MARTINI – werbeagentur.de
04/2015
Your sales partner:
PRACTIVE — Intelligent woodworking solutions PRACTIVE — everything from a single source
HOMAG Automation Handling und Verpackung www.homag-automation.com
HOLZMA Plattenaufteiltechnik www.holzma.com
BRANDT Kantentechnik www.brandt.de
HOMAG Holzbearbeitungssysteme www.homag.com
BÜTFERING Schleiftechnik www.buetfering.de
HOMAG eSOLUTION Software www.homag-esolution.com
WEEKE Bohrsysteme www.weeke.com
Global presence www.homag-group.com
The complete range 2015/2016 HOMAG Group AG 72296 SCHOPFLOCH GERMANY www.practive.de
Intelligent woodworking solutions
BRANDT
BÜTFERING
eSOLUTION
HOLZMA
HOMAG
HOMAG Automation
WEEKE
Intelligent woodworking solutions
PRACTIVE — table of contents
Contents
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06
HOMAG GROUP Success through partnership
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lifeline | service The complete range of services
28
BRANDT Perfect edges for discerning customers
52
BÜTFERING The fascination of sanding for woodworking shops and interior fittings
08
PRACTIVE The company at a glance
18
HOMAG Automation Products that connect
36
HOMAG Edge banding machines and processing centre for simple flexibility
58
HOMAG eSOLUTION CAD/CAM software for the wood and furniture industries
10
PRACTIVE — concepts More than “just” a workshop!
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HOLZMA Fast, precise panel cutting
44
WEEKE Your partner for CNC processing, drilling and fitting insertion equipment
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Software For efficient wood processing
HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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PRACTIVE — Intelligent woodworking solutions
Growing with the HOMAG Group. From an entry machine today you can grow a networked workshop for the future — along with possibilities for new products, materials, and designs. PRACTIVE offers highly efficient machines that allow you to do this, together with integrated software solutions and a first-class service. Discover your possibilities.
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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PRACTIVE — HOMAG Group
The HOMAG Group — success through partnership
Individual customer requirements, sophisticated products and a wide range of materials — these are all requirements that play a key role in today’s wood processing sector. It is therefore important that production is flexible and efficient, especially in woodworking shops and medium-sized businesses. With sales partners in over 100 countries, the HOMAG Group has a global presence and is able to offer you a strong partnership.
Combined expertise ensures your business success Strong partners are particularly important in today’s market, especially for small and medium-sized wood processing businesses. Thanks to PRACTIVE, HOMAG Group companies can offer you unbeatable advantages, meaning your company has that competitive edge and you can ensure its lasting success. Benefit from the innovative strength of a globally successful team.
Flexibility is in demand PRACTIVE offers you individual solutions from a single source — reliable wood processing machines at reasonable prices and concentrated skills coupled with global expertise. With PRACTIVE, you are benefiting from the experience of the HOMAG Group as well as its extensive knowledge about all aspects of wood processing. ecoPlus — technology that really pays off Energy, time, material and personnel are all precious resources. Whoever conserves them increases productivity and saves costs, which is where the HOMAG Group technology package comes in. ecoPlus comprises numerous innovations that save energy and reduce your operating costs. On top of this, ecoPlus reduces CO₂ emissions, thereby protecting the environment.
Your benefits at a glance:
At our customers’ service worldwide • 5 600 employees • 23 internal sales and service companies • 100 sales partners on all continents • 14 production sites in Europe, Asia and America
• Everything from a single source: Handling, sawing, edge banding machining, assembly, automation and software • Top-quality machines designed for flexible and versatile use and operating simplicity • Replacement parts available worldwide
Conserving resources — increasing productivity Thanks to ecoPlus, power consumption can be reduced by up to 30%, such as by using smart standby operation or state-of-the-art extraction concepts.
www.homag-group.com
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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PRACTIVE — production companies
Be on the safe side with PRACTIVE
HOMAG Automation Handling and packaging
HOLZMA Panel cutting technology
BRANDT Edging technology
HOMAG Woodworking systems
WEEKE Drilling systems
BÜTFERING Sanding technology
HOMAG eSOLUTION Software
Outstanding individually — unbeatable as a team: The PRACTIVE label stands for combined expertise and experience of the worldwide leading HOMAG Group companies.
Take your capacity utilisation to the limit
PRACTIVE — intelligent woodworking solutions
The companies in the HOMAG Group cover all areas of woodworking shops and medium-sized businesses. Handling systems, panel dividing technology, wood processing systems, drilling systems, sanding technology, automation systems and software form a comprehensive, innovative range of products and services.
Whether for structural fitters or carpenters, cabinet makers or joiners, interior fitters, staircase, window, door manufacturers or large-scale project fitters — PRACTIVE offers individual onestop solutions for machine and software connection.
You benefit from a high degree of precision, performance and the right technology to ensure absolute flexibility, which you can use to optimize your entire production capacity.
And this is something you can rely on as you go about your work. Day by day. Hour by hour.
“The modern joinery workshop”
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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PRACTIVE — concepts
Countless technologies — one user interface!
PRACTIVE: more than “just” a workshop! What will the workshops of the future look like? Thanks to its wide range of solutions to meet individual requirements, the HOMAG Group is opening up new opportunities in flexible production for woodworking shops. Consequently, today’s carpenters can start with a single machine, expand production in a modular fashion at any time and be flexible in responding to future requirements.
Growing with the HOMAG Group PRACTIVE offers solutions for the entire workshop — from small to large — including coordinated operating and data concepts to enable straightforward, modular growth.
Products from size S to XXL
powerTouch — simple, standardized, ergonomic and evolutionary: This generation of control systems combines design and function to create a completely new user interface. A large, widescreen multi-touch monitor is at the heart of this technology. The machine functions are controlled by directly touching the monitor — touch the innovation! The cutting-edge interface offers an array of new help and assistance functions designed to radically simplify working practices.
Standardized operating elements and software modules ensure that all HOMAG Group machines can be operated using the same process with powerTouch. This standardization not only simplifies operating different machines, but also makes for greater efficiency by significantly reducing the time spent on servicing and training. Experience a completely new way of machine operation.
Complete solutions
Integrated software
Touch the power!
Total zero joint
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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PRACTIVE — concepts
The right solution for every workshop — from small to large
woodWOP file
woodWOP file
Cut Rite file
Cut Rite file intelliStore file
Fully networked production Construction/ CNC data
eSOLUTION
Dividing/ cutting
HOLZMA
Drilling/ trimming
Sizing/ edging
WEEKE/HOMAG
BRANDT/HOMAG
Compact workshop: efficiency to 80 m² • Saves time: simple data backup processes and data structure, transparent production processes • Saves money: reduces rejected parts • Saves space: flexible and can be expanded in a modular manner • E.g. TBP 210 gantry feeder by HOMAG Automation with HOLZMA HPP 230 panel dividing saw, WEEKE BHX 055 and BRANDT edge banding machine Ambition 1120 to 80 m²
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HOMAG Group PRACTIVE
Construction/ CNC data
eSOLUTION
Storage
HOMAG Automation
Dividing/ cutting
HOLZMA
Sizing/ edging
BRANDT/HOMAG
Drilling/ trimming
WEEKE/HOMAG
Assembly
HOMAG Automation
Intelligent manufacturing: networked across 200 m² • woodCAD|CAM - Construction - Automatic data generation for HOLZMA optimization program Cut Rite, or for optimization at the saw using CADplan - woodWOP data for the CNC machine
• Machine combination made up of a saw, storage and nesting unit (including networking software), edge banding machine with automatic return, assembly press and packaging spanning 200 m² • Intelligently networked machines ensure flowing processes, offer improved structure, reduce waste and also increase efficiency
• High degree of flexibility alongside excellent performance • woodCAD|CAM ensures a simple process from the initial idea to the finished product — including 3D spatial planning at the point of sale, a free design and a fully-fledged CAD program
HOMAG Group PRACTIVE
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PRACTIVE — lifeline | service
HOMAG Group lifeline | service — Your success in the best of hands
Personalized advice and optimum service both come as standard when you purchase our machines. Our aim is to pass on our expertise in the event of purchasing queries and to provide you with continuous support during operation. The HOMAG Group lifeline | service enables you to achieve maximum availability and cost-effective production — over the entire life cycle of your machine.
We offer you tailored financing proposals for your machinery or plants. Our financial advice goes hand in hand with our expertise relating to technical questions. Your personal contact person will take care of the whole process. The benefit for you is the ability to invest without delay in new technologies, while remaining financially flexible.
Original replacement parts eParts enables you to identify replacement parts easily. You can request replacement parts quickly, check delivery availability and order directly — all online, 24 hours a day. Original replacement parts guarantee reliable functionality and ensure optimum machine availability. All of these benefits and functions can also be found in the ServiceApp and ServiceBoard.
Service advice Our personalized advice regarding HOMAG Group service products offers you maximum availability of your machines as well as cost-optimized production. Following a comprehensive analysis, we will propose potential solutions. The next step sees you determining which measures you want to implement, together with your HOMAG Group service advisor.
Training Practical, machine-specific training courses bring your employees up-to-date on the latest developments. Training also guarantees optimum product quality due to seamless operation of machines.
Without inspection With inspection Fixed costs
Maintenance costs
HOMAG Finance
Operating hours
Inspection/maintenance Regular preventive inspections and maintenance offer the ideal conditions to help you prevent unplanned machine downtime. By providing expert support, we can guarantee the very highest possible product quality and machine availability.
Remote service You can reduce service costs and machine downtime thanks to our hotline and TeleService. Thanks to TeleService, more than 85% of all faults are resolved without needing to send a service technician on site. It doesn’t get more effective than this.
Financing/leasing
Inspection/maintenance
Training
Remote service
Replacement parts supply
Mobile applications
Using mobile applications such as the ServiceApp and the ServiceBoard, you always get in touch with the right contact person and achieve rapid troubleshooting using video transmission.
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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PRACTIVE — our customers
The integrated control system for all machines from the HOMAG Group is unique on the market. Thanks to the standardized interfaces and the integrated data flow, it allows me to easily network my machines and expand my workshop flexibly in the future.
Proprietor Wilhelm Müller, Reckendorf
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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HOMAG Automation — Handling and packaging
HOMAG Automation — products, which connect
Fully automatic material management down to the offcuts
Reliable material handling even with widely diverse types
The trend toward individual design dreams and custom products demands highest standards to the furniture industry as well as to woodworking shops. HOMAG Automation is your partner for intelligent production solutions in the wood processing industry. Working with us, you overcome technical, organizational and economic challenges and turn these into the success of your business.
HOMAG Automation GmbH Production area of 18,400 m² 383 employees
Flexible, productive and efficient
Extensive range of services
Individual design, customized production and fast delivery times require intelligent manufacturing with an optimal material flow. Batch size 1 manufacturing requires complete command of processes — and this is exactly our area of expertise. We provide the best technical solutions today for your production of tomorrow.
From high-performance individual products to the complex interlinking of processes and in-house software development: HOMAG Automation offers an extensive range of services for cost-effective production in the following areas:
Our mission: developing affordable machines and plants for all market segments — for production in series or batch size 1, for woodworking shops or industrial companies. Our approach is for HOMAG Automation solutions to combine production islands into an overall production concept. Continuous data management produces precise material flows for production. Process command ensures efficiency, flexibility and quality.
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HOMAG Group PRACTIVE
• Storage technology • Automation & robotics • Sorting & Collating • Assembly technology • Packaging technology Your box seat in our network Our entire team works toward a single goal: your satisfaction. As part of the global HOMAG Group service network, we can offer customized support at all times and develop solutions together with you that are precisely tailored to your needs. Wherever you are we are also at home.
HOMAG Group PRACTIVE
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HOMAG Automation — Handling and packaging
TLF 211 — the little champion
woodStore — impressive software
Be it a large range of parts, high speeds or full equipment, the TLF 211 optimizes transport routes and saves measurable amounts of material and time. Standardized interfaces link the storage system to other machines to form an effective processing centre.
The woodStore storage control system sets new standards right from the BasicLine. The control system monitors and manages the entire inventory and optimizes the material flow in the production process. It logs the entire material inventory and calculates the available space. Using the modules integrated in woodStore, it is possible to organize the storage area, which automatically adjusts to current production circumstances.
• Handling of coated panels from a thickness of 8 mm already as standard • Optimum consumption up to the offcut thanks to sophisticated material management • Analyzer EXPERT: the digital storage expert for ideal use of the storage system TLF 211
With options
5 000 mm
12 000 mm
Frame length
10 000 mm
50 000 mm
Bridge speed
60 m/min
110 m/min
Carriage speed
80 m/min
130 m/min
Span width
Lifting stroke speed Workpiece length Workpiece width Workpiece thickness, unfinished panels Workpiece weight
30 m/min
70 m/min
2 000–4 200 mm
max. 5 600 mm
800-2 200 mm
min. 400 mm
from 12 mm
from 3 mm
250 kg
250 kg
View
Stack
Infeed
The relevant decor photo is automatically displayed for each panel when selecting and entering part numbers or panel codes.
• The virtual view of all stacking locations available in the storage system allows you to “fly” virtually through the store and look at each material stack in a realistic 3D view • Maximum transparency and control of the entire inventory
• Now with an even clearer overview: Each stack is shown in 3D complete with dummy panel, cover panel and fixed edge • Operating errors are a thing of the past: Entering stack data is child’s play thanks to the new 3D view
OffCut Assist
Input
FlexSort — smart advance storage
• Optimum material yield from new panels to offcuts • Management and realistic view of manually stored offcuts • Simple generation, display and printout of retrieval lists • Traffic light indicators for part identification (red: part already planned; green: part available)
The intelligent data template makes it simple to define new panels, as panel dimensions and material codes are only entered once. All other parameters are determined automatically by the software. The best part is that even weight tolerances of the supplied panels are determined automatically, and the ideal settings for panel handling are calculated automatically by the storage system.
• Advance storage everywhere in the storage system (advance storage locations, storage locations, unrequired storage locations) • Variable number of panels for the block to be retrieved • Automatic generation of advance storage orders from the ongoing production process or from the saw program sequence • No more wasted storage space used for advance storage locations
TBP 211 — conserves materials, saves space
Automation around the saw in the smallest of spaces. TBP 211 now enables you to load your panel dividing saw in a way that conserves materials. • Increased capacity • Increased productivity • Increased material throughput • Gentle on the surface • Reduced quality costs • Short transport times • Ergonomic handling protects the employee working on the saw
TBP 211 Panel dimensions, stack slot
Max. 4 300 x 2 100 mm
Panel length
2 000 mm to 4 300 mm
Panel width Thickness of coated panel Suction cross rail adjustment range (manual)
Single weight of panels Stack height Output
600 mm to 2 100 mm 8 mm to 40 mm* 2 000 mm to 4 200 mm max. 200 kg max. 1 800 mm 2 cycles/min from first stack
* Coated material depending on separating behaviour
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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HOMAG Automation — Handling and packaging
BOOMERANG® TFU 120 — the entry-level model for convenient transport technology
MPH series — the body press specially for trade
MPH 410 — Basic
This indispensable helper makes the return system of your edge banding machine even more efficient. One-man operation enables you to optimize your parts return flow, resulting in a streamlined and efficient production process.
• Completely tight carcases caused by pressing surfaces with tolerance compensation • No manual positioning of the clamp elements required • Simple operation using keys
• Range of workpieces to suit practical requirements • Ideally suited to small, narrow and medium-sized workpieces • Space-saving compact design • Ergonomic workpiece handling • Simple operation
MPH 450 — Advanced (Optional features to Basic model) • Two pressing speeds • Infinitely variable pressing pressure • Work made easier thanks to ergonomic, environment suitable for woodworking shops
MPH 410 Basic
MPH 450 Advanced
MPH 510 Industry
Workpiece length
300-2 500 mm
TFU 120 Length
250-2 500 mm
250-3 000 mm
250-3 000 mm
Workpiece width
50-1 450 mm
Height
250-700 mm
250-900 mm
250-900 mm
Depth
150-1 400 mm
150-1 400 mm
150-1 400 mm
15 kN
12–18 kN
12–18 kN
4-sided processing* min. workpiece size
300 x 300 mm
4-sided processing* max. workpiece size
1 450 x 1 450 mm
Workpiece width
Vertical/horizontal pressing pressure
VKS 200 — Tailor-made cardboard-boxes
Returning workpieces with a high level of quality, including in optimizing TFU 140/25, is the top priority. This successful model has been enhanced even further, by working together with customers, and adapted to rising quality standards.
TFU 140/20
TFU 140/25
300–2 500 mm
240-2 700 mm
Longitudinal workpiece width
60-800 mm
60-1 000 mm
Transverse workpiece length
300-800 mm
80-1 000 mm
Transverse workpiece width
300–2 000 mm
4-sided processing* min. workpiece size 4-sided processing* max. workpiece size Workpiece thickness
• Wide variety of workpieces • Ideally suited to small to large and lightweight workpieces • High performance, including with small workpiece gaps • Gentle workpiece handling thanks to an air cushion table with no ball valves • Ergonomic workpiece handling • Simple operation • Runs more quietly thanks to pusher with installed silencer
HOMAG Group PRACTIVE
Produce the perfect packaging at the touch of a button — fully automatic, customized and just-in-time.
Cardboard-box cutting machine VKS 200 Cardboard box dimensions Web width for single sheets
350–2 500 mm
240-2 500 mm
Web width for continuous cardboard, single
350–2 500 mm
300 x 300 mm
240 x 80 mm
Web width for continuous cardboard, side-by-side
max. 2 350 mm
2 000 x 800 mm
2 500 x 1 000 mm
8-60 mm
8-80 mm
* In four-sided processing, larger workpieces can be returned or ejected with manual assistance in the event of transverse offset or rotation.
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• Integration into production lines possible • Controlled via touchscreen
8-60 mm
BOOMERANG® TFU 140 — the all-rounder for a wide variety of parts
Longitudinal workpiece length
MPH 510 — Industry (Optional features to Advanced model)
Cardboard thickness Cardboard quality
2.5–6.5 mm +/- 0.2 mm
• Simple operation using intelliCut software and powerTouch • 3-in-1 cutting tools for cutting, grooving and perforating — can be positioned fully automatically • Suitable for single sheets and continuous cardboard • Complex cuts and packaging designs by means of multi-line processing • Optimum cutting quality and long tool service life thanks to cutting on a rubberized roller • Over 200 packaging designs can be found at the click of a button at www.vksshop.com Save up to 35% in process costs in packaging as a result of: • Less packaging and filling material • Reduced storage and logistics costs • Fewer complaints thanks to optimum product protection
Single and double walled
Cardboard feed
Combined cardboard feed for single sheets and continuous cardboard
Control system
powerTouch HOMAG Group PRACTIVE
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HOLZMA — panel cutting technology
HOLZMA — fast, precise panel cutting
Pioneering: labeling
Ask about the HOLZMA Domino System: You can use it to customize your cutting area
Founded in 1966, HOLZMA Plattenaufteiltechnik GmbH has been setting cutting-edge standards in the industry for over forty years. Since then, the traditional Southern German company has grown to become the world’s largest manufacturer of panel dividing saws and systems.
HOLZMA Plattenaufteiltechnik GmbH Production area of 30,000 m²
Flexible and efficient
Wide performance range
Be it single saws, angular units or large-scale systems, basic equipment or special optional extras — panel dividing saws from HOLZMA help you to process your work load with greater flexibility, speed and efficiency. How? Our advisors take a close look at the specific requirements at your company and work with you to create a customized performance package.
The product range includes single saws and angular saw units with manual or automatic feed, as well as large-scale systems with automatic loading and stacking systems. In the control and software area, machine control units across various platforms, system simulations and cut optimization programs (Cut Rite, see page 63) form part of the company’s core expertise.
Panel dividing saws from HOLZMA offer both woodworking shops and industrial customers finish cut quality for every type of wood-based or plastic panel material.
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HOMAG Group PRACTIVE
Your partner for perfect service Close proximity to our customers and availability for customers are the core elements of perfect service. HOLZMA offers both — wherever you are in the world. As a member of the HOMAG Group, the company is part of the world’s strongest sales and service network in the industry. Our in-house specialists from our Holzbronn Service Center are available for you around the world. This is service that gives you even more of a competitive edge.
HOMAG Group PRACTIVE
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HOLZMA — panel cutting technology
HPP 130 — simply better, right from the start
The 3 series — all your wishes granted
Thanks to the HPP 130, it is much simpler to ease your way into the world of precision manufacturing. HOLZMA’s new development costs barely any more than a well-equipped circular sizing saw, but is considerably more precise and efficient at cutting single panels.
• Designed for smooth material flow and precise logistic process • Available as a single saw (HPP), single saw with a lifting table (HPL) or angular saw unit (HKL) • For integrated, highly efficient production processes in the entire cutting area • Extensive features, individually tailored to your operations, such as: -- Destacking concept -- Attractive package solutions -- dustEx inside -- ecoPlus technologies, enabling you to work efficiently and save energy -- Touchscreen monitor
• Top quality at the best possible price • Ideal for processing single panels and small series • HOLZMA CADmatic BASIC control software — tried, tested and easy to operate
HPP 300 and HPL 300
HPP 130 Saw blade projection Cutting length Saw carriage speed Program fence speed Operating software Main saw motor
Saw blade projection
60 mm
Cutting length
3 200 mm up to 60 m/min
Saw carriage speed
up to 60 m/min
Program fence speed Main saw motor
CADmatic 4 BASIC
Scoring saw motor
5.5 kW (optional 7.5 kW)
HPP 200 — now even more precisely tailored
• Compact, robust, versatile and loved the world over • With CADmatic 4 PRACTIVE with 3D process graphic • Options for all woodworking needs HPP 200 Cutting length Saw carriage speed Program fence speed Operating software Main saw motor Scoring saw motor
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HOMAG Group PRACTIVE
3 200/3 800/4 300/5 600 mm up to 130 m/min (optional 150 m/min) up to 90 m/min 11 kW (optional 13.5 kW or 18 kW) 1.5 kW (optional 2.2 kW)
Integrated Handling
HOLZMA has revamped, streamlined and simplified its product range in the 2 series. This means that you can now equip your HOLZMA plant with greater flexibility than ever before. The basic model of the new HPP 200 already boasts everything that a panel dividing saw requires. You decide on the extras by selecting your optional features with greater flexibility than ever before. As a result, you do not invest more than necessary.
Saw blade projection
80 mm (optional 95 mm)
60 mm (optional 80 mm) 3 200/3 800/4 300 mm up to 80 m/min (optional 120 m/min) up to 80 m/min CADmatic 4 PRACTIVE 7.5 kW (optional 9.2 kW) 1.1 kW
Saw-storage combination from a single source HOLZMA and HOMAG Automation have developed a new saw-storage combination specially for trade customers that makes automatic loading possible even for small businesses. • Greater flexibility thanks to optimum use of the available storage area • Improved productivity, since short transport times and increased material throughput ensure up to 40% higher saw capacity utilization • High material yield due to optimal material management from new panels to offcuts • Greater dynamism in order processing due to the free selection of advance storage locations in the storage system • Significant rationalization effects thanks to optimized and fully automated production processes Easy2Feed — affordable feeding technology Automatic lift table loading at a low price. This optional feature saves time and space, is particularly ergonomic and certain models can be retrofitted, without requiring any additional space.
HOMAG Group PRACTIVE
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BRANDT — edging technology
BRANDT — Perfect edges for discerning customers
The right solution every time, for every customer requirement
Optimum results are guaranteed with a solid base frame and durable feed chain
BRANDT Kantentechnik provides innovative, high-performance edge banding machines designed for trade and small or medium-sized businesses. Efficiency and quality are our top priority, ensuring long-term competitive benefits for BRANDT customers.
BRANDT Kantentechnik GmbH Production area of 12,500 m² 260 employees
Our expertise working to secure your success Boasting an annual production output of over 1 500 edge banding machines, BRANDT is the edging specialist of the HOMAG Group, as well as being the world market leader in its market segment. A high degree of standardization working hand in hand with pioneering production techniques and over 60 years of experience in mechanical engineering guarantee an optimum price/performance ratio coupled with first-class quality. The clearly structured product range is targeted specifically to current and future customer requirements and provides an impressive array of innovations and major competitive benefits. The focus of all developments to emerge from BRANDT is on practical and economical solutions that guarantee customers the best possible production results.
From simple entry-level machines to fully automated edge banding machines, BRANDT offers solutions to meet all customer requirements and tackle any processing tasks. Specific and consistent technological further developments ensure simple operation and a high level of operating convenience. At BRANDT, the human element and the final product are always our priority. Product range • Edge banding, flush trimming and corner rounding machines for shaped components • Throughfeed edge banding machines with comprehensive processing technology and automation
Founded in 1932 as a structural metalworking company, and active in the field of mechanical engineering since 1955, BRANDT has developed to become an international company with customers spread across more than 90 countries.
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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BRANDT — edging technology
Ambition 1200 series * — entry into a whole new dimension
Table-top machines — flexible solutions for shaped components
• The flexible machine concept for gluing and processing shaped components • Direct glue application and individually positionable distance cams ensure a wide range of applications • Digital edge length preselection to activate the roller separating device automatically for long workpieces • Flush trimming machine, fitted with precision ball bearings to trace workpieces for consistent trimming results • Optional end snipping device for the complete processing of straight and shaped components
• Available also with a joint trimming unit for perfect cuts and optimum glue joint quality • High level of operating convenience and safety thanks to the state-of-the-art 7” easyTouch touch control system • Profile trimming unit for rounding corners • Trimming unit for a clean trimming result with optimum extraction using DFC tooling technology and optional automation • airTec — a unit for perfect zero joints (Ambition 1220 airTec, Ambition 1230 airTe)
Optimat KTD 720
Optimat FTK 130
2 078 mm
1 130 mm
280 kg
250 kg
Weight
var. 3–9 m/min
Manual
Feed
Edge thickness
0.5-3 mm
0.4-3 mm
Edge thickness
0.4–3 mm (optional 6 mm)
Workpiece thickness
10-55 mm
16-55 mm
Workpiece thickness
8-50 mm (optional 60 mm)
Machine length Weight Feed
Ambition 1100* — the basis for success
Ambition 1210–1230 FC Machine length
3 445-4 773 mm 950-1 500 kg 11 m/min
Ambition 1400 series* — the powerful compact class
• Available also with a joint trimming unit for perfect cuts and optimum glue joint quality • Direct glue application on the workpiece using a glue roller for even glue application • Dual-motor snipping unit for optimum snipping results • Profile trimming unit for rounding corners • Two empty slots in the post-processing section can be fitted with any options for outstanding flexibility
• High-strength gluing due to optimum workpiece pre-heating • Multi-functional trimming unit for corner rounding and flush trimming (optional) • Nesting capability for special requirements when bridging hinge holes or acute-angled workpieces • Extremely fast set-up times thanks to pneumatic adjustment and entry via the powerTouch control system • High level of operating convenience and safety thanks to state-of-the-art operation using powerTouch KDF 440 edition
Ambition 1110–1120 FC Machine length Weight Feed
3 672-4 250 mm 700–950 kg 8 m/min
Ambition 1430 FC–1440 FGC Machine length Weight Feed
4 773-5 273 mm 1 600-1 850 kg
• Multi-stage technology on the trimmer and scraper as standard, ensuring extremely flexible application with changing materials
11 m/min (optionally 14 m/min)
Edge thickness
0.4-3 mm
Edge thickness
0.4-8 mm
Workpiece thickness
8-40 mm
Workpiece thickness
8-60 mm
* The series description includes options
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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BRANDT — edging technology
Ambition 1600 series* — performance and quality setting new standards
Highflex series* — excellent flexibility for optimum edges
• Gluing system QA 45 for faster color and glue changes (EVA/PUR), simple cleaning and precise metering (optional) • Trimming unit for a clean trimming result and with optimum extraction using DFC (dust flow control) tooling technology • Servotrim profile trimming unit ensures gentle tracing, ideal for processing lightweight panels and high-gloss surfaces • airTec — a unit for perfect zero joints (optional) • High level of operating convenience and safety thanks to state-of-the-art operation using powerTouch
• Servo axes for fully automated and highly flexible adjustment of the machine to the panel and edging thickness as well as different profiles • Multi-functional trimming unit for corner rounding and flush trimming (optional) • Optimization of workpiece gaps for higher output in the same processing time • Order data acquisition for the precise calculation of order-related costs • Multi-stage technology on the trimmer and scraper, ensuring extremely flexible use with changing materials (optional) • High level of operating convenience and safety thanks to state-of-the-art operation using powerTouch
KDF 650 edition Ambition 1650 FC–1670 FSCG Machine length Weight Feed Edge thickness Workpiece thickness
5 760-6 760 mm 3 000-3 400 kg var. 8–18 m/min (optional 8–20 m/min)
• Multi-stage technology on the trimmer and scraper as standard, ensuring extremely flexible application with changing materials
Highflex 1220–1880 Machine length
4 153-7 260 mm
Weight
1 290-3 600 kg
Feed
8–20 m/min**
Edge thickness
0.4-12 mm
0.4–20 mm**
Workpiece thickness
8-60 mm (optional 80 mm)
Ambition 1800 series* — uncompromising performance at all times
8-60 mm (optional 80 mm)
profiLine series* — precision and performance to meet stringent demands
• The profiLine module always offers optimum performance to meet your requirements • High hogging output during solid edge processing • Highly flexible unit concept available, equipped with multi-stage technology for fast changeovers to different profiles • Soft-touch function for optimum snipping results even at high feed speeds • High level of operating convenience and safety thanks to state-of-the-art operation using powerTouch
• Gluing system QA 45 for faster colour and glue changes (EVA/PUR), simple cleaning and precise metering (optional) • High degree of availability and optimum gluing quality thanks to the Quickmelt gluing station • High feed speed with fully automated lubrication of chain tracks for a long service life • Optimisation of workpiece gaps for higher output in the same processing time • High level of operating convenience and safety thanks to state-of-the-art operation using powerTouch KDF 860 edition Ambition 1870 FSC–1880 FSCU Machine length
6 260-7 260 mm
Weight
3 000-3 600 kg
Feed
var. 8-20 m/min
Edge thickness Workpiece thickness
0.4-12 mm (optional 20 mm) 8-60 mm (optional 80 mm)
• Multi-stage technology on the trimmer and scraper as standard, ensuring extremely flexible use with changing materials • V-belt top pressure as standard
profiLine 1630–1895 Machine length
4 770-10 260 mm
Weight
1 900-5 500 kg
Feed
8–20 m/min**
Edge thickness Workpiece thickness
0.4–20 mm** 8–60 mm (optionally 80/100 mm)
* The series description includes options ** Series-dependent All edge banding machines can be connected to a return conveyor
32
HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
33
PRACTIVE — our customers
It doesn’t work without HOMAG. For anyone looking for consistently high processing quality today, the PRACTIVE product range from the HOMAG Group is unbeatable.
Master joiner Alexander Hartmann, Falkenberg-Taufkirchen
34
HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
35
HOMAG — woodworking systems
HOMAG — edge banding machines and processing centres for simple flexibility
Perfect edge quality whatever the material
Highly efficient production coupled with state-of-the art engineering
Whether CNC processing centres, laminating units, edge banding machines or complete plants, HOMAG Holzbearbeitungssysteme GmbH—the heart of the HOMAG Group—offers comprehensive solutions for every aspect of wood processing. HOMAG innovations have been shaping the market for decades — all to the benefit of customers.
HOMAG Holzbearbeitungssysteme GmbH Production area of 80,000 m² 1 500 employees
The whole world of wood processing
CNC technology product range
Be it furniture or construction element production, trade or industry — the HOMAG product range meets wide-ranging application requirements. The variety of services encompasses edge banding machines, laminating units, CNC processing centres, production cells and complete production lines in all conceivable variations.
Backed by the experience of several thousand processing centres in multi-shift operation, we are the only manufacturer worldwide to offer optimum machine solutions, including project planning and software. Alongside traditional drilling, trimming and sawing applications, we also offer solutions such as ultra highprecision edge banding.
Throughfeed technology product range Flexible, straightforward and fast edge processing, even for the smallest series. Innovative HOMAG edge banding machines can be relied upon to achieve this level of processing. For individual interior fittings, we have an efficient solution to suit every kind of edging and panel material. Ideal for small and medium-sized businesses.
• CNC processing centres with 3–5 axes for drilling and trimming solid wood, timber materials, plastics, aluminum and similar materials • Processing centres with edge banding for all common edges and panel materials, including lightweight panels • Highly efficient production cells with automatic feed, workpiece changeover and destacking • Fixture positioning equipment for lightweight panels
• Fully automated edge banding machines • Edge banding machines for panels with straight or profiled edges • Edging lightweight panels • Double-end tenoners • Postforming machines
36
HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
37
HOMAG — woodworking systems
Ambition 2200 series — entry level into the HOMAG class
Ambition 2600 series — efficiency for increasingly stringent demands
All machines in the HOMAG Ambition series feature:
The Ambition 2200 models allow you to glue, accurately snip and post-process edges, including rounding front sides.
• Programming in Windows standard for simple, familiar operation • Optimum trimming quality and optimum chip collection using I-tools • Steel top pressure beam with composite belt for precise workpiece clamping • Operated using powerTouch for optimum clarity • Furthermore, Ambition 2600 can be used with a feed rate of up to 30 m/min
• The finishing unit at the outfeed removes any glue residue and ensures the edges grip well • PU can also be used if required • The profile trimming unit can also be used to round veneer edges with no tears • A feed rate of up to 20 m/min ensures that the machine provides optimum productivity
Ambition 2270
Ambition 2280
Ambition 2274
Ambition 2284
8 365 mm
9 365 mm
8 365 mm
9 365 mm
Machine length Weight appr.
Ambition 2600 Machine length
8 365-9 365 mm
Weight appr.
4 000 kg
4 500 kg
4 000 kg
4 500 kg
16–20 m/min
16–20 m/min
16–20 m/min
16–20 m/min
Edge thickness
0.3-3 mm
0.3-3 mm
0.3-3 mm
0.3-3 mm
Edge thickness
0.3-3 mm
Workpiece thickness
8-60 mm
8-60 mm
8-60 mm
8-60 mm
Workpiece thickness
8-60 mm
Feed
Ambition 2400 series — variable edge gluing
Machine length Weight appr.
3 500-4 500 kg
Feed
16-30 m/min
KAL 370 profiLine series — for industrial applications
The Ambition 2400 allows you to glue, accurately snip and post-process edges, including rounding front sides.
The all-rounder KAL 370 profiLine for banding edges of rolls of material up to 3 mm and solid strips up to 25 mm.
• The profile trimming unit offers optimum processing quality • These Ambition models enable automatic changeovers between two profiles in the blink of an eye, e.g. a radius of 2 mm and a radius of 3 mm • A feed rate of up to 25 m/min enables demandbased productivity for businesses with higher performance requirements
• Universal profile trimming units with one, two or four motors for tear-free copying, including of veneer edges • Automatic changeovers to different profiles • Selection of any units from the extensive modular range of industrially tried-and-tested units
Ambition 2470
Ambition 2480
Ambition 2474
Ambition 2484
8 365 mm
9 365 mm
8 365 mm
9 365 mm
KAL 370 Machine length Weight appr.
4 000 kg
4 500 kg
4 000 kg
4 500 kg
Feed
16-25 mm
16-25 mm
16-25 mm
16-25 mm
Feed
Edge thickness
0.3-3 mm
0.3-3 mm
0.3-3 mm
0.3-3 mm
Edge thickness
Workpiece thickness
8-60 mm
8-60 mm
8-60 mm
8-60 mm
Workpiece thickness
6 365-13 365 mm 3 500-7 500 kg 16-32 m/min
In addition, the range for individual equipment options offers scope for the complete processing of aluminum edges or entry into fully automated flexible production. Using the innovative laserTec method, you can produce parts with zero joints of a previously unattainable level of quality. You can now also achieve this with the new FK 31 powerTrim profile trimming unit for industrial-standard performance and quality.
0.4-25 mm 8-60 mm (optional 100 mm)
All edge banding machines can be connected to a return conveyor
38
HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
39
HOMAG — woodworking systems
Vantage BMG 311 — nesting & more
HOMAG — profiling
Double-end tenoner FPL 260
The ideal combination of nesting and universal processing
The smallest in its class for every type of sizing and profiling work with an array of materials from MDF to solid wood.
• Aluminum grid table for universal workpiece clamping and nesting processing • Coupled-motion enclosure for optimum visual and physical accessibility • DRIVE5C 5-axis technology or 4-axis technology with FLEX5+ interface • Drilling heads with up to 35 spindles (25 vertical, 10 horizontal and groove saw) for efficient drilling
• Simple operation using a clearly arranged control panel • Simple changeover with minimal adjustments • High-powered chipping motors with 8.1 kW at 100 Hz
Options:
FPL 260 Machine length Weight Feed Workpiece thickness Max. workpiece/laminate overhang
Vantage BMG 311 Max. workpiece depth
4 650-5 650 mm
1 550 mm
1 900-3 160 kg
Max. workpiece thickness
270 mm
8-32 m/min
Max. workpiece length (L)
3 475/4 375/6 175 mm
8-110 mm
4-axis trimming spindle
12/15/18.5 kW
30-110 mm
5-axis trimming spindle
10/12/15 kW
Tool changer
Venture BMG 311 — all processing operations for furniture and interior fittings and construction element production
14/18-slot
Venture BMG 311/V — high performance for panel processing using powerEdge
Compact, affordable, universal
Perfect edge banding for shaped components
• Stable machine frame and heavy-duty moving gantry • Coupled-motion enclosure for optimum visual and physical accessibility • Powerful trimming spindles with up to 18.5 kW with fluid cooling for high feed rates coupled with high hogging volumes • Drilling heads with up to 35 spindles (25 vertical, 10 horizontal and groove saw) for efficient drilling • Console table with cross-hair laser, LED setup aid or automatic table setup
• Coupled-motion enclosure for optimum visual and physical accessibility • powerEdge: the edge banding unit for high feed rates and automatic butt joint gluing • Convenient insertion and replacement of edge rolls at the front • Drilling heads with up to 35 spindles (25 vertical, 10 horizontal and groove saw) for efficient drilling • woodWOP wizard to automatically generate the whole processing sequence for edging Options:
Options: Venture BMG 311 Max. workpiece depth Max. workpiece thickness
270 mm
Max. workpiece length (L)
3 475/4 375/6 175 mm
4-axis trimming spindle
12/15/18.5 kW
5-axis trimming spindle
10/12/15 kW
Tool changer
40
1 550 mm
HOMAG Group PRACTIVE
14/18-slot
• Software package with the programs woodMotion for program simulation at the work preparation workstation and collisionControl for real-time monitoring at the machine • CAM plugin for 3D surface programming • Lateral linear changer for additional tools and units
• Software package with the programs woodMotion for program simulation at the work preparation workstation and collisionControl for real-time monitoring at the machine • CAM plugin for 3D surface programming • Replaceable easyEdge edge banding unit • Lateral linear changer for additional tools and units
Venture BMG 311/V Max. workpiece depth
1 550 mm
Max. workpiece thickness
270 mm
Max. workpiece length (L)
3 475/4 375/6 175 mm
4-axis trimming spindle
12/15 kW
Tool changer
14/18-slot
• FLEX5+ with automatic tool change — automated swiveling sawing/drilling unit for processing operations at any optional angle (e.g. for miter cuts) • Lateral linear changer for additional tools and units
HOMAG Group PRACTIVE
41
HOMAG — woodworking systems
• Sliding gantry with a heavy-duty machine bed made from the new vibration-absorbing material SORB TECH (patented) for high precision and long tool service life • Freely equippable with high-performance 4-axis spindles and 5-axis spindle DRIVE5C+ • Individually selectable drilling technology from 13 spindles through to a multi-processing unit (MPU) • Extremely easy to use and edge changes from the front
300 mm
Max. workpiece length (L)
3 475/4 175/6 175/7 575 mm
4-axis trimming spindle
12-18.5 kW
5-axis trimming spindle
10/12/15 kW
Tool changer
Up to 95-slots
The right table for any task • Console table: individual equipment of consoles with vacuum clamps, pneumatic clamps and special clamping devices • AP table: fully automated positioning table with precisely positioned and high-precision clamping elements for an automated production sequence • Aluminum grid table: For nesting and a range of other applications. Positive locking fixture of clamps and vacuum transmission through the table construction
BMG 600 — high performance for shaped components
• DRIVE5+ 5-axis technology with bearings on both sides and an output of 18.5 kW • Sliding gantry with a heavy-duty machine bed made from the new vibration-absorbing material SORB TECH (patented) for high precision and long tool service life • Processing height of up to 500 mm from the console/table
SAF
N
SCA
E
Options:
BMG 600 Max. workpiece depth
300/500 mm
Max. workpiece length (L)
3 475/4 175/6 175/7 575 mm
Tool changer
42
1 550/1 900/2 250 mm
Max. workpiece thickness 5-axis trimming spindle
HOMAG Group PRACTIVE
BMG 512/V Max. workpiece depth
1 550/1 900/2 250 mm
Max. workpiece thickness
300/500 mm
Max. workpiece length (L)
3 475/4 175/6 175/7 575 mm
4-axis trimming spindle
12-18.5 kW
5-axis trimming spindle
10/12/15 kW
Tool changer
• powerEdge: the edge banding unit for high feed rates and automatic butt joint gluing • laserTec unit for shaped components with zero joints • Units for a wide range of applications: door folds, softforming, inclined edges, 105 mm edge height
Up to 81-slots
5-axis main spindles and edge banding units
DRIVE5+ technology for high-performance free shaping and trimming
ECH BT SOR
Options:
N
1 550/1 900/2 250/3 250 mm
Max. workpiece thickness
SAF
E
• Sliding gantry with a heavy-duty machine bed made from the new vibration-absorbing material SORB TECH (patented) for high precision and long tool service life • Freely equippable with high-performance 4-axis and 5-axis spindles • Individually selectable drilling technology from 13 spindles through to a multi-processing unit (MPU) • Tool change systems with up to 95 slots • Processing height of up to 300 mm from the console SCA
SAF
The best of contour shaped workpiece edging
ECH BT SOR
BMG 500 Max. workpiece depth
High-tech for woodworking shops
N
ECH BT SOR
BMG 512/V — optimum edge quality and so simple to use
SCA
E
BMG 500 — the benchmark in CNC processing
15/18.5 kW Up to 95-slots
• woodMotion for program simulation at the work preparation workstation and collisionControl for real-time monitoring at the machine • CAM plugin for 3D surface programming
5-axis main spindles
Edge banding units
DRIVE5+ 15/18.5 kW Unit interface with three-point support and patented pneumatic interface
laserTec Edge banding to a previously unattainable level of quality: HOMAG laserTec — for shaped components with zero joints
DRIVE5C+ 10/15 kW Unit interface with three-point support and patented pneumatic interface
powerEdge Economical and perfect edging of batch size 1 workpieces
DRIVE5C 10/12 kW Unit interface with three-point support and patented pneumatic interface
easyEdge The world’s smallest edge banding machine — affordable, simple and efficient. NEW: now also in conjunction with 5-axis technology
HOMAG Group PRACTIVE
43
WEEKE — drilling systems
WEEKE — your partner for CNC processing, drilling and fitting insertion equipment
Innovative and always thinking about the customer — perfect solutions for industry and woodworking shops
Quality, precision and durability — impressive technology!
Our CNC processing centres and wide-belt sanding machines are already offering the technology of the future today. And with good reason: tradition and dedication. For 70 years now, we have viewed the high demands of our customers as both an incentive and a responsibility. WEEKE — quality is the result of reliability, motivation and experience.
WEEKE Bohrsysteme GmbH Production area of 21,250 m² 700 employees
Technology to meet the toughest demands As a specialist in the field of CNC processing centres, high-performance automated throughfeed drilling machines and innovative solutions in drilling and fitting insertion equipment, WEEKE has continuously expanded its market share over recent years. Major investments and the development of new production technologies ensure the sustained high quality of our products. Our machines are therefore characterized by quality, precision and longevity. Impressive technology! And this is well received – be it industry or trade, customers of the internationally successful machine manufacturer can be found the world over.
Product range • CNC technology: Processing centres for drilling, routing and grooving solid wood, timber materials and plastics • Sanding technology: Wide-belt sanding machines from the BÜTFERING brand — the right solution for every sanding task • Drilling technology: high-performance dowel hole drilling machines for standalone operation or integration into complex machine lines • Assembly systems: Processing centres with a sliding gantry and longitudinal and transverse workpiece throughfeed for drilling, dowel technology and fitting insertion equipment
Around 1 500 machines now roll off the production line at the plant in Herzebrock-Clarholz (Germany) every year. Be impressed by the expertise and quality of WEEKE for yourself. In 2012, BÜTFERING sanding technology was incorporated into WEEKE. In this sector too, customers are supplied with products to the highest technological standard.
44
HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
45
WEEKE — drilling systems
FLEX5/FLEX5+ — high-performance processing units from the HOMAG Group
Venture 106M–109M — CNC processing centres
Standards
FLEX5 sawing, routing and drilling unit with automatic angle adjustment
• High-speed 7 500 — 18 drilling spindles (12 vertical/6 horizontal) • Patented drill quick-change system • Patented automatic spindle clamping • Grooving saw, Ø 125 mm, 0–90° • 9 kW HSK routing spindle • 2 rows of stops as standard • Electronic surveillance of all stop cylinders • 2 CNC-controlled Z axes • Laser positioning system
Work table Trimming dimension dia. 20 mm
Precise execution of miter cuts or drilling holes at any angle with no manual settings significantly improves productivity by eliminating the need for test cuts, as well as enhancing quality. FLEX5+ sawing, routing and drilling unit with additional automatic tool change
Venture 106M
Venture 107M
Venture 108M
Venture 109M
3 130 x 1 250 x 100 mm
3 130 x 1 250 x 100 mm
3 130 x 1 250 x 100 mm
3 130 x 1 250 x 100 mm
1 550 mm
1 550 mm
1 550 mm
1 550 mm
X/Y 80 m/min
X/Y 80 m/min
X/Y 80 m/min
X/Y 80 m/min
C axis
-
Torque support
C axis
Interpolating C axis
Total tool changing slots
8
16
16
16
FLEX5 interface
-
-
FLEX5 (optional)
FLEX5 (optional)
License for machine + Office
License for machine + Office
License for machine + Office
License for machine + Office
Vector speed
woodWOP
Venture 220–240 — premium-class CNC processing centres
FLEX5axis — high-performance processing unit from the HOMAG Group
Standards
FLEX5axis sawing, routing and drilling unit with additional automatic tool change
• High-speed 7 500 — 31 drilling spindles (21 vertical/10 horizontal) • Patented drill quick-change system • Patented automatic spindle clamping • Grooving saw, Ø 125 mm, 0–90° • 2 rows of stops as standard • Electronic surveillance of all stop cylinders • 2 CNC-controlled Z axes • Working lengths: M (3 300 mm), L (4 500 mm), XXL (6 000 mm)
Working table M variant Trimming dimension dia. 20 mm Vector speed HSK trimming spindle C axis Positioning system Total tool changing slots FLEX5 interface woodWOP
46
HOMAG Group PRACTIVE
In addition to automatic angle adjustment, FLEX5+ also offers automatic tool change, thereby enabling the complete processing of a wide selection of workpieces, e.g. pyramids, without requiring manual intervention.
In addition to automatic angle adjustment and automatic tool change, FLEX5axis also enables lock case processing during door production. It replaces up to five conventional adapter units.
Venture 220
Venture 230
Venture 240
3 300 x 1 400 x 125 mm
3 300 x 1 400 x 125 mm
3 300 x 1 400 x 125 mm
1 600 mm
1 600 mm
1 600 mm
X/Y 110 m/min
X/Y 110 m/min
X/Y 110 m/min
12 kW
12 kW
12 kW
Interpolating C axis
Interpolating C axis
Interpolating C axis
Laser
light emitting diode
light emitting diode
22
28
28
FLEX5 (optional)
FLEX5+ (optional)
FLEX5axis (standard)
License for machine + Office
License for machine + Office
License for machine + Office
HOMAG Group PRACTIVE
47
WEEKE — drilling systems
ABD 050/060 — CNC drilling and dowel insertion machines
BHX 050/055 — vertical CNC processing centres on less than 5 m²
BHX 050:
• Processing of max. 4 workpieces • Simple and quick material handling • Pneumatically lowerable centre and side stops • Clamping cylinders — manually adjustable length and thickness • Vibration conveyor for automatic dowel feeding
• High-speed 7 500 — 8 vertical drilling spindles • 6 horizontal drilling spindles: 4 in X, 2 in Y (optional) • Grooving saw in X direction, dia. 100 mm (optional) • Routing motor with high-speed hydraulic clamping system, 5 kW ETP 25 (optional) BHX 055:
BHX 050
BHX 055
Max. workpiece dimensions
2 500 x 850 x 60 mm
3 050 x 850 x 60 mm
Min. workpiece dimensions
200 x 70 x 12 mm
200 x 70 x 12 mm
8
13
50-15 m/min
50-15 m/min
License for machine
License for machine
Vertical drilling spindles Vector speed X/Y–Z woodWOP
• High-speed 7 500 — 13 vertical drilling spindles • 6 horizontal drilling spindles: 4 in X, 2 in Y (optional) • Grooving saw in X direction, dia. 100 mm (optional) • Routing motor with high-speed hydraulic clamping system, 5 kW ETP 25 (optional) • Tool change spindle 5 kW HSK 63 with up to 4 tool change slots (optional)
ECH BT SOR
ABD 050/12
ABD 050/28
ABD 060/12
ABD 060/28
20-1 250 mm
20-2 800 mm
20-1 250 mm
20-2 800 mm
min. 20 mm
min. 20 mm
min. 20 mm
min. 20 mm
10-60 mm
10-60 mm
10-60 mm
10-60 mm
Horizontal drilling spindles
1
1
3
3
Doweling unit
1
1
1
1
Workpiece length Workpiece width Workpiece thickness
X axis
BHX 200 — vertical CNC processing centre
CNC-controlled
CNC-controlled
CNC-controlled
CNC-controlled
Y and Z axis
Manually adjustable
Manually adjustable
CNC-controlled
CNC-controlled
woodWOP
License for machine
License for machine
License for machine
License for machine
ABD 260 — CNC drilling and dowel driving machines
• Patented drill quick-change system • Patented automatic spindle clamping • 2 workpiece clamps
• High-speed drilling unit with 3 individually activated horizontal drilling spindles • High-speed drilling unit with 3 individually activated vertical drilling spindles • Doweling unit with glue application unit • Processing of max. 4 workpieces • Simple and quick material handling • Pneumatically lowerable centre and side stops • Axes: X, Y and Z direction CNC-controlled • Clamping cylinders — manually adjustable length and thickness • Vibration conveyor for automatic dowel feeding
Optional configurations:
BHX 200
BHX 200/D
Max. workpiece dimensions
3 050 x 1 250 x 80 mm
3 050 x 1 250 x 80 mm
Min. workpiece dimensions
200 x 50 x 8 mm
200 x 50 x 8 mm
Doweling Vector speed X/Y - Z woodWOP
-
Standard
50-15 m/min
50-15 m/min
License for machine
License for machine
• 36-spindle (split head) configuration - 36 drilling spindles (2 x 10 vertical/2 x 8 horizontal) - Grooving saw, Ø 125 mm, 0–90° - Tool change spindle, 9 kW HSK 63 - 4 tool change slots • 25-spindle configuration - 25 drilling spindles (15 vertical/10 horizontal) - Grooving saw, Ø 125 mm, 0–90° - Tool change spindle, 9 kW HSK 63 - 4 tool change slots - 2 empty slots for, such as a Clamex unit and/or a hinge drilling unit (3-spindle)
ECH BT SOR
ABD 260/12 Workpiece length Workpiece width Workpiece thickness
min. 20 mm
10-60 mm
10-60 mm
3
3
Vertical drilling spindles
3
3
Doweling unit
1
1
CNC-controlled
CNC-controlled
License for machine
License for machine
woodWOP
HOMAG Group PRACTIVE
2 800 mm
min. 20 mm
Horizontal drilling spindles
X, Y and Z axis
48
ABD 260/28
20-1 250 mm
HOMAG Group PRACTIVE
49
WEEKE — drilling systems
Vantage 43M — CNC processing centre with aluminum table
Vantage 200 — premier league CNC nesting machine
• High-speed 7 500 — 18 drilling spindles (12 vertical/6 horizontal) • Patented drill quick-change system • Patented automatic spindle clamp • Grooving saw, dia. 125 mm, 0–90° • 12 kW HSK routing spindle (C axis 360°) • 2 x 8 tool change slots (pick-up/moving in X) • Aluminum grid table • Electronic surveillance of all stop cylinders • 2 CNC-controlled Z axes
• Wide-ranging table sizes • Safety protection system mat • 9 kW HSK routing spindle • 14 tool change slots (moving in X direction) • 2 CNC-controlled Z axes • Electronic surveillance of all stop cylinders • 12/21/36 vertical drilling spindles (optional) • Vector speed X/Y: 130 m/min • Max. workpiece thickness: 125 mm • Versatile nesting concepts
Vantage 200/510
Vantage 200/512
Vantage 200/610
Vantage 200/612
Vantage 200/710
Vantage 200/714
Length (mm/inch)
3 130/123.23
3 700/145.67
3 130/123.23
3 700/145.67
3 130/123.23
4 300/169.29
Width (mm/inch)
1 550/61.02
1 550/61.02
1 850/61.02
1 850/61.02
2 250/61.02
2 250/61.02
600/720
600/720
600/720
600/720
900/1 080
900/1 080
14
14
14
14
14
14
Optional
Optional
Optional
Optional
Optional
Optional
Vantage 43M Work table
3 130 x 1 250 mm
Workpiece thickness
max. 125 mm
Z axis (Z1/Z2)
343 mm/185 mm
Vector speed
X/Y 80 m/min
woodWOP
Vacuum output (cbm/h, 50/60 Hz) Tool change slots
License for machine
C axis FLEX5 interface woodWOP
Vantage 100 — the versatile nesting machine
Vantage 100/512
Vantage 100/610
Vantage 100/612
Vantage 100/710
Vantage 100/714
Length (mm/inch)
2 500/98.43
3 130/123.23
3 700/145.67
3 130/123.23
3 700/145.67
3 130/123.23
4 300/169.29
Width (mm/inch)
1 250/49.21
1 550/61.02
1 550/61.02
1 850/72.83
1 850/72.83
2 250/88.58
2 250/88.58
300/360
600/720
600/720
600/720
600/720
900/1 080
900/1 080
7
8
8
10
10
12
12
Optional
Optional
Optional
Optional
Optional
Optional
Optional
License for machine
License for machine
License for machine
License for machine
License for machine
License for machine
License for machine
woodWOP
50
HOMAG Group PRACTIVE
Optional
Optional
Optional
License for machine
License for machine
License for machine
WEEKE and HOMAG Automation have developed nesting concepts specifically for PRACTIVE customers that enable even small-scale operations to benefit from automatic feeding. The highlights speak for themselves:
Vantage 100/510
C axis
Optional License for machine
Nesting concepts from a single source
Vantage 100/480
Tool change slots
Optional License for machine
Handling solutions for nesting machines
• Wide-ranging table sizes • Single field arrangement (light grid) • 9 kW HSK routing spindle • 2 CNC-controlled Z axes • Electronic surveillance of all stop cylinders • 12 vertical drilling spindles (optional) • Vector speed X/Y: 96 m/min • Max. workpiece thickness: 100 mm
Vacuum output (cbm/h, 50/60 Hz)
Optional License for machine
• Significant rationalization effects thanks to optimized and fully automated production processes • Greater flexibility thanks to the optimal use of the available storage area • Greater dynamism in order processing due to the free selection of advance storage locations in the storage system • Barcode labels can be applied to workpieces for downstream work processes
HOMAG Group PRACTIVE
51
BÜTFERING — sanding technology
SWT 100 — the compact entry level machine
SWT 300 — as individual as your customers
The specialists at BÜTFERING put together equipment options with the SWT 300 models that are specifically adapted to the requirements of modern, top-quality interior fittings — all the while taking production-specific, economic and ergonomic aspects into account. Be it solid wood, veneer or a high-gloss polished finish — you can master any application with a SWT 300 model.
Suitable for calibrating, intermediate and fine sanding of solid wood, as well as flush sanding of solid wood edges. Thanks to their tolerance compensation of up to 1 mm, the models with a C head and electronically controlled segmented pads are ideally suited for sanding veneered workpieces. Standard features: • Infinitely variable frequency-controlled feed speed • Every unit is separately driven
SWT 114 L/C
SWT 124 RL/RC
1 100 mm
1 100 mm
Working width Head designation*
Standard features:
Working width Head designation*
L/C
R/L/C
Belt length
1 900 mm
1 900 mm
Number of heads
Workpiece thickness
3-160 mm
3-160 mm
Belt length
1 400 kg
1 800 kg
Weight
Workpiece thickness Weight
SWT 315
SWT 325
SWT 335
1 350 mm
1 350 mm
1 350 mm
C/X
R/L/C/X/Q/H
R/L/C/E/Q/H
1
2
3
2 150/2 620 mm
2 150/2 620 mm
2 150/2 620 mm
3-160 mm
3-160 mm
3-160 mm
approx. 2 800 kg
approx. 3 800 kg
approx. 4 800 kg
SWT 500 Diamond — the heavyweight as a complete package
SWT 200 — the versatile multitalent
Full equipment as standard:
Suitable for calibration, fine sanding and intermediate varnish sanding. The BÜTFERING SWT 200 series is as versatile as its users. Every model is a true talent when it comes to meeting special requirements and adapting to wood types. The head combinations can be individually adapted to your conditions and tasks. Extensive experience and industry expertise have resulted in compact performance packages with an optimum price/performance ratio.
• Constant workpiece infeed height of 900 mm • New 5-step adjustable effective belt blow-off device at all heads • Frequency-controlled cutting speed • Infinitely variable frequency-controlled feed speed • 10.4" touchscreen terminal with 200 storage locations • MPS system (electromagnetic) • Vacuum table with integrated fan • Workpiece cleaned using horsehair brush and separate motor • Automatic head locking • Removable roller table at the infeed • ecoPlus technologies
Standard features:
Working width Head designation* Number of heads
SWT 215
SWT 225
SWT 235
1 350 mm
1 350 mm
1 350 mm
L/C
R/L/C
R/L/C
1
2
3
Belt length
2 150 mm
2 150 mm
2 150 mm
Workpiece thickness
3-160 mm
3-160 mm
3-160 mm
approx. 2 100 kg
approx. 3 000 kg
approx. 3 900 kg
Weight
• Constant workpiece infeed height of 900 mm • New adjustable effective belt cleaning device saves up to 70% compressed air with 100% results • Infinitely variable frequency-controlled cutting speed (optional) • Infinitely variable frequency-controlled feed speed • Touchscreen terminal with 200 storage locations • EPS sanding system • ecoPlus technologies
ECH BT SOR
SWT 515
SWT 525
SWT 535
1 350 mm
1 350 mm
1 350 mm
C/X
C/X/H/Q
R/C/E/H/Q
1
2
3
Belt length
2 620 mm
2 620 mm
2 620 mm
Workpiece thickness
3-200 mm
3-200 mm
3-200 mm
approx. 3 500 kg
approx. 6 500 kg
approx. 9 000 kg
Working width Head designation* Number of heads
Weight
* See head key on page 55
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HOMAG Group PRACTIVE
• Constant workpiece infeed height of 900 mm • New adjustable effective belt cleaning device saves up to 70% compressed air with 100% results • Infinitely variable frequency-controlled cutting speed (optional) • Infinitely variable frequency-controlled feed speed • Touchscreen terminal with 200 storage locations • EPS or MPS sanding system • Automatic head locking • ecoPlus technologies
* See head key on page 55 HOMAG Group PRACTIVE
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BÜTFERING — sanding technology
BÜTFERING — the right sanding system every time
Head key
The required degree of sanding precision differs from product to product, which is why the new 300 series from BÜTFERING can be equipped with either the proven EPS or the high-precision MPS system — to suit requirements. EPS (electropneumatic) • Workpiece tracing and segment width of 25 mm • Optimum distribution of the sanding pressure with an 80 mm-wide engagement zone on the segmented pad • Simple electropneumatic activation of segments MPS (electromagnetic) • Program-controlled sanding force regulation • Dynamic engagement and disengagement of segments • High-precision activation of segments • Excellent edge protection for highly sensitive materials
Combination head (100-200 series)
Calibration roller head (100-200 series)
Cross sanding head (300-500 series)
CCContact roller, electronically controlled segmented pad LL Contact roller, pneumatically supported air cushion
RRSteel or rubber contact roller
QQInternally running chevron pressure belt, electronically controlled segmented pad
Combination head (300-500 series)
Contact roller head (300-500 series) RRSteel or rubber contact roller, dia. 240 mm
CCContact roller dia. 140 mm, electronically controlled segmented pad LL Contact roller dia. 140 mm, pneumatically supported air cushion SORB TECH — absolute smooth running
High-speed vibration absorption using patented composite material Every wood processing machine responds with high intensity if stimulated by certain frequencies. This effect is referred to as resonance. This resonance must be reduced to a minimum to ensure an excellent processing quality. The machine bed is made from vibration-absorption composite material SORB TECH and absorbs these vibrations quicker than conventional steel designs. Highlights:
ECH BT SOR
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HOMAG Group PRACTIVE
• The mineral composite material SORB TECH is characterized by its excellent vibration absorption properties • Far superior to conventional welded and cast designs • Unique, pioneering and patented technology • Currently unbeatable for running smoothness
Sanding pad head (300-500 series)
Super finish head (300-500 series)
X head (300-500 series)
EEElectronically controlled segmented pad
HHInternally running chevron pressure belt, electronically controlled segmented pad
XXInternally running chevron pressure belt, electronically controlled segmented pad • Can also be used without chevron pressure belt in the same way as E • Can also be used without lamellar pressure belt in the same way as C
HOMAG Group PRACTIVE
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PRACTIVE — our customers
I’m proud of my WEEKE. And I’m proud of the furniture I produce with it. My aim is to provide my customers with the best there is — and the quality of any furniture starts with the machine.
Master joiner Vitus Barth, Berg
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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HOMAG eSOLUTION — software
HOMAG eSOLUTION – Software solutions for the timber and furniture industries
Custom designs
Photorealistic imaging of furnishing ideas
HOMAG eSOLUTION is your professional partner for CAD/CAM and eBusiness solutions in the fields of furniture and interior fittings — for greater efficiency, safety and sales success.
Programmed perfection
Optimum use of potentials
HOMAG eSOLUTION software solutions optimise company processes for woodworking shops and global groups in the furniture and furniture supplier industry — from the initial sketch through to the final product. The software solutions are ideally configured for use with HOMAG Group machines and create efficiency and reliability for order processing and production processes. Integrated B2B and B2C eBusiness solutions for online furniture sales with a direct connection to order processing and production processes round off the software package.
woodCAD|CAM generates production data — woodFACTORY optimizes the production process. The module creates transparency and efficiency in the production process, be it in forming production batches or creating postproduction orders: woodFACTORY ensures the effective use of the installed machine base. As an integrated B2B and B2C solution, the woodNET online sales and ordering system is designed for selling furniture and furniture parts and adopts the innovative approach of “directly from the sale to the machine”.
Flexibility offers greater scope The market expects top quality, increasingly shorter delivery times and custom designs. Those manufacturers able to offer the greatest flexibility will stay ahead of the field. Parametric furniture design and a direct connection to the machine technology of woodCAD|CAM are the key to helping you achieve success. Production drawings and parts lists can be accessed instantly after the design phase with just a click of the mouse, and design data is automatically forwarded to HOMAG Group CNC machines.
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HOMAG Group PRACTIVE
HOMAG Group PRACTIVE
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HOMAG eSOLUTION — software
design-to-machine: software provides the connecting link Save time, prevent errors, efficient working: woodCAD|CAM provides a reliable, flexible process solution from planning through design to data generation for the machine.
CAD 3D design It takes just a few mouse clicks to collated components and assemblies and create new furniture items — no matter whether you are working with carcass furniture of varying size or complex furnishing items such as counters or round benches. All connections, processing operations and fixtures are all generated in 3D using this software.
view, including all cuts and details for communication with architects and developers. Simple process organization The system encompasses an integrated order and project management capability. The planning and design data is calculated directly using material and production costs and can be read out in various forms, such as a manufacturing cost calculation or a quotation template. CAM Production at the click of a mouse
woodFACTORY
woodNET
smart production
Selling online
woodFACTORY optimizes production processes in woodworking shops and the furniture industry that use HOMAG Group machines for production. From production planning with optimum production batches to providing CNC data through to a finish signal following final assembly, the workflow of the production process is further automated. Be it data management or material planning, reducing machine downtime or component handling, production planning, production data and production control pose no problem for woodFACTORY.
The woodNET online presentation and ordering system combines in-house ordering and production processes with external sales activities such as direct sales, trade and production outsourcing. woodNET modules are optimised for online application and work without plugins; the interface and functions can also be adapted on a customer-specific basis. At the heart of the solution is a graphic furniture configurator in which a selection of features or individual components can be combined to create customised furniture. The selection
The system generates automatically dimensioned component drawings directly from the 3D design, alongside all the necessary cutting lists, parts lists, barcodes, labels and CNC programs. These drawings save time and prevent errors. From the 3D design...
can then be incorporated into 3D room planning, ordered in an online shop or projected into real rooms by means of augmented reality technology using a tablet or smartphone. If an order is placed, woodCAD|CAM receives the data and generates the corresponding production information and CNC data.
woodCAD|CAM/ERP Order and parts list data
...straight to the machine
Straight to the machine Any change to the design is instantly calculated and depicted. All with simple and intuitive operation. Visualizing ideas “A picture says more than 1 000 words.” This adage is never more true than when it comes to sales presentations. Planning and design results are displayed in realistic photo format and allow customers to visualize their own individual furnishing ideas. At the same time, woodCAD|CAM also generates drawings in a two or three-dimensional 60
HOMAG Group PRACTIVE
HOMAG Group panel dividing saws, throughfeed machines and processing centres are directly actuated using all necessary parameters such as tool selection, drilling pattern, speed, feed or approach strategy. This is the modern way to produce furniture.
Production planning
Production data
Cutting
Production control
Drilling
Edge
Assembly
HOMAG Group PRACTIVE
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HOMAG GROUP — software
Software for efficient wood processing The HOMAG Group offers a wide range of machine-oriented software that enables successful integration of machines into the production environment. Choose from an extensive array of software modules on offer to create the optimum configuration to suit your needs. Programming made easy.
woodWOP — programming system woodWOP is the HOMAG Group’s CNC programming system. The innovative user interface centres on the large graphic area used for displaying workpieces in 3D. The relevant processing diameters can be entered and realistically displayed in the graphic to program trimming and drilling operations and saw cuts quickly and simply. This ensures optimum programming reliability and ongoing checks throughout the programming process. Thanks to woodWOP, the majority of machine programming requirements are already satisfied — from a simple cabinet side to fully variable room doors. The CAD plugin provides the operator with additional 2D and 3D CAD functions to freely design objects. The CAM plugin completes the range of functions and expands woodWOP to a fully-fledged CAD/CAM system, with which 3D surfaces can be processed in 3, 4 or 5 axes (depending on the machine equipment).
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HOMAG Group PRACTIVE
Totaling over 35,000 installations, woodWOP is the most successful programming system on the market. Highlights: • Increased programming reliability through 3D images of workpieces, processing and clamping equipment • WOP programming, CAD design and a CAM system combined in one software system • The largest forum on CNC programming online: www.woodWOP-Forum.de Help, information and discussion from woodWOP users for woodWOP users.
woodMotion — the ultimate in graphic simulation woodMotion simulates the working steps of the machine, providing graphic images of all operating processes on the workpiece. These images enable the programmer to check every processing step as early as the work preparation stage and to detect any potential collisions between tools and clamps in advance. The program contains all the configurations for the relevant machine. woodMotion offers efficient use both for entry-level and advanced users.
collisionControl monitors the machine for potential collisions between machine components and clamping equipment during processing. Benefits: • The machine stops automatically in the event of an imminent crash situation • The crash situation is displayed as a snapshot with colored collision bodies • Manual travel records are monitored in manual mode • Machine shown as a moving 3D model in live mode
woodWindows — the quick way into CNC window production woodWindows combines the various CNC window production modules in integrated solutions: machine, tool, HOMAG software and industry package. To get production underway quickly, predefined and certified profile systems are provided by window specialists. Our project team configures the data so that you can produce customized windows. Expertise from HOMAG experts — helping you achieve maximum success!
Cut Rite Cut Rite, the HOMAG Group’s worldwide leading optimization software, is a powerful, user-friendly program for cutting optimization of panel-shaped materials. It reduces scrap and — depending on the version — the overall cutting costs, made up of material and machining costs. Cut Rite nesting Cut Rite, the HOMAG Group’s optimisation software, is also used for nesting machines. The nesting module can be fully integrated into existing Cut Rite installations. Cut Rite is compatible with ERP/PPC systems, thus ensuring a seamless flow of information from the quote stage through to delivery.
HOMAG Group PRACTIVE
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