RS485

SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS A75D/A75DE Modbus RTU SCADA INTERFACE OVER RS232/RS485 OPTION 21S INSTRUCTIONS Th...
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SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

A75D/A75DE Modbus RTU SCADA INTERFACE OVER RS232/RS485 OPTION 21S

INSTRUCTIONS This manual is only valid for A75D/A75DE Chargers equipped with P60-225C control cards with software version series 0700 and up. This manual does not apply to systems that are equipped with the LaMarche Communications Card (S2A-302)

ECN/DATE CPN129406

106 BRADROCK DRIVE DES PLAINES, IL. 60018-1967 (847) 299-1188 FAX: (847) 299-3061 ISSUE DATE: 20416-05/14

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INSTRUCTION DRAWING NUMBER: P25-

LOPT21S-A75DE-1

SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

Default Settings Protocol: Modbus RTU Comm Port: RS232 (J2) Baud Rate: 9600 (Selectable 1200, 2400, 4800, 9600, 14400, 19200, 38400) Data Bits: Fixed at 8 Stop Bits: Fixed at 1 Parity: None (Selectable None, Even, Odd) Flow Control: Fixed at None Modbus Address: 1 (Selectable 1 to 247)

Changing the Settings In all likelihood it will be necessary to change the settings from the factory default settings to properly integrate a new charger into your SCADA Network. To change the above settings one must enter the "Customer Calibration" mode. This is accomplished by pressing and holding the UP Arrow Button followed by pressing and holding the MODE Button. Both buttons must be pressed for 5 seconds. When the control card enters the Customer Cal mode the display will show "Customer Calibration Mode" for 2 seconds. During the time the display shows "Customer Calibration Mode" release both buttons. The purpose of the Customer Cal is to allow one to change settings in the field. The following setting changes are allowed in the following order: ♦

Low Voltage Alarm Voltage Threshold



End of Discharge Alarm Voltage Threshold



High Voltage Shutdown Alarm Voltage Threshold



High Voltage Alarm Voltage Threshold



Low DC Current Alarm Threshold



Equalize Timer Mode



Equalize Cycle Time



LCD Backlight Timer Setting



Modbus Address



Modbus Baud Rate



Modbus Parity

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SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

Setting the Modbus Address The following setting is used to set the Modbus: ♦

Modbus Address

You may change the address by pressing the UP or DOWN Arrow Buttons. When you have set the baud rate you wish to use press the MODE button to go to the next setting.

Setting the Modbus Baud Rate The baud rate may be set to the following: 1200, 2400, 4800, 9600, 14400, 19200, 38400 The following setting is used to set the Baud Rate: ♦

Modbus Baud Rate

The LCD display will show “Modbus Baud Rate” on the first line and second line will flash the actual baud rate that is in use. You may change the baud rate by pressing the UP or DOWN Arrow Buttons. When you have set the baud rate you wish to use press the MODE button to go to the next setting.

Setting the Modbus Parity Type The Parity may be set to the following: None, Even, Odd The following setting is used to set the Parity: ♦

Modbus Parity

The LCD display will show “Parity Type” on the first line and second line will flash the actual Parity type that is in use. You may change the Parity by pressing the UP or DOWN Arrow Buttons. When you have set the Parity you wish to use press the MODE button to go to the next setting.

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SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

RS232 & RS485 Connection Information IMPORTANT NOTE: Jumper pairs JP13/JP14 and JP15/JP16 on the S2A-388S board determine which port (RS232 or RS485) is utilized for communications. For RS232 the jumper(s) must be positioned on JP14 and JP16. For RS485 the jumper(s) must be positioned on JP13 and JP15. RS232 Port Connection RS232 communications are accomplished through J2A on the P60-388S board. The RS232 Port is a galvanically isolated interface. The RS232 interface is configured as DTE. The default settings are 9600 baud, 8 Bits, No Parity, 1 stop bit and no flow control. RS485 Port Connection (s) for Terminal Strip Equipped Cards The RS485 (TS1) port is a 3 pin terminal strip. The RS485 Port is an isolated interface. The RS485 interface is "two wire" thus no handshaking takes place. The default connection would be 9600 baud, 8 Bits, No Parity, 1 stop bit and no flow control. The RS485 interface may require configuration of jumpers JP1/JP2 and JP5/JP6 and JP3/JP4 on the P60388S card. Jumper pairs JP1/JP2, JP3/JP4 insert or remove the biasing loads. Jumper pair JP5/JP6 inserts or removes the terminating resistor. BIAS Resistors IN place jumpers(s) on JP2 and JP4. BIAS Resistors OUT place jumpers(s) on JP1 and JP3. Termination Resistor IN place jumpers on JP6. Termination Resistor OUT place jumper on JP5.

SCHEMATIC SHOWING RS485 RELATED JUMPER FUNCTIONALITY

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SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

CHARGER PORT (NOT FOR CUSTOMER)

POWER SUPPLY

BIAS RESISTOR JUMPER SELECT

RS485 PORT

PORT SELECTION JUMPERS RS232 PORT

TERMINATION RESISTOR JUMPER SELECT JUMPER LOCATIONS ON CIRCUIT BOARD

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SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

LaMarche Modbus Implementation Default Communication Settings Channel Type: RS232 Flow Control: Fixed at None Baud Rate: 9600 Data Bits: Fixed at 8 Stop Bits: Fixed at 1 Parity: Fixed at None Supported Modbus Types RTU Supported Modbus Function Codes 01 – Read Coil Status (0X) 02 – Read Discrete Input Registers (1X) 03 – Read Holding Registers (4X) 04 – Read Input Registers (3X) 05 – Write Single Coil 06 – Write Single Register

01 - Coils Address 00000

Name/Description Float/Equalize Mode Indicator (FLOAT=0, EQUALIZE=1)

02 - Discrete Inputs Address 10000 10001 10002 10003 10004 10005 10006 10007 10008 10009 10010 10011

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Name/Description AC or Breaker Tripped Alarm Indicator (FAILURE=1) Low Voltage Alarm Indicator (FAILURE=1) High Voltage Alarm Indicator (FAILURE=1) High Voltage Shutdown Alarm Indicator (FAILURE=1) Low Current Alarm Indicator (FAILURE=1) Ground Detection Enabled (ENABLED=1) Positive Ground Alarm Indicator (FAILURE=1). Point will always read 0 when Ground Detection Enabled (Discrete Input Point 5) is 0. Negative Ground Alarm Indicator (FAILURE=1). Point will always read 0 when Ground Detection Enabled (Discrete Input Point 5) is 0. Summary Alarm Indicator (FAILURE=1) End of Discharge Alarm Indicator (FAILURE=1) Overload Current Alarm Indicator (FAILURE=1) Charger Failure Alarm Indicator (FAILURE=1)

SCADA INTERFACE INSTRUCTIONS - OPTION 21S - FOR A75D/A75DE SYSTEMS

03 - Holding Registers Address 40000 40001 40002 40003 40004 40005 40006 40007

Description, Units, Valid Settings/Range Equalize Timer Mode (0,1 2,3,4) Equalize Timer Setting (0 to 144) Low Voltage Alarm Threshold, Volts (0 to 2000) High Voltage Alarm Threshold, Volts (0 to 2000) High Voltage Shutdown Alarm Threshold, Volts (0 to 2000) Low DC Current Alarm Threshold, Amps (0 to 60000) End of Discharge Alarm Threshold, Volts (0 to 2000) Overload Alarm Current, Amps (0 to 60000)

Scale Factor None None 0.1 0.1 0.1 0.1 0.1 0.1

04 - Input Registers Address

30000 30001 30002 30003 30004 30005 30006 30007 30008

30009

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Description, Units Heartbeat This register increases once per second and may be used to determine if communications are still occurring. Board Number. Will read 225 for 225C card. Software Version, Version of software on 225C card. Voltage, Volts Current, Amps Equalize Cycle Time Hours Remaining, Hours, Minutes Note: The last two digits are the minutes. Auto Equalize Timer, Days Auto Equalize Timer, Hours, Minutes Note: The last two digits are the minutes. Low DC Current Alarm Low Limit, Amps. Setting the Low DC Current Alarm below this will result in disabling the Low DC Current Alarm Status Indicator. Temperature Probe Reading, Degrees C Note: Reading will always read 0 when charging system is not equipped with a 340S card. A shorted probe will give a reading of –273 and an open probe will give a reading of+273

Scale Factor

None None None 0.1 0.1 None None None 0.1

None