Dustless Blaster DB3000 USERS MANUAL (800) USERS MANUAL

Dustless Blaster DB3000 USERS MANUAL (800) 727-5707 USERS MANUAL www.DustlessBlasting.com TABLE OF CONTENTS TRANSLATION OF MANUAL 3 WARNING 4 ...
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Dustless Blaster DB3000 USERS MANUAL

(800) 727-5707

USERS MANUAL

www.DustlessBlasting.com

TABLE OF CONTENTS TRANSLATION OF MANUAL

3

WARNING

4

INSTRUCTIONS

5

MAINTENANCE

9

PINCH VALVE ROTATION AND REPLACEMENT

11

PARTS DIAGRAM

12

CERTIFICATES

17

WARRANTY

29

MSDS RECYCLED GLASS

20

HOLDTIGHT

23

International Distributors are Responsible for Translation of the Manual. Please Read and Understand manual fully prior to operating any machinery.

IMPORTANT

(Pertinent to blast machines)

WARNING

Before operating any abrasive blast cleaning equipment READ ALL operating and maintenance instructions. Personal protective equipment is REQUIRED when using this type of equipment. Operator MUST be equipped with heavy canvas or leather gloves, aprons, and arm protectors. Safety shoes and hearing protection MUST be worn when required. NIOSH approved air fed respirators (helmets) furnished with at least Grade D breathing air MUST be used. for protection against dust inhalation. Air MUST be filtered and monitored for Carbon Monoxide.

DANGER

Use of Abrasive cleaning equipment with silica sands may produce a heavy concentration of silica dust. Breathing this dust can produce "Silicosis", a permanent lung disease. Depending upon the object to be cleaned, blasting, even with non-silica abrasives, may release hazardous dust particles into the air that can cause permanent lung damage. Failure to use NIOSH approved air fed respirator (helmet) may cause SERIOUS lung DAMAGE. This warning, as to the proper use of an approved respirator (helmet), applies not only to the operator, but extends to all those working in or around the blasting area, such as pot tenders, painters, supervisors, etc.

CAUTION

Blast cleaning equipment and components are subjected to wear and deterioration. • Keep your equipment in good operable condition. • MAINTAIN nozzle control at all times during operation. • INSPECT machine, nozzles, hoses, and couplings. • WIRE all kwik-fit hose couplings together. • Inspect, clean, or replace helmet lens and filters frequently. • Ground equipment to AVOID electrical shock. • DO NOT operate any machine without thorough knowledge of machine operation. Carefully READ the INSTALLATION, OPERATING, AND MAINTENANCE directions supplied with the machine from the factory. If you do not have a copy, please contact your employer (supervisor) or MMLJ Inc.

IMPORTANTE (Relativo a todos maquinas)

ADVERTENCIA

Antes de operar cualquiera de los equipos de limpieza con chorro abrasivo, LEA TODOS las instrucciones de operacion y mantenimiento. ES OBLIGATORIO usar equipo protector personal al manejar este tipo de equipos. El Operador DEBE. estar equipado con guantes, delantales y protectores de brazos de cuero 0 Iona pesada. DEBEN usarse zapatos de seguridad y proteccion para los oldos cuando aSI se exija. Los respiradores (cascos) alimentados por aire, aprobados por NIOSH y que esten previstos de por 10 menos aire respi rable de Grado D, DEBEN ser usados como proteccion contra la inhalacion de polvo. El aire DEBE ser filtrado y controlado para detectar monoxide de carbono.

PELIGRO

Es posible que el uso de los equipos de limpieza por abrasion con arenas sillceas provoque una concentracion pesada de polvo sillceo. Este polvo, al ser respirado, puede producir "silicosis", que es una enfermedad pulmonar permanente. Dependiendo del objeto que va a limpiarse, es posible que la limpieza a chorro, aun con abrasives no silfceos, provoque el escape de partlculas de pohio pel igrosas en el aire que pueden causar dano pulmonar permanente. Si nose usan los respiradores (cascos) alimentados por aire, aprobados por NIOSH, puede provocarse un GRAVE DANO a los pulmones. Esta advertencia sabre el uso adecuado de un respirador (casco) aprobado no solo se aplica al operador sino que comprende a todos aquellos que trabajan en el area de limpieza a chorro, 0 al rededor de la misma, como por ejemplo los que vigilan los recipientes, los pintores, supervisores, etc.

PRECAUCION

El equipo de limpieza a chorro y sus componentes estan sujetos a desgaste y deterioro. • Mantenga su equipo en buenas condiciones deoperacion, • MANTENGA el control de la boquilla en todo momenta durante la operacion. • INSPECCIONE !a maquina, las boquillas, las mangueras y las uniones. • ALAMBREjuntas todas las uniones de la manguera de rapido ajuste. • lnspeccione, limpie 0 reemplace los lentes y fi ltros del casco frecuentemente. • Conecte el equipo a tierra para EVITAR un shock electrico. • NO opere ninguna maqu ina sin tener un detallado conocimiento de la operacion de la misma. LEA cuidadosamente las instrucciones de INSTALACION, OPERACION Y MANTENIMIENTO que vienen incluidas de fabrica con la maquina. Si no tiene una copia, slrvase comunicarse con su empleador (supervisor) 0 con MMLJ Inc.

Installation and Operating Instructions Read carefully before operating.

ds

DB-3000

Operating Instructions

This system will mix clean water, Holdtight 102 and abrasive together. The DB3000 is designed to hold: • 150 gallons of clean water • 210 oz of rust inhibitor • 20 Cubic Feet of Abrasive, mesh size approx. 50-70 1500 lbs if using Crushed Glass 1. Connect 100’ Blast Hose to the coupling on top of the machine.

3. Close the popup gasket valve.

2. Connect red and green air lines to their respective colors on the control box.

4. Connect Compressor Hose

5. Fill machine with water until it pours SGQNTFGNUDQlNV "KNRDNUDQlNV

6. Pour in 1500 lbs of abrasive. 7. Pour in 210 oz of rust inhibitor 8. Open popup gasket valve to close popup.

To Blast 9. Air Inlet should be open

10. Blow Down Valve should be closed

11. Open Abrasive Lever to approximately 1/2”

12. Depress Deadman

To stop blasting, let go of deadman. To shut down, close air inlet valve, open blow down valve.

Carefully READ the INSTALLATION, OPERATING, and MAINTENANCE directions supplied with the machine from the factory. If you do not have a copy, please contact your employer (supervisor) or MMLJ (800) 727-5707, (713) 869-2227, or email [email protected]

Dustless Blasting 5711 Schurmier Rd. Houston, TX 77048 (800) 727-5707 toll free (713) 868-8041 fax www.dustlessblasting.com

Maintenance Instructions Read carefully before operating.

Maintenance:! !

If leaving unit for extended period of time blast water out of machine! ! ! "!" !

! ! ! ! ! ! !

!

• Fully depressurize machine ! • Remove 2 bolts from bottom of machine ! • Remove 2 “ears” from bottom ! • Remove air inlet jet (looks like a pilgrim hat)! • Remove gasket! • Push casting and air hose out of the way ! • Flush out inside of equipment with water !

Once media and water are out of machine, reverse procedure:! ! ! ! • "Put gasket on air inlet jet ! ! • "Insert air inlet jet and gasket ! ! • "Put casting up to bottom of machine ! ! • "Use ears and bolts to secure casting !

!

It is the responsibility of the owner / operator to install a pressure relief valve.! !

Every 15 hours rotate pinch hose and perform a physical inspection. Replace pinch hose when physical inspection reveals “soft spots” or weakness in hose. How to replace: !

! ! ! ! ! !

!

• Remove pinch hose ! • Remove 4 screws from each coupling! • Put couplings on new hose! • Screw 4 screws into each coupling ! • Replace pinch hose into pinch valve !

Visually and physically inspect blast hoses for any weak spots. Replace when necessary. Please call the manufacturer directly with any additional maintenance questions at 1-800-727-5707 or email [email protected] !

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DB-1500 & DB-3000 Pneumatic Pinch Valve w/Control Manifold 134719/001 (1500) - 134704/001 (3000) Item No. 1 1A 1B 1C 1D 1E 1F 2 2 3 4 5 5A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 22 23 24 25 26 27 28 29 30 31 31A 31B 31C 31D 31E 32 33 34 35 35A 35B 35C 35D 35E

Description Outlet Elbow Assembly Complete Outlet Elbow Cap Bolts (4) Outlet Elbow Cap Outlet Elbow Cap Gasket Outlet Elbow Insert Gasket Outlet Elbow Insert Outlet Elbow Body 52" Outlet Pipe (DB-1500) 74" Outlet Pipe (DB-3000) Packing Gland Nut Gasket Gasket Seal (manufactured after 5/15/13) Rocker Arm Adjusting Screw Rocker Arm (long) Abrasive Lever Clevis Pin w/ Cotter Pins Pedestal Clevis Pin w/ Cotter Pins Rocker Arm Hinge Yoke Rocker Arm Yoke/Rocker Arm Adjusting Screw Locking Nut Rocker Arm Acorn Nut (5/8"-11) Rocker Arm Hinge Yoke Adjusting Nut Connecting Link w/ Cotter Pin Abrasive Control Lever Abrasive Control Lever Washer Air Inlet Body Gasket Air Inlet Nozzle (5/8") Air Inlet Body Air Inlet Body Lug Air Inlet Body Lug Bolts (2) 1" x 12" Nipple TOE (DB-1500) 1" x 28" Nipple TOE (DB-3000) 1" Elbow 1" x 3" Nipple 1" x 3/4" Bushing - SS 1" Plug (stand alone units only) 3/4" 90 Degree Street Elbow - SS 3/4" Blow-Off Valve (red handle) 3/4" Close Nipple Blow-Off Restrictor 3/4" Overflow Valve (blue handle) 3/4" Fill Valve (red handle) Safety Tag 3/4" Check Valve 3/4" Crowfoot Crowfoot Gasket Fill Plug Seat Ring Snap Ring Fill Plug Seat Ring Fill Plug Assembly Pop-up Assembly Pop-up Boot Pop-up Boot Washer Pop-up Piston Snap Ring Pop-up Piston Guide Pop-up Piston Stem

Part No. M-17 M-17-D M-17-C M-17-G M-23-G M-23 M-17-B

M-5-1 M-13 M-5-G M-6-S AB-8 B-3-1L AB-11-S AB-12-S AB-75 AB-75-C AB-8-N AB-75-E AB-10 AB-9 AB-1-G SB-1-NHD ABHD-1 AB-47 AB-47-B FG-68 AB-61-T AB-61-S AB-61-A-SS

AB-61-C-SS RC-23-SS AB-61-R AB-61-C-SS FGM-DP

M-G-2 M-27-C M-27-B1 M-19 M-19-AL M-19-A M-19-B M-19-L M-19-K M-19-C

Stock No. 72974/001 82563/001 131054/001 131227/001 131147/001 73602/001 80789/001 134708/001 134703/001 131102/001 131226/001 131225/001 131226/002 73464/001 73480/003 131070/001 131069/001 131113/001 22926/001 134687/002 131094/001 131133/001 73500/001 FBA 131228/001 134356/002 73478/001 131231/001 23879/005 131400/001 131400/002 131867/001 131861/001 131860/SS 131619/002 131847/SS 70239/SS 131859/SS 68967/001 133762/SS 70239/SS 131416/001 133051/001 132172/001 73850/001 131580/001 131027/001 73606/001 68811/001 131234/001 131637/001 68809/001 131038/001 131028/001

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 4 1 1 1 2 1 1 1 1 1 3 2 3 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

35F 35G 35H 35J 35K 35L 36 37 38 39 40 41 42 43 44 45 46 47 47 48 49 50 51 52 53 54 55 56 56A 56B 56C 57 58 59 60 61 62 63 64 65 66 66 67 67A 67B 67C 68 68 69 69 70 70A 70B 70C 70D 70E 70F 70G

Pop-up Piston Cup Washer Pop-up Piston Cup Pop-up Piston Cup Disk Pop-up Cylinder Bolt Pop-up Cylinder Pop-up Cylinder Screw Handway Nut Handway Cross Bar Handway cover Handway Gasket 1"x2" Adjustment Nipple 1"x3/4" Reducing Elbow 3/4"x4" Nipple T.O.E. Moody Nut Moody Nut Gasket 1-1/4" SCH 40 Close Nipple 1-1/4" Elbow 1-1/4" X 6 1/2" Nipple (DB-1500) 1-1/4" X 12" Nipple (DB-3000) 1-1/4" X 9" Nipple Pinch Valve Plate Pinch Valve Mounting Bolts (2) Pinch Valve Mounting Lock Washers (2) KF Series Coupling Gasket Elbow Adapter Bolts (2) Elbow Adapter, w/ Gasket Elbow Adapter Flat Gasket Short Blast Hose Assembly KF Series Coupling Gasket Hose Coupling w/ Screws 1-1/4" X 2' Blast Hose, Uncoupled Pinch Valve 1/4" Close Nipple Brass Bushing Button Bleeder 1/4" Tee Pinch Valve Safety Cover (w/ screws) Vibrator Bolt, Washer, Lock Washer & Nut Vibrator 1/4" 90 Degree Street Elbow 3/8" Air Hose Assembly (Pinch Valve) (DB-1500) 3/8" Air Hose Assembly (Pinch Valve) (DB-3000) Pneumatic Control Manifold System Control Manifold Mounting Bolts, Nuts, Washers & Lock Washers Control Manifold Cover Control Manifold Cover Mounting Bolts, Nuts, Washers & Lock Washers 3/8" Air Hose Assembly (Vibrator) (DB-1500) 3/8" Air Hose Assembly (Vibrator) (DB-3000) 3/8" Air Hose Assembly (Air Inlet) (DB-1500) 3/8" Air Hose Assembly (Air Inlet) (DB-3000) Air Inlet Assembly Gauge 1-1/4" x 1/4" Bushing - SS 1-1/4" Tee -SS 1-1/4" Close Nipple - SS 1-1/4" x 2-1/2" Nipple - SS 1-1/4" X 2" Bushing - SS 2" Tee -SS

M-19-D M-19-E M-19-F M-19-G M-19-H M-19-N FM-66-N FM-66-C FM-66-P FM-66-G FM-19-P FM-19-R FM-19-S FM-19-T FM-19-G FM-19-V

131039/001 131232/001 131036/001 131235/001 131035/001 68810/001 43625/001 74439/001 73604/001 73605/001 131132/001 131842/001 131892/001 131592/001 131593/001 131870/002 131855/001 73749/002 131835/002 134517/001 134611/001

KFG KF-17-B KF-17 KF-17-G AB-125 KFG KF-5

131148/001 23858/001 80790/001 131149/001 72840/004 131148/001 80838/001 72840/001 74290/001 77094/001 73815/001 69953/001 131865/001 134720/001

DRC-3-B BB-1S RC-19

RC-16

SB-30-G AB-30-IT-SS

133811/001 73813/001 134798/002 134798/012 MMLJNC14 FBA 133808/001 FBA 134798/008 134798/010 134798/009 134798/011 133021/005 134366/001 131868/SS 131856/SS 131870/SS 131661/SS 134801/SS 134806/SS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 2 1 1 1 1 1 2 2 1 1 1 2 2

70H 70J 70K 70L 70M 70N 70P 70P 70Q 70R 70S 70T 70U 70V 70X 71 72 72A 72B 72C 72D 72E 72F 72G 72H 72J 72K 72L 73

2" x 5" Nipple - SS 2" U-Bolts w/ Nuts 2" Ball Valve - SS 2" Close Nipple - SS 2" Check Valve 1-1/4" KC Swivel 1-1/4" Hose Assembly (DB-1500) 1-1/4" Hose Assembly (DB-3000) 1-1/4" x 1" Bell Reducer - SS 1" Close Nipple - SS 2" x 3" Nipple - SS 2" Regulator 2" Crowfoot 2" Crowfoot Gasket 1/4" 90 Degree Street Elbow Hose Adapter Dual Line Activator Valve Assembly Activator Valve Body Activator Lever Hex Head Bolt Hex Head Nut Seat Disc Spring Safety Stop Spring Hose Clamps 1/8" Hose Adaptor Round Head Screw Dual Line Remote Control Hose

RC-24-SS

RC-16 RC-18 DR-3-1 DR-3-1A SDR-3B SDR-3F SDR-3G SDR-3E SDR-3D SDR-3H SDR-3S RCAV-5 DRC-3-A SDR-3J DRC-3-50

134805/SS 131461/002 133762/SS 134803/SS 73415/001 83900/001 133021/005 133021/006 131874/SS 727821/SS 134802/SS 132055/004 74470/001 74908/001 73813/001 72828/001 83619/001 83615/001 83616/001 78963/001 78968/001 82617/001 84067/001 83618/001 84098/001 72834/001 131609/001 27030/001 72770/001

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