PARTS LIST
FRP 20864- SERIES Material Pump
TABLE OF CONTENTS Section 1 General Information 1:1 Assembly Drawings ........................................................................................................................................... 1:2 Sub-Assembly Drawings ................................................................................................................................... 1:3 Maintenance ...................................................................................................................................................... 1:4 Specifications......................................................................................................................................................
Section 2 Technical & Warranty Information
1 9 N/A 15
2:1 Notes ................................................................................................................................................................. 16 2:2 Limited Warranty Policy ..................................................................................................................................... 20 2:3 Technical Assistance ......................................................................................................................................... 21 For Your Reference ..................................................................................................................INSIDE BACK COVER
Section 1 - General Information: Assembly Drawings Sec1:1
20864-04
REVISION L
Sec1:1
Section 1 - General Information: Assembly Drawings 20864-04
Part Number
Description
Qty
11021-24
PIPE PLUG
1
14626-01
FITTING
1
19605-00
PUMP TAG
1
20260-00
BLEED HOSE ASSEMBLY
1
20287-00
FLUID SECTION ASSEMBLY
1
21188-00
PIPE TEE
1
21191-F
FILTER ASSEMBLY
1
21192-00
BALL VALVE
1
21433-01
ELBOW FITTING
1
21465-44C
STUD
4
23004-00
SURGE BOTTLE
1
381
WASHER
4
4342-04
ELBOW FITTING
3
4342-23
ELBOW FITTING
1
558-01
NAMEPLATE
1
563
OSHA TAG
1
7597-07
SWIVEL FITTING
1
7729-07
NUT
4
7734-07
LOCK WASHER
4
8156-40C
SCREW
4
8156-64C
SCREW
4
8462-13
FITTING
1
8462-17
FITTING
1
8560-03
FITTING
1
909-03
50 MESH SCREEN FILTER
1
9672-12
FITTING
1
AM-325
AIR MOTOR
1
GC-1303
PARTS LIST
1
P33-19
EXHAUST SILENCER
2
SSP-142
SHAFT INSERT
1
SSP-143
SHAFT ADAPTER
1
SSP-149-01
DETENT PIN
1
SSP-156
STANDOFF
4
SSP-170
PUMP PLATE
1
SSP-171
AIR MOTOR PLATE
1
REVISION L
Section 1 - General Information: Assembly Drawings
FLUID SECTION
Sec1:1
20864-05
REVISION H
Sec1:1
Section 1 - General Information: Assembly Drawings 20864-05
Part Numbers
Description
Qty
11021-24
PIPE PLUG
1
14626-01
FITTING
1
19605-00
PUMP TAG
1
20260-00
BLEED HOSE ASSEMBLY
1
20287-00
FLUID SECTION ASSEMBLY
1
21188-00
PIPE TEE
1
21191-F
FILTER ASSEMBLY
1
21192-00
BALL VALVE
1
21433-01
ELBOW FITTING
1
21465-44C
STUD
4
23004-00
SURGE BOTTLE
1
381
WASHER
4
4342-04
ELBOW FITTING
3
4342-23
ELBOW FITTING
1
558-01
NAMEPLATE
1
563
OSHA TAG
1
7597-07
SWIVAL FITTING
1
7729-07
NUT
4
7734-07
LOCK WASHER
8
8156-40C
SCREW
8
8156-64C
SCREW
4
8462-13
FITTING
1
8462-17
FITTING
1
8560-03
FITTING
1
909-03
50 MESH SCREEN FILTER
1
9672-12
FITTING
1
AM-500-02
AIR MOTOR
1
GC-1303
PARTS LIST
1
P33-19
EXHAUST SILENCER
2
SSP-142
SHAFT INSERT
1
SSP-143
SHAFT ADAPTER
1
SSP-158
STANDOFF
4
SSP-170
PUMP PLATE
1
SSP-171
AIR MOTOR PLATE
1
REVISION H
Section 1 - General Information: Assembly Drawings
FLUID SECTION
Sec1:1
20864-06
REVISION H
Sec1:1
Section 1 - General Information: Assembly Drawings 20864-06
Part Number
Description
Qty
19605-00
PUMP TAG
1
20258-00
ELBOW FITTING
1
20287-00
FLUID SECTION ASSEMBLY
1
20735-04
ELBOW FITTING
2
21433-01
ELBOW FITTING
1
21433-02
ELBOW FITTING
1
21465-44C
STUD
4
22164-00
CONTROL VALVE
1
23292-00
COUNTER BEARING
1
23293-00
COUNTER BRACKET
1
23294-00
COUNTER EXTENSION
1
381
WASHER
4
4342-04
ELBOW FITTING
2
558-01
NAMEPLATE
1
563
OSHA TAG
1
7486-11
WASHER
2
7716-08C
SCREW
1
7729-07
NUT
4
7733-06
NUT
2
7734-03
LOCK WASHER
2
7734-07
LOCK WASHER
8
8156-40C
SCREW
6
8156-48C
SCREW
2
8156-64C
SCREW
4
8301-18C
SCREW
2
8301-40C
SCREW
2
9672-12
FITTING
1
AM-500-02
AIR MOTOR
1
GC-1303
PARTS LIST
1
P33-19
EXHAUST SILENCER
2
SSP-142
SHAFT INSERT
1
SSP-143
SHAFT ADAPTER
1
SSP-149-01
DETENT PIN
1
SSP-158
STANDOFF
4
SSP-170
PUMP PLATE
1
SSP-171
AIR MOTOR PLATE
1
REVISION H
Section 1 - General Information: Assembly Drawings Sec1:1
20864-07
REVISION A
Sec1:1
Section 1 - General Information: Assembly Drawings 20864-07
Part Number
Description
Qty.
19605-00
PUMP TAG
1
20260-00
BLEED HOSE ASSEMBLY
1
20287-00
FLUID SECTION ASSEMBLY
1
21433-01
ELBOW FITTING
1
21433-02
ELBOW FITTING
1
21465-44C
STUD
4
381
WASHER
4
4342-04
ELBOW FITTING
2
558-01
GLASCRAFT NAMEPLATE
1
563
OSHA TAG
1
7729-07
NUT
4
7734-07
WASHER
8
8156-40C
SCREW
8
8156-64C
SCREW
4
AM-500-02
AIR MOTOR
1
GC-1303
PARTS LIST
1
P33-19
EXHAUST SILENCER
2
SSP-142
SHAFT INSERT
1
SSP-143
SHAFT ADAPTER
1
SSP-149-01
DETENT PIN
1
SSP-158
STANDOFF
4
SSP-170
PUMP PLATE
1
SSP-171
AIR MOTOR PLATE
1
REVISION A
*
*
*
*
*
Sec1:2
*
20287-00 FLUID SECTION
REPAIR KIT: 21570-00 *Parts included in repair kit (included, but not shown: 21044-04 and 909)
*
Section 1 - General Information: Sub-Assembly Drawings
REVISION X
Sec1:2
Section 1 - General Information: Sub-Assembly Drawings 20287-00 FLUID SECTION
Part Number
Description
Qty
11021-23
PIPE PLUG
1
13867-49
O-RING
2
13867-50
O-RING
1
13867-51
O-RING
1
13867-56
O-RING
1
19832-00
FOOT VALVE HOUSING
1
19833-00
FOOT VALVE SPACER
1
19834-01
VALVE BODY ADAPTER
1
20284-00
PUMP SHAFT
1
20999-02
WASHER
1
21230-00
LOWER CYLINDER
1
21481-00
FLUSH CUP SEAL
1
21482-00
HIGH VISCOSITY SEAL
1
23001-00
SPRING
1
2594-44
ROLL PIN
1
346-TB
MATERIAL CUP
1
834-1
CYLINDER ADAPTER
1
844
VALVE BODY
1
845
CUP SPACER
1
850
BALL VALVE
2
852
RETAINER NUT
1
854
VALVE BODY SPACER
1
FM-507
VALVE SEAT
2
GAM-176
RETAINING RING
1
10
REVISION X
Section 1 - General Information: Sub-Assembly Drawings Sec1:2
AM-325 AIR MOTOR
11
REVISION N
Sec1:2
Section 1 - General Information: Sub-Assembly Drawings AM-325 REPAIR KIT
20840-00
COMPLETE KIT
20104-00 20841-00 20842-00 20843-00
20104-00
STROKE SIGNAL KIT
60126 60222 60127 33581 60762 60062 60007
20841-00
CYLINDER KIT
60409 60481 15429 60192 32-TSH 60032-80 60626 60194
20842-00
RECIPROCATING KIT
09808 09827 60208 60127 09834 98209 98211
20843-00
AIR VALVE KIT
60311 60011 09834 60312
12
REVISION N
Section 1 - General Information: Sub-Assembly Drawings Sec1:2
AM-500-02 AIR MOTOR
13
REVISION S
Sec1:2
Section 1 - General Information: Sub-Assembly Drawings AM-500-02 REPAIR KIT
20102-00
PISTON ROD SEAL
60327 60628 60325
20103-00
ROD SEAL KIT
60254 60490-57 60412
20104-00
STROKE SIGNAL KIT
60126 60222 60127 33581 60762 60062 60007
20150-00
GASKET KIT
60311 (2) 09834 01-0068 60011 (2)
20106-00
MAIN VALVE KIT
09808 09827 60007 (2) 60208 (2)
20107-00
PILOT VALVE KIT
01-0020 01-0028 01-0069 60747
20101-00
COMPLETE KIT
20102-00 20103-00 20104-00 20105-00 20106-00 20107-00
14
REVISION S
Sec1:4
Section 1 - General Information: Specifications
Material Pump Ratios: 20864-04 = 5:1 20864-05 = 13:1 20864-06 = 13:1 20864-07 = 13:1 Material Pump Capacity: 2.5 gallons a minute (9.5 liters a minute) based on 50 cycles a minute. Material Pump Output: .025 gallons per stroke (96 cc per stroke) .050 gallons per cycle (192 cc per cycle) 20 cycles = 1 gallon (5 cycles = 1 liter)
15
Sec2:1
Section 2 - Technical & Warranty Information: Notes
16
Sec2:1
Section 2 - Technical & Warranty Information: Notes
17
Sec2:1
Section 2 - Technical & Warranty Information: Notes
18
Sec2:1
Section 2 - Technical & Warranty Information: Notes
19
Section 2 - Technical & Warranty Information: Limited Warranty Policy GLASCRAFT, INC. (“GlasCraft”) warrants to the original Purchaser of GlasCraft manufactured equipment
Sec2:2
and parts, that all GlasCraft manufactured equipment and parts will conform to their published written specifications and be free of defects in workmanship and material for a period of one (1) year from the original date of installation. GlasCraft makes no warranty to anyone other than the original Purchaser. If any GlasCraft manufactured part or equipment is found to be defective in workmanship or material within the one-year period from the date of installation, as determined solely by GlasCraft, GlasCraft, in its sole discretion, will either repair or replace the defective part or equipment at GlasCraft’s cost, including freight charges both ways, or credit or refund the purchase price for the defective equipment or part. A warranty claim will be honored only when: 1. GlasCraft has been informed, in writing, of any such defect in workmanship or material within ten (10) days after discovery by the original Purchaser; 2. An official of GlasCraft has issued a return authorization number; and 3. The claimed defective equipment or part has been returned to GlasCraft by the original Purchaser, freight prepaid (with proper return authorization number(s) attached), to: GlasCraft, Inc., 5845 West 82nd Street, Suite 102, Indianapolis, IN 46278, U.S.A. This warranty shall not apply to any equipment or parts that have been altered or repaired by anyone other than GlasCraft or to defects or damage resulting from improper installation, misuse, negligence, accident, or use not specified by GlasCraft. This warranty shall not apply to any equipment where any parts or components were replaced by any parts or components not manufactured or supplied by GlasCraft. The decision by GlasCraft shall be conclusive and binding on Purchaser. GlasCraft does not warrant that any equipment or parts sold to Purchaser meet or comply with any local, state, federal, or other jurisdiction’s regulations or codes. GlasCraft does not warrant that any equipment or part sold to Purchaser, when used individually or in concert with any other part, equipment, device, component or process, does not infringe on any patent rights of any third party. GlasCraft only warrants that it has no specific knowledge of any such infringement. GlasCraft makes no warranty as to any parts or equipment manufactured by others. Purchaser shall look solely and only to the manufacturer of such parts or equipment with respect to any warranty claims. GlasCraft hereby assigns to Purchaser the original manufacturer’s warranties to all such equipment and parts, to the full extent permitted.
THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED. GlasCraft shall not be liable for any loss or expense resulting from damage or accidents caused by improper use or application of materials manufactured or sold by GlasCraft or its distributors or agents.
UNDER NO CIRCUMSTANCES SHALL GLASCRAFT’S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS. No action arising from or relating to any goods manufactured by or purchased from GlasCraft may be brought more than one (1) year after the cause of action accrues.
20
Section 2 - Technical & Warranty Information: Technical Assistance
Should you have any questions or need technical assistance, contact your factory authorized GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ phone 1.bmp
For any issues your distributor cannot address, the GlasCraft technical service department is always available to assist you with the operation of your spray equipment. To help our technical representatives expedite your call and better address your questions, please have the following information ready and available when you phone GlasCraft. * If your questions are not urgent, You can e-mail all correspondence to
[email protected]
Model: _____________________________
Air compressor size: __________________ Compressor to system supply line: _______
Spray gun: __________________________ Serial number: _______________________
Pressure at the system: _______________
Material pump: _______________________ Serial number: _______________________
Main air line volume: __________________ System gauge pressures
Catalyst pump: _______________________
AAC pressure: _____________________
Chopper: ____________________________ Serial number: _______________________
Atomizing air pressure: ________________ (external mix)
Type of material: ______________________
Material pump pressure: _______________
Type of catalyst: ______________________
Solvent flush pressure: ________________
Catalyst percentage: __________________
21
Sec2:3
Thank You for selecting GlasCraft spray equipment
Quality and Performance… GENUINE GLASCRAFT
www.glascraft.com GC-1303 REVISION OCT. 2007
5845 WEST 82nd STREET INDIANAPOLIS, INDIANA 46278 U.S.A. Phone (317) 875-5592 Fax (317) 875-5456 E-Mail
[email protected]
