Controlling Modern E/E Architectures VU Conference 2016-09-07
V1.02 | 2016-09-05
Vector Controller - Introduction
Possible, Modern E/E Architecture of Electrical Vehicle
OBD
Head Unit
Ethernet CAN
Electrical Powertrain Domain Controller
DSRC
4G LTE
Ethernet
Ethernet
Ethernet
CU
WLAN FR
LIN
CAN
Chassis Domain Controller
Body Domain Controller
Ethernet
Central Gateway
Ethernet
Connectivity Gateway
Laptop Tablet
Ethernet Smartphone
Ethernet Ethernet
ADAS Domain Controller
Ethernet
Smart Charging
Instrument Cluster
Vector Controller 2
Vector Controller - Introduction
Vector Controller VC Platform
VC
analog 0-5V power supply 12V
power supply 24V
analog 0-10V
high-power 10A
Debug Interface NEXUS 3+/JTAG
Standard
mediumpower 6A 3 x 100mA (high side)
analog 0-Ubat
inputs
VCx CORE
outputs
32Bit-DualCore CPU und Safetycontroller
low-power 2.5A
analog 4-20mA low-power 1.0A digital 0...Ubat signal output 200mA
communication frequency 0...20kHz
CAN
CAN-FD
LIN
Flexray
Ethernet
USB
RS232 / RS485
Functional Building Blocks
HW component (FBB) Unused component (FBB depopulated Standard VC)
3
Standard ECUs Depopulation possible
Customer Solution
Vector Controller - Introduction
Vector Controller Family
4
Vector Controller - Introduction
Automotive Controller Family Name
VC121-12
VC54S-12
VC54I-12
VC50B-12
VC36-12
VC18-12
Description
Multi Purpose ECU GW & IO Controller
Mid-Range GW & Sensor ECU
Mid-Range GW & I/O Cluster
BroadR-Reach Switch
Mid-Range CAN-LIN-FR Gateway
Low-End CAN-LINGateway
Status/ Availability
Series Release/ in Production
Engineering Release
Engineering Release
Alpha Release Q3/2016
Engineering Release
Engineering Release
12V
12V
12V
12V
12V
12V
SPC56EC64
SPC564B64
SPC564B64
TC297TA
SPC564B64
SPC564B64
2
1
1
3
1
1
CAN
6
6
3
6
6
6
LIN
2
2
4
2
2
2
FlexRay (EN)
1
Power Supply Microcontroller # Cores Communication
FlexRay (MEN) OABR / Std. Eth.
1
1
1/0
5/1
PSI 5
8
Sent (SAE J2716)
1
Inputs / Outputs Analog IN
22
4
12
Digital IN
20
4
8
4
4
4
8
4
4
Aluminum
Plastic
Plastic
Plastic
Plastic
Plastic
IP67
IP50
IP50
-
IP50
IP50
Frequency IN PWM Out
Digital Out Housing IP Rating 5
4 2
8 32
8
Vector Controller - Introduction
Heavy Duty Controller Family Name
Description
VC18/36-24
VC36PLC-24
VC48I-24
Engineering platform for prove of concept
Vehicle charging control module
I/O Controller
Marketing Sample CAN-LIN Gateway
PLC communication with charging column Combined Charging System (CCS) according to IEC61851 Control Pilot communication and PLC according to DIN SPEC 70121 und IEC 15118
Sensor-Actor ECU with CAN and LIN communication
Alpha Release Q1/2016
Engineering Release Q3/2016
In Concept
24V
24V
24V
SPC564B64
SPC564B64
Tbd (possibly SPC5748G)
1
1
3
CAN
3
3
4
LIN
2
n/a
2
PLC
n/a
1
n/á
Analog IN
4
4
10
Digital IN
2
2
7
Frequency IN
n/a
n/a
4
PWM Out
n/a
7
10
H-Bridge
n/a
1
tbd
1
1
1
VC36 Module Housing
VCmid-sealed
VCmid-sealed
IP50
IP6K6K / IP6K7 / IP6K9K
IP6K6K / IP6K7 / IP6K9K
Use Case
Availability / status
On-board Power Supply Microcontroller # Cores Communication
Inputs / Outputs
Sensor Supply Housings IP protection class 6
Vector Controller - Introduction
Vector Controller customized VC Platform
VC
analog 0-5V power supply 12V
power supply 24V
analog 0-10V
high-power 10A
Debug Interface NEXUS 3+/JTAG
Standard
mediumpower 6A 3 x 100mA (high side)
analog 0-Ubat
inputs
VCx CORE
outputs
32Bit-DualCore CPU und Safetycontroller
low-power 2.5A
Standard ECUs
analog 4-20mA low-power 1.0A digital 0...Ubat
Depopulation possible
signal output 200mA
communication frequency 0...20kHz
CAN
CAN-FD
LIN
Flexray
Ethernet
USB
RS232 / RS485
Functional Building Blocks
VCc
Customized Customized ECU based on platform and individual components (FBB), connector, housing
HW component (FBB)
Individual developed component Unused component (FBB depopulated Standard VC)
7
Customer Solution
Vector Controller - Introduction
Customization Possibilities Functional Building Blocks analog 0-5V power supply 12V
power supply 24V
analog 0-10V
Connector
Housing
C
Vector Standard
H
Vector housings
C
Customers connectors
H
Customers housing
high-power 10A
Debug Interface NEXUS 3+/JTAG
mediumpower 6A 3 x 100mA (high side)
analog 0-Ubat
VCx CORE
inputs
outputs
32Bit-DualCore CPU und Safetycontroller
low-power 2.5A
analog 4-20mA low-power 1.0A digital 0...Ubat signal output 200mA
communication
Qualification
ECU Software
Q
Vector standard
E
Vector standard
Q
Customer standard
E
Customer standard
frequency 0...20kHz
CAN
CAN-FD
LIN
F
F
F
F
F
F
F
F
F
F
F
Flexray
Ethernet
USB
F Existing
Example: Customer specific
HW component (FBB) Individual developed component
8
RS232 / RS485
VCc
F
F
C
H
F
F
Q
E
F
…
Outlook
Connectivity required for Future Applications
9
Outlook
Vehicle Charging Control Unit – VC36PLC-24
Complete Software and Hardware for Smart Charging Communication
ECU adaptable to every specific use case
Future plans: extension for WiFi communication
Energy Data Management
Charging Station Smart Charging Unit Switch CAN
Switch Box
10
Battery Management System
Vehicle CAN
Diagnostic CAN
Central Gateway
Diagnostic Tester
Outlook
VC50B-12 – Ethernet Vehicle Backbone
Terminal 30, 31
Power Supply 8 … 16V
Power-Management (SBC NXP MC33908LAE)
2x Digital Inputs 0...UBAT high active (discrete)
NAD
1 x HS CAN (NXP MC33908LAE)
1 x HS CAN (TJA1143T)
2x Digital Inputs 0 … UBAT low active (discrete)
TC297TA
100Base-T1 (OABR) Switch
Domain 1
Domain 2
Domain 3
RTC Unbuffered (PCA21125)
Domain 4
300MHz 8MB Code-Flash 728kB + 2MB RAM
2 x PN CAN (TJA1145)
2 x CAN FD (TJA1043T)
1 x LIN (SBC MC33908LAE)
1x LIN (TLE7259-3G)
4x PWM Out 1A (BTS5020-2EKA)
BR BR
Planned Customer Samples: H1/2018
BR
Still in development – Information under reserve – A-Sample Features SerDes
11
BR
Ethernet Switch ??? (BCM89531BPBG)
BR 100BaseTx (DP83848Q-Q1) EEPROM
Outlook
VC121-12 – Domain Controller
Voltage Supply 8…16V
Wake-up capable inputs
Power-Management
SafteyManagement
Safety shutdown
Diagnostics 2 Sensor Supply 5V / 100mA
2 digital outputs (high-side) 6A Diagnostics
Diagnostics
2 digital outputs (high-side) 2,5A
20 digital inputs 0...Ubat Diagnostics Diagnostics 14 analog inputs 0...5V, 12 Bit
