26

FE

C

6

DIE CASTING FLUIDS CHEMTOOL INCORPORATED

C

6

hemtool Incorporated is your one-stop solution that specializes in meeting the needs of the die casting industry. We are well-suited partner to supply high quality lubricant solutions as well as a large line of high technology machining coolants and metal working fluids. Die casting companies can now go to one supplier that specializes in handling the non-ferrous machining needs of the die casting industry for their high-technology die casting and machining fluids. Chemtool Incorporated, a Lubrizol company, has access to the highest technology additives and products in the fluids industry. With our laboratory and manufacturing capabilities, we are uniquely suited to provide high-technology value to you and your company. We look forward to partnering with you to find ways to improve your products and ultimately your bottom line!

DIE CASTING FLUIDS Die Casting Lubricants DieMaxx 4450 HTS Lubricast 840-D Lubricast 8992 Lubricast 899 Lubricast 898-NS Lubricast 836-C

4 5 6 7 8 9

Die Casting Non-Ferrous Metalworking Fluids NuSol Alumax 10 Lubricut 1144 CF 12 Lubricut 4157 14 CT 250 NCPW 16 Die Cast Fire Resistant Hydraulic Fluid Lubricast 902 18

3

DIEMAXX 4450 HTS

DIE CASTING LUBRICANT

ALUMINUM DIE CASTING RELEASE LUBRICANT PRODUCT DESCRIPTION DieMaxx 4450 HTS is a premium semi-synthetic die release agent. It has excellent high temperature adhesion for high temperature mold applications. It is formulated for the aluminum die caster with large complex molds. DieMaxx 4450 HTS forms a micro-stable emulsion in both hard and soft water. DieMaxx 4450 HTS can easily be used in fully automatic spray systems or hand-held units with excellent coverage. DieMaxx 4450 HTS is highly concentrated and can be diluted from 70:1 to 140:1.

PRODUCT APPLICATIONS

FEATURED BENEFITS • • • • • • •

Excellent solder protection Excellent high temperature adhesion Leaner dilution ratios Less staining tendency Smoking is significantly reduced No waxy buildup Shorter cycle times

• Complex molds • Large molds • High temperature molds

PRODUCT SPECIFICATIONS Fluid Type

Die casting release lubricant

Appearance

Off-White, opaque, milky liquid

Specific Gravity, 77°F (25°C)

0.98

Weight, lb/gal., 77°F (25°C)

8.2

pH (5% dilution)

9.0

Flash Point C.O.C.

None (Contains Water)

Wetting Temperature

345°

AVAILABILITY 275 Gallon Tote 55 Gallon Drum Bulk Quantity

4

HEALTH AND SAFETY 11099D0000 11099D0000

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

LUBRICAST 840 D

DIE CASTING LUBRICANT

DIE CASTING LUBRICANT PRODUCT DESCRIPTION

Lubricast 840 D is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 80:1.

FEATURED BENEFITS • Good general workhorse die-spray • Excellent cooling for lower temperature adhesion • Cold-solder protection

PRODUCT SPECIFICATIONS Appearance

Off-white liquid

Specific Gravity, 77°F (25°C)

0.98

Weight, lb/gal., 60°F (15.6°C)

8.2

pH (5% dilution)

9.5

Temperature Tolerance

Do not freeze

AVAILABILITY 275 Gallon Tote 55 Gallon Drum Bulk Quantity

HEALTH AND SAFETY 1103300000-CT2019 1103300000-CT3176

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

5

LUBRICAST 8992

DIE CASTING LUBRICANT

DIE CASTING LUBRICANT PRODUCT DESCRIPTION

Lubricast 8992 is a semi-synthetic die release agent. It is formulated for the aluminum, magnesium, or zinc die caster. Lubricast 8992 can be diluted from 30:1 to 100:1.

FEATURED BENEFITS • Hot-solder protection from thermally stable release film • Low porosity castings • Good high temperature adhesion

PRODUCT SPECIFICATIONS Appearance

Off-white liquid

Specific Gravity, 75°F (23.8°C)

0.99

Weight, lb/gal., 60°F (15.6°C)

8.3

pH (5% dilution)

8.9

Flash Point (COC)

None (contains water)

Temperature Tolerance

Do not freeze

AVAILABILITY 275 Gallon Tote 55 Gallon Drum 5 Gallon Pail Bulk Quantity

6

HEALTH AND SAFETY 1122400000-CT2017 1122400000-CT3427 1122400000-CT5427

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

LUBRICAST 899

DIE CASTING LUBRICANT

DIE CASTING LUBRICANT PRODUCT DESCRIPTION Lubricast 899 is a premium die release agent. It is formulated for the aluminum, magnesium, or zinc die caster with large or small complex molds. Lubricast 899 can be diluted from 50:1 to 120:1.

FEATURED BENEFITS • Premium solder protection from thermally stable release film • Reduced usage cost from leaner dilution ratios • Low porosity castings • Good high temperature adhesion

PRODUCT SPECIFICATIONS Appearance

Off-white opaque liquid

Specific Gravity, 77°F (25°C)

0.97

Weight, lb/gal., 60°F (15.6°C)

8.2

pH (5% dilution)

8.9

Flash Point (COC)

None (contains water)

Temperature Tolerance

Do not freeze

Solids

52 – 54%

AVAILABILITY 275 Gallon Tote 55 Gallon Drum Bulk Quantity

HEALTH AND SAFETY 1119300000-CT2017 1119300000-CT3425

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

7

LUBRICAST 898-NS

DIE CASTING LUBRICANT

DIE CASTING LUBRICANT PRODUCT DESCRIPTION

Lubricast 898-NS is a high performance non-silicone die release agent. It is formulated for the aluminum and zinc die caster. Lubricast 898-NS is extremely resistant to rancidity and can be diluted up to 20:1 to 100:1 with water. This new Chemtool technology has had an extremely successful history of producing high volume castings weighing over 50 pounds.

FEATURED BENEFITS • Sub-micron release agents allow emulsion to penetrate the smallest cavity hence permitting clean releases • Low in cavity buildup • Cast parts will clean easily and can be painted or plated without concern for lack of adhesion

PRODUCT SPECIFICATIONS Appearance

Milky white emulsion

Specific Gravity, 60°F (15.6°C)

0.98

Weight, lb/gal., 60°F (15.6°C)

8.3

pH (5% dilution)

9.2

Flash Point (COC)

None

Temperature Tolerance

Do not freeze

AVAILABILITY 55 Gallon Drum Bulk Quantity

8

HEALTH AND SAFETY 1127000000-CT3189

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

LUBRICAST 836-C

DIE CASTING LUBRICANT

DIE CASTING LUBRICANT PRODUCT DESCRIPTION

Lubricast 836-C is formulated for the production of bright and clean parts in the casting of magnesium and aluminum alloys. Cast parts can be painted or plated without concern for lack of adhesion. Recommended dilution range is 50:1 to 100:1.

FEATURED BENEFITS • Good cleanability • Designed for painting/coating applications

PRODUCT SPECIFICATIONS Appearance

Off-white liquid

Specific Gravity, 77°F (25°C)

0.98

Weight, lb/gal., 60°F (15.6°C)

8.2

pH (5% dilution)

9.4

Flash Point (COC)

None (contains water)

Temperature Tolerance

Do not freeze

AVAILABILITY 275 Gallon Tote 55 Gallon Drum Bulk Quantity

HEALTH AND SAFETY 1113200000-CT2017 1113200000-CT3175

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

9

NUSOL ALUMAX ®

DIE CASTING METALWORKING FLUID

METALWORKING FLUID FOR NON-FERROUS METALS / EXOTIC ALLOYS PRODUCT DESCRIPTION NuSol® Alumax is a completely new technology that Chemtool Incorporated has introduced to the metalworking industry for the machining of non-ferrous metals and exotic alloys. NuSol® Alumax is formulated for all machining operations on all metals but is specifically designed to machine today’s tougher non-ferrous and aluminum alloys. NuSol® Alumax is manufactured using a proprietary blending process that incorporates many unique characteristics into the product that will promote high productivity rates and minimal downtime for the end user. NuSol® Alumax is formulated using a blend of unique preformed emulsions that possess a very small particle size and which demonstrate outstanding boundary lubrication. This small particle size provides a very durable and uniform lubricant film, enhanced wetting and coverage, a very clean running fluid, and exceptional hard water stability for enhanced machining performance on non-ferrous and aluminum alloys. NuSol® Alumax preformed emulsions are further complemented with the presence of a surfactant package, offering enhanced boundary lubrication and fluid detergency and cleanliness.

FEATURED BENEFITS • Resistant to “Monday Morning Odors.” The biostable chemistry maintains the pH eliminating objectionable odors • Excellent corrosion protection for all tooling, equipment, and parts • Exceptional lubricant film strength for increased tool life and finish on all metals • Extremely small particle size for superior wetting and coverage on all metals • Excellent hard water stability • High degree of cleanliness and no reportable VOC’s for operator acceptance. • Halogen free • Excellent rejection of process oils and system contaminants • Low foaming • Excellent tolerance and micro-finish control at Speed up to 10,000 RPM • Higher viscosity oils offer improved boundary lubrication without heavy oil content reducing coolant carry-off and providing a cleaner machine interior • High flash point oils eliminate mist and evaporation that reduces coolant cost • Proven history of being operator safe

10

PRODUCT APPLICATION

COMPATIBLE METALS Cast Iron, Carbon Steel, Tool Steel, Stainless Steel, Aluminum, Titanium, Inconel, Bronze, Copper, Brass MACHINING CAPABILITIES Milling, Turning, Sawing, Drilling, Reaming, Tapping, OD/ID/Centerless Grinding, Burnishing, Light Duty Hobbing & Broaching, Medium-Duty Stamping & Drawing HIGH PRESSURE COOLANT CAPABILITY Yes ALL METAL SAFE Yes REFRACT INDEX 2.9

NUSOL® ALUMAX PRODUCT SPECIFICATIONS Fluid Type

New technology metalworking fluid

Appearance

White, translucent emulsion

Odor

Mild odor

Specific Gravity, 60°F (15.6°C)

1.014

Weight, lb/gal., 60°F (15.6°C)

8.45

pH (10% dilution)

9.30

Biostability

Excellent

PRODUCT APPLICATION / USAGE NuSol® Alumax is recommended for general purpose machining of aluminum alloys, non- ferrous and aluminum alloys, and tougher exotic alloys (both non-ferrous and ferrous). Operation

Aluminum Alloys

Copper and Brass

Ferrous Alloys

Milling, Drilling, Turning

8 – 12%

7 – 10%

8 – 14%

Reaming, Light Duty Broaching, Milling, Tapping, Sawing

8 – 14%

7 – 11%

9 – 15%

Grinding: I.D., O.D.

6 – 7%

6 – 7%

6- 8%

MIXING DATA NuSol® Alumax metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer. Concentration Refractometer Reading

12.5%

10.0%

7.5%

5.0%

2.5%

5.0

4.0

3.0

2.0

1.0

AVAILABILITY 275 Gallon Tote 55 Gallon Drum 5 Gallon Pail Bulk Quantity

HEALTH AND SAFETY 27023F0000-CT2G16 27023F0000-CT3G16 27023F0000-CT5G16

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

11

LUBRICUT 1144 CF

DIE CASTING METALWORKING FLUID

SEMI-SYNTHETIC METALWORKING FLUID - CHLORINE FREE PRODUCT DESCRIPTION Lubricut 1144 CF is a high performance and versatile, chlorine-free, semisynthetic based metalworking fluid designed specifically for demanding precision applications of both ferrous and aluminum alloys. Formulated with the latest chemical innovations for lubricity, wetting, and corrosion prevention available, Lubricut 1144 CF establishes the standard for superior performance without the need for chlorine. The unique emulsifier and detergency package prevents bacterial problems and hard water woap formation typical of traditional soluble oil metalworking fluids. Lubricut 1144 CF also utilizes a very high viscosity base oil blend for increased boundary film lubrication and superior film strength on machined/ground surfaces. Lubricut 1144 CF incorporates a synthetic surface lubricant technology which offers comparable performance to traditional soluble oils containing chlorine, sulfur, or phosphorus. Lubricut 1144 CF is enhanced with specialized corrosion inhibitors which offer outstanding corrosion protection/anti-staining properties on aerospace and automotive aluminum alloys. When cleanliness and performance are your priorities, Lubricut 1144 CF is the product of choice.

FEATURED BENEFITS • Sulfonate Free Chemistry: Will not produce “Monday Morning Odors”. The biostable chemistry maintains the pH eliminating objectionable odors. • Hard Water Stable: Lubricut 1144 CF has twice the hard water stability of traditional soluble oils thereby maintaining a stable emulsion for better wetting and lubricity. • Additive Independent: No need for tank side pH buffers, emulsifiers, or costly and hazardous biocides.

PRODUCT APPLICATION

COMPATIBLE METALS Cast Iron, Carbon Steel, Tool Steel, Stainless Steel, Aluminum, Titanium, Inconel, Bronze, Copper, Brass MACHINING CAPABILITIES Milling, Turning, Sawing, Drilling, Reaming, Tapping, OD/ID/Centerless Grinding, Burnishing, Light Duty Hobbing & Broaching, Roll Forming, Medium-Duty Stamping & Drawing HIGH PRESSURE COOLANT CAPABILITY Yes ALL METAL SAFE Yes

• Chlorine Free Chemistry: Lubricut 1144 CF eliminates the need for chlorine with a unique blend of synthetic esters and high molecular weight base oils. • Excels at maintaining tolerances and finishes at very high speeds & feed rates above 10,000 RPM. • Triazine free

12

REFRACT INDEX 1.3

LUBRICUT 1144 CF PRODUCT SPECIFICATIONS Fluid Type

Semi-synthetic

Appearance

Amber liquid

Odor

Mild odor

Specific Gravity, 60°F (15.6°C)

1.013

Weight, lb/gal., 60°F (15.6°C)

8.45

pH (10% dilution)

9.60

Biostability

Excellent

Product separates upon freezing. Thaw completely at room temperature and mix thoroughly prior to use.

PRODUCT APPLICATION / USAGE Lubricut 1144 CF is recommended for general purpose and high performance machining and grinding of ferrous and non-ferrous alloys. Operation

Carbon Steels, Cast Iron

High Alloy Steels

Aluminum Alloys

Milling, Drilling, Turning

6 – 8%

9 – 12%

7 – 15%

Reaming, Light Duty Broaching, Milling, Tapping, Sawing

6 – 9%

8 – 13%

8 – 14%

Grinding: I.D., O.D.

6 – 7%

6 – 8%

6 – 9%

MIXING DATA Lubricut 1144 CF metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer. Concentration Refractometer Reading

15.0%

12.5%

10.0%

7.5%

5.0%

11.5

9.6

7.7

5.75

3.85

AVAILABILITY 275 Gallon Tote 55 Gallon Drum 5 Gallon Pail Bulk Quantity

HEALTH AND SAFETY 23120D0000-CT2G38 23120D0000-CT3G38 23120D0000-CT5G38

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

13

LUBRICUT 4157

DIE CASTING METALWORKING FLUID

SYNTHETIC METALWORKING FLUID - NON-CHLORINATED PRODUCT DESCRIPTION Lubricut 4157 is a synthetic based metalworking fluid designed specifically for medium to heavy duty operations on aluminum and steel. Formulated with the latest chemical innovations for lubricity, wetting, and corrosion prevention available Lubricut 4157 sets the standard for superior performance. Due to the unique detergency additives and film forming characteristics of this product unacceptable sticky residues on machine surfaces and parts will be a thing of the past. Exceptional boundary lubrication never before offered in a synthetic affords the maximum lubricity seen in a soluble with the cooling and cleanliness of a synthetic. This products ability to settle fines and control biological contamination will prolong sump life and reduce maintenance. The mild alkalinity provided by select ingredients ensures worker acceptability and health and safety piece of mind. When you demand excellent performance in your critical machining applications look to Lubricut 4157.

FEATURED BENEFITS • Does not contain chlorine, nitrites, phenols or dimethyl polysiloxane. • Mild alkalinity eliminates staining on aluminum and is operator safe • Low residue remaining on parts • Non-chlorinated

14

LUBRICUT 4157 PRODUCT SPECIFICATIONS Fluid Type

Synthetic

Appearance

Clear amber liquid

Odor

Mild odor

Specific Gravity, 60°F (15.6°C)

1.068

Weight, lb/gal., 60°F (15.6°C)

8.89

pH (5% dilution)

8.00

Boiling Point, °F

Initial = 212°

Flash Point, °F

350°

Freezing Point, °F

-10°

PRODUCT APPLICATION / USAGE Lubricut 4157 combines excellent lubricity with improved cooling and cleanliness found only in water reducible products. It is particularly well suited for a variety of cutting and grinding operations such as turning, milling, deep drilling, boring, and reaming of hard steels and aluminum alloys. Operation

High Alloy Steels

Tool Steels

Aluminum Alloys

Broaching, Tapping

10%

10%

10%

Gear Shaping, Deep Drilling, Form Milling,Tapping, Sawing

5%

6%

6%

Grinding: I.D., O.D., Centerless

4%

4%

4%

MIXING DATA Lubricut 1144 TM metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer. Concentration

10%

6%

5%

4%

3%

Refractometer Reading

5.5

3.3

2.8

2.2

1.7

Drops 0.5N HCl

15

10

9

8

6

AVAILABILITY 275 Gallon Tote 55 Gallon Drum Bulk Quantity

HEALTH AND SAFETY 2304000000 2304000000

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

15

CT 250 NCPW

DIE CASTING METALWORKING FLUID

NON-CHLORINATED SOLUBLE OIL PRODUCT DESCRIPTION CT 250 NCPW is a high performance, heavy duty, all purpose machining oil. CT 250 NCPW is ideal for moderate to heavy duty cutting, grinding, threading, broaching, forging and drawing of all ferrous metals. The CT 250 NCPW contains a balanced blend of highly refined mineral oils, extreme pressure additives, and polar boundry lubrication to maximize the machining performance.

PRODUCT APPLICATION

FEATURED BENEFITS • Non-chlorinated additive package maximizes machining performance in severe applications • Extends tool life • Good surface finish • Medium viscosity to reduce product loss from carryout • Easy to remove/clean • Recyclable

COMPATIBLE METALS Cast Iron, Carbon Steel, Tool Steel, Stainless Steel, Aluminum, Titanium, Inconel, Bronze, Copper, Brass MACHINING CAPABILITIES Milling, Turning, Sawing, Drilling, Reaming, Tapping, OD/ID/Centerless Grinding, Burnishing, Light Duty Hobbing & Broaching, Medium-Duty Stamping & Drawing ALL METAL SAFE Yes REFRACT INDEX 1.05

16

CT 250 NCPW PRODUCT SPECIFICATIONS Fluid Type

Soluble oil

Appearance

Blue-green liquid

Odor

Mild

Specific Gravity, 60°F (15.6°C)

0.92

Weight, lb/gal., 60°F (15.6°C)

7.66

Boiling Point

Initial = 212°F (100°C)

Flash Point

350°F (176°C)

Freezing Point

-10°F (-23°C)

pH, (5% dilution)

9.6

NOTE: Product remains stable through three freeze/thaw cycles . Does not contain chlorine, nitrites, phenols, or dimethyl polysiloxane.

PRODUCT APPLICATION / USAGE CT 250 NCPW combines tenacious film strength with improved cooling capacity found only in water reducible products. It is particularly well suited for a variety of cutting and grinding operations such as broaching, tapping, gear shaping, deep drilling, boring, screw machining, end milling, and reaming of hard steels and nickel alloys. High Alloy Steels

Tool Steels

Nickel Alloys

Broaching, Tapping

Operation

10%

10%

10%

Gear Shaping, Deep Drilling, Form Milling, Tapping, Sawing

5%

6.7%

6.7%

3.3%

3.3%

3.3%

Grinding: I.D., O.D., Centerless

MIXING DATA CT 250 NCPW metalworking fluid is to be mixed with water for use. Always add product concentrate to the water, not water to product concentrate. Add with mild agitation. Product concentration can easily be monitored by refractometer. Concentration

10%

6.7%

5%

4%

3.3%

Refractometer Reading

10.3

7.2

5.4

4.6

3.0

AVAILABILITY 55 Gallon Drum 5 Gallon Pail Bulk Quantity

HEALTH AND SAFETY 2400700000-CT3A92 2400700000-CT5A92

For health and safety guidance, please refer to the Chemtool SDS (Safety Data Sheets).

17

LUBRICAST 902 HYDRAULIC FLUID

PRODUCT DESCRIPTION Lubricast 902 is Chemtool Incorporated’s premium water glycol fire resistant hydraulic fluid formulated specifically for end users who require a phenol response level of less than 100 parts per billion (PPB). LUBRICAST 902 raw materials have been carefully selected to provide a phenol response level of 60 PPB maximum while maintaining excellent lubricity, shear stability, rust protection and corrosion resistance. LUBRICAST 902 is factory mutual approved. LUBRICAST 902 is designed for use in high pressure applications where fire resistance, conformance to local waste treatment regulations and good pump life are required. Lubricast 902 is especially well suited for die casters, foundries, steel mills and mines.

FEATURED BENEFITS • Exceptionally low phenol response levels for ease of disposal • Excellent rust and corrosion protection which eliminates down time and wear on the system • Factory mutual approval enables fluid to be used in critical operations • Designed to be used in demanding operations without fear of excessive pump wear

18

DIECAST FIRE RESISTANT HYDRAULIC FLUID

LUBRICAST 902 PRODUCT SPECIFICATIONS Fluid Type

Hydraulic fluid

Appearance

Clear red liquid

Viscosity (SUS @ 100°F)

200

pH, (5% dilution)

9.6

Specific Gravity, 60°F (15.6°C)

1.09

Weight, lb/gal., 60°F (15.6°C)

9.03

Freezing Point

-55°F (-48°C)

Percent water

40%

Flash Point (F°)

Contains water

Fire Point (°F)

Contains water

ISO Particulate

16/12 max.

Reserve Alkalinity

210

PRODUCT APPLICATION / USAGE To keep LUBRICAST 902 operating at maximum performance levels, periodic monitoring should be conducted. Percent water level and alkalinity should be routinely checked to eliminate problems with fire resistance, viscosity variations or rust. Water content can be determined with the use of a refractometer or the Karl Fisher titration procedure. Alkalinity testing should be determined by titration. All testing can be performed as part of our service maintenance program. See Tables 1 and 2 for recommendations on water and morpholine additions. Viscosity Range SUS@100°F

Fluids Added

Gallons Added Per 100 Gallons of Hydraulic Fluid

Reserve Alkalinity*

Quarts of Morpholine to Add Reserve Alkalinity* Per 100 Gallons of Hydraulic Fluid

140 - 160

Concentrate

10

160 - 180

Concentrate

5

150-210

180 - 220

None

0

125-150

1 2

0

220 - 300

Water

5

100-125

300 - 350

Water

10

75-100

3

350 - 410

Water

15