Brite™ Belts plus •• Longer life

•• A tough, non-woven nylon web impregnated with mineral throughout its structure, provides a uniform consistent finish •• Produces a smooth, burr-free surface ideal for pharmaceautical and catering fabrications •• Spring like action of the non-woven web delivers excellent soft edge properties for the best blended finish on most contact wheels

•• Everything you have come to expect from Scotch-Brite™ Belts plus •• Longer life

•• Increased cut rate •• Improved edge durability

•• Increased cut rate •• Improved edge durability •• Significant increase in flexbility for file belt applications

Grade

Grade

Grade

AMED

AMED

AMED

AMED

AVFN

AFN

AVFN

AFN

Appendices

Grade

34

Upgrading to 3M

•• Significant increase in flexbility for file belt applications

light stock removal

Scotch-Brite™ Durable Flex Belts DF-BL

deburring

Scotch-Brite™ Surface Conditioning Belts SC-BL

35

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Finishing & Blending

Finishing & Blending

Match & Finish Machine

A single system for graining, blending and finishing a range of metal fabricated parts

A single system for graining, blending and finishing, especially useful for stainless steel fabricators

Ideal for large accessible areas

Ideal for flat, accessible areas

Straight grinder has shaft to fit pneumatic wheel for use with belts, or direct fitting Scotch-Brite™ wheels

Optimum system for finishing stainless steel due to its convenience, flexibility and portability

Finishing & Blending

Finishing & Blending

Refining

Inline Sander

Portable flexible shaft machine offers versatility through a variety of detachable tool heads

Cleaning & Surface prep

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belt SC-BF

Scotch-Brite™ Durable Flex Belt DF-BL

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Produces a smooth, burr-free surface ideal for pharmaceautical and catering equipment fabrications •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Increased cut rate •• Improved edge durability”

•• Increased cut rate •• Improved edge durability

Upgrading to 3M

•• Significant increase in flexbility for file belt applications

light stock removal

Scotch-Brite™ Surface Conditioning Belts SC-BS

deburring

SPetar r rforme

SPetar r rforme

•• Significant increase in flexbility for file belt applications

Grade

Grade

Size mm

Grade

Size mm

AMED

AMED

AMED

100 x 289

AMED

100 x 289

AVFN

AFN

Appendices

Grade

Accessories Pneumatic Wheel (Rubber)

36

Part Number

Size mm

09325

90 x 100 x 19

37

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Cleaning & Surface Preparation Refining

Abrasive solutions for fast, efficient cleaning without damaging the underlying surface; removal of unwanted layers from metal such as:

Finishing & Blending

• • • •

Paint Corrosion Sealants/Adhesives Coatings Page No

Pick your system

Products

Random Orbital Sander

Scotch-Brite™ RO Surface Conditioning Disc RO-HA Scotch-Brite™ Cut and Polish Hookit Disc CP-HA Scotch-Brite™ Production Clean and Finish Hookit Disc PR-HA

42

Die Grinder

3M™ Roloc+™ Clean and Strip XT Purple Disc XT-ZR 3M™ Roloc+™ Clean and Strip GP Blue Disc CG-ZR Scotch-Brite™ Radial Bristle BB-ZS

43

Angle Grinder

Scotch-Brite™ Clean and Strip XT Purple Discs XT-RD/DB Scotch-Brite™ Clean and Strip GP Blue Discs CG-DB/RD Scotch-Brite™ Radial Bristle BD-ZB

44

Small Disc Sander

3M™ Roloc™ Coating Removal Disc CR-DR 3M™ Roloc™ Bristle Disc RD-ZB 3M™ Roloc™ Surface Conditioning Discs SC-DR

45

File Belt Sander

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BS

46

Spindle Machine

Scotch-Brite™ Clean and Strip XT Purple Discs XT-DC Scotch-Brit™e Clean and Strip GP Blue Discs CG-DC Scotch-Brite™ Radial Bristle BB-ZB

47

Back Stand or Linisher

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BL

48

Wide Belt Sander/Throughfeed/Centreless

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BL

49

Stroke Sander

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BF

50

Inline Sander

Scotch-Brite™ Radial Bristle BB-ZB (P50 Type A) Scotch-Brite™ Radial Bristle BB-ZB (P80) Scotch-Brite™ Radial Bristle BB-ZB (P120)

51

Match & Finish System

Scotch-Brite™ Mini Flap Brushes CS-MB Scotch-Brite™ Surface Conditioning Belt SC-BS

Upgrading to 3M

41

light stock removal

Scotch-Brite™ Pre-Cut on a roll CF-SR Scotch-Brite™ Handpads 7440 Scotch-Brite™ Clean and Finish Roll CF-RL

deburring

Hand Sanding

Cleaning & Surface prep

40

Index

38

39

Cleaning & Surface Preparation

Cleaning & Surface Preparation

Random Orbital Sander

Solutions for cleaning and surface preparation by hand

Orbital motion produces a random scratch pattern

Use of the 3M handpad holder evens out pressure applied resulting in a uniform finish

Ideal for large accessible areas Use for paint preparation

Finishing & Blending

Refining

Hand Sanding

Cleaning & Surface prep

Cleaning & Surface prep

SPetar r rforme SPetar r rforme

Scotch-Brite™ Clean and Finish Roll CF-RL •• Highly conformable web for intricate or detailed work - won’t alter the geomety of the workpiece •• Easy to cut into desired lengths for hand sanding or use with orbital sanders •• Touch-up on brushed stainless steel and aluminium, matt finishing on metal, removal of light blemishes.

•• Coated abrasive surface on a non woven backing designed to give the cutting action of an abrasive disc to refine grind marks •• with the conformability of a non woven product especially on edges

Scotch-Brite™ Cut and Polish Hookit Discs CP-HA •• Aggresive product capable of removing surface imperfection and handling marks

Scotch-Brite™ Production Clean and Finish 3M™ Hookit™ Discs PR-HA •• Delivers high cut, long life and better finish •• For use on aluminium, stainless steel, plastics, wood and fiberglass to finish, paint preparation and surface refining and blending

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

A07903

AVFN

115 x 150

04050

AMED

155 x 225

03761

AMED

100 x 10m

ACRS

150

60231

AMED

150

29293

AVFN

150

Accessories

Hand Pad Holder

3M™ Hookit™ Back-Up Pad

Part Number

Size mm

Part Number

Size mm

00961

89 x 120

20465

150 x Multihole

40

Appendices

Accessories

Upgrading to 3M

•• Flexible, conformable ScotchBrite web produces a consistent, repeatable finish without alterting the geometry of the workpiece •• Save time and money by reducing reqork and improving process time

Scotch-Brite™ RO Disc Surface Conditioning RO-HA

light stock removal

•• Cost-effective, hand sized pads on a roll, perforated for ease of use •• Packaging designed to reduce product wastage •• Longer life, higher cut and a more consistent finish over standard pads

Scotch-Brite™ Handpads - 7440

deburring

Scotch-Brite™ Pre-Cut on a roll CF-SR

41

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Cleaning & Surface Preparation

Cleaning & Surface Preparation

Refining

Die Grinder For cleaning small or confined areas on a range of metal parts

Portable and versatile tool ideal for fabrication shops

Die grinders and flexible shaft machines use a collet for shaft mounted conversions

Ideal for cleaning applications where greater flexibility than a rigid disc system is required

Back-up pad required to support the disc

Finishing & Blending

Allows the use of a 3M™ Roloc™ holder to mount a range of 3M™ Roloc+™ Quick Release products without the use of tools/spanners

Cleaning & Surface prep

Cleaning & Surface prep

Angle Grinder

SPetar r rforme

•• Aggressive, coarse-grain ScotchBrite™ Web has a high cut rate to generate effective and fast cleaning •• Flexible, non-woven construction cleans without distorting the work piece, even in hard to reach areas •• Resists loading when removing thick coatings and soft contaminants

Scotch-Brite™ Radial Bristle BB-ZS •• Shaft mounted to provide easy use and quick change •• Increased safety when converting from wire brushes

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

05814

XCRS

100 x 13

57018

XCRS

100 x 13

62968

P80 Yellow

75

Roloc Holder No. 1

•• Next generation Scotch-Brite™ Purple XT web offers significantly improved life at a more competitive price •• Stiffer construction means superior performance in heavier duty applications •• XT-RD - Rigid fibre glass backing, for use with an angle grinder •• XT-DB - Fibre-backed for use with an angle grinder

•• A flexible disc for general purpose cleaning applications •• Offers long life and improved cut rate compared to the original black Clean and Strip range •• CG-RD - Rigid fibre glass backing, for use with an angle grinder •• CG-DB - Fibre-backed for use with an angle grinder

Part Numbers

Grade

Size mm

Part Numbers

Grade

Size mm

05816

XT-DB / XCRS

115 x 22

61172

CG-DB / XCRS

115 x 22

05818

XT-RD / XCRS

115 x 22

61174

CG-DB / XCRS

115 x 22

Accessories

Part Number

Part Number

Size mm

09884

07306

115 x 22

42

Scotch-Brite™ Clean and Strip GP Blue Discs CGRD/DB

Scotch-Brite™ Radial Bristle Disc BD-ZB •• One-piece moulded construction impregnated with 3M™ Cubitron™ Mineral which gives a consistent cleaning action throughout product life •• Compared to wire brushes, the Bristle Disc’s construction means the risk of flying wires is eliminated and minimal pressure is required, making the product extremely easy and comfortable to use •• The open bristle construction makes the product more conformable than Clean and Strip with no loading Part Number

Grade

Size mm

24241

P50 Green

115 x M14

43

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Appendices

Accessories

Scotch-Brite™ Clean and Strip XT Purple Discs XT-RD/DB

Upgrading to 3M

•• Reinforced Scotch-Brite™ Clean and Strip XT material is aggressive and coarse-grained, resisting loading and heat build-up •• High edge resistance improves operator safety •• Long product life during rough cleaning operations reduces downtime and generates cost savings

3M™ Roloc+™ Clean and Strip GP Blue Disc CG-ZR

light stock removal

3M™ Roloc+™ Clean and Strip XT Purple Disc XT-ZR

deburring

SPetar r rforme

Cleaning & Surface Preparation

Cleaning & Surface Preparation

Refining

Small Disc Sander Versatile system for all applications, particuarly detail work.

Lightweight, handheld tool with ergonomic off-set design

Use of 3M™ Roloc™ Back-Up Pad provides positive fixing with rapid grade or product change, allowing you to tackle any cleaning job

Quick belt change feature Increases operator capability to access hard to reach areas via a comprehensive range of contact arms

Finishing & Blending

3M™ Roloc™ system allows greater access to workpiece compared to conventional disc attachments

Cleaning & Surface prep

Cleaning & Surface prep

File Belt Sander

SPetar r rforme

3M™ Roloc™ Coating Removal Disc CR-DR

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belts SC-BS

•• Scotch-Brite™ web enables simultaneous blending and finishing, reducing process time •• Features the 3M™ Roloc™ Quick Release System for quick and easy disc change

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Scrim Backed belt with a tough non-woven nylon web impregnanted throughout its structure to provide a uniform finish •• Produces a smooth burr-free surface and works well when removing rust and discolouration and looking to prepare or clean. •• Spring-like action of the non-woven web delivers excellent soft edge properties for the best blended finish

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

18350

Extra Coarse

75

07526

P50

75

33796

Super Duty

75 x 4

Roloc Rubber Back-Up Pad

Roloc Rubber Back-Up Pad

Part Numbers

Size mm

Part Numbers

Size mm

84998

75 x M14

84998

75 x M14

85000

75 x M10

85000

75 x M10

45091

75 x 1/4" Thread

45091

75 x 1/4" Thread*

82455

6mm shaft, (*use with)

82455

6mm shaft, (*use with)

44

Grade

Grade

ACRS

ACRS

Appendices

Accessories

•• Improved edge durability •• Significant increase in flexbility for file belt applications

Part Number

Accessories

•• Increased cut rate

Upgrading to 3M

•• One piece moulded construction impregnated with 3M™ Cubitron™ Mineral which gives a consistent cleaning action throughout its life •• Compared to wire brushes, the bristle disc construction eliminates the risk of flying wires and minimal pressure is required, making the product extremely easy and comfortable to use

3M™ Roloc™ Surface Conditioning Discs SC-DR

light stock removal

•• Heavy duty open non-woven web structure impregnated with a coarse grade mineral for fast cleaning action with minimal loading and no undercutting •• A better alternative to scrapers and wire brushes with no danger of flying wires

3M™ Roloc™ Bristle Disc RD-ZB

deburring

SPetar r rforme

45

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Cleaning & Surface Preparation

Cleaning & Surface Preparation

Back Stand

For cleaning of most small fabricated parts

For graining and finishing of most small fabricated parts

Ideal for higer volume and complex parts where greater control is required - part to abrasive

Ideal for higher volume and complex parts where greater control is needed - part to belt

Ability to mount large range of different rotary abrasives to achieve desired finish (e.g. wheels, brushes, mops)

Increases capability to achieve desired finish through the choice of different contact wheel designs

SPetar r rforme

Cleaning & Surface prep

Cleaning & Surface prep

Finishing & Blending

Refining

Spindle Machine (bench or floor mounted)

SPetar r rforme

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belts SC-BL

•• A flexible disc for general purpose cleaning applications •• Offers long life and improved cut rate compared to the original black Clean and Strip range

•• Works well on irregular surfaces or detailed features •• Increased safety when converting from wire brushes

•• Everything you have come to expect from Scotch-Brite Belts plus: •• Longer life

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

•• Increased cut rate •• Improved edge durability •• Significant increase in flexbility for file belt applications

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Grade

A07934

XCRS

150 x 13

61122

XCRS

150 x 13

27605

P50 Type A

150

ACRS

ACRS

Upgrading to 3M

Scotch-Brite™ Radial Bristle BB-ZB

light stock removal

•• Next generation Scotch-Brite™ Purple XT Web offers significantly improved life at a more competitive price •• Stiffer construction means superior performance in heavier duty applications

Scotch-Brite™ Clean and Strip GP Blue Discs CG-DC

deburring

Scotch-Brite™ Clean and Strip XT Purple Discs XT-DC

Appendices

Accessories Disc Mandrel 900-8

46

Part Number

Size mm

07948

8mm Spindle

47

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Cleaning & Surface Preparation

Cleaning & Surface Preparation

Wide Belt Sander Throughfeed / Centreless Refining

Automatic machines designed to speed up processing of parts and impart an even finish on the surface of square or flat section parts, or, in the case of centreless, on tube

For cleaning and surface preparation of most flat and box section parts Ideal for semi-automation of medium size production parts

Finishing & Blending

Opportunity to improve productivity and consistency of finish over a large area due to a fixed position of the belt

SPetar r rforme

•• Increased cut rate •• Improved edge durability

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Scotch-Brite™ Durable Flex Belts DF-BL

Scotch-Brite™ Surface Conditioning Belt SC-BF

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Non-woven belt material ideal for refining applications •• The firm, stretch-resistant backing is suited for high belt tensions

•• Increased cut rate •• Improved edge durability

Upgrading to 3M

•• Significant increase in flexbility for file belt applications

Scotch-Brite™ Surface Conditioning Belts SC-BL

light stock removal

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

SPetar r rforme

deburring

Scotch-Brite™ Durable Flex Belts DF-BL

Cleaning & Surface prep

Cleaning & Surface prep

Stroke Sander

•• Significant increase in flexbility for file belt applications

Grade

Grade

Grade

Grade

ACRS

ACRS

ACRS

ACRS

Appendices

48

49

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Cleaning & Surface Preparation

Inline Sander

Match & Finish Machine

Finishing & Blending

Refining

Cleaning & Surface Preparation

A single system for graining, blending and finishing a range of metal fabricated parts

A single system for graining, blending and finishing, especially for stainless steel fabricators

Ideal for large accessible areas

Ideal for flat, accessible areas

Straight grinder has shaft to fit pneumatic wheel for use with belts, or direct fitting Scotch-Brite™ wheels

Optimum system for finishing stainless steel due to its convenience, flexibility and portability

Star

Cleaning & Surface prep

Cleaning & Surface prep

Portable flexible shaft machine offers versatility through a variety of detachable tool heads

SPetar r rforme

Performer

Scotch-Brite™ Radial Bristle BB-ZB

•• Works well on irregular surfaces or detailed features •• Increased safety when converting from wire brushes

•• Works well on irregular surfaces or detailed features •• Increased safety when converting from wire brushes

•• Works well on irregular surfaces or detailed features •• Increased safety when converting from wire brushes

Scotch-Brite™ Clean and Strip Mini Flap Brushes CS-MB

•• A tough, non-woven nylon web impregnated with mineral throughout its structure, provides a uniformed consistent finish •• Spring-like action of the non-woven web delivers excellent soft edge cleaning action without altering the dimension of the base metal

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

27605

P50 Type A

150

33215

P80

150

33212

P120

150

00577

ACRS

100 x 100 x 19

ACRS

Upgrading to 3M

•• Heavy duty open non-woven web structure impregnated with a coarse grade mineral for fast cleaning action with minimal loading and no undercutting •• A better alternative to scrapers and wire brushes with no danger of flying wires

Scotch-Brite™ Suface Conditioning Belt SC-BS

light stock removal

Scotch-Brite™ Radial Bristle BB-ZB

deburring

Scotch-Brite™ Radial Bristle BB-ZB

Appendices

50

51

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Deburring Finishing & Blending

Refining

Solutions for all deburring applications from light burrs on precision parts where tolerances are critical, to coarse chamfering of rough edges.

Cleaning & Surface prep

Page No

Pick your system

Products Scotch-Brite™ Pre-Cut on a roll CF-SR Scotch-Brite™ Handpads 7440 Scotch-Brite™ General Purpose Roll GP-RL

55

Random Orbital Sander

Scotch-Brite™ RO Surface Conditioning Disc RO-HA Scotch-Brite™ Cut and Polish Disc CP-HA

56

Die Grinder

3M™ Roloc+™ Cut and Polish Unitised Wheel CP-UR Scotch-Brite™ Radial Bristle BB-ZS 3M™ Roloc+™ EXL Unitised Wheel XL-UR

57

Angle Grinder

Scotch-Brite™ Unitised Disc XL-UD Scotch-Brite™ Surface Conditioning Disc (Fibre Backed)SC-DB Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH

58

Small Disc Sander

3M™ Roloc™ EXL Unitised Disc XL-DR 3M™ Roloc™ Surface Conditioning Discs SC-DR Scotch-Brite™ Bristle Disc RD-ZB

59

File Belt Sander

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BS

60

Spindle Machine

Scotch-Brite™ EX3 Deburring Wheel X3-WL Scotch-Brite™ EXL Deburring Wheel DB-WL Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel)

61

Back Stand

Scotch-Brite™ Durable Flex Belt DF-BL Scotch-Brite™ Surface Conditioning Belt SC-BS

62

Wide Belt Sander

Scotch-Brite Durable Flex Belt DF-BL Scotch-Brite Surface Conditioning Belt SC-BF

63

Stroke Sander

Scotch-Brite Durable Flex Belt DF-BL Scotch-Brite Surface Conditioning Belt SC-BF

light stock removal

Hand Sanding

deburring

54

Upgrading to 3M Appendices

52

53

Deburring

Deburring

Random Orbital Sander

Deburring by hand

Orbital motion produces a random scratch pattern

Use of the 3M handpad holder evens out pressure applied resulting in a uniform finish

Ideal for large accessible areas Use for paint preparation

SPetar r rforme SPetar r rforme

Scotch-Brite™ Pre-Cut on a roll CF-SR

Scotch-Brite™ RO Surfacing Conditioning Disc RO-HA

•• Highly conformable web for intricate or detailed work - won’t alter the geomety of the workpiece •• Easy to cut into desired lengths for hand sanding or use with orbital sanders •• Touch-up on brushed stainless steel and aluminium, matt finishing on metal, removal of light blemishes.

•• Coated abrasive surface on a non woven backing designed to give the cutting action of an abrasive disc to refine grind marks with the conformability of a non woven product especially on edges

Scotch-Brite™ Cut and Polish Hookit Discs CP-HA •• Aggresive product capable of removing surface imperfection and handling marks

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Size mm

Part Number

Grade

Size mm

A07903

AVFN

115 x 150

04050

AMED

125 x 10m

03768

AFIN

125 x 10m

ACRS

150

60231

AMED

150

Accessories

Hand Pad Holder

3M™ Hookit™ Back-Up Pad

Part Number

Size mm

Part Number

Size mm

00961

89 x 120

20465

150 x Multihole

54

Appendices

Accessories

Upgrading to 3M

•• Flexible, conformable ScotchBrite™ web produces a consistent, repeatable finish without alterting the geometry of the workpiece •• Save time and money by reducing reqork and improving process time

Scotch-Brite™ General Purpose Roll GP-RL

light stock removal

•• Cost-effective, hand sized pads on a roll, perforated for ease of use •• Packaging designed to reduce product wastage •• Longer life, higher cut and a more consistent finish over standard pads

Scotch-Brite™ Handpads - 7440

deburring

deburring

Cleaning & Surface prep

Finishing & Blending

Refining

Hand Sanding

55

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Deburring

Deburring

Angle Grinder

For graining and finishing a range of metal fabricated parts

Portable and versatile tool idael for fabrication shops

Ideal for small or confined areas

Back-up pad required to support the disc

Allows the use of 3M™ Roloc™ fixing mechanism to mount a range of 3M™ Roloc+™ quick release products without the use of tools/spanners

Ideal for sheet edge deburring and chamfering where greater flexibility when compared to a rigid disc system is required

SPetar r rforme SPetar r rforme

•• An agressive product capable of removing surface impefection and handling marks •• Compressed, non-woven fibre construction gives uniform grain distribution which will product consistent results •• 3M™ Roloc+™ Quick Release System enables fast and easy wheel change

•• Shaft mounted to provide easy use and quick change •• Works well on irregular surfaces or detailed features •• Increased safety when converting from wire brushes

Density / Grade

Size mm

09743

5AFIN

75 x 6 x 10

Roloc+ Accessories Roloc Plastic Holder No. 6

Part Number

Grade

Size mm

62968

P80 Yellow

75

•• Compressed, non-woven fibre construction gives uniform grain distribution which will product consistent results •• EXL material is extremely tough with an aggressive cutting action for effective deburring of edges and corners without damaging the part •• 3M™ Roloc+™ Quick Release System enables fast and easy wheel change

Scotch-Brite™ EXL Unitised Wheel XL-UD •• Consistent results throughout product life •• Will not change the geometry of the workpiece •• Produces uniform surface finishes without chatter marks, especially on stainless steel

Part Number

Density / Grade

Size mm

Part Number

Density / Grade

Size mm

09840

2SFN

75 x 6 x 10

29201

2SFIN

155 x 22

Scotch-Brite™ Surface Conditioning Disc (Fibre Backed) SC-DB •• Fibre backed disc performs well in applications where increased pressure is required, particuarly when used on edges and corners •• Great for removing rust and cleaning flat metal parts; removing discolouration and residual sealants; surface preparation after weld seam removal, prior to coating or painting; reducing roughness after sanding.

Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH •• A tough, non-woven nylon web, impregnated with mineral throughout its structure, provides a uniform consistent blended finish •• Ability to remove small weld whilst simultaneously blending and finishing •• The hook and loop centre pin fixing is a quick-change system that locates the disc in the centre of the pad, helping to reduce vibration

Part Number

Grade

Size mm

Part Number

Grade

Size mm

61132

A CRS

115 x 22

430399

A VFN

100 x 16

Accessories

Accessories

Fibre Disc Back-up Pad

Centre Pin Back-up Pad

Part Number

Size mm

Part Number

Size mm

Part Number

Size mm

09990

6 x 25

07306

115 x 22

61678

100 x 16

56

Appendices

Part Number

3M™ Roloc+™ EXL Unitised Wheel XL-UR

Upgrading to 3M

Scotch-Brite™ Radial Bristle BB-ZS

light stock removal

3M™ Roloc +™ Cut & Polish Unitised wheel CP-UR

deburring

deburring

Cleaning & Surface prep

Finishing & Blending

Refining

Die Grinder

57

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Deburring

Deburring

File Belt Sander

Refining

Small Disc Sander Use of 3M™ Roloc™ Back-Up Pad provides positive fixing with rapid grade or product change, allowing you to tackle any deburring job

Quick belt change feature Increases operator capability to access hard to reach areas via a comprehensive range of contact arms

3M™ Roloc™ system allows greater access to workpiece compared to conventional disc attachments

Finishing & Blending Cleaning & Surface prep

Lightweight, handheld tool with ergonomic off-set design

SPetar r rforme

SPetar r rforme 3M™ Roloc™ EXL Unitised Disc XL-DR

3M™ Roloc™ Surface Conditioning Discs SC-DR

Size mm

17184

2SFIN

75

58

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

•• Scrim Backed belt with a tough non-woven nylon web impregnanted throughout its structure to provide a uniform finish •• Produces a smooth burr-free surface and works well when removing rust and discolouration and looking to prepare or clean.

•• Increased cut rate •• Improved edge durability •• Significant increase in flexbility for file belt applications

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Grade

05530

AVFN

75 x 4

07527

P80 Yellow

75

AFN

AVFN

Appendices

Density / Grade

•• Safe to use with minimal vibration and noise •• No loading combined with better surface conditioning •• Consistency in work, can be used until complete wear of material •• 3M™ Roloc™ Quick Release attachment system enables quick and easy disc change •• More efficient and safer to use than traditional wire brush products

Scotch-Brite™ Surface Conditioning Belts SC-BS

Upgrading to 3M

Part Number

•• Scotch-Brite™ web enables simultaneous blending and finishing, reducing process time •• Many applications; removing rust, cleaning flat metal parts, removing discolouration and residual sealants, surface preparation after weld seam removal, reducing roughness after sanding

Scotch-Brite™ Durable Flex Belts DF-BL

light stock removal

•• This product can be used on its face, or on it edge as a wheel •• Suitable for all deburring jobs •• Deburrs without undercutting to leave a true, radiused edge

3M™ Roloc™ Bristle Disc RD-ZB

deburring

deburring

Versatile system for all applications, particuarly detail work

59

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Deburring

Deburring

Back Stand

For deburring most small fabricated parts

For deburring most small parts

Ideal for higer volume and complex parts where greater control is required - part to abrasive

Ideal for higher volume and complex parts where greater control is needed - part to belt

Facility to mount a large range of different rotary abrasives to achieve desired results - E.g. Wheels and brushes

Offers versatility through the use of different belt widths and the ability to change from contact wheel to platen or slack of belt to access all areas of the part

SPetar r rforme

SPetar r rforme

Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel)

Scotch-Brite™ Durable Flex Belts DF-BL

•• Harder wheel which offers considerably longer life and improved performance over the standard EXL deburring wheel •• An excellent product for applications where product value can be accurately measured •• Great for harder metals

•• Available in three different grades to cope with a range of deburring applications •• Convolute wound construction provides long life, consistent results and a controlled action, leading to improved product quality and a reduction in rejects •• Will not undercut, gouge, generate flats or distort workpiece

•• Advanced moulded resin and abrasive wheel continuously exposes abrasive to the workpiece to achieve consistent results throughout product life •• Better edge retention and smoother running than rubber bonded or nonwoven wheels, meaning less need to dress to shape, better access into corners and reduced oeprator fatigue •• Combines small defect removal with a fine finish, reducing process steps

•• Everything you have come to expect from Scotch-Brite Belts plus: •• Longer life

30213

60

Density / Grade

Size mm

9SFN

200 x 13 x 76.2

Part Numbers

Density / Grade

Size mm

18762

9SFN

152 x 25.4 x 25.4

Part Numbers

Density / Grade

Size mm

62048

HA240

203 x 25.4 x 76.2

•• Improved edge durability •• Significant increase in flexbility for file belt applications

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results. •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Grade

Grade

AFIN

AVFN

Appendices

Part Numbers

•• Increased cut rate

Scotch-Brite™ Surface Conditioning Belts SC-BS

Upgrading to 3M

Scotch-Brite™ EXL Deburring Wheel DB-WL

light stock removal

Scotch-Brite™ EX3 Deburring Wheel X3-WL

deburring

deburring

Cleaning & Surface prep

Finishing & Blending

Refining

Spindle Machine (bench or floor mounted)

61

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Deburring

Deburring

Stroke Sander

Wide Belt Sander Throughfeed / Centreless Refining

Automatic machines designed to speed up processing of parts and impartan even finish on the surface of square or flat section parts, or, in the case of centreless, on tube

Opportunity to improve productivity and consistency of finish over a large area due to a fixed position of the belt

Finishing & Blending Cleaning & Surface prep

Ideal for semi-automation of medium size production parts

SPetar r rforme

SPetar r rforme

Scotch-Brite™ Durable Flex Belts DF-BL

•• Increased cut rate •• Improved edge durability

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life •• Increased cut rate •• Improved edge durability •• Significant increase in flexbility for file belt applications

Scotch-Brite™ Surface Conditioning Belts SC-BF •• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results. •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Grade

Grade

Grade

Grade

AFIN

AVFN

AFN

AVFN

Upgrading to 3M

•• Significant increase in flexbility for file belt applications

•• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results. •• Deburrs without undercutting leaving a radiused edge •• Suited to lighter deburring applications, this product offers consistent performance throughout its life

Scotch-Brite™ Durable Flex Belts DF-BL

light stock removal

•• Everything you have come to expect from Scotch-Brite™ Belts plus: •• Longer life

Scotch-Brite™ Surface Conditioning Belts SC-BF

deburring

deburring

For cleaning and surface preparation of most flat and box section parts

Appendices

62

63

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Deburring

Finishing & Blending

Refining

Light Stock Removal

deburring

Cleaning & Surface prep

Page No

Pick your system

Products

66

Angle Grinder

Scotch-Brite™ Light Grinding and Blending Disc GB-DH Scotch-Brite™ Surface Conditioning Disc (Fibre Backed) SC-DB Scotch-Brite™ Surface Conditioning Disc (Hook and Loop) SC-DH

67

Die Grinder

Scotch-Brite™ Rapid Cut Wheel 3M™ 450 Combi Wheel CB-ZS 3M™ Shaft Mounted Flap Brush FF-ZS

68

Small Disc Sander

Scotch-Brite™ Light Grinding and Blending Roloc Disc GB-DR 3M™ Roloc™ Surface Conditioning Discs SC-DR (Super Duty) 3M™ Roloc™ Surface Conditioning Discs SC-DR (ACRS)

69

Spindle Machine

Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel)

70

Back Stand

Scotch-Brite™ Surface Conditioning Belt SE-BL

light stock removal Upgrading to 3M Appendices

64

65

Light Stock Removal

Light Stock Removal

Angle Grinder

Die Grinder

Refining

Portable and versatile tool ideal for fabrication shops

Die grinders and flexible shaft machines use a collet for shaft mounted conversions

Back-up pad required to support the disc

Allows the use of a Roloc holder to mount a range of 3M™ Roloc+™ Quick Release products without the use of tools or spanners

SPetar r rforme

SPetar r rforme

Scotch-Brite™ Light Grinding and Blending Discs GB-DH

•• Fibre backed disc performs well in applications where increased pressure is required, particuarly when used on edges and corners •• Great for removing rust and cleaning flat metal parts; removing discolouration and residual sealants; surface preparation after weld seam removal, prior to coating or painting; reducing roughness after sanding

Scotch-Brite™ Surface Conditioning Disc (Hook & Loop) SC-DH •• A tough, non-woven nylon web, impregnated with mineral throughout its structure, provides a uniform consistent blended finish •• Ability to remove small weld whilst simultaneously blending and finishing •• The hook and loop centre pin fixing is a quick-change system that locates the disc in the centre of the pad, helping to reduce vibration

Scotch-Brite™ Rapid Cut Wheel •• Durable construction with PSG mineral for long life and aggressive grinding action

3M 450 Combi Wheel CB-ZS •• Combination of Scotch-Brite™ Clean & Finish material and coated abrasive gives greater scratch depth, removes defects and reduces roughness in one step •• Integrated shaft means brush is ready to use, saving downtime and process costs •• Produces a finer finish than a coated abrasive flap wheel

3M™ Shaft Mounted Flap Brush FF-ZS •• Uniform surfaces on workpieces without chatter marks •• Fine, matt scratch pattern •• Produces a finer finish than a Combi Wheel

Upgrading to 3M

•• Durable non-woven 3M™ Cubitron™ abrasive product used for light grinding and blending applications providing a ScotchBrite™ burr free finish. •• Disc backing mounts to hook and loop pad •• Tough enough to grind and resist edge wear

Scotch-Brite™ Surface Conditioning Disc (Fibre Backed) SC-DB

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Super Duty ACRS

115 x 22

61947

Super Duty

115 x 22

450343

Super Duty

115 x 22

XCRS

75 x 6 x 9.5

03772

P60/Fine

75 x 45 x 6

07213

ACRS

75 x 45 x 6

Accessories

Accessories

Centre-Pin Back Up Pad

Fibre Disc Back Up Pad

Centre-Pin Back Up Pad

Part Number

Size mm

Part Number

Size mm

Part Number

Size mm

61680

115 x M14

07306

115 x 22

61680

115 x M14

66

Appendices

Accessories

light stock removal

light stock removal

deburring

Cleaning & Surface prep

Finishing & Blending

Ideal for all weld grinding applications. Produces a better blended finish than a rigid disc system

67

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Light Stock Removal

Light Stock Removal

Refining

Small Disc Sander

For light stock removal of most small fabricated parts

Use of 3M Roloc Back-Up Pad provides positive fixing with rapid grade or product change, allowing you to tackle any light stock removal job

Ideal for higer volume and complex parts where greater control is required - part to abrasive Facility to mount a large range of different rotary abrasives to achieve desired results - E.g. Wheels and brushes

3M Roloc system allows greater access to workpiece compared to conventional disc attachments

Finishing & Blending Cleaning & Surface prep deburring

Versatile system for all applications, particuarly detail work

Star

SPetar r rforme

Perfo rmer

Scotch-Brite™ Light Grinding and Blending Disc GB-DR •• Durable non-woven 3M™ Cubitron™ abrasive product used for light grinding and blending applications providing a Scotch-Brite™ burr free finish.

3M™ Roloc™ Surface Conditioning Discs SC-DR

•• Advanced moulded resin and abrasive wheel continuously exposes abrasive to the workpiece to achieve consistent results throughout product life •• Better edge retention and smoother running than rubber bonded or nonwoven wheels, meaning less need to dress to shape, better access into corners and reduced oeprator fatigue •• Combines small defect removal with a fine finish, reducing process steps

Grade

Size mm

Part Number

Grade

Size mm

Part Number

Grade

Size mm

Grade

Size mm

Super Duty

75

33796

Super Duty

75 x 4

05532

ACRS

75 x 4

HA80

152 x 13 x 25.4

68

Appendices

•• Scotch-Brite™ web enables simutaneous blending and finishing, reducing process time •• Features the 3M™ Roloc™ Quick Release System for quick and easy disc change •• Removing rust and cleaning flat metal parts; removing discolouration and residual sealants; surface preparation after weld seam removal, prior to coating or painting; reducing roughness after sanding; Super Duty grade can be used to remove small welds

Scotch-Brite™ Moulded Wheel XR-WM (DLO Wheel)

Upgrading to 3M

•• Scotch-Brite™ web enables simutaneous blending and finishing, reducing process time •• Features the 3M™ Roloc™ Quick Release System for quick and esy disc change •• Removing rust and cleaning flat metal parts; removing discolouration and residual sealants; surface preparation after weld seam removal, prior to coating or painting; reducing roughness after sanding; Super Duty grade can be used to remove small welds

3M™ Roloc™ Surface Conditioning Discs SC-DR

light stock removal

light stock removal

Spindle Machine (bench or floor mounted)

69

To find out more about our complete range of abrasive systems please call the 3M Customer Information Team 0870 60 800 90 or visit 3M.co.uk/abrasives

Light Stock Removal

Light Stock Removal

Back Stand Refining

For rapid stock removal on most small fabricated parts, leaving a linear scratch Ideal for higher volume and complex parts where greater control is needed - part to belt

light stock removal

deburring

Cleaning & Surface prep

Finishing & Blending

Increasing the hardness of the contact wheel improves rate of cut and maximises belt life

SPetar r rforme

Upgrading to 3M Whatever you are curently using for your chosen application, you can be sure that 3M has a solution which could help to make your job easier, safer and quicker. A few examples of these are below, but our sales representatives are always on hand to advise the best 3M solution for you.

My Current Application

Cleaning in accessible areas

Scotch-Brite™ Surface Conditioning Belts SE-BL •• A tough, non-woven nylon web impregnated with mineral throughout its structure which delivers repeatable results.

I’m currently using...

3M Solution

Wire Brush

3M™ Clean & Strip

Wire Brush/ Wire Wool

Scotch-Brite™ Bristle

Wire Brush

Scotch-Brite™ Bristle

Deburring

Rubber Bonded Wheel

Scotch-Brite™ EXL Deburring Wheel DB-WL

Finishing

Coated Belt

Scotch-Brite™ Surface Conditioning Belt SC-BL

Refine

Paper Disc

Scotch-Brite™ RO Surfacing Conditioning Disc

Rubber Bonded Wheels

Scotch-Brite™ Rapid Cut Wheels

Cleaning in inaccessible areas

Upgrading to 3M

Grade ACRS

70

Appendices

Light Stock Removal

71

Appendices

Appendices

Europe FEPA P9000 P3800 P3000 P2500 P2000 P1500 P1200 P1000 P800 P600 P500 P400 P360 P320 P280 P240 P220 P200 P180 P150 P120 P100 P80 P60 P50 P40 P36 P30 P24 P16

light stock removal

deburring

Cleaning & Surface prep

Finishing & Blending

Refining

Grade Comparison Chart 3M Cubitron™ II Abrasives

3M Trizact™ Abrasives

A6

Micron Grade

3M™ Roloc™ Quick Release System Flexible Diamond Grade*

3 6 7 9 N10 (Blue)

A16 A20

15 20 N20

A30 A40 A45 A60 A65 A80 A90 A100 A110 A130 A160

USA ANSI

1200 1000 800 600 500 400 360

30 40

N40

320 280

60

60+

A300 A400 A500

Extra Fine Ultra Fine

N74

N125

180 150 120

N250

100 80 60 50 36

36+ 30

Wheels / Brushes

Belts / Discs

3M Roloc and Roloc+ Quick Release System 3M Roloc Quick Release System

Ultra Fine Super Fine Very Fine

Super Fine

Super Fine Fine Very Fine

Very Fine

Fine

Coarse

•• •• •• •• ••

3M Roloc Discs are designed for use on the face of the disc Available in a range of products for grinding, finishing, deburring and cleaning applications The 3M Roloc Back-Up Pad assures secure fixing with rapid grade or product change Can be used with 3M Roloc Rubber Back-Up Pads or 3M Roloc Plastic Holders No. 1, 2, 3 or 4 Colour coded fixings for easy grade recognition (please see below for details)

3M Roloc+ Quick Release System

Medium Medium Coarse

220

180 80+

Handpads / Rolls

240

100

The easy-to-use 3M Roloc Quick Release System enables operators to select the 3M product most suited to the application, and change product or grade quickly with a simple twist-off, twist-on motion.

Scotch-Brite™

Medium

X Coarse Coarse

•• •• •• ••

3M Roloc+ Discs/Brushes are designed for use on the edge and have a longer shaft for extra strength Available in a range of products for finishing, deburring and cleaning applications The 3M Roloc Plastic Holder assures secure fixing with rapid grade or product change To be used with all 3M Roloc+ Plastic Holders (excluding Roloc Rubber Back-Up Pads)

Heavy Duty SE ACRS Super Duty

3M ROLOC AND ROLOC+ PLASTIC HOLDERS

PRODUCT

NO 1

25mm discs 38mm discs 50mm discs 75mm discs All brush products 3mm wide wheels 6mm wide wheels 12.5mm wide wheels

N0 2

NO 3

NO 4

NO 5 ^

No 6 ^^

X

X

No 7

No 8

X X X X X X X

^Use with 25 and 38mm diameter wheels ^^Use with 50 and 75mm diameter wheels PRODUCT

3M ROLOC RUBBER BACK-UP PADS ANGLE GRINDER MACHINE*

Upgrading to 3M

25mm discs 38mm discs 50mm discs 75mm discs Roloc Bristle Discs

ALL OTHER MACHINES**

X X

X

*M14/M10 threads ** 6mm thread (use with 6mm threaded shaft where required for collets)

Appendices

Grade

72

Button

Grade

Button

Grade

P24

Black

P36

Brown

P40

Red

Button

Grade

Button

P50

Green

P60

Orange

P100

Blue

P180

Brown

P120

White

P240

Green

P80

Yellow

P150

Black

Appendices

3M Roloc Abrasive Disc Grade and Button Colour Chart

73

Appendices

Appendices

Upgrading to 3M

light stock removal

deburring

Cleaning & Surface prep

Finishing & Blending

Refining

Scotch-Brite™ Cleaning and Finishing Products Operating Hints Getting the most out of Scotch-Brite Wheels Maximum wheel life and best surface conditioning results can be achieved by closely adhering to the following recommendations.

Wheel Direction Convolute wheels must always be run in the direction indicated by the arrow printed on the side/core of each wheel. Flap wheels, lap mops and unitised wheels can be run in either direction.

Wheel Speed Wheel speed is an important factor that affects product finish, rate of cut and wheel life. In fact, over-speeding a wheel may result in its disintegration and the possibility of personal injury. In general, fast wheel speeds give a harder action and finer finish, whereas slower speed gives a softer action and coarser finish for the same wheel density. The following are recommended operating speeds for the most common applications: Cleaning and upgrading of surface conditions: 11 to 30m/sec Buffing metal surfaces: 33 to 40m/sec

Imparting decorative finishes: 5 to 15m/sec Oxide removal: 18 to 33m/sec

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Never exceed the maximum r.p.m. rating of the wheel. To establish the peripheral operating speed of a wheel multiply the machine rotational speed by pi diameter and divide by 60. r.p.m. x 3.142D (in metres) Peripheral Operating Speed = r.p.m. x 3.142D (in metres) 60 e.g. For a 200mm convolute cleaning/ finishing wheel fitted to a spindle operating at 2,000 r.p.m. Peripheral Operating Speed = 2000 x (3.142 x 0.2) 60 2000 x 0.62 60 = 20.95 m/sec

Pressure Light to medium pressure is recommended for most operations. Flap wheels require much lighter pressure to perform properly than other Scotch-Brite wheels, whereas unitised wheels can withstand higher pressure in order to perform deburring jobs. In all cases, avoid excessive pressure which may result in wheel deformation and damage to the work surface.

Fast Speed Feed speeds directly affect the number of pieces completed over a given period of time. Slow feed speed reduces the number of workpieces completed, while producing a shorter scratch pattern. Slow feed speeds allow for a longer dwell time and permit more work to be done on each piece. Conversely, a fast feed speed increases the number of workpieces completed, while producing a longer scratch pattern.

Oscillation Oscillation may be used to break-up scratch lines and produce a more uniform finish. Additionally, an increase in cut may be experienced. A general starting point for oscillation is 10mm amplitude at 200 cycles per minute.

Web Type (Defines aggression)

Conversion (Defines type of machine)

BB

Bristle Brush

BF

Belt, film backed

BD

Bristle Disc

BL

Belt, low stretch

C5

Cut and Polish - 5 discs on a shaft

BS

Belt, scrim backed

CB

Combi Wheel

CB

Cleaning Brush

CF

Cleaning and Finishing

DB

Disc, fibre backing

CG

Clean and Strip General Purpose

DC

Disc (used on edge)

CP

Cutting and Polishing

DH

Disc, hook and loop backing

CR

Coating Removal

DR

Disc, Roloc™ attachment system

CS

Clean and Strip

FB

Flap Brush

DB

Deburring

HP

Handpad

DL

DLO Wheel

MB

Mini Brush

FS

Finishing

RD

Disc, rigid fibre glass backing

GP

General Purpose

RL

Roll

H1

High Performance Clean and Strip - 1 disc on a shaft

SH

Sheet

H2

High Performance Clean and Strip - 2 discs on a shaft

HS

High Strength

LD

Light Deburring

MF

Metal Finishing

MS

Polishing (Type 1)

RD

Bristle Disc with Roloc

SC

Surface Conditioning

SE

Surface Conditioning with Extra Coarse

TP

Tack Pad

X3

High Performance Deburring

XL

EXL

XT

Clean and Strip Extra

SR

Perforated Sheet

UC

Cup Wheel

UW

Unitised Wheel with Roloc+

WL

Wheel

ZB

Bristle product

ZR

Roloc+

Lubricants Lubricants, such as water, water soluble oil, and straight oil, will decrease the heat generated while running, improving both the lustre and surface finish.

Appendices

Appendices

Deburring: 28 to 40m/sec

Testing may show that a slower or faster speed is desirable for specific operations.

Scotch-Brite™ Cleaning and Finishing Products Glossary

75

Appendices

Appendices

Refining

Safety Recommendations Reproduced from FEPA Safety Recommendations for the Use of Abrasive Products (Issue 1 January 2005) © FEPA - Federation of European Producers of Abrasives.

light stock removal

deburring

Cleaning & Surface prep

Finishing & Blending

General Principles of Safety Abrasive products improperly used can be very dangerous. •• Always follow the instructions provided by the abrasive product and machine suppliers. •• Ensure that the abrasive product is suitable for its intended use. Examine all abrasive products for damage or defects before mounting. •• Follow the correct procedures for handling and storage of abrasive products.

Be aware of the hazards likely during the use of abrasive products and observe the recommended precautions to be taken: •• Bodily contact with the abrasive product at operating speed. •• Injury resulting from product breakage during use. •• Grinding debris, sparks, fumes, and dust generated by the grinding process. •• Noise.

Upgrading to 3M

•• Vibration.

Use only abrasive products conforming to the highest standards of safety. These products will bear the relevant EN standard number and/or the inscription “oSa”. •• EN12413 for Bonded Abrasives •• EN13743 for Specific Coated Abrasives (vulcanised fibre discs, flap wheels, flap discs and spindlemounted flap wheels).

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Employers should carry out risk assessment on all individual abrasive processes to determine the appropriate protective measures necessary. They should ensure that their employees are suitably trained to carry out their duties.

Precautions Against Likely Hazards

•• After switching off the machine, ensure the product has come to rest before leaving the machine unattended.

•• Use mounting blotters where supplied.

Injury caused by product breakage:

•• After mounting or remounting an abrasive product, conduct a trial run at operating speed with the guard in place for at least 30 seconds, standing clear of the machine before use.

•• Always handle abrasives with great care, they are easily damaged. Examine all products for defects or damage before use. •• Store abrasives in dry, frost-free conditions avoiding wide variations in temperature. Ensure they are properly protected and supported to prevent damage and distortion.

Bodily contact with the abrasive product:

•• Coated abrasives should be stored at 18-22ºC, 45-65% relative humidity.

•• Always take great care and attention when using abrasive products. Tie back long hair and do not wear loose clothing, ties and jewellery.

•• Abrasive belts should be hung on a rod or peg not less that 50mm diameter.

•• Prevent accidental start-up of the machine before mounting or changing an abrasive product. Isolate machines from their power source where necessary. •• Never remove guards from machines where fitted and ensure they are in good condition and properly adjusted before starting the machine. •• Always use gloves and suitable clothing where the workpiece or machine is hand-held. For gloves, a minimum protection level of EN 388 Category 2 is recommended.

•• Never use an abrasive product beyond its expiry date where marked. Observe the recommended shelf life for the following specific products: Resinoid and Shellac products 3 years; rubber products 5 years; vitrified products 10 years. •• Check abrasive product or package for any warnings or other safety information. •• Ensure that the correct abrasive product is selected. Never use a product if it cannot be properly identified. •• Follow the instructions provided by the abrasive product or machine supplier when mounting abrasive products. Observe any mounting indications marked on the product, such as direction of run or mounting position.

•• Do not tighten the mounting device excessively.

•• Never remove guards from machines where fitted and ensure they are in good condition and properly adjusted. •• Ensure that the workpiece is secure and properly supported. Ensure that work rests are properly adjusted and secure. •• Never start the machine with the workpiece in contact with the abrasive product. •• Never apply excess force or shock to the abrasive product or let it overheat. •• Do not grind on the part of the product that is not designed for the operation. Avoid grinding with the edge of abrasive belts; use the centre of the belt if possible. •• Avoid clogging and uneven wear to ensure that the abrasive product is working efficiently. Dress frequently where appropriate.

Grinding debris – sparks, dust and fumes: •• Exposure to grinding debris can cause lung damage and other physical injuries. •• All dry grinding processes should be provided with adequate extraction facilities. •• Do not use abrasive products near flammable materials. •• The use of respirators complying with EN 149 is recommended for dry grinding processes even if extraction systems are provided. •• Guards, where provided, should be adjusted to deflect sparks and debris away from the operator. Take additional measures to protect people working nearby. •• Eye protection is recommended for all machine applications for abrasives. For hand-held machines or workpieces, goggles or full-face shields with a minimum protection level of EN 166 Grade B are recommended. •• Ensure that the correct abrasive product is selected. An unsuitable product can produce excessive debris and dust.

•• Let the abrasive product stop naturally, not by applying pressure to its surface. •• Turn off and spin out excess coolant before stopping the machine. •• Do not leave abrasive belts under tension when not in use.

•• Never force the abrasive product onto the mounting fixture or modify it to fit.

Appendices

Appendices

•• EN13236 for Superabrasives

Never use a machine that is not in good working order or one with defective parts

Safety Recommendations

•• Never exceed the maximum operating speed where specified. •• Check that the correct mounting devices are used and that they are undistorted, clean and free from burrs.

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Appendices

Appendices

Upgrading to 3M

light stock removal deburring

Cleaning & Surface prep

Finishing & Blending Refining

Appendices

Notes

78

Appendices

Notes

79

3 Abrasive Systems Customer Service Group

3M House, 28 Great Jackson Street Manchester M15 4PA United Kingdom Tel:0161 237 6390 [email protected] www.3M.co.uk/abrasives

3M Ireland Limited

The Iveagh Building The Park Carrickmines Dublin 18 Phone: 01 280 3555 Fax: 01 280 3509

14986 Please recycle. Printed in UK. © 3M 2012. All rights reserved.

ASD12/06