5250 Servo Robot Training Systems

LabVolt Series Datasheet

Festo Didactic en 120 V - 60 Hz 01/2017

Servo Robot Training Systems, LabVolt Series, 5250

Table of Contents General Description _______________________________________________________________________2 Robot Controller Module___________________________________________________________________3 Servo Robot Software _____________________________________________________________________3 Location Pins ____________________________________________________________________________4 Included Equipment_______________________________________________________________________4 Topic Coverage___________________________________________________________________________4 Features & Benefits _______________________________________________________________________4 List of Available Training Systems ___________________________________________________________5 Additional Equipment Required to Perform the Exercises ________________________________________5 Optional Equipment_______________________________________________________________________5 Optional Manual(s) _______________________________________________________________________6 Available Training Systems_________________________________________________________________6 Equipment Description __________________________________________________________________ 1 0 Optional Equipment Description __________________________________________________________ 1 2

General Description The Servo Robot Training Systems are complete and affordable training systems that cover the programming and operation of industrial robots. Through the curriculum and hands-on exercises with the Servo Robot Training Systems, students learn to create automated work cells ideal for Flexible Manufacturing Systems (FMS) and Computer Integrated Manufacturing (CIM). The precision-built, articulated arm of the Servo Robot included with the system represents an important step in automation and handling. It is driven by servo motors equipped with optical encoders that provide feedback to the controller. It can be controlled and programmed using a hand-held terminal or from a host computer running the RoboCIM 5250 Software or the Robotics software. The software gives students the opportunity to prepare their sequences within the 3D environment, simulate them, and then switch to control mode to perform the sequence in the real world. The Servo Robot has five axes of rotation plus a gripper. All joints can be used simultaneously to perform a sequence of moves. The Servo Robot can be operated in the Articular mode, which allows each articulation to be controlled and moved independently, or it can be operated in the Cartesian mode, in which the gripper moves linearly, parallel to a specified axis. Due to their modular design, the Servo Robot Training Systems allow connection with other equipment, such as the CNC Mill, to further expand the training capabilities.

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Servo Robot Training Systems, LabVolt Series, 5250

Robot Controller Module The Robot Controller module is provided with TTL (TransistorTransistor Logic) inputs for the monitoring of input devices; TTL outputs to communicate with other robot units or control external accessories such as a belt conveyor; relay outputs for the control of Robot Controller Module external accessories such as Signal Tower, Model 5924; output ports for the control of external devices such as the Linear Slide or Rotary Carousel; and serial communication port for host control operation and for uploading and downloading programs. The Robot Controller module is also equipped with CNC (Computerized Numerical Control) ports, which enable communication with other Automation CNC machines. This allows for a truly integrated flexible manufacturing system where the robot and CNC machines can operate in “wait” mode until contacted by other equipment. The Robot Controller also houses a USB port for program storage. The Hand-Held Terminal connects to the Robot Controller via a serial communication port. It is used for programming points, saving programs, and general operation of the Servo Robot System.

Servo Robot Software The RoboCIM 5250 Software or Robotics software can be used in place of the Hand-Held Terminal. The Robotics software allows the user to point and click to move the Servo Robot and select points. The editing and labeling processes are very userfriendly. Furthermore, the capability of Robotics to create task programs allows the design of complex processes. With the RoboCIM 5250 Software, the motion of the Servo Robot can be controlled or simulated. The software provides a threedimensional virtual environment and an easy-to-use interface allowing students to easily learn the RoboCIM 5250 Software and Robotics Software fundamentals of robotics. Two programming modes are available: an intuitive icon programming mode and a text programming mode to create more complex tasks.

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Location Pins The Servo Robot and external devices offered as options with the Servo Robot System are equipped with location pins (or push-lock fasteners). These pins are designed to be used with the metallic, perforated work surfaces. This easy-to-use mechanism ensures the position of the equipment when repeating programs.

Location pin on a Gravity Feeder

Included Equipment The equipment supplied with the Servo Robot System, Model 5250-1, includes a Servo Robot, Robot Controller, Hand-Held Terminal, Emergency Stop Button module, RoboCIM 5250 Software, Robotics software Grids, Robot calibration Robot Calibration Tools tools, student and instructor manuals, user guides, and all leads and cables required to operate the system. The Servo Robot System, Model 5250-2, is supplied with all the equipment of the Model 5250-1 and two solid-metal perforated work surfaces that can be linked together using the provided Spacers. They can be put atop a regular work table or installed on one of the optional benches. Many optional devices can be added to the system to perform more complex processes. The optional devices include a Rotary Carousel, Belt Conveyor, Gravity Feeders, Pneumatic Feeders, a Signal Tower, and a Linear Slide.

Topic Coverage • • • • • • •

Introduction Familiarization with the Servo Robot System Point-to-Point and Task Programs Program Editing Control Overview Industrial Application Simulation Using a Gravity Feeder, Belt Conveyor, Pneumatic Feeder, Rotary Carousel or Linear Slide. Estimated program duration: 25 hours

Features & Benefits •

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Allows students to simulate and control the operation of a servo robot

© Festo Didactic

Servo Robot Training Systems, LabVolt Series, 5250

• • • • • • • • • •

Curriculum is supported by an articulated robot; all joints can be used simultaneously to perform a sequence of moves Controls the robot's movements using “articular” and/or “Cartesian” coordinates Provided with student manuals, instructor guides, user guides, as well as all the leads and cables required to operate the system Includes a large base, which allows the robot to be placed on a regular work table and stay in place Durable, steel and aluminum construction requiring minimal maintenance Can be controlled either using a Teach-Pendant or the software, RoboCIM 5250 Several optional components to create tailored work cells Control/simulation software program simulates and controls with three-dimensional representations of the mechanical and electrical characteristics of the equipment Robotics System Software Development Kit also available to develop custom applications for the Robot System Estimated program duration: approximately 25 hours

List of Available Training Systems Model number Servo Robot Training System _____________________________________________________________ 5250-10 Servo Robot Training System (with Work Surface) ____________________________________________ 5250-20

Qty Description 1 1

Additional Equipment Required to Perform the Exercises Model number Training on Introduction to Robotics, 0.9 day _______________________________________________ 34175-TF 1

Qty Description 1

Optional Equipment Model number Gravity Feeder for Square Parts ___________________________________________________________ 5119-00 Gravity Feeder for Cylindrical Parts ________________________________________________________ 5121-00 Pneumatic Feeder Kit for Square Parts ____________________________________________________ 5122-A0 2 Pneumatic Feeder Kit for Cylindrical Parts __________________________________________________ 5142-A0 3 Rotary Carousel ________________________________________________________________________ 5208-10 Linear Slide, Long ______________________________________________________________________ 5209-10 Linear Slide, Short ______________________________________________________________________ 5209-A0 Belt Conveyor _________________________________________________________________________ 5210-00 RoboCIM 5250 Software (Domestic Market) - 1 User __________________________________________ 5251-00 Accessories for Servo Robot ______________________________________________________________ 5259-00 Accessories for 5902 ____________________________________________________________________ 5259-A0 Robot 5250 Software Development Kit _____________________________________________________ 5274-00 Signal Tower Kit ________________________________________________________________________ 5924-A0 Storage/Work Surface __________________________________________________________________ 6309-00 Air Compressor ________________________________________________________________________ 6410-C0 Location Plate ________________________________________________________________________ 38001-00 Tray ________________________________________________________________________________ 38002-00

Qty Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 2 Requires compressed air. 3 Requires compressed air.

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Model number Box _________________________________________________________________________________ 38003-00 Storage _____________________________________________________________________________ 38004-00 Location Tray _________________________________________________________________________ 38685-00 Spacer ______________________________________________________________________________ 39035-00 Work Bench for 1 Work Surface _________________________________________________________ 46601-10 4 Work Bench for 2 Work Surfaces ________________________________________________________ 46601-20 5 Work Bench for 3 Work Surfaces ________________________________________________________ 46601-30 6 Work Surface - Large ___________________________________________________________________ 46604-00 Square Part - Plexiglass ________________________________________________________________ 96474-00 Square Part - Wax _____________________________________________________________________ 96942-00

Qty Description 1 1 1 1 1 1 1 1 1 1

Optional Manual(s) Model number Servo Robot Training Systems (Manuals on CD-ROM) ________________________________________ 34175-A0

Qty Description 1

Available Training Systems Servo Robot Training System 5250-10 The Servo Robot Training System provides complete and affordable training in the programming and operation of industrial robots. Through the curriculum and hands-on exercises with the Servo Robot Training System, students learn to create automated work cells ideal for Flexible Manufacturing Systems (FMS) and Computer Integrated Manufacturing (CIM). The equipment supplied with the Servo Robot Training System includes a Servo Robot, Robot Controller, Hand-Held Terminal, Emergency Stop Button module, RoboCIM 5250 Software, Robotics software, Grids, Robot calibration tools, student manuals, instructor guides, user guides, as well as all the leads and cables required to operate the system. The precision-built, articulated arm of the Servo Robot represents an important step in automation and handling. It is driven by servo motors equipped with optical encoders to provide feedback to the controller. The Servo Robot has five axes of rotation plus a gripper. All joints can be used simultaneously to perform a sequence of moves. The Servo Robot can be operated in the Articular mode, which allows each articulation to be controlled and moved independently, or it can be operated in the Cartesian mode where the gripper moves linearly, parallel to a specified axis. The Servo Robot can be controlled and programmed using a hand-held terminal or from a PC host computer running the RoboCIM 5250 Software or the Robotics software. 4 Does not include the work surface(s). 5 Does not include the work surface(s). 6 Does not include the work surface(s).

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Servo Robot Training Systems, LabVolt Series, 5250

Many optional devices can be added to the system to perform more complex processes. The optional devices include a Rotary Carousel, Belt Conveyor, Gravity Feeders, Pneumatic Feeders, a Signal Tower, and a Linear Slide.

List of Equipment Model number Robot Controller _______________________________________________________________________ 5221-00 Servo Robot ___________________________________________________________________________ 5250-A0

Qty Description 1 1

List of Manuals Manual number Introduction to Robotics (Student Manual) _____________________________________________________ 34175-00 Introduction to Robotics (Instructor Guide) _____________________________________________________ 34175-10 Servo Robot System (User Guide) ____________________________________________________________ 34175-E0 RoboCIM 5250 Software (User Guide) _________________________________________________________ 37864-E0 Description

Table of Contents of the Manual(s) Introduction to Robotics (Student Manual) (34175-00) • 1 Familiarization with the Servo Robot System • 2 Point-to-Point Programs • 3 Task Programs • 4 Program Editing • 5 Control Overview • 6 Gravity Feeders • 7 Conveyors • 8 Pneumatic Feeders • 9 Rotary Carousels • 10 Linear Slides

Additional Equipment Required to Perform the Exercises Model number Training on Introduction to Robotics, 0.9 day _______________________________________________ 34175-TF 7

Qty Description 1

Optional Equipment Model number Installation and Commissioning of a 5250-1 System _________________________________________ 52501-IC 8

Qty Description 1

System Specifications Parameter

Value

Physical Characteristics Intended Location

On a table or on linear slides

7 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 8 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The

product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". © Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Parameter

Value

Dimensions On a Table (H x W x D)

1090 x 1780 x 590 mm (42.9 x 70.1 x 23.2 in)

Dimensions On Linear Slides (H x W x D)

1190 x 1770 x 890 mm (46.9 x 69.7 x 35 in)

Net Weight

TBE

Servo Robot Training System (with Work Surface) 5250-20 The Servo Robot Training System provides complete and affordable training in the programming and operation of industrial robots. Through the curriculum and hands-on exercises with the Servo Robot System, students learn to create automated work cells ideal for Flexible Manufacturing Systems (FMS) and Computer Integrated Manufacturing (CIM). The training system contains all the equipment included with the Servo Robot Training System, Model 5250-1, with the addition of two solid-metal perforated work surfaces that can be linked together using the provided spacers. Both models are provided with student manuals and instructor guides, user guides, as well as all the leads and cables required to operate the system. The precision-built, articulated arm of the Servo Robot represents an important step in automation and handling. It is driven by servo motors equipped with optical encoders to provide feedback to the controller. The Servo Robot has five axes of rotation plus a gripper. All joints can be used simultaneously to perform a sequence of moves. The Servo Robot can be operated in the Articular mode, which allows each articulation to be controlled and moved independently, or it can be operated in the Cartesian mode where the gripper moves linearly, parallel to a specified axis. The Servo Robot can be controlled and programmed using a hand-held terminal or from a PC host computer running the RoboCIM 5250 Software or the Robotics software. Many optional devices can be added to the system to perform more complex processes. The optional devices include a Rotary Carousel, Belt Conveyor, Gravity Feeders, Pneumatic Feeders, a Signal Tower, and a Linear Slide.

List of Equipment Model number Spacer ______________________________________________________________________________ 39035-00 Robot Controller _______________________________________________________________________ 5221-00 Servo Robot ___________________________________________________________________________ 5250-A0 Storage/Work Surface __________________________________________________________________ 6309-00

Qty Description 2 1 1 2

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Servo Robot Training Systems, LabVolt Series, 5250

List of Manuals Manual number Introduction to Robotics (Student Manual) _____________________________________________________ 34175-00 Introduction to Robotics (Instructor Guide) _____________________________________________________ 34175-10 Servo Robot System (User Guide) ____________________________________________________________ 34175-E0 RoboCIM 5250 Software (User Guide) _________________________________________________________ 37864-E0 Description

Table of Contents of the Manual(s) Introduction to Robotics (Student Manual) (34175-00) • 1 Familiarization with the Servo Robot System • 2 Point-to-Point Programs • 3 Task Programs • 4 Program Editing • 5 Control Overview • 6 Gravity Feeders • 7 Conveyors • 8 Pneumatic Feeders • 9 Rotary Carousels • 10 Linear Slides

Additional Equipment Required to Perform the Exercises Model number Training on Introduction to Robotics, 0.9 day _______________________________________________ 34175-TF 9

Qty Description 1

Optional Equipment Model number Installation and Commissioning of a 5250-2 System ________________________________________ 52502-IC 10

Qty Description 1

System Specifications Parameter

Value

Physical Characteristics Intended Location

On a table or on linear slides

Dimensions On a Table (H x W x D)

1090 x 1780 x 590 mm (42.9 x 70.1 x 23.2 in)

Dimensions On Linear Slides (H x W x D)

1190 x 1770 x 890 mm (46.9 x 69.7 x 35 in)

Net Weight

TBE

9 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]". 10 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The

product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact "[email protected]". © Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Equipment Description Robot Controller 5221-00 The Robot Controller contains the inputs and outputs required for sending and receiving TTL signals to/ from the peripheral equipment and CNC machine tools. The Robot Controller is operated from the HandHeld Terminal, the RoboCIM 5250 Software, or the Robotics software. The Robot Controller includes the RoboCIM 5250 Software, Robotics software, Hand-Held Terminal, Emergency Stop Button module, Robot calibration tools, as well as all the leads and cables required to operate the system.

Specifications Parameter

Value

Power Requirements Current

1.7 A

Service Installation

Standard single-phase ac outlet

Type

Stand-alone, PID, real-time, and PWM motor control

CPU

800 MHz

Memory

512 Mb

CNC I/O Ports Number

2 (for interfacing with CNC machines)

TTL Inputs Number

8 with LED status indicators

TTL Outputs Number

8 with LED status indicators

Relay Number

4 with LED status indicators

Contacts

NO and NC contacts, 30 V – DC – 500 mA

Hand-Held Terminal Modem Port

Serial RS-232

Servo Axes Number Computer Requirements

8 (6 standard configuration with no accessories) A currently available personal computer running under one of the following operating systems: Windows® 7 or Windows® 8.

Physical Characteristics

10

Dimensions (H x W x D)

127 x 267 x 457 mm (5 x 10.5 x 18 in)

Net Weight

7.4 kg (16.4 lb)

© Festo Didactic

Servo Robot Training Systems, LabVolt Series, 5250

Servo Robot 5250-A0 The Servo Robot has five axes of rotation plus a gripper. It is driven by servo motors equipped with optical encoders. All joints can be used simultaneously to perform a programmed move sequence. A Cartesian mode allows to move the gripper linearly, parallel to a specified axis. Movement of the mechanisms is accomplished by belts through a series of gears and pulleys. The Servo Robot has a load capacity of 1.4 kg (3 lb). Two grid sheets are provided for the positioning of the Servo Robot when perforated work surfaces are not available.

Additional Equipment Required to Perform the Exercises Model number Training on Introduction to Robotics, 0.9 day ______________________________________________ 34175-TF 11

Qty Description 1

Specifications Parameter

Value

Type

Articulated arm

Number of Axes of Rotational Freedom

5 (plus gripper)

Load Capacity at Arm Extension

1.4 kg (3 lb)

Repeatability

2.5 mm (0.1 in)

Maximum Speed

584 mm/s (23 in/s)

Motor Type

DC servo motor with closed loop control

Number

6

Encoder Type

Optical

Working Envelope Shoulder

315°

Upper Arm

155°

Forearm

240°

Wrist Pitch

155°

Wrist Rotation

360°

Hard Home

Fixed reference positions on all axes

Computer Requirements

A currently available personal computer running under one of the following operating systems: Windows® 7 or Windows® 8.

Physical Characteristics Dimensions (H x W x D)

838 x 292 x 425 mm (33 x 11.5 x 16.75 in)

Net Weight

21.6 kg (47.6 lb)

11 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]".

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Storage/Work Surface 6309-00 The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

30 x 590 x 590 mm (1 x 23 x 23 in)

Net Weight

5 kg (11 lb)

Spacer 39035-00 The Spacer is a small metal piece with four push-lock fasteners that can be used to join two perforated work surfaces.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

20 x 120 x 70 mm (0.8 x 4.7 x 2.8 in)

Net Weight

169 g (6 oz)

Optional Equipment Description Gravity Feeder for Square Parts (Optional) 5119-00 The Gravity Feeder for Square Parts is designed to feed square parts. It has a sensor switch and feedback cables for connection to the Robot Controller.

Specifications 12

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Servo Robot Training Systems, LabVolt Series, 5250

Parameter

Value

Storage Capacity

6 square parts

Part Characteristics Dimensions

51 x 51 mm (2 x 2 in)

Thickness

13-38 mm (0.5-1.5 in)

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

279 x 203 x 241 mm (11 x 8 x 9.5 in)

Net Weight

2.1 kg (4.7 lb)

Gravity Feeder for Cylindrical Parts (Optional) 5121-00 The Gravity Feeder for Cylindrical Parts is designed to feed small cylindrical parts. It has a sensor switch and feedback cables for connection to the Robot Controller.

Specifications Parameter

Value

Storage Capacity

8 cylindrical parts

Parts Characteristics Dimensions (Length x Diameter)

51 x 35 mm (2 x 1.375 in)

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

279 x 203 x 241 mm (11 x 8 x 9.5 in)

Net Weight

2.1 kg (4.7 lb)

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Pneumatic Feeder Kit for Square Parts (Optional) 5122-A0 The Pneumatic Feeder Kit for Square Parts is designed to feed square parts and includes a pneumatic feeder and controller. It consists of storage and feeder sections and a pneumatic cylinder. Both sections have microswitches to send feedback to the Pneumatic Feeder Controller. When the Pneumatic Feeder Controller detects that the feeder section is empty, it supplies compressed air to the pneumatic cylinder to push a part from the storage section into the feeder section.

Specifications Parameter

Value

Storage Capacity

10 square parts

Part Characteristics Dimensions (H x W x D)

51 x 51 x 13 mm (2 x 2 x 0.5 in)

Switch Type

Momentary

Actuator

Standard-type, integral-hinged lever

Contacts

SPDT, 12 V – 0.06 A – DC

Pneumatic Cylinder Type

Double-acting cylinder

Stroke

76 mm (3 in)

Bore Size

19 mm (0.75 in)

Physical Characteristics Dimensions (H x W x D)

190 x 292 x 60 mm (7.5 x 11.5 x 2.375 in)

Net Weight

1.4 kg (3.1 lb)

Pneumatic Feeder Kit for Cylindrical Parts (Optional) 5142-A0 This Pneumatic Feeder Kit for Cylindrical Parts is designed to feed cylindrical parts and includes a Pneumatic Feeder (Cylindrical Parts) and controller. It consists of storage and feeder sections and a pneumatic cylinder. Both sections have microswitches to send feedback to the Pneumatic Feeder Controller. When the Pneumatic Feeder Controller detects that the feeder section is empty, it supplies compressed air to the pneumatic cylinder to push a part

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Servo Robot Training Systems, LabVolt Series, 5250

from the storage section into the feeder section.

Specifications Parameter

Value

Storage Capacity

8 cylindrical parts

Part Characteristics Dimensions (Length x Diameter)

63.5 x 19 mm (2.5 x 0.75 in)

Switch Type

Standard-type, integral-hinged lever

Actuator

Momentary

Contacts

SPDT, 12 V – 0.06 A – DC

Pneumatic Cylinder Type

Double-acting cylinder

Stroke

76 mm (3 in)

Bore Size

19 mm (0.75 in)

Physical Characteristics Dimensions (H x W x D)

241 x 292 x 70 mm (9.5 x 11.5 x 2.75 in)

Net Weight

1.4 kg (3.1 lb)

Rotary Carousel (Optional) 5208-10 The Rotary Carousel is used to demonstrate how parts can be transferred to and from a robot in a repetitive, rotational pattern. Its platter is driven by a dc servo motor. The carousel has a closed loop feedback system and a limit switch feedback for hard home capabilities. The operation of the Rotary Carousel is controlled by the Robot Controller, Model 5221.

Specifications Parameter

Value

Platter Diameter

457 mm (18 in)

Motor Type

DC servo motor with closed loop control

Number

1

Encoder

Optical

Switch Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V - 0.06 A - DC

Physical Characteristics Dimensions (H x W x D)

292 x 514 x 457 mm (11.5 x 20.25 x 18 in)

Net Weight

11 kg (24.2 lb)

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Linear Slide, Long (Optional) 5209-10 The Linear Slide is available in two models. Model 5209-1 is designed to provide 1145 mm (45 in) of linear travel to the Servo Robot, while Model 5209-A provides 645 mm (25 in) of linear travel. The Linear Slide is driven by a dc servo motor directly coupled to a precision ball screw. It has a closed loop feedback system and a limit switch feedback for hard home capabilities. The operation of the Linear Slide is controlled by the Robot Controller, Model 5221.

Specifications Parameter

Value

Motor Type

DC servo motor with closed loop control

Number

1

Encoder

Optical

Maximum Travel

1145 mm (45.1 in)

Physical Characteristics Dimensions (H x W x D)

114 x 1702 x 298 mm (4.5 x 67 x 11.75 in)

Net Weight

25.8 kg (56.8 lb)

Linear Slide, Short (Optional) 5209-A0 The Linear Slide is available in two models. Model 5209-1 is designed to provide 1145 mm (45 in) of linear travel to the Servo Robot, while Model 5209-A provides 645 mm (25 in) of linear travel. The Linear Slide is driven by a dc servo motor directly coupled to a precision ball screw. It has a closed loop feedback system and a limit switch feedback for hard home capabilities. The operation of the Linear Slide is controlled by the Robot Controller, Model 5221.

Specifications Parameter

Value

Motor Type

DC servo motor with closed loop control

Number

1

Encoder

Optical

Maximum Travel

645 mm (25.4 in)

Physical Characteristics

16

Dimensions (H x W x D)

114 x 1202 x 298 mm (4.5 x 47.3 x 11.75 in)

Net Weight

21.2 kg (46.7 lb)

© Festo Didactic

Servo Robot Training Systems, LabVolt Series, 5250

Belt Conveyor (Optional) 5210-00 The Belt Conveyor is used in materialhandling experiments. It has a selfcontained power supply and interface electronics. The control panel has inputs for interfacing with the Robot Controller. The inputs enable the conveyor to be remotely controlled. It can also be used as a stand-alone unit. The Belt Conveyor comes with a movable limit switch to detect the presence of parts on the belt.

Specifications Parameter

Value

Motor Type

DC servo motor with closed-loop control

Encoder

Optical

Conveyor Belt Length

1880 mm (74 in)

Width

127 mm (5 in)

Inputs Number

3 (to control motor operation, engage/disengage motors, direction)

Type

TTL Input

Switch (Movable) Type

Momentary

Actuator

Wireform

Contacts

SPDT, 12 V – 0.06 A – DC

Physical Characteristics Dimensions (H x W x D)

165 x 1892 x 279 mm (6.5 x 74.5 x 11 in)

Net Weight

14.4 kg (31.8 lb)

RoboCIM 5250 Software (Domestic Market) - 1 User (Optional) 5251-00 The RoboCIM 5250 Software is used to simulate and control the operation of the Servo Robot System, Model 5250, and optional external devices such as Gravity Feeders, Belt Conveyors, or Linear Slides. One of the key features of the RoboCIM 5250 Software is that it simulates the actual equipment with three-dimensional representations. Sophisticated mathematical models accurately simulate the mechanical and electrical characteristics of the equipment. The RoboCIM 5250 Software allows users to interactively control and view the motion of the system. Programs can be created with the RoboCIM 5250 Software to control the equipment using either the text programming mode or the icon programming mode.

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Manual Manual number RoboCIM 5250 Software (User Guide) _________________________________________________________ 37864-E0 Description

Additional Equipment Required to Perform the Exercises Model number Training on RoboCIM Software, 0.5 day __________________________________________________ 37864-TF 12

Qty Description 1

Accessories for Servo Robot (Optional) 5259-00 The Accessories for Servo Robot consist of various pieces of equipment designed to help move and position parts of the Servo Robot, Model 5250A. The accessories include two Location Plates, Model 38001, a Tray, Model 38002, a Box, Model 38003, and a Storage, Model 38004.

Specifications Parameter

Value

Location Plate Number

2

Tray Number

1

Box Number

1

Storage Number

1

Physical Characteristics Net Weight

3.6 kg (7.9 lb)

Accessories for 5902 (Optional) 5259-A0 The Accessories for 5902 consist of various pieces of equipment designed to help moving and positioning parts with the Servo Robot System. The Accessories include a Location Plate, Model 38001, a Box, Model 38003, a Location Tray, Model 38685, and two Spacers, Model 39035.

Specifications Parameter

Value

Location Plate Number

1

Box Number

1

Location Tray Number

1

12 Optional training at Festo Didactic (Canada or USA). For details or other options, contact "[email protected]".

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Servo Robot Training Systems, LabVolt Series, 5250

Parameter

Value

Spacer Number

2

Physical Characteristics Net Weight

0.95 kg (2.1 lb)

Robot 5250 Software Development Kit (Optional) 5274-00 The Robot 5250 Software Development Kit is used for developing applications for the Robot System. It includes a CD-ROM with all the files required to build programs to control the 5250 Servo Robot System using different programming languages. The SDK package includes program samples that show how to interface the Servo Robot System with Visual C++, LabVIEW, MATLAB and Simulink. The Software Development Kit comes with a User Guide giving the details for each function in the library. Since the Robot 5250 Software Development Kit is intended for developers, no instruction material is provided.

Manual Manual number 5250 Robotics System Software Development Kit (User Guide) ____________________________________ 85591-E0 Description

Specifications Parameter Computer Requirements

© Festo Didactic

Value A currently available personal computer running under one of the following operating systems: Windows® 7 or Windows® 8.

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Servo Robot Training Systems, LabVolt Series, 5250

Signal Tower Kit (Optional) 5924-A0 The Signal Tower Kit is one of the available external accessories for the Servo Robot Training Systems, Series 5250. The Signal Tower consists of three lights providing visual signals of the Robot Controller states. Lights are stacked one upon another, up to five modules. Each module is easily programmable without any special wiring or tools. A DC Power Supply, Model 6360, and Connection Leads, Model 5259-C, are required to operate the Signal Tower.

Specifications Parameter

Value

Signal Tower Lights

3 (green, red, and yellow)

Inputs (6)

24 V dc

Dimensions (H x W x D)

368 x 170 x 170 mm (14.5 x 6.7 x 6.7 in)

Net Weight

1.3 kg (2.8 lb)

Electrical Leads Quantity and Color, Length

One black, five red, 3 white; 60 cm (24 in)

Connectors

2-mm banana plugs

Current Rating

10 A

Power Requirement Current

1.25 A

Service Installation

Standard single phase outlet

Output

24 V – 2.4 A – DC

Short-Circuit Protection

Automatic current/limit foldback

Physical Characteristics Dimensions (H x W x D)

105 x 135 x 220 mm (4.1 x 5.3 x 8.7 in)

Net Weight

3.6 kg (7.9 lb)

Storage/Work Surface (Optional) 6309-00 The Storage/Work Surface is a perforated metal plate on which the equipment is placed. Two work surfaces can be joined using Spacers, Model 39035.

Specifications Parameter

Value

Physical Characteristics

20

Dimensions (H x W x D)

30 x 590 x 590 mm (1 x 23 x 23 in)

Net Weight

5 kg (11 lb)

© Festo Didactic

Servo Robot Training Systems, LabVolt Series, 5250

Air Compressor (Optional) 6410-C0 The Air Compressor is a quiet device well suited for classroom and school laboratories. The Air Compressor can be used to provide compressed air to different components. A conditioning unit, Model 6411-A, must be connected to the compressor for certain applications. The Circulator Pump is available in different variants depending on ac power network voltages and frequencies. Because of this, the actual module may vary from the one shown in the picture.

Specifications Parameter

Value

Power Requirements Current

4.8 A

Service Installation

Standard single-phase ac outlet

Tank Capacity

15.1 L (4 gal)

Flow Rate

42.5 L/min at 620 kPa (1.5 SCFM at 90 psi)

Maximum Pressure

800 kPa (120 psi)

Noise Level

40 dB(A) (about as quiet as a refrigerator)

Physical Characteristics Dimensions (H x W x D)

TBE

Net Weight

TBE

Location Plate (Optional) 38001-00 The Location Plate is a steel plate with four holes designed to help position the Tray, Model 38002, or the Box, Model 38003, with precision. The Location Plate is equipped with push-lock fasteners allowing it to clamp to the work surface.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

120 x 170 x 23 mm (4.7 x 6.7 x 0.9 in)

Net Weight

0.4 kg (0.9 lb)

Tray (Optional) 38002-00 The Tray is an aluminum apparatus designed to help position and move the square parts manipulated with the Servo Robot. The Tray can hold up to four square parts and is equipped with a rectangular handle which can easily be grasped by the Servo Robot gripper. © Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

378 x 77 x 97 mm (14.9 x 3 x 3.8 in)

Net Weight

158 g (5.6 oz)

Box (Optional) 38003-00 The Box is an aluminum container that can be used to store and move parts manipulated with the Servo Robot, Model 5250-A. The Box is equipped with a rectangular handle which can easily be grasped by the Servo Robot gripper.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

100 x 100 x 122 mm (3.9 x 3.9 x 4.8 in)

Net Weight

159 g (5.6 oz)

Storage (Optional) 38004-00 The Storage is a steel apparatus with two perforated shelves designed to provide storage for the Tray, Model 38002, and the Box, Model 38003. The holes in the shelves help to precisely position the stored Tray or Box.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

203 x 259 x 225 mm (8 x 10.2 x 8.9 in)

Net Weight

2.5 kg (5.5 lb)

Location Tray (Optional) 38685-00 The Location Tray is a solid metal apparatus designed to help position square parts manipulated with the Servo Robot. When a part is dropped on the Location Tray it automatically aligns in the square-stamped center. The Location Tray is equipped with push-lock fasteners allowing it to clamp to the work surface.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

12.3 x 120 x 120 mm (0.5 x 4.7 x 4.7 in)

Net Weight

49 g (1.7 oz)

Spacer (Optional) 39035-00 The Spacer is a small metal piece with four push-lock fasteners that can be used to join two perforated work surfaces.

Specifications Parameter

Value

Physical Characteristics

22

Dimensions (H x W x D)

20 x 120 x 70 mm (0.8 x 4.7 x 2.8 in)

Net Weight

169 g (6 oz)

© Festo Didactic

Servo Robot Training Systems, LabVolt Series, 5250

Work Bench for 1 Work Surface (Optional) 46601-10 The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavyduty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises Model number Work Surface - Large ___________________________________________________________________ 46604-00

Qty Description 1

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

932 x 898 x 595 mm (36.7 x 35.4 x 23.4 in)

Net Weight

TBE

Work Bench for 2 Work Surfaces (Optional) 46601-20 The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavyduty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises Model number Work Surface - Large ___________________________________________________________________ 46604-00

Qty Description 2

Specifications

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Parameter

Value

Physical Characteristics Dimensions (H x W x D)

932 x 1796 x 595 mm (36.7 x 70.7 x 23.4 in)

Net Weight

TBE

Work Bench for 3 Work Surfaces (Optional) 46601-30 The Work Benches, Models 46601-1, 46601-2, and 46601-3, are solid metal benches that can accommodate one, two, and three work surfaces, respectively. The work surfaces are not included with the Work Benches. Each bench is mounted on four heavyduty, swivelling, lockable casters. Optional equipment is available for each bench.

Additional Equipment Required to Perform the Exercises Model number Work Surface - Large ___________________________________________________________________ 46604-00

Qty Description 3

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

932 x 1796 x 895 mm (36.7 x 70.7 x 35.3 in)

Net Weight

TBE

Work Surface - Large (Optional) 46604-00 The Work Surface - Large is a perforated metal surface on which the equipment can be installed. The Work Surface can be put atop a regular work table or on one of the optional benches.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

41 x 883 x 584 mm (1.6 x 34.75 x 23 in)

Net Weight

7.3 kg (16.2 lb)

Square Part - Plexiglass (Optional) 96474-00 The Square Part - Plexiglass is a block of clear plexiglass used for various manipulations with the Servo Robot, Model 5250.

Specifications 24

© Festo Didactic

Servo Robot Training Systems, LabVolt Series, 5250

Parameter

Value

Physical Characteristics Dimensions (H x W x D)

13 x 51 x 51 mm (0.5 x 2 x 2 in)

Net Weight

39 g (1.4 oz)

Square Part - Wax (Optional) 96942-00 The Square Part - Wax is a block of blue File-A-Wax used for various manipulations with the Servo Robot, Model 5250.

Specifications Parameter

Value

Physical Characteristics Dimensions (H x W x D)

13 x 51 x 51 mm (0.5 x 2 x 2 in)

Net Weight

31 g (1.1 oz)

© Festo Didactic

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Servo Robot Training Systems, LabVolt Series, 5250

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification. Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2017. All rights reserved.

Festo Didactic SE Rechbergstrasse 3 73770 Denkendorf Germany P. +49(0)711/3467-0 F. +49(0)711/347-54-88500 Festo Didactic Inc. 607 Industrial Way West Eatontown, NJ 07724 United States P. +1-732-938-2000 F. +1-732-774-8573 Festo Didactic Ltée/Ltd 675 rue du Carbone Québec QC G2N 2K7 Canada P. +1-418-849-1000 F. +1-418-849-1666 www.labvolt.com www.festo-didactic.com

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© Festo Didactic