Inspired By Challenge

Pneumatic actuator

Actuation Pneumatic actuator

General

COMPACT actuator

ESD system

Interfaces

Ordering code system

Introduction Proven advantage The COMPACT actuator is a quarter-turn rack & pinion pneumatic actuator that doubles the torque of standard pneumatic actuators. The superior performance is achieved by Habonim’s patented four piston design, which generates torque around a centrally located piston. This translates into double the power for the same size actuator or half the size for the same amount of power.

Space saving, fast acting The COMPACT has four small cylinders, each located on one of the four sides of the cube. The smaller pinion and shorter travel distance of the pistons in the COMPACT require less air pressure than a larger doublepiston actuator to produce the same torque output. The end result is faster response times for emergency shutdown, lower air pressure for operation and reduced maintenance.

Technical summary Pressure range

20-120 PSI (1.5 - 8 bar) for Double Acting (DA) actuators 30-120 PSI (2- 8 bar) for Spring Return (SR) actuators

Size range

C15, C20, C25, C30, C30M, C35, C35M, C45, C45M, C60, C60M, C75, C75M

Operating temperature

NBR Viton EPDM NBR FX428

Compressed gas

Air, Nitrogen, CO2, Natural gas (sweet)

-20 °C to 80 °C -20 °C to 120 °C -40 °C to 80 °C -53 °C to 100 °C

(-4 °F to 176 °F) (-4 °F to 250 °F) (-40 °F to 176 °F) (-63 °F to 213 °F)

Standards of compliance Factory certiication Actuator design

ISO 9001-2008 ISO 5211 VDI/VDE 3845 (NAMUR)

Quality management system Industrial valves - part-turn actuator attachments Industrial process control - pneumatic control valves Interfaces of valves and auxiliary equipment

Certiications

ATEX 94/9/EC

equipment and protective systems intended for use in potentially explosive atmospheres Rules of classiication of ships 'Det Norske Veritas' ofshore standards

DNV

Documentation

2

IEC 61508-2 SIL 2/3

Safety integrity level - functional safety of electrical/ electronic/programmable electronic safety-related systems (optional for actuated unit only)

EN 10204 2.2 / 3.1 / 3.2

Metallic materials - types of inspection documents

Pneumatic actuator

Pneumatic actuator General

Main pneumatic actuator features Balanced forces

Less air consumption

The cube-shaped coniguration positions the pistons in a way that allows each piston to develop thrust along its own axis with zero side load. This eicient design eliminates the use of guide rods and thrust bearings. The result is less stress on the seals than of-axis piston thrust, which is caused by the piston side loading that is inherent in the geometry of traditional actuator conigurations.

Fast action is one of the most attractive features of the COMPACT 4-piston actuator. The distinctive four-piston design allows for a smaller diameter actuator pinion that signiicantly shortens piston travel and response time.

Less wear

Fast action

The COMPACT’s unique 4-piston design achieves a more uniform load distribution than standard single- or doublepiston actuators, therefore greatly reducing the wear on gears at the points of contact between rack and pinion. The force-balanced, shorter-stroke piston prevents uneven wear of O-rings, gears and pistons. This design eliminates the need for bearings and guiding rods and reduces the number of soft parts, thereby resulting in longer maintenance schedules and lower cost of repair kits. The surface of the four cylinders is hardened by an anodizing treatment, which protects their high surface inish.

Fast action is one of the most attractive features ofered by the COMPACT 4-piston actuator. The unique four-piston design allows for a smaller diameter actuator pinion that signiicantly shortens piston travel, resulting in a shorter response time.

Superior corrosion resistance The body and covers are anodized internally and externally to protect against corrosive atmospheres tested to more than 336 hours of life in a salt spray bath. An external epoxy base layer and a second layer of polyurethane paint provide additional protection against aggressive environments. Optional: Electroless-Nickel (EN) coating of body, covers and pistons.

Pneumatic actuator

3

Actuation Pneumatic actuator

General

COMPACT™ actuator

ESD system

Interfaces

Spring return and double acting conigurations The COMPACT can be conigured for either spring return or double-action operation. In both cases the air supply to drive the pistons lows into Port A of the NAMUR cover. Port A is connected to the center chamber, and Port B is connected to the four outside chambers. Spring return (fail-safe) Pressure entering Port A to open: Center chamber is pressurized and pistons move outward Springs are compressed Pinion rotates counterclockwise

Double action (increased torque) Pressure entering Port A to open: Center chamber is pressurized Pistons move outward Pinion rotates counterclockwise

4

Pneumatic actuator

Pressure exiting Port A to close: Air released from center chamber Springs drive pistons inward Pinion rotates clockwise

Pressure entering Port B to close: Outside chambers are pressurized Pistons move inward Pinion rotates clockwise

Ordering code system

Pneumatic actuator General

Main pneumatic actuator components Pinion

Indicator & puck

The pinion has a double-square female drive on its bottom plane that complies with ISO 5211 standard. The top plane has the NAMUR slot for attachment to switches or positioners. There is a machined lat below the NAMUR interface to enable manual operation of the actuator with a wrench. The pinion is made from carbon steel with Electroless-Nickel (EN) plating that results in a hardwearing surface with added protection against corrosive environments.

A highly visible indicator with low direction arrows is snapped on to the pinion, to provide easy identiication of the valve position. These indicator arrows allow true positioning of any type of valve porting. The modular design makes it easy to change the indicator to match various low pattern.

Limit stop The pinion and stop rotation can be adjusted by four large-diameter, diametrically-opposed adjustable set-screws that are threaded into the actuator body. Each opposing pair of screws exerts simultaneous and equal force on opposite sides of the stop when the rotation limit is reached, thus preventing the generation of of-center forces. The stop screws allow for +/-5° rotation adjustment in both directions of travel. Larger span can be achieved with a longer set of stop screws. This feature is built into the actuator stop mechanism and eliminates the need for additional plates and screws. The stop material is stainless steel for better wear and corrosion resistance.

Safety features The COMPACT’s built-in safety features ensure secure and safe operation. Assembly and dismantling of the actuator are simple tasks. Long cover-bolts for spring return actuators relieve the spring load before they disengage from their threads. Before the pistons can be removed, the stop screw must be released and the pinion removed thus ensuring that any trapped and potentially hazardous pressure in the body will escape.

Close

Open

Partially closed

Partially open

Pneumatic actuator

5

Actuation Pneumatic actuator

General

COMPACT™ actuator

ESD system

Interfaces

Ordering code system

Nested springs The COMPACT can be used with up to three diferent spring sizes for the spring that, in each of the four cylinders, is nested between the cover and the piston and aligned by a centering ring. Each spring is wound in the opposite direction to its neighbor to avoid entanglement. All the springs act at the piston center axis so that no side load will occur if one spring fails to operate. By virtue of the fourcylinder design, there are many more spring combination possibilities than with double piston actuators, providing superior solutions for any air supply pressure required. Special painting of the springs provides higher corrosion resistance to the environment, resulting in more than 250 hours of life in a salt spray bath.

Spring cartridge Using a modiied spring set in a cartridge improves the torque characteristics of the COMPACT actuator. A spring cartridge is available only in the C30M, C35M, C45M, C60M and C75M actuators. Modiications include deeper covers to allow suicient volume for the spring cartridge, thereby increasing the overall dimensions of the actuator. The spring cartridge is comprised of a shaped tube in which the extended springs have been preloaded and are held safely in place by two rigid discs. Changing a spring set coniguration in this design requires changing the complete cartridge.

Flow indication

Pinion Piston

NAMUR interface

Superior corrosion resistance Springs

6

Pneumatic actuator

Pneumatic actuator General

Spring combinations C15 only Code

Spring combinations

Code

Spring combinations

OUTER MIDDLE INNER

1A

1B2

1B

2

C20-C75M Code

Spring combinations

Code

Spring combinations

Code

2AB

2B

2C3

2A

2A3

3

2A2B

2C

Spring combinations

Sizing a spring return actuator requires that the torque output at the start and end of both the spring and air drive strokes is greater than the valve torque at that position.

Pneumatic actuator

7

Actuation Pneumatic actuator

General

COMPACT™ actuator

ESD system

Springs painted for protection and itted coaxially in a chamber. Various spring combinations are available to suit varying air pressure requirements

NAMUR output drive for limit switches and positioners

Interfaces

Ordering code system

NAMUR VDI/VDE 3845 connection to limit switches

Rugged body construction, anodized and with a double layer coating for protection against corrosion

Smaller in the overall size compared to double piston actuators

Spring cartridge: The modiied spring set design improves the torque characteristics of the COMPACT actuator

Spring return covers with extended screws for safe relief of springs

NAMUR interface for solenoid mounting

Limit stop for open-close and intermediate positions

8

Pneumatic actuator

Pneumatic actuator General

Visible position indicator with colored arrows and a high proile puck for limit switches

4 pistons symmetrically driving a central pinion with a balanced construction that eliminates side loads

Spring covers with centering rings for spring alignment

ISO 5211 bottom lange for valve connection

Patented 4-piston actuator provides double the torque output of a double piston actuator

Compact size with lat covers for double acting applications and minimum air consumption

Pneumatic actuator

9

Actuation Pneumatic actuator

COMPACT™ actuator

General

ESD system

Interfaces

Actuator dimensions K

A S/R B D/A

LxT

LxT

Ordering code system

MxT2

K A B Y S/R D/A E

Bottom view C15 - C75M

M5 (for metric) 10/24 UNC (for imperial)

PORT A PORT B

12 (0.472) 12 (0.472)

12 (0.472) 16 (0.630)

X Top view C15 - C45M

F

A S/R B D/A

h

LxT

32 (1.260)

Y D

B D/A

C

A S/R E

Side view C60 - C75M

G

PORT B 12 (0.472)

PORT A 12 (0.472)

4 (0.157) Slot depth

M6 4 (0.157) Slot width

13 (1.260)

Y

16 (0.630) X Top view C15 only VDI/VDE brackets on request

X Top view C60 - C75M

G -¼” ISO (for metric) ¼” NPT (for imperial)

F

h

12 (0.472)

M5 (for metric) 10/24 UNC (for imperial) D

VDI / VDE 3845 Sizes XxYxh

10

C15 - C45M

80 x 30 x 20

C60 - C75M

130 x 30 x 30

Port A is connected to the center chamber Port B is connected to the outside chambers

Pneumatic actuator

G Side view C15 - C45M

C

Pneumatic actuator

Size

A S/R

B D/A B1 D/A

C

D

E

F

k

G

L PCD

mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm

inch

T Thread mm

M PCD (2)

T2

inch

mm

inch

mm

inch

1/4"X0.314

-

-

-

-

C15

110 4.31 86 3.39 97.8 3.85 68.8 2.71 50.8 2.00 66.0

2.60 16.0 0.63 13.5 0.53

C20

131 5.17 102 4.03 117.0 4.6.0 80.5 3.17 61.5 2.42 77.2

3.04 16.5 0.65 15.0 0.59 11 0.43 50 (F05) 1.97 (F05) M6x8 1/4"X0.314 70 (F07) 2.76 (F07) M8x11 5/16"X0.43

C25

161 6.34 132 5.24 147.0 5.79 97.0 3.82 76.5 3.01 90.0

3.54 20.0 0.79 19.5 0.77 14 0.55 70 (F07) 2.76 (F07) M8x9 5/16"X0.354 102 (F10) 4.02 (F10) M10X11 3/8"X0.43

C30

186 7.33 151 5.94 169.0 6.64 116.0 4.58 93.4 3.68 105.0

4.15 22.3 0.88 22.0 0.87 17 0.67 70 (F07) 2.76 (F07) M8x11 5/16"X0.43 102 (F10) 4.02 (F10) M10X12 3/8"X0.47

C30M 216 8.50 C35

116.0 4.58 93.4 3.68 120.0

-

-

-

135.0 5.31 102.0 4.02 131.0

4.72 22.3 0.88 22.0 0.87 17 0.67 70 (F07) 2.76 (F07) M8x11 5/16"X0.43 102 (F10) 4.02 (F10) M10X12 3/8"X0.47 4.48 22.5 0.89 26.0 1.02 22 0.87 102 (F10) 4.02 (F10) M10x13 3/8"X0.51

-

-

-

-

3/8"X0.51

-

-

-

-

5.15 22.5 0.89 26.0 1.02 22 0.87 102 (F10) 4.02 (F10) M10x13

5.79 31.0 1.22 33.0 1.30 27 1.06 125 (F12) 4.92 (F12) M12x15 1/2"X0.59 102* (F10) 4.02* (F10) M10X15 3/8"X0.59

-

-

164.0 6.46 127.0 5.00 164.0

6.45 31.0 1.22 33.0 1.30 27 1.06 125 (F12) 4.92 (F12) M12x15 1/2"X0.59 102* (F10) 4.02* (F10) M10X15 3/8"X0.59

360 14.17 285 11.22 -

-

218.0 8.58 180.0 7.09 141.0

5.57 94.0 3.70 43.0 1.69 36 1.42 140 (F14) 5.51 (F14) M16x18 5/8"X0.71

-

-

-

-

218.0 8.58 180.0 7.09 141.0

5.57 94.0 3.70 43.0 1.69 36 1.42 140 (F14) 5.51 (F14) M16x18

5/8"X0.71

-

-

-

-

6.54 110.0 4.33 43.0 1.69 36 1.42 140 (F14) 5.51 (F14) M16x18

5/8"X0.71

-

-

-

-

6.54 110.0 4.33 43.0 1.69 36 1.42 140 (F14) 5.51 (F14) M16x18 5/8"X0.71

-

-

-

-

C75M

C60M 390 15.35 C75

-

269 10.59 221 8.70 245.0 9.65 164.0 6.46 127.0 5.00 147.0

C45M 303 11.93 C60

-

222 8.74 182 7.15 202.0 7.94 135.0 5.31 102.0 4.02 114.0

C35M 256 10.07 C45

-

9 0.35 50 (F05) 1.97 (F05) M6x8

-

-

437 17.20 342 13.46

C75M 467 18.38 -

-

-

-

- 270.0 10.63 223.0 8.76 166.0 -

270.0 10.63 223.0 8.76 166.0

* The C45 bottom PCD can be either F12 or F10, but not both. The standard is F12. When ordering C45 with F10, you must add it to the code.

Technical Data Actuator size

Unit

C15

C20

C25

C30

C30M

C35M

C45

C45M

C60

C60M

C75

Weight

kg

1.10

1.90

3.50

5.00

6.10

9.00

10.40

15.00

16.70

35.00

39.40

64.00

72.00

Spring return

lb

2.40

4.20

7.70

11.00

13.40

19.80

22.00

33.10

37.40

77.20

86.00

141.10

158.00

Weight

kg

0.90

1.50

2.60

4.40

-

7.10

-

11.00

-

26.00

-

51.00

-

-

112.40

Double acting

lb

C35

1.98

3.30

62.00

9.70

-

15.70

-

24.30

-

57.30

0.07

0.12

0.25

0.44

0.44

0.74

0.74

1.33

1.33

3.20

3.2

5.76

5.76

-

0.09

0.15

0.33

0.54

-

0.80

-

1.33

-

3.20

-

5.76

-

Air consumption

CCW

per stroke

CW

actual volume

Total

0.16

0.27

0.58

0.98

-

1.54

-

2.66

-

-

11.52

-

Air consumption

CCW

4.30

7.30

15.00

27.00

27.00

45.00

45.00

81.00

81.00

195.00

195

351.00

351.00

per stroke

CW

5.50

9.20

20.00

33.00

-

49.00

-

81.00

-

195.00

-

351.00

-

actual volume

Total

9.80

16.50

35.00

60.00

-

94.00

-

162.00

-

391.00

-

703.00

-

Stroke time

D/A

with S.V. with 0.9 Cv

S/R Open

at 80 psi

S/R Close

liter

in3

sec.

6.40

0.10

0.13

0.20

0.24

-

0.40

-

0.75

-

1.50

-

2.50

-

0.10

0.15

0.23

0.29

0.30

0.54

0.60

1.00

1.10

2.20

2.4

3.70

4.00

0.15

0.15

0.23

0.28

0.28

0.48

0.50

0.77

0.80

1.60

1.6

2.90

2.90

Pneumatic actuator

11

Actuation Pneumatic actuator

General

COMPACT™ actuator

ESD system

Ordering code system

Interfaces

Actuator components & materials

9 11

7

8

29

23 22

6 5

21 4

17 16

3 2

14 1

28

15

21 17 16

19 18

15

7A 10

27 25

14

15B

13

14B

12

15 14

26 13 20

8A 12 29A

12

Pneumatic actuator

12

Pneumatic actuator

Item

29

8 9

1 2 3 4 5 6 7 7a 8 8a 9 10 11 12 13 14 14B 15 15B 16 17

Description

Material speciications

Body Piston Piston O-ring Inner spring Middle spring Outer spring Cover O-ring NAMUR cover O-ring Spring return cover NAMUR cover Double acting cover Air supply O-ring Cover screw Pinion Stop plate Thrust washer Bearing Pinion O-ring Top pinion O-ring Disc bearing Circlip

AL 356-T6 AL 356/380 NBR. Viton, EPDM, NBR FX428 Spring steel, painted Spring steel, painted Spring steel, painted NBR, Viton, EPDM, NBR FX428 NBR, Viton, EPDM, NBR FX428 AL 380 AL 380 AL 380 NBR, Viton, EPDM, NBR FX428 Stainless steel Steel ENP Stainless steel CF8M Delrin, CF PTFE, UHMWPE Delrin, CF PTFE, UHMWPE NBR. Viton, EPDM, NBR FX428 NBR. Viton, EPDM, NBR FX428 Stainless steel / Delrin Stainless steel, spring steel zinc plated 18 Pad Delrin, CF PTFE, UHMWPE 19 Stroke adjustment screw Stainless steel 20 Exhaust plug (silencer) Delrin, brass 21 Indicator Plastic ABS, red & white 22 Puck Plastic ABS, red & white 23 Indicator screw Stainless steel 24 Tag (not shown) Stainless steel 25 NAMUR insert AL 380 26 Insert screw Stainless steel 27 NAMUR insert O-ring NBR, Viton, EPDM, NBR FX428 28 Spring cassette Spring steel, painted 29 Spring return cover for AL 380 M series NAMUR cover for 29A AL 380 M series

Qty. 1 4 4 4 4 4 3 1 3 1 3 1 8-16 1 1 2 1 2 1 1 1 4 4 1 1 1 1 4 1 2 2 4 3 1

* C75 & C75M Pinion (12) and stop (13) are one pcs ** pinion assembly for actuators C35 and above

29

8

9

Pneumatic actuator

13

Actuation Pneumatic actuator

COMPACT™ actuator

General

ESD system

Double acting

Torque chart (Nm)

Size C15 C20 C25 C30 C35 C45 C60 C75

Spring return single acting Size

C15

C20

C25

C30

C30M

C35

C35M

C45

C45M

C60

C60M

C75

C75M

14

Spring set 1A 1B 1B2 2 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3

3.0 (44) Start End 7

Ordering code system

Interfaces

4

4 (58) Start End

3.0

4.0

10 18 39 62 114 222 527 974

14 25 52 84 151 297 703 1,299

Air pressure - bar (psi) 5 (73) 5.5 (80) 6 (87) Start End Start End Start End

10 8

7 4

13 12 10

11 8 5

15 13 12

12 10 7

16 14

10 7

22 20 18

16 13 10

26 24 22 19

19 16 13 10

23

11

36 33

23 19

49 46 43 38

36 32 27 18

55 53 50 45

42 39 34 24

36

19

57 52 48

40 30 18

80 75 70 64

62 52 43 25

91 86 81 73

73 63 54 39

27 21

19 12

48 42 36

40 33 26

70 64 57 48

62 55 48 36

81 75 69 59

73 67 60 47

75 64

39 26

111 100 92

74 62 44

150 139 130

112 99 82

168 157 148 133

129 117 99 68

54 43

42 28

89 78 67

77 63 49

126 115 104 86

114 110 86 65

143 132 121 103

131 117 103 82

134

60

208 197 179

132 113 82

280 269 252 223

203 184 153 102

317 306 288 260

239 219 188 137

90 110

60 83

162 181 142

131 154 107

232 251 213 180

201 225 177 136

267 286 248 215

236 260 213 171

328

160

501 478 442

329 285 221

675 651 615 548

498 454 390 268

762 738 702 635

583 538 475 352

212 259

148 203

379 426 333

315 370 261

546 593 500 411

483 537 428 321

630 677 583 495

566 621 512 404

614

345

935 891 820

657 582 461

1255 1211 1140 1025

969 894 773 576

1414 1370 1299 1184

1124 1049 928 632

480 406

360 269

789 715 641

668 578 488

1098 1024 949 799

977 887 797 606

1252 1177 1103 953

1131 1041 951 760

Pneumatic actuator

17 15 13 11 29 27 25 22 19 62 60 57 52 47 102 98 93 85 75 92 85 79 69 58 186 175 166 151 135 160 149 139 120 102 353 342 325 296 268 302 321 283 250 216 848 824 789 721 657 714 760 667 578 502 1574 1530 1459 1344 1229 1406 1331 1257 1107 959

14 11 9 6 22 19 17 13 9 49 45 41 31 21 84 74 65 50 33 84 77 70 58 44 147 134 117 86 63 148 134 120 99 76 275 255 224 173 122 271 295 248 206 163 667 623 559 437 322 650 704 595 488 393 1280 1205 1084 887 691 1285 1195 1104 913 726

Operating pressure (bar) 5.0 5.5 6.0 7.0 17 32 65 107 190 371 879 1,624

19 35 72 119 208 408 967 1,786

21 38 79 130 226 445 1,055 1,948

7 (102) Start End

8 (116) Start End

20 18 16 14 35 33 31 28 24 75 73 70 64 60 125 120 115 107 98 113 107 101 91 80 224 213 204 189 173 197 186 176 157 139 426 415 398 369 341 373 392 353 321 286 1021 997 961 894 830 880 927 833 744 668 1894 1850 1779 1664 1549 1714 1640 1566 1415 1268

24 22 20 18 41 39 38 35 30 88 86 83 77 73 148 143 138 130 120 135 129 123 113 102 262 251 242 227 211 234 223 213 194 176 499 488 471 442 414 443 462 424 391 357 1194 1170 1134 1067 1003 1047 1094 1000 912 835 2212 2168 2097 1982 1867 2021 1947 1873 1722 1575

17 14 11 8.5 29 26 23 19 15 62 58 53 44 34 107 96 87 72 55 106 99 92 80 66 184 171 154 123 100 185 171 157 136 114 346 326 295 244 193 342 365 318 277 234 835 791 727 605 490 816 871 762 654 559 1592 1517 1396 1199 1003 1594 1503 1413 1222 1035

21 18 15 12 35 32 29 25 21 74 70 66 56 46 129 118 109 94 77 128 121 114 102 88 221 208 191 160 137 223 209 195 173 151 417 397 366 315 264 412 436 388 347 304 1004 960 896 774 659 983 1038 929 821 726 1902 1827 1706 1509 1313 1900 1810 1720 1529 1342

24 45 92 153 265 519 1,230 2,273

8.0 27 51 105 176 304 593 1,406 2,596

Spring torque Start

End

6 9 12 15 15 18 21 25 29 28 32 36 47 57 42 53 62 78 96 42 49 56 69 83 74 87 105 137 161 70 85 99 122 146 159 179 212 265 318 134 160 184 228 273 360 406 473 600 720 371 314 429 542 642 615 693 819 1024 1229 596 691 786 986 1184

3 5 7 9 9 11 13 16 19 16 18 21 27 31 26 31 36 44 54 34 40 46 57 68 38 49 58 73 89 57 69 80 100 119 86 97 115 144 173 107 127 147 182 218 194 218 254 323 388 304 255 353 447 527 350 395 467 584 700 468 547 624 783 938

Pneumatic actuator

Double acting

Torque chart (in-lb)

Size C15 C20 C25 C30 C35 C45 C60 C75

Spring return single acting Size

C15

C20

C25

C30

C30M

C35

C35M

C45

C45M

C60

C60M

C75

C75M

Spring set 1A 1B 1B2 2 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3 2A 2A2B 2B 2C 3

40 (2.8) Start End 56

32

60 (4.1) Start End

60

81 146 317 505 928 1,807 4,289 7,926

125 229 476 769 1,382 2,719 6,436 11,893

Air pressure - psi (bar) 70 (4.8) 80 (5.5) 90 (6.2) Start End Start End Start End

92 73

64 37

110 102 85

93 68 42

133 115 106

106 89 62

146 128

92 64

187 170 153

136 110 85

230 212 195 168

168 142 115 89

185

89

330 302

211 174

416 390 365 322

306 272 229 153

487 469 443 398

372 345 301 212

290

153

522 476 439

366 275 165

679 636 594 543

526 441 365 212

805 761 717 646

646 558 478 345

217 169

153 97

439 385 330

366 302 238

594 543 484 407

526 467 407 306

717 664 611 522

646 593 531 416

603 515

314 209

1016 916 842

677 568 403

1273 1180 1103

950 840 696

1487 1389 1310 1177

1142 1035 876 602

434 346

338 225

815 714 613

705 577 449

1069 976 883 730

967 933 730 552

1266 1168 1071 912

1159 1035 912 726

1078

483

1904 1804 1639

1208 1035 751

2376 2283 2139 1892

1723 1561 1298 866

2805 2708 2549 2301

2115 1938 1664 1212

724 885

483 668

1483 1657 1300

1199 1410 980

1969 2130 1808 1528

1706 1909 1502 1154

2363 2531 2195 1903

2089 2301 1885 1513

2639

1287

4587 4376 4047

3012 2609 2023

5728 5525 5219 4650

4226 3853 3310 2274

6744 6531 6213 5620

5160 4761 4204 3115

1706 2084

1191 1633

3470 3900 3049

2884 3387 2390

4634 5032 4243 3488

4099 4557 3632 2724

5576 5991 5160 4381

5009 5496 4531 3575

4940

2776

8560 8157 7507

6015 5328 4221

10650 10277 9674 8698

8223 7587 6560 4888

12514 12125 11496 10478

9947 9284 8213 5593

3862 3266

2896 2164

7223 6546 5868

6116 5292 4468

9318 8690 8054 6781

8291 7527 6764 5143

11080 10416 9762 8434

10009 9213 8416 6726

156 137 119 101 266 247 229 201 174 568 549 522 476 430 934 897 851 778 687 842 778 723 632 531 1703 1602 1520 1382 1236 1465 1364 1273 1099 934 3232 3131 2975 2710 2454 2765 2939 2591 2289 1978 7764 7544 7223 6601 6015 6537 6958 6107 5292 4596 14410 14007 13357 12305 11252 12872 12186 11508 10135 8780

Operating pressure (psi) 70 80 90 100

40

128 101 82 55 201 174 156 119 82 449 412 375 284 192 769 677 595 458 302 769 705 641 531 403 1346 1227 1071 787 577 1355 1227 1099 906 696 2518 2335 2051 1584 1117 2481 2701 2270 1886 1492 6107 5704 5118 4001 2948 5951 6445 5447 4468 3598 11719 11032 9924 8121 6326 11764 10940 10107 8359 6647

149 271 555 914 1,624 3,170 7,511 13,877

172 311 639 1,052 1,848 3,622 8,585 15,856

188 351 723 1,190 2,073 4,074 9,659 17,834

100 (6.9) Start End

120 (8.3) Start End

174 156 139 121 304 286 269 243 208 651 633 607 555 521 1085 1041 998 928 850 980 928 876 790 694 1944 1848 1770 1640 1501 1709 1614 1527 1362 1206 3696 3601 3453 3202 2959 3236 3401 3063 2785 2481 8859 8650 8338 7757 7201 7635 8043 7228 6455 5796 16433 16051 15435 14438 13440 14871 14229 13587 12277 11002

220 201 183 165 375 357 348 320 275 806 787 760 705 668 1355 1309 1263 1190 1099 1236 1181 1126 1035 934 2399 2298 2216 2078 1932 2142 2042 1950 1776 1611 4568 4468 4312 4047 3790 4056 4230 3882 3580 3268 10931 10712 10382 9769 9183 9585 10016 9155 8350 7645 20251 19848 19198 18146 17093 18503 17825 17148 15765 14419

148 121 95 74 252 226 200 165 130 538 503 460 382 295 928 833 755 625 477 920 859 798 694 573 1596 1484 1336 1067 868 1605 1484 1362 1180 989 3002 2829 2560 2117 1675 2967 3167 2759 2403 2030 7245 6863 6308 5249 4251 7080 7557 6611 5674 4850 13813 13162 12112 10403 8703 13830 13041 12260 10603 8980

Pneumatic actuator

192 165 137 110 320 293 266 229 192 677 641 604 513 421 1181 1080 998 861 705 1172 1108 1044 934 806 2023 1904 1749 1465 1254 2042 1913 1785 1584 1382 3818 3635 3351 2884 2417 3772 3992 3552 3177 2783 9192 8789 8203 7086 6033 9000 9503 8505 7516 6647 17413 16727 15619 13815 12021 17395 16571 15747 13998 12286

207 390 802 1,334 2,311 4,525 10,725 19,819

120 244 468 961 1,611 2,780 5,429 12,872 23,767

Spring torque Start

End

53 80 106 133 133 159 186 221 257 248 283 319 416 504 372 469 549 690 850 372 434 496 611 735 655 770 929 1212 1425 620 752 876 1080 1292 1407 1584 1876 2345 2814 1186 1416 1628 2018 2416 3186 3593 4186 5310 6372 3283 2779 3797 4797 5682 5443 6133 7248 9062 10877 5275 6115 6956 8726 10478

27 44 62 80 80 97 115 142 168 142 159 186 239 274 230 274 319 389 478 301 354 407 504 602 336 434 513 646 788 504 611 708 885 1053 761 858 1018 1274 1531 947 1124 1301 1611 1929 1717 1929 2248 2859 3434 2690 2257 3124 3956 4664 3098 3496 4133 5168 6195 4142 4841 5522 6930 8301

15

Actuation Pneumatic actuator

COMPACT™ actuator

General

ESD system

Interfaces

Ordering code system

Emergency Shut-Down system (ESD) Short response time A short response time is essential for valves operating in Emergency Shut Down (ESD) systems such as in reineries, power stations, mining and other applications where Safety Integrity Level (SIL) loops are a mandatory requirement. The values in the table below indicate the closing time (seconds) of an unloaded actuator and a loaded actuator with torque values simulating real-life situations. The stroke time measures the actual movement of the actuator without a solenoid or any other accessory delay.

COMPACT actuator stroking time (sec.) 1/4 ” NAMUR solenoid valve COMPACT Actuator for emergency Shut-down (ESD) systems

1/4" NAMUR solenoid valve Cv = 0.9, 80 Psi instrument air pressure feed by 6 mm I.D. pipe Basic design + Breather Block

Basic design

1/4" Non- NAMUR solenoid valve, Cv = 1, 80 Psi Instrument air pressure feed by 6 mm I.D. pipe + 1/4" quick exhaust

Solenoid coniguration Size

Load

3/2

5/2

3/2

3/2

0

0.09

0.08

0.05

0.05

10 Nm / 89 in-lb

0.14

0.09

0.07

0.07

C20-2C 0

0.17

0.12

0.07

0.06

22 Nm / 195 in-lb

0.35

0.15

0.17

0.15

C25-2C 0

0.26

0.20

0.12

0.10

36 Nm / 319 in-lb

0.49

0.23

0.25

0.20

0

0.39

0.29

0.26

0.17

60 Nm / 531 in-lb

0.58

0.35

0.41

0.27

0

0.71

0.52

0.43

0.30

116 Nm / 1027 in-lb

1.23

0.64

0.76

0.57

0

1.79

1.30

1.21

0.73

260 Nm / 2300 in-lb

2.36

1.38

1.73

1.13

0

2.78

2.00

1.86

1.08

460 Nm / 4071 in-lb

3.90

2.42

2.91

1.75

C30-2C

C35-2C

C45-2C

C60-2C

C75-2C

1/2 ” Non-NAMUR solenoid valve COMPACT Actuator for Emergency Shut-Down (ESD) systems

1/2” Non-NAMUR solenoid valve Cv = 3.5, 80 Psi instrument air pressure feed by 9.5 mm I.D. pipe Basic design + Breather Block

Basic design

1/2” Non- NAMUR solenoid valve, Cv = 3.5, 80 Psi Instrument air pressure feed by 9.5 mm I.D. pipe + 1/2” quick exhaust

Solenoid coniguration Size

Load

3/2

5/2

3/2

3/2

0

0.71

0.49

0.99

0.53

260 Nm / 2300 in-lb

1.22

0.60

1.50

0.80

0

1.12

-

-

1.04

460 Nm / 4071 in-lb

1.79

-

-

1.52

C60-2C

C75-2C

16

Pneumatic actuator

Pneumatic actuator Pneumatic actuator

General

COMPACT actuator

ESD system

Interfaces

Ordering code system

NAMUR & ISO interface An extensive range of accessories such as solenoids, positioners and limit switches are available for direct mounting to the COMPACT actuator. Any accessory whose connections comply with ISO 5211 and VDI/VDE 3845 (NAMUR) mounting can be connected to the actuator.

NAMUR VDI/VDE 3845 This standard provides for a range of accessories such as limit switches, pucks, indicators and positioners with a VDI/ VDE interface so that they can be easily mounted onto the actuator top face.

NAMUR solenoid mounting One of the four available actuator covers incorporates a pad for solenoid mounting according to the NAMUR international standard. Any solenoid that conforms to the NAMUR interface can be directly mounted to the actuators, thus simplifying the installation of solenoids and eliminating additional piping. It also allows quick actuation response as pressurized air supply is available at the port entrance.

ISO 5211 The actuator bottom lange is in accordance with the ISO 5211 international standard and incorporates a starshaped female drive to lexibly it a variety of valve output shafts. The valve can be attached by a bracket or mounted directly onto the actuator, using one of the various ISO hole patterns.

Pneumatic actuator

17

Actuation Pneumatic actuator

General

COMPACT™ actuator

ESD system

Interfaces

Ordering code system

Ordering code system The HABONIM COMPACT identiication code

Size C15 C20 C25 C30 C30M C35 C35M C45 C45M C60 C60M C75 C75M

Type

Threads

Springs set

SR Spring return DA Double acting

C15 C20 to C75M 2AB 2A3 1A 1B 2A 2C 1B2 2A2B 2C3 2 2B 3 For more details of spring set combinations, see page 7

I

Indicator

Default standard white with red arrows

Imperial

D P

Red with white arrows High proile Flow

Default straight T 3-Way L 2-Way 90 deg Options V E N U

Viton O-rings EPDM O-rings Electroless nickel plating UHMWPE FX428 special NBR compound for low LT temperature RFS Reverse fail safe for CCW rotation

Examples: C35 SR 2C-N Size C35, spring return, 2C spring set, metric thread, standard indicator, electroless nickel coating. C60 DA I-DT-LT Size C60, double acting, imperial thread, indicator red with white arrows, low 3-way, FX428 O-rings.

Flow directions

Standard

In some applications the options described above are limited to speciic sizes. Consult with Habonim for details.

In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalog when required.

18

Pneumatic actuator

T (3-Way)

L (2-Way 90º)

Pneumatic actuator

Pneumatic actuator

19

w w w . h a b o n i m . c o m ISRAEL Habonim Headquarter Tel: +972-4-6914911 Fax: +972-4-6914935 [email protected]

UK Habonim UK Tel: +44-1633-484554 Fax: +44-1633-482252 [email protected]

USA Habonim USA Toll Free Phone: 1-866-261-8400 Toll Free Fax: 1-866-243-9959 [email protected]

China Habonim China Tel: + 86 21 64453190 *146 Fax: + 86 21 64453191 [email protected]

CAT-ACT-MAIN 01/16

www.habonim.com

Pneumatic Actuator Cat.

Australia Habonim Australia Tel: +61 3 9556 5428 [email protected]