DIAMOND & TUNGSTEN EQUIPMENT & CONSUMABLES

DIAMOND & TUNGSTEN EQUIPMENT & CONSUMABLES www.totalsitesupplies.co.nz Dear Client t and sten Equipmen d & Tung date of Diamon e latest up Welco...
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DIAMOND & TUNGSTEN EQUIPMENT & CONSUMABLES www.totalsitesupplies.co.nz

Dear Client

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35 Leckie Street TIMARU Freephone 0508 88 5656 [email protected]

59 Orbell Street, Sydenham CHRISTCHURCH Freephone 0508 447 348 [email protected]

Table of Contents Description



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Concrete & Masonry Grinding Satellite Grinders...............................................................................................1 Makita Angle Grinders.......................................................................................1 Masonry Grinding Cups....................................................................................2-3 Masonry Abrasive Cups....................................................................................4 Polishing Pads..................................................................................................4-5 Masonry Shrouds..............................................................................................6 What is Diamond Grinding?..............................................................................7-8

Concrete & Masonry Cutting Supalite Push Saw............................................................................................9 Saint Gobain Floor Saw....................................................................................9 Mini Pro Self Propelled Soft Cut Saw...............................................................9 Saint Gobain Brick Saw....................................................................................10 Nexgen Electric Brick Saw................................................................................10 Saint Gobain Tile Saw.......................................................................................10 Makita Cut Off Saw...........................................................................................11 Makita 110mm Wet Cutter.................................................................................11 Makita 180mm Wet Cutter................................................................................11 Makita 355mm Disc Cutter................................................................................12 Makita 125m Wall Chaser.................................................................................12 Makita Petrol Power Cutters.............................................................................12 Makita 355mm Power Cutter............................................................................13 Makita Power Cutter Guide Trolley...................................................................13 RGC Hydraulic Mini Saw..................................................................................13 RGC Hydrasaw.................................................................................................14 RGC Flat Saw with Upright Kit..........................................................................14 ICS Concrete Chain Saw..................................................................................14 Tusk Timber Tungsten Carbide Blades.............................................................15 Tusk Aluminium Tungsten Carbide Blades........................................................15 Tusk PCD Fibre Cement Blades.......................................................................15 Tusk Scrub Tungsten Carbide Blades...............................................................15 Panel Cutter......................................................................................................15 Diamond Blades................................................................................................16-18 Wall & Floor Sawing Troubleshooting................................................................19-24

Core Drill Motors & Accessories Shibuya Hand Drill 180mm................................................................................25 Shibuya Drill 250mm.........................................................................................25 Shibuya Hand Drill 400mm................................................................................25 Shibuya Hand Drill 600mm................................................................................26 Dr Bender Core Drill..........................................................................................26 [email protected] • www.totalsitesupplies.co.nz

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Shibuya Core Drill Stand...................................................................................26 Stabilia Mini Angle Stand...................................................................................27 Stabilia Maxi Stand............................................................................................27 Shibuya Auto Feed............................................................................................27 Diatap Retipping System for Diamond Core Drills............................................27 Vacuum Holding Down Systems.......................................................................28 Holding Down Systems.....................................................................................28 Core Removal Systems.....................................................................................28 Quick Release Systems....................................................................................29 Misc...................................................................................................................29 BSP Extension Rods.........................................................................................29 UNC Extension Rods........................................................................................29 Adaptors............................................................................................................29 Dry Drilling Accessories.....................................................................................30

Core Drill Bits Aero Core Drills.................................................................................................31 Glass & Tile Bits................................................................................................32 Diamond Core Drills..........................................................................................32 Ox Diamond Tools.............................................................................................33 Ultimate Straight Shank Holesaw......................................................................33 Diamond Core Drilling Troubleshooting.............................................................34-36

Concrete Drilling - SDS & SDS Max Makita 24mm Rotary Hammer - SDS Plus Shank............................................37 Makita 24mm Rotary Hammer - SDS Plus Shank............................................37 Makita 28mm Rotary Hammer - SDS Plus Shank............................................37 Makita 32mm Rotary Hammer - SDS Plus Shank............................................38 Makita 40mm Rotary Hammer - SDS Max........................................................38 Makita 52mm Rotary Hammer - SDS Max........................................................38 SDS Plus Type - Points & Chisels.....................................................................39 SDS Max Type - Points & Chisels.....................................................................39 Masonry Drill Bits & Chisels..............................................................................40-46

Concrete Demolition Makita Demolition Hammer - SDS Max Shank.................................................47 Makita Demolition Hammer - SDS Max Shank.................................................47 Makita Demolition Hammer - SDS Max Shank.................................................47 Makita Demolition Breaker - 30mm Hex Shank................................................48 30mm Hex Shank Accessories.........................................................................48 Makita Electric Breaker 28.6mm Hex Shank....................................................49 28.6mm Hex Shank Accessories.......................................................................49

Vacuum Dust & Slurry Extractors Crusader 120L Dry/Slurry Vacuum....................................................................50 Starmix Concrete/Plaster (wet or dry) Vacuum.................................................50 Starmix HS Series Vacuum...............................................................................50 Makita Industrial Dust Extractor........................................................................50 Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

Concrete & Masonry Grinding Satellite Grinders The Meteor MkII Diamond Grinders are the latest development of our single disc floor grinding ma chines. A lot of contractors don’t always need the largest machine possible but need an aggressive and compact machine for small areas. These have no belts and pulleys, so all the power is available at the disc. Excellent for small areas on both commercial and domestic projects, glue removal and levelling high spots. Can also use PCD Diamond discs for glue and coating removal and polishing pads for producing polished concrete. Code

Power

RPM

Width

Volt/Amp

MET-250MkII 2200w/3hp 1440 250mm 240/10 SAT-480MkII 2200w/3HP 360 480mm 240/10

Makita Angle Grinders Makita Angle Grinders are compact and powerful one-handed grinders with a labyrinth construction protecting all ball bearings from dust and debris, the armature is coated with protective zigzag varnish and field coated with powder varnish to protect motor from dust and wire breakage, this ensures maximum durability for masonry cutting. Code

GA7020 GA9050S GA9020 GA7040S 9558NB 9565CV PC5000C

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No Load Speed

8,500rpm 6,600rpm 6,600rpm 8,500rpm 11,000rpm 2,000 - 11,000rpm 10,000rpm

Input Wattage

2000W 2400W 2000W 2400W 840W 1400W 1400W

Wheel Size

180mm 230mm 230mm 180mm 125mm 125mm variable speed 125mm concrete planer

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Masonry Grinding Cups S Row Cup Grinding Wheel Fast and aggresive. Great for keying ready for grout or glue. Good life. Middle bond 20/25. Code Size

GSC105 GSC125 GSC180 GSC107T

105 x 8 x 22.23 125 x 8 180 x 8 180 x 8 x 7T

L Row Cup Grinding Wheel Fast segment, clean sweep marks, medium aggression, good general purpose. Code Size

GLC105 GLC125 GLC180

105 x 6 x 22.23 middle band 30/40 125 x 6 180 x 6

Double Row Designed to grind lips and ridges down. Can be used as a GP cup. Less sweep marks. Code Size

GDC105 GDC125 GDC180

105 x 8 x 12T x 22.23 middle band 60/80 125 x 6 180 x 6

Segmented Turbo Cup Designed to grind flat surfaces to a rear smooth finish. Minimal sweep marks. Code Size

GST105 GST125 GST180

105 x 8 x 10T x 22.23 middle band 80/100 125 x 8 x 18T 180 x 8 x 24T

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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T Row Cup T segments float and give a polished finish. Code Size

GTC105 GTC125 GTC180

105 x 6 x 22.23 middle band 100/120 125 x 6 180 x 6

Arrow Cup Arrow segments will remove epoxies, glue, paint and other coatings. Code Size

GAC125 GAC180

125 x 8 x 5T middle band 100/120 180 x 8 x 8T

PCD Cup Wheel PCD’s are for scraping coating from the floor or walls. A great system for smooth surfaces. Code Size

GPCD125 GPCD180

125 x 6ST x 22.23 180 x 6T x 22.23

CWP Cup Wheel Stripper Fast removal of glues and paints, leaves scuffed finish, good for keying in new coatings etc. Code Size

CWP-125/4 CWP-180/5

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125 x 4T x 22.23 180 x 5T x 22.23

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Masonry Abrasive Cups Masonry Abrasive Cup Tapered cup wheels are designed for grinding concrete floors, surface finishing and concrete construction work. Code

C24R Masonry C24 Masonry

Size

110/95 x 50 x M14 130/95 x 55 x M14

RPM

8500 max 6880 max

Zec Plastic Disc for Masonry Resin bonded silicon carbide abrasive on heavy plastic backing for removal of surface coatings, smoothing of rough concrete and edge of fibre cement board prior to joining. No back up pad needed. Code

Sizes available

1014016 1015016

115 x 22 178 x 22

Grit

16 grit 16 grit

Polishing Pads Resin Polishing Pads - Dry Velcro backed dry polishing pads. Code

TPPH100 50 TPPH100 100 TPPH125 50 TPPH125 100 PP200D 100 PP400D 100 PP800D 100

Size

100mm x 50# 100mm x 100# 125mm x 50# 125mm x 100# 100mm x 200# 100mm x 400# 100mm x 800#

Backing Pads Sizes available

M14 100mm rigid or flexible M14 125mm rigid or flexible

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Diamond Hand Pad Sizes available

85 x 55 x 50# 85 x 55 x 100# 85 x 55 x 200# 85 x 55 x 400#

Grinding Plate Quick Fit 250mm E2 shoes Sizes available

NF segment 25/30 NF segment 40/60 NF segment 100/120 NF segment 200 EF segment 25/30

Satellite 480 Grinder Cup Wheels Code

Size

ST7 33PCD 6 seg Diamond wheel Coating and glue removal Aggressive finish Purple ST 7508016 8 seg Diamond wheel For hard concrete/soft matrix Grit size 16# Black ST7 S03016 3 seg Diamond wheel Very hard concrete/soft matrix Grit size 16# Grey ST7 H03030 3 seg Diamond wheel Hard concrete/hard matrix Grit size 30/40# Orange

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Code

Size

ST7 S06030 6 seg Diamond wheel Hard concrete/soft matrix Grit 30/40# Brown ST7 H09030 9 seg Diamond wheel Medium to soft concrete/hard matrix Grit size 30/40# White ST7 503030 3 seg Diamond wheel Very hard concrete/soft matrix Grit size 30/40# Gold

Same Diamond cup wheels for the Meteor 250 but 10” in size. Code changes to ST10.

Masonry Shrouds Total Site Shroud Size 125mm / 180mm Steel with velcro rubber skirt

Dust Buddy Kit

Size 4 - 5”

Universal dust shroud

Floorex Rubber Shroud

Size 180mm

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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What is Diamond Grinding? Selection Of The Diamond Tooling

This is the most important decision when beginning a diamond grinding project and often it is determined by trial and error. With experience you may often be able to make an informed guess as to which disc is going to be right for any different slab.There are some simple statements that can be asserted before we go on: • Even the best or biggest machine won’t look good if the incorrect tooling is installed. • There is really no such thing as a faulty diamond disc. It is always “whether the disc is right for that particular concrete”. There will always be a ‘right’ slab for every disc. • No two slabs are the same, even on the same project. Indeed, a slab can vary from one section to another on the same slab poured on the same day. • There is no such thing as ‘one diamond disc is right for every type of concrete floor’. • The ‘mpa’ of a slab may have little to do with how hard it is to grind. (See para. 1 Below). • Premium discs will operate satisfactorily over a broader range of different concrete hardnesses. Budget discs as a rule will work over a narrower band of hardness’s. Premium discs have higher concentrations of diamond grit in them too, and have different ratios of natural to synthetic diamond grit.

1. What Do We Mean By ‘Hard Concrete’?

When discussing how hard concrete is to grind, many people confuse HARDNESS and STRENGTH. Strength is measured in MPa and is a measure of compressive strength. It is true that high compressive strength can be harder, but not always. This because the aggregate and sand in high MPa concrete is likely to be the same in low MPa concrete. The difference is in the amount of cement and water (slump). This also why 40MPa concrete from the batching plant is not 40 MPa when placed if the contractor adds extra water; it could just as easily be 15MPa. (Note: you can’t actually ‘pour’ 40MPa concrete, it is too stiff, it has to be vibrated usually). When we talk about hardness (to grind) it really is all about the kind of dust that is produced during the process. Hard concrete tends to produce ultra fine, talcum powder fine dust. This dust is very un-abrasive; it does not wear the matrix of the diamond segment sufficiently. The result is that the diamond grit soon becomes hardly exposed so it grinds even finer, powdery dust; the segment ceases to grind, and the segments may even get hot and glaze over. Simple isn’t it? (‘Exposed’ means; how much diamond grit is poking out of the segment. You can tell how exposed the grit is by rubbing your finger over the segment).

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This is the reason why highly burnished (over-toweled) slabs are difficult to grind fast; the dust is so fine the dust is not aggressive enough. The same thing can happen when you grind a normal hardness slab and the top grinds quite normally, but when you start getting into aggregate, the dust produced from the aggregate may be fine and does not wear the matrix sufficiently; so, it begins to grind slowly. Of course, the opposite can happen; the dust from the aggregate may be abrasive and grind too well, open up the diamond segment too much and cause fast wear. In addition, the type of sand used will vary the abrasiveness as well as the aggregate. It comes back to experience and regular checking of your diamond tooling. A professional knows to stop if the concrete grinds super easily; it will always cause premature disc wear. Concrete that is soft or water damaged (through addition of extra water to the mix before discharging from the truck or rain damaged) produces very soft, gritty, sandy, dust; this is too aggressive for most discs and will wear them out very fast. THIS IS NOT A FAULT WITH THE DISC. It is simply a case of using the wrong tooling and/or not inspecting regularly.

Conclusion

So now we know that the AGGREGATE, and the SAND, and also the amount of WATER added to the mix, plus also the amount that it was power TROWELED, plus also whether the contractor VIBRATED the wet concrete all contribute to the final equation as to how easily the slab is going to grind.

2. What Disc For Hard Concrete?

Grinding hard concrete will mean that the dust is soft and un-abrasive (see Para. 1 above), so the metal MATRIX that the segment is made of needs to be ‘soft bond’ and easily eroded to expose the diamonds. Often a coarser grit can be beneficial because it may produce coarser dust to help erode the matrix. In addition, reducing the contact area with fewer segments makes a difference. This also has the effect of increasing the weight per square inch on the surface so that the diamond grit will occasionally crack a little bit off the peak to create a fresh sharp peak and start grinding again. Diamond grit will gradually round over if it does not crack off a little bit from time to time. Rounded grit won’t grind too well. This is why you will find that adding extra weight or ensuring all the weight of the machine possible is on the head; it helps to keep the diamonds working

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The Rule of Thumb

• Use diamond tooling with a SOFT BOND and/or less segments for hard concrete and increase the weight on the diamond tooling. Using coarser grit diamond may increase the dust size and keep the tooling working. • Equally important; do not use tooling for hard concrete on soft concrete; they will almost certainly wear out incredibly fast. • If you turn down the vacuum so there is plenty of dust under the machine, this will help the diamonds to be exposed. Careful addition of sand may also help. Don’t overdo sand, it could cause premature wear! • Watch out for the situation where there is a hard-to grind top layer, and a soft layer below. You can wear out discs fast and you think that because the top is hard, the discs should last. If this occurs, use the soft bond only to, or nearly to the soft layer, then grind the soft layer completely separately with hard bond discs. • Lastly inspect your tooling. If there is hardly any diamond exposed out of the matrix, and/or the tooling is getting hot, stop and change to a softer bond, or less segments.

3. What Disc For Soft Concrete?

Grinding Soft concrete requires ‘hard bond’ discs that resist the metal matrix being eroded away. The sandy, gritty, abrasive dust will erode many discs abnormally fast, so be certain that you are using the right disc. More than any other time, grinding soft concrete is when contractors fail be aware of the signs of rapid grinding and fast wear to stop work and rectify the problem Do not use the cheapest disc and expect to save money, it becomes an expensive exercise. A super premium disc is usually the best value for money.

Polished Surface Grind

In addition, it is also important that the weight on the head of the machine is reduced as much as possible to ensure that the sandy, gritty, abrasive dust that is rolling around under the segments does not erode the matrix any more than we can help. Once again, it can be water damaged concrete the aggregate, sand, Carborundem or metal fibres in the topping, all can be some of the things that require special attention to how you tackle each project.

Important “Rules of Thumb”: When Grinding Soft Concrete

• If the disc begins to grind super well, STOP! You are almost certainly are going to wear your diamond tooling too fast. A good operator inspects his tooling regularly for unusually high diamond exposure. This means that when you run your finger over the surface the diamond grit is sticking out a lot. The diamond grit will be falling out of the matrix before you have had a chance to wear them out. • Use diamond tooling with a HARD BOND and/or more segments. • Be certain to use the machine weights to reduce the weight of the machine on the tooling. • In addition, a vacuum that will extract as much dust away as quickly as possible will greatly improve the life of the tooling. If there is a lot of dust rolling between the floor and segments it will cause excessive wear

Rough Surface Grind

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Concrete & Masonry Cutting Supalite Push Saw Code SPL-9HP

Compact design – lightweight and unfolds to become a full size saw. Positive lock rear handle. Removable bottle carrier doubles as protector for the engine. Special throwing collars provide an efficient central water feed directly onto the blade. Fully adjustable rear lever-lock depth controls. Power

9HP

Engine

Honda/Robin

Cut Depth

150mm

Blade Dia.

410mm

Blade Drive

2 x Premium Vee Belt

Saint Gobain Floor Saw Code C1318P

The new generation C1318P floor saw is designed to combine endurance and functionality with a vibration level 40% less than equivalent competitor’s models. Handlebars engineered with vibration absorbers. Adjustable handlebar height. Three cutting guides. Continuous depth control with hand wheel and gauage. Power

Honda GX390 Petrol

HP

13

Speed

2573

Blade Dia.

450mm

Bore

25.4mm

Cutting Depth

170mm

Mini Pro Self Propelled Soft Cut Saw Code Promid20-13H

Compact design – lightweight,unfolds to become a full size saw. Positive lock rear handle. Removable bottle carrier doubles as protector for the engine (13hp model only). Fully serviceable hand winder for smooth raise and lower. Flip front blade guard can be mounted on both left and right side of machine. Full size and adjustable, drop down cutting guide with solid rubber tyre. Power

13-18HP

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Engine

Honda/Robin Briggs & Stratton

Cut Depth

205mm

Blade Dia. Blade Drive

510mm

3 x Premium Vee Belt

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Saint Gobain Brick Saw Code CM41

This portable brick saw is ideal for safe and easy cutting of bricks, pavers, ceramic tiles and other similar smaller building materials. The CM41 has a direct drive motor. Its all steel frame makes it extremely rigid and has foldable legs for easy transportation and storage.

Power (Electric)

2.2kW

Fuse/ Generator

16A / 6kVA

Max Blade x Bore

Max Cutting Depth at 90°

400 x 25.4mm

135mm

Max Cutting Length

600mm

Saint Gobain Tile Saw Code TR250H

Engine 1300W - Strong professional machine. Very clean and precise cutting. Easy transportation to the construction site. Continuous and optimal cooling shield. The optimal arrangement of the material being cut, even in large formats. An electric pump is protected against clogging. Transport wheels.

Power Voltage (Electric) 1300W 230V

Speed of Rotation 2800min-1

Blade Bore Diameter 250mm 25.4mm

Cutting Length 1000mm

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Makita Cut Off Saw Code 2414NB

D-shape handle for easy gripping. Spark diversion guard for operators safety. Adjustable guide plate 45° right and left at 3 locations. Quick release vise. Convenient storage space for wrench. Power (Electric)

2.4kW

No Load Speed

Wheel Diameter

3,800rpm

355mm

Hole Diameter

25.4mm

Makita 110mm Wet Cutter Code 4101RH

Perfect saw for cutting tiles, bricks and concrete. Powerful and durable motor for longer life. Equipped with earth leakage breaker. Optional 125mm blade to increase cutting depth Power (Electric)

860W

Blade Diameter

110mm

No Load Speed

12,000rpm

Max Cutting 45°

21mm

Makita 180mm Wet Cutter Code 4107RH

Wet cutting capability and a powerful 1,400W motor allows quick and clean cutting into stone, concrete and asphalt. Water resistant construction. Equipped with earth leakage breaker. Power (Electric)

1400W

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Blade Diameter

180mm

No Load Speed

5,800rpm

Max Cutting 90°

34mm

Max Cutting 90°

60mm

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Makita 355mm Disc Cutter Code 4114S

High torque delivered at low motor speed of 3,500rpm. Soft start function minimizes the startup shock. (4114S only). Super Joint System - SJS : Ensures smooth and comfortable cutting work, helps prevent tool kickback and gear damage caused by accidental wheel binding. Dust cover protects the operator’s hands from flying dust and chips. Dust extractable. Adjustable depth stop. Max Capacities Max Wheel Size

125mm

Hole Diameter

355mm

25.4mm

Continuous Rating Output

2,400W

No Load Speed

3,800rpm

Makita 125mm Wall Chaser Code SG1250

Makita wall chaser offers the most efficient cutting of clean edged grooves for channels. Ergonomically designed handle for comfort. Conveniently located front cover efficiently prevents the dust from spreading, in every cutting depth. SJS system provides smooth & comfortable cutting by reducing start-up shock and protection from occasional blade jams. Blade Diameter

Max Cutting Diameter

125mm

6-30mm width

Continuous Rating Output

1,400W



No Load Speed

9,000rpm

Makita Petrol Power Cutters Five-stage, foam-paper-nylon filter system with Advanced Directional Air Flow provides very clean air for better saw performance. Improved ignition system with larger flywheel and rare earth magnets for more power. Cutting arm position simply changes from center position to flush (outboard) position allowing cuts directly adjacent to curb edges, walls or directly above the ground. Code

DPC7331 EK8100

Engine Displacement

73cc 81cc

Max Power

5.7hp 6.2hp

No Load Speed

9,350rpm 9,350rpm

Wheel Max Spindle Speed

4,300rpm 3,765rpm

Wheel Diameter

14” 16”

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Makita 355mm Power Cutter Code EK7651H

Environment-Friendly and Cost-Saving 4-Stroke Engine. Low-vibration system with damper springs to absorb vibration from engine to integrated front and rear handles. Easy start-up with Automatic decompression, Primer pump and on/off choke combination switch with automatic halfthrottle lock. Casters for moving convenience. Engine Displacement

75.6cc

Fuel Tank Capacity

1.0L

Cutting Disc

355mm

Cutting Depth

97mm

Makita Power Cutter Guide Trolley Code DT2000

This trolley will accommodate both Makita and Dolmar (and Wacker) power cutters from 12”, 14” and 16” types. Thanks to the patented “Quick-Lock” mounting system, Makita Power Cutters (not included) can be mounted on the trolley in a matter of seconds without the use of tools. Wheel axle may be displaced to left or right of travel direction, enabling close trimming at edges and obstacles. Trolley is equipped with an adjustable depth limiter for precise cuts to a desired depth.

RGC Hydraulic Mini Saw Code C150

The RGC MiniSaw is the newest product in our line of hydraulic concrete cutting saws. Because it is about 1/3 the weight of a full size chain saw it is the lightweight, portable answer for the contractor with quick or sporatic cutting jobs. The versatile MiniSaw makes clean, fast, precise, and straight cuts through concrete, reinforced concrete, masonry, stone and various aggregates.

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RGC Hyrdrasaw Code S16

14”, 16”, 20”, and 24” models available. Cuts concrete, stone, brick, block, pipe, reinforced concrete, steel and aggregates quickly and cleanly. Cutting depths of 5-1/4” to 9-1/2”. Lightweight, rugged steel tube construction is lighter than gas saws. Heavy duty protective guard meets ANSI standards. Cuts vertically, horizontally and underwater. Dual function trigger for automatic wet cutting. Accepts abrasive or diamond blades. Wall Mounted HydraSaw Guide available. Use inside or outside with no exhaust pollutants. Hydracarts and Saw Carts available for floor and slab cutting.

RGC Flat Saw with Upright Handle Kit Code FS20 Handle Kit

The FS20 Upright Handle Kit is an upright attachment for the FS20 Flat Saw. Together they make easy work of cutting walls, curbs and other vertical structures at ground level. The Upright Handle is constructed of rugged steel tubing and quickly attaches to the FS20 with simple hardware. Its adjustable ball transfers permit easy directional changes while cutting.

ICS Concrete Chain Saw Code 695F4

Everything that makes chain saws the preferable method in cutting concrete, stone and masonry is wrapped up in a hungry, power filled package called the 695F4. Deep, straight cuts and square corners with ease of use and dependable performance to match.

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Tusk Timber Tungsten Carbide Blades

Fast cutting, long-life general timber blade. A full range of sizes and tooth quantities available.

Tusk Aluminium Tungsten Carbide Blades Fast smooth professional high-end clean cutting. A full range of sizes available.

Tusk PCD Fibre Cement Blades

Fast smooth professional high-end clean cutting. Sizes available: 160 x 2.0/1.4 x 4T x 25.4(20/19/16) 185 x 2.2/1.6 x 4T x 20 (20/16) 254 x 2.4/1.8 x 6T x 30 (25.4/25/16) 305 x 2.6/2 x 8T x 30 (25.4/25/16)

Tusk Scrub Tungsten Carbide Blades

Fast smooth professional high-end clean cutting. Size available: 225mm x 2.6mm/1.8mm x 10T x 25.4

Panel Cutter Blade

Also known as sandwich panel, cold room panel, freezer panel and thermal panel. The panel cutter produces a smooth clean cut for all types of EPS panels. The double bevelled edges fold the edge as you cut to improve panel joints. 150mm diameter. 25mm bore.

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Diamond Blades

PC15 Supercut - Professional Concrete/General Purpose Durable ‘Cuts it all’ general purpose and concrete products blade with 15mm segment and cooling holes. Applications include: concrete kerbs and slabs, concrete pavers, roof tiles, bricks, general building materials. Code OX-PC15-4 OX-PC15-4.5 OX-PC15-5 OX-PC15-7 OX-PC15-9 OX-PC15-12 OX-PC15-14 OX-PC15-16

Diameter (mm) Bore (mm) 106 16 114 22.2/20 127 22.2/20 177 25.4/22.2 228 25.4/22.2 304 25.4/20 355 25.4/20 406 25.4/20

PB10 Zebra - Professional Abrasive/General Purpose High performance dual purpose blade with 10mm segment. Applications include: abrasive building materials, concrete products, roof tiles, blocks, floorsaw concrete & dual concrete/ashphalt. Code OX-PB10-4 OX-PB10-4.5 OX-PB10-5 OX-PB10-7 OX-PB10-9 OX-PB10-12 OX-PB10-14 OX-PB10-16

Diameter (mm) Bore (mm) 106 16 114 22.2/20 127 22.2/20 177 25.4/22.2 228 25.4/22.2 304 25.4/20 355 25.4/20 406 25.4/20

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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UA10 Black Shark - Ultimate Asphalt 6mm wide segment blade. Fantastic value for money product. Applications include: mortar raking, brick rating, abrasive materials. Code Diameter (mm) OX-UA10-12 300 OX-UA10-14 350 OX-UA10-16 400

Bore (mm) 25.4/20 25.4/20 25.4/20

UC10 Cyclone - Ultimate Concrete Products Blade with 10mm segment height. Featuring tear drop gullet design, cooling holes, reinforced centre flange. Applications include: in-situ concrete (including reinforced), concrete products, natural stone, building materials. Ideal ‘civils’ blade. Code OX-UC10-4 OX-UC10-4.5 OX-UC10-5 OX-UC10-6 OX-UC10-7 OX-UC10-8 OX-UC10-9 OX-UC10-12 OX-UC10-14 OX-UC10-16

Diameter (mm) Bore (mm) 106 16 114 22.2/20 127 22.2/20 152 25.4/20 177 25.4/22.2 203 30/25.4 228 25.4/22.2 304 25.4/20 355 25.4/20 406 25.4/20

UB10 Zebra - Ultimate Abrasive Dual purpose blade with 10mm segment height. Featuring ‘wedge segment’ undercut protection, narrow gullet. Applications include: dual purpose concrete & asphalt, abrasive materials and abrasive concrete products (eg. roof tiles, blocks). Code OX-UB10-9 OX-UB10-12 OX-UB10-14 OX-UB10-16

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Diameter (mm) Bore (mm) 228 25.4/22.2 304 25.4/20 355 25.4/20 406 25.4/20

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Xceeder Pro V-Tuck Point Blade Dry & wet use. For fast, efficient mortar removal, grout repair and cleaning of concrete applications. Provides dependable performance for fast cutting speeds and good blade life. Code Diameter (mm) Bore (mm) XPTP-100V 100 22 TMR - Trade Tuck Pointing 6mm wide segment blade. Fantastic value for money product. Applications include: mortar raking, brick raking, abrasive materials. Code Diameter (mm) OX-TMR-4.5 114 OX-TMR-5 127 OX-TMR-7 177

Bore (mm) 22.2/20 22.2/20 25.4/22.2

XFactor Pro Blade Wet or dry cutting. Suits all angle grinders and saws with 22.2, 20 and 16mm shafts. Professional rapid clean cutting of all tiles including porcelain and granite. Code Diameter (mm) XFT-100PT 100 XFT-115PT 115 XFT-125PT 125 UKB - Ultimate - Multi Purpose Blade The OX Ultimate KARBITE is a saw blade made up of carbide clusters welded to a reduced noise and vibration centerplate which can cut equally well in either direction, and can rip through many products which cannot be cut using a diamond blade or chainsaw. Code Diameter (mm) OX-UKB-4 106 OX-UCTT-5 127 OX-UCTT-7 177 OX-UCTT-9 228 OX-UCTT-12 304 OX-UCTT-14 355

Bore (mm) 22.2 22.2 22.2 22.2 20 20

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Wall & Floor Sawing Troubleshooting Good product selection, regular observation and maintenance are the keys to obtaining maximum life from wall and floor saw blades. The following notes should assist you to obtain the maximum life expectancy from blades and help keep within Health and Safety guidelines at all times. Blades should be checked regularly for cracks, discolouration and signs of overheating or undercutting. All these faults could lead to segment loss, after which it is unsafe to use the blade further. As most problems occur as a result of incorrect blade choice, inappropriate usage and faults with the equipment (e.g.motor, machine stability and water/coolant supply), particular attention should be paid to these aspects and to the manufacturer’s instructions before sawing commences. When problems occur during usage, the following aspects should be checked as the most obvious causes and solutions, and the machine stopped to avoid further damage. If these immediate ‘first aid’ measures do not solve the problem, please call the Totalsite Technical Services Dept. for further advice. Do not use the machine again until this is obtained. Loss of Tension/Blade Distortion

Possible Causes 1. Saw is not properly aligned. 2. Blade/bond is too hard for the material being cut leading to excessive stress. 3. Attempt is being made not to cut in a straight line. 4. Material has slipped and caused blade to buckle. 5. Fixing flanges are not of correct size, balanced or aligned. 6. Blade not properly fitted to spindle. 7. Excessive or uneven wear at blade circumference puts pressure on the core. 8. Steel core overheating or not sufficiently water-cooled. 9. Excessive speed/rpm being attempted. 10. Pre-cut blade has not been used to prepare for deeper cuts. 11. Blade damaged or dropped during transport or handling.

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Corrective Measures 1. Realign. 2. Select correct blade. 3. Ensure cutting is straight and blade at 180º to material being cut. 4. Ensure that material to be cut is firm and stable. 5. Ensure that flanges are of correct size, uniformly fitted and adequately (but not excessively) tightened. 6. Ensure blade is fitted to spindle without excessive play or tightness. 7. Check wear patterns regularly and replace/repair as necessary. 8. Check cooling system and water distribution. 9. Reduce speed. 10. Use pre-cut blade whenever possible or appropriate. 11. Check blades carefully before use. Replace/repair as necessary.

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Undercutting This describes the situation when the steel cores/centres wear more rapidly than the segments on the circumference. It can lead very rapidly to segment loss.

Corrective Measures

Possible Causes 1. Incorrect choice of blade material – bond too soft. 2. Cutting into substrate (may lead to loss of coolant). 3. Rotation direction incorrect. 4. Incorrect water pressure or supply. 5. Very abrasive materials being cut.

1. 2. 3. 4. 5.

Select correct blade. Reduce depth of cut to minimum necessary to prevent cutting through abrasive debris (protective segments may be used to protect the blade in extreme cases). Correct direction of rotation. Check cooling system and water distribution. See 2 above.

Overheating This can easily be detected by noting a black or blueish discoloration of the steel core.

Possible Causes

Corrective Measures

1. Attempting to cut too fast or too deeply in one pass. 2. Bond too hard – can lead to ‘pounding’. 3. Excessive feed pressure. 4. Blade spinning freely on spindle.

1. 2. 3. 4. 5.

Do not be too ambitious in depth of cut which is possible at one pass. Multiple shallow cuts may take longer, but will protect the equipment and are quicker in the long run. Select correct blade for material to be cut. Reduce feed pressure. Correct fit of blade to spindle. Replace or repair.

WOBBLE / FLUTTER

Possible Causes

Corrective Measures

1. Flexing due to excessive feed or rotational speed. 2. Flanges incorrectly fitted/tightened/balanced (could also be due to debris being trapped between flange and blade – check for this). 3. Incorrect mounting of blade on shaft – problem compounded when flanges are tightened. 4. Shaft bearing worn or damaged. 5. Blade tension does not match cutting speed. 6. Blade tension lost, leading to flutter and further distortion when speed increased.

1. Reduce speed and monitor performance. 2. Correct flange fittings and remove any debris trapped between flange and blade. 3. Mount blade correctly. Do not tighten flanges excessvely. 4. Replace or repair. 5. Re-tension blade in balance with cutting speed. 6. Recalibrate blade tension.

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BLADE WILL NOT CUT

Possible Causes

Corrective Measures

1. Bond too hard / blade being used on wrong material, leading to bluntness – blade becomes ‘glazed’. 2. Machine power inadequate for task (wrong motor, voltage or belt tightness). 3. Incorrect or altered direction of cut, leading to jamming. 4. Segments missing or badly worn. 5. Segments have become smooth and are not cutting, even though not fully worn. 6. Excessive coolant causing blade to float or aquaplane. 7. Excessive motion or play between the carriage guides. 8. Insufficient feed pressure / rate. 9. Freeback has been reached. 10. Incorrect direction of rotation. 11. Water pressure too low, flow insufficient or unevenly distributed.

1. Select correct blade to achieve the correct bond. Open-up glazed segments by working briefly on very abrasive material. 2. Select correct motor capacity and voltage: check belt tightness. 3. Realign direction / angle of cut. 4. Repair blade and replace segments if possible. Otherwise, replace blade. 5. Open up glazed segments by working briefly on very abrasive material. 6. Reduce flow of coolant. 7. Realign and tighten carriage guides. 8. Increase feed pressure / rate. 9. Blade is worn out, replace blade. 10. Correct direction of rotation. 11. Check cooling system and water distribution.

blade distortion/running out of round/damage to the arbor or bore (Check against the causes listed under e) above, and also consider the following additional possibilities).

Possible Causes 1. Bond too hard, causing diamonds to become prematurely worn and smooth. This leads to ‘pounding’ and loss of blade shape. 2. Arbor hole does not match shaft diameter or has become worn. 3. Drive pin not fitted to rear flange or properly located in its retaining hole. 4. Motor not correctly tuned. 5. Blade spinning on spindle shaft or running loose. 6. Blade spindle grooved or damaged, leading to eccentric running. 7. Inadequate lubrication to spindle bearings (especially when sawing concrete).

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Corrective Measures 1. 2. 3. 4. 5. 6. 7.

Select correct blade for the material being cut. Rematch arbor and shaft. Repair or replace arbor if worn. Ensure that all drive pins are correctly located in their mounting holes. Retune machine motor. Check that blade core fits snugly onto its drive shaft. Replace or repair damaged blade spindle Improve lubrication to bearings.

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CRACKING TO THE CORE

Possible Causes 1. Bond too hard. 2. Excessive feed pressure or rotational speed. 3. Core loses tension because of excessive heat load (see C on previous page). 4. Core distorted through incorrect line of cut. 5. Damaged bearing or faulty mounting. 6. Blade twists or jams in cut

Corrective Measures 1. Select correct blade for material to be cut. 2. Reduce feed pressure and/or speed. 3. Reduce speed and check coolant supply. 4. Correct line of cut. 5. Replace or repair bearing / mounting. 6. Remove blade, allow to cool and check coolant/lubrication.

SEGMENTS ‘GLAZED’ - WON’T CUT

Possible Causes 1. Bond too hard – can lead to pounding and fracture of segments. 2. Blade has ‘dulled’ and diamonds need to be ‘opened up’. 3. Insufficient feed pressure. 4. Freeback has been reached. 5. Insufficient power to blade. 6. Incorrect direction of rotation. 7. Speed of rotation too high. 8. Water pressure insufficient.

Corrective Measures 1. 2. 3. 4. 5. 6. 7. 8.

Select correct blade for material bond. Open up glazed segments by working briefly on very abrasive material. Increase feed pressure. Freeback is not a fault. Select new blade. Increase power to blade. Correct direction of rotation. Reduce speed of rotation. Increase water pressure.

SEGMENT CRACKS

Possible Causes 1. Arbor hole does not match shaft diameter. 2. Excessive feed pressure. 3. Rotation speed too high. 4. Worn, grooved or damaged shaft. 5. Excessive machine vibration or instability. 6. Problems with coolant supply.

Corrective Measures 1. 2. 3. 4. 5. 6.

Ensure snug fit between arbor and shaft. Replace if necessary to ensure this. Reduce feed pressure. Reduce rotation speed. Replace or repair shaft. Ensure stability of machine. Operate at low speed initially and monitor performance. Check cooling system and water distribution.

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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SEGMENT LOSS

Possible Causes

Corrective Measures

1. Line of cut is not straight. 2. Bond too hard – can lead to pounding and fracture of segments. 3. Failure to notice segment cracks. 4. Excessive feed pressure. 5. Flanges worn / insufficiently or unevenly tightened. 6. Out-of-round wear pattern. 7. Material slips during cutting. 8. Eccentric wear pattern on blade core. 9. Segment damaged or loosened during transit. 10. ‘Undercutting’.

1. Improve straightness of cut. 2. Select blade and bond suitable for the material to be cut. 3. Check appearance of segments regularly and replace/repair when necessary. 4. Reduce feed pressure. 5. Ensure flanges of the correct size, balance and tightness during operation. 6. Check spindle and core correctly centred. 7. Ensure material is held rigid during cutting. 8. Check spindle and core correctly centred. Replace spindle if necessary and/or fit new bearings. 9. Always check blades and segments before usage. 10. Reduce depth of cut to minimum necessary to prevent contact with abrasive sub-base (protective segments may be used to protect the blade in extreme cases).

EXCESSIVE WEAR

Possible Causes 1. Incorrect match of material and blade – bond too soft. 2. Excessive feed pressure causing blade to flex. 3. Misalignment of blade and machine. 4. Out-of-round wear pattern. 5. Rotation speed too low or loose/slipping drive belts. 6. Worn, grooved or damaged shaft. 7. Excessive machine vibration or instability. 8. Blade not at 180º to material being cut.

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Corrective Measures 1. Select correct blade with harder bond. 2. Reduce feed pressure. 3. Realign blade and machine. 4. Check spindle and core correctly centred. Replace spindle if necessary and/or fit new bearings. 5. Increase rotation speed. Check and tighten drive belts. 6. Repair or replace shaft. 7. Ensure stability of machine. Operate at low speed initially and monitor performance. 8. Ensure blade cuts directly onto material.

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UNEVEN SEGMENT WEAR

Possible Causes 1. Excessive feed pressure. 2. Flanges not holding blade properly. 3. Misalignment of blade and shaft. 4. Worn, grooved or damaged shaft. 5. Blade spinning on spindle – drive pin not engaged. 6. Water pressure too low, flow insufficient or unevenly distributed.

Corrective Measures 1. Adjust feed pressure. 2. Ensure flanges of the correct size, balance and tightness during operation. 3. Realign blade and shaft. 4. Repair or replace shaft. 5. Ensure that all drive pins are correctly located in their mounting holes. 6. Check cooling system and water distribution.

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Core Drill Motors & Accessories Shibuya drill motors are the professionals choice for heavy duty core drilling combining efficiency and performance to produce a tool that improves diamond tool yield and productivity. Range covers from the 180mm capacity RH1531 hand drill through to the 600mm capacity R2531 and can be coupled with the Shibuya autofeed to provide the full solution for the discerning contractor.

Shibuya Hand Drill 180mm Code RH1531

Hand rig mount - use with TS-163 angle stand Rated Input

1.5kw

Spindle Rev Autoload

800 / 2000 / 4150

Capacity

12mm - 180mm

Shibuya Drill 250mm Code R1721

Use with TS-252A angle stand Rated Input

1.7kw

Spindle Rev Autoload

450 / 900

Capacity

250mm

Shibuya Drill 400mm Code R2231

Use with TS-403 angle stand Rated Input

2.8kw

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Spindle Rev Autoload

300 / 800 / 1400

Capacity

400mm

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Shibuya Drill 600mm Code R2531

Use with TS-603 stand Rated Input

Spindle Rev Autoload

2.8kw

150 / 300 / 600

Capacity

600mm

Dr Bender Core Drill Code EBM35F

Dr Bender drill motor combines German build quality with precision engineering to provide a versatile hand drill or rig mounted unit capable of drilling up to 150mm openings. Rated Input 2000W

Drill Capacity 150mm

Speeds 520 / 1400 / 2900

Shibuya Core Drill Stand Code Description

TS163 TS252 TS403 TS403A TS403-ST TS403-C1.5 TS603

Hand drill angle stand c/w 60mm colar 800mm column Angle stand for R1721 drill 1000mm column Stand for R2231 with swivel rig Angle stand for R2231 with swivel rig Swivel top 1.5m column for TS403 1100mm column, quick release and 130mm spacer, takes 600mm drill diameter

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Stabilia Mini Angle Stand

Takes up to 150mm core drill. 650mm drilling height, 60mm collar. Can be used as a vacc base.

Stabilia Maxi Stand

Large rig for the professional operator, angle base, built in vacuum base, 350mm core drill capacity

Shibuya Auto Feed Code SAF-403

To fit 403 stand

Diatip Retipping System for Diamond Core Drills CD 600 Economy

This manual retipping system is usable either as a bench tool or as a floor-standing model with four optional legs. It has a Core Drill length capacity of 35-600mm and is suitable for all diamond segment lengths. It is able to repair single lost segments and weighs in at just 40kg. Dimensions l/w/h: 760/380/150mm Weight: 40kg Core Drill Length: 35mm - 600mm Core Drill Diameter: 35mmØ - 600mmØ

Retipping Accessories - Magnets & Flux

Super Strong Magnets - 4 x side clearances, 0.25, 0.50, 0.75, 1.00mm Type A Magnets - 2 x side clearances, 0.75, 1.00mm ‘4900’ High Quality High Strength Silver Solder Brazing Flux

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Vacuum Holding Down Systems Small Vacuum Base for up to 150mmØ Large Vacuum Base for up to 350mmØ Angling Vacuum Base - perfect for pipe work Gast Vacuum Pump - compatible with any vacuum base

Holding Down Systems M12/M16 Setting Tool

M12/M16 Holding Down Assembly M12/M16 Rawishield M12 x 10L Rawishield M12 x 40L Rawishield M12 x 60L Rawishield M12 x 15p Rawishield M12 x 30p Rawishield M12 x 75p Rawishield M12/M16 Knock-in Anchors

Core Removal Systems

Core Pusher - screws into the back of the core drill to force difficult ones out Core Puller - for extracting jammed core drills

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Quick Release Systems Gateplate Set Dovetail Set

Misc

Spanners - extra length for better leverage and strength Anti-Jamming Device 10L Elephant Tank bottle for water supply with hose and standard fittings

BSP Extension Rods

500mm, 400mm, 300mm, 200mm, 100mm

UNC Extension Rods

500mm, 400mm, 300mm, 200mm, 100mm

Adaptors

1/2” BSP/m to 1/2” BSP/m Wet 1/2” BSP/f to 1/2” BSP/f 1/2” BSP/m to 1 1/4” UNC/m 1 1/4” UNC/f to 1/2” BSP/f 1 1/4” UNC/m to 1/2” BSP/f Hilti DD100 to 1/2” BSP/f Hilto DD130 to 1/2” BSP/f Hilti DD80 x 1/2” BSP/f Hilti DD160 to 1 1/4” UNC/m

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Dry Drilling Accessories

1/2” BSP/m to 1/2” BSP/m Dry (taper hole) 1/2” BSP/m to HEX 1/2” BSP/m to SDS 1/2” BSP/m to 240mm HEX 1/2” BSP/m to 240mm SDS 250mm HEX Extension Rod Pilot Drill & Drift Key Dust Swivel

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Core Drill Bits

Aero Core Drills The Aero Core Drill range is the flagship of the Aero brand. Not only are they technologically advanced in design, the range is also flexible, with options for every eventuality.

AERO® S Wet cutting reinforced concrete & medium aggregate

AERO® SW Wet cutting granite & hard materials

AERO® SW MAX Wet cutting - heavily reinforced concrete & medium aggregate

AERO® F Wet cutting reinforced concrete & hard aggregate

AERO® FW Wet cutting reinforced concrete & medium aggregate

AERO® FW MAX Wet cutting granite & hard materials

AERO® F+ Wet cutting abrasive materials

AERO® DFW Dry drilling

Descripton

1 ¼” UNC 450mm WL, FW or SW Sizes Ø (mm)

46, 48, 50, 52, 57, 62, 67, 72, 77, 82, 87, 92, 102, 107, 112, 117, 122, 127, 132, 142, 152, 158, 162, 167, 172, 177, 182, 187, 192, 200 - 900 Lengths available up to 3.0m

Aero Crown Core Drills Aero Crown Core Drills have become proven for the speed of cut, and steel drilling capacities. These advantages come with no disadvantage to the working life of the Aero Crown. Descripton

1.5 x 320mm R½ Sizes Ø (mm)

12, 14, 16, 18, 20, 22, 24, 25, 26, 28, 30, 32, 35, 38, 40, 42, 45, 48, 50

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Glass & Tile Drill Bits Spearpoint Drill Bits German Made Tungsten Carbide (Metric) Dia Code mm 3 9GT030G 4 9GT040G 5 9GT050G 6 9GT060G 6.5 9GT065G 8 9 GT080G 10 9GT100G 12 9GT120G

Drill Dia. OAL Inches mm 1/8 65 5/32 65 3/16 65 15/64 65 1/4 65 5/16 70 3/8 80 1/2 80

Description 3mm Glass Tile Drill 4mm Glass Tile Drill 5mm Glass Tile Drill 6mm Glass Tile Drill 6.5mm Glass Tile Drill 8mm Glass Tile Drill 10mm Glass Tile Drill 12mm Glass Tile Drill

Spearpoint Drill Bits - Tungsten Carbide (Metric) 3 4 5 6 6.5 8 10 12

9GT030 9GT040 9GT050 9GT060 9GT065 9GT080 9GT100 9GT120

1/8 5/32 3/16 15/64 1/4 5/16 3/8 1/2

57 62 69 74 76 82 89 96

3mm Glass Tile Drill 4mm Glass Tile Drill 5mm Glass Tile Drill 6mm Glass Tile Drill 6.5mm Glass Tile Drill 8mm Glass Tile Drill 10mm Glass Tile Drill 12mm Glass Tile Drill

Diamond Core Drills Diamond Core Drill - Welded Diamond Grit (Metric) Dia Description mm 5 5mm Diamond Core Drill 6 6mm Diamond Core Drill 7 7mm Diamond Core Drill 8 8mm Diamond Core Drill 10 10mm Diamond Core Drill 12 12mm Diamond Core Drill 15 15mm Diamond Core Drill 20 20mm Diamond Core Drill 25 25mm Diamond Core Drill 35 35mm Diamond Core Drill Diamond Core Drill Sets - Welded Diamond Grit (Metric) 5-10 10-25

SGTD5-10 5 pce Diamond Core Drill Set 5-10mm with Reservoir SGTD10-25 5 pce Diamond Core Drill Set 10-25mm with Reservoir Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Ox Diamond Tools PDC - Professional Dry Core Drill Universal dry diamond core drill in all popular plumbers sizes up to 180mm. Slotted barrel provides efficient dust clearance and ease of removing drilled core. For brick and blockwork. Applications include: Medium and soft bricks, concrete blocks (lightweight and dense), abrasive concrete products. Occasional use in harder materials e.g. semi engineering bricks and clay products. Code OX-PDC-22 OX-PDC-28 OX-PDC-32 OX-PDC-38 OX-PDC-48 OX-PDC-52 OX-PDC-65 OX-PDC-78 OX-PDC-91 OX-PDC-102 OX-PDC-107 OX-PDC-117 OX-PDC-127 OX-PDC-142 OX-PDC-152 OX-PDC-158 OX-PDC-162 OX-PDC-172 OX-PDC-182

Diameter (mm) Length (mm) Back End 22 300 HEX 28 300 HEX 32 150 ½” BSP 38 150 ½” BSP 48 150 ½” BSP 52 150 ½” BSP 65 150 ½” BSP 78 150 ½” BSP 91 150 ½” BSP 102 150 ½” BSP 107 150 ½” BSP 117 150 ½” BSP 127 150 ½” BSP 142 150 ½” BSP 152 150 ½” BSP 158 150 ½” BSP 162 150 ½” BSP 172 150 ½” BSP 182 150 ½” BSP

Ultimate Straight Shank Holesaw Diameters available (mm) 6 8 10 12

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Diamond Core Drilling Troubleshooting The design simplicity of core drilling tools means that, apart from normal wear patterns, there is little to go wrong, provided the correct bit is chosen for the material to be cut. Please note the following most common faults and their most obvious causes. If these first measures do not correct the fault, please stop drilling and call the Totalsite Technical Services Dept. for advice. THE CORE DRILL FAILS TO CUT

Possible Causes 1. Machine is unstable or insecurely fixed. 2. Motor is of insufficient power. 3. The Core Drill is not of the right diamond specification for the material to be cut. 4. Diamond segments have become ‘glazed’. 5. Excessive coolant, causing the drill to slide or aquaplane. 6. Insufficient downward weight or pressure on the drill. 7. Excessive drilling speed. 8. Excessive play in the spindle or carriage guides.

Corrective Measures 1. Ensure machine is firmly anchored and stable. 2. Ensure motor of correct power is fitted. 3. Fit Core Drill of correct diamond specification. 4. Run the drill briefly on abrasive material to open-up the diamond surface. 5. Adjust coolant flow and ensure even distribution. 6. Increase downward pressure and apply this evenly. 7. Reduce drilling speed 8. Ensure a snug fit between spindle and drill. Tighten carriage guides.

THE CORE DRILL JAMS IN THE HOLE

Possible Causes 1. The material to be cut is too hard for the Core Drill or has hard patches which exceed the diamond specification. 2. Rubble or debris has filled the drilling hole (NB this may include a segment which has broken off). 3. The Core Drill does not have sufficient side clearance for the segments to operate effectively.

Corrective Measures 1. Replace Core Drill with one suitable for the toughest material likely to be encountered. 2. Ensure adequate irrigation of the drill hole and flush out completely before recommencing drilling 3. Check side clearance (this should be adequate, but not excessive). If necessary, replace Core Drill.

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

34

EXCESSIVE SEGMENT WEAR

Possible Causes 1. Rotational speed too low. 2. Material to be cut is too abrasive for the diamond specification or has unexpected abrasive patches. 3. Motor power is too high. 4. Instability of the machine or excessive play in the spindle or carriage guides. 5. Cooling system is not working adequately.

Corrective Measures 1. 2. 3. 4. 5.

Increase speed. Replace Core Drill with one suitable for the abrasive material likely to be encountered. Fit a motor of the correct specification. Ensure machine is firmly anchored and stable. Ensure a snug fit between spindle and drill. Tighten carriage guides. Overhaul cooling system and adjust flow to correct levels.

SEGMENT BREAKS OFF

Possible Causes 1. Excessive heat due to insufficient cooling. 2. Segments have become damaged by unremoved debris. 3. Segments have insufficient lateral operating space. 4. Excessive speed at start-up. 5. Core Drill has been dropped or damaged in transit.

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Corrective Measures 1. 2. 3. 4. 5.

Ensure that the water flow provides the correct level of cooling for the operating speed. Repair or replace segments. Flush the drill hole clear of debris and increase water flow to ensure that problem does not recur. Remember that broken segments may form part of the debris and ensure that these are accounted for and removed, as otherwise these may cause substantial damage. Repair or replace segments. Check side clearance (this should be adequate, but not excessive). If necessary, replace Core Drill. Reduce and graduate start-up speed. Inspect closely before use and after any transportation. Damage may be in the form of hairline cracks and segments which have been torn off, so close inspection is necessary. Repair or replace segments.

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EXCESSIVE TUBE WEAR

Possible Causes 1. Machine is unstable or operating at the wrong angle. 2. Too much play in the spindle or carriage guides. 3. The Core Drill has become damaged and is operating out of true. 4. The Core Drill is not properly fitted. 5. Debris is obstructing the tool.

Corrective Measures 1. Ensure machine is firmly anchored and stable. 2. Ensure a snug fit between spindle and Core Drill. Check rollers and bearings. Tighten carriage guides. 3. Repair any warped or damaged parts. Ensure that Core Drill is running true before continuing. 4. Check that the Core Drill is correctly aligned and centred on the spindle. 5. Flush the debris from within the drill hole and ensure correct water flow is maintained subsequently.

EXCESSIVE TUBE WEAR

Possible Causes 1. Motor is underpowered. 2. Machine is unstable or positioned at an angle. 3. Cooling system problems. 4. Drill Motor is not properly fitted to the machine, causing excessive vibration. 5. Carriage guides and spindle fitting are too loose.

Corrective Measures 1. 2. 3. 4. 5.

Replace with a motor of the correct power. Ensure machine is firmly anchored and stable. Overhaul the cooling system, ensuring correct and even flow for the work being undertaken. Check all the moving parts on the machine, especially spindle, bearings, rollers and carriage guides. Ensure that parts are centred and operating freely but without excessive play. As 4) above.

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

36

Concrete Drilling - SDS & SDS Max Makita 24mm Rotary Hammer - SDS Plus Shank Code HR2460

Impact bolt has added durability, varnish on armature for added protection. Rotation reversing system using brush holder unit. Carbon brush lasts 2.7 times longer. Same speed in forward and reverse. One touch sliding chuck. No hammering when idling. Max Capacities: Continuous rating input: No load speed: Impacts per minute: Length: Weight:

Concrete 65mm/Steel 13mm/ Wood 32mm 780W 0-1, 100rpm 0-4, 500rpm 362mm 2.5kg

Makita 24mm Rotary Hammer - SDS Plus Shank Code HR2611FT

Quick change toolless chuck system, to change from SDS Plus shank to 3 joule keyless chuck. 3 mode - hammer, rotary hammer and drilling. Large trigger switch. Lock on button. One touch sliding chuck enables easy drill bit change. Features a built-in LED job light. Max Capacities: Continuous rating input: No load speed: Impacts per minute: Length: Weight:

Concrete 24mm Steel 13mm/Wood 32mm 780W 0-1, 100rpm 0-4, 500rpm 394mm 2.8kg

Makita 28mm Rotary Hammer - SDS Plus Shank Code HR2811FT

Quick change keyless drill chuck - from SDS Plus Type to 3 jaw chuck. 3 mode - hammer, rotary hammer and drilling. Compact L shaped motor housing. One touch sliding chuck enables easy bit changes. Ergonomically designed. Max Capacities: Continuous rating input: No load speed: Impacts per minute: Length: Weight:

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Concrete 28mm (TCT bit) Steel 13mm/Wood 32mm 800W 0-1, 100rpm 0-4, 500rpm 320mm 3.3kg

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Makita 32mm Rotary Hammer - SDS Plus Shank Code HR3200C

Change lever positioned on the top of the machine for reduced possibility of breakage. 3 mode hammer, rotary hammer and drilling. Torque limiter. Electronic with variable speed control by dial, LED power light that indicates trouble with the electric circuit, soft start. Max Capacities: Continuous rating input: No load speed: Impacts per minute: Length: Weight:

Concrete 90mm Steel 13mm/Wood 32mm 850W 315-630rpm 1,650 - 3,300ipm 398mm 4.4kg

Makita 40mm Rotary Hammer - SDS Max Code HR4010C

Change lever positioned on the top of the machine for reduced possibility of breakage. 2 mode hammer and hammer with rotation. Low vibration level. 9.5 joules of impact power. Auto cut out brushes. Sequential drilling for optimum drill performance. Max Capacities: Continuous rating input: Blows per minute: No load speed: Joules: Length: Weight:

Max bit diameter 40mm Max core bit diameter 105mm 1,100W 1,350 - 2,750bpm 235 - 480rpm 9.5j 468mm 6.3kg

Makita 52mm Rotary Hammer - SDS Max Code HR5211C

High efficiency and low vibration. 2 mode - hammer and hammer with rotation. Anti vibrating technology. Ergonomic design. One touch sliding chuck enables easy bit change. Max Capacities: Continuous rating input: No load speed: Impacts per minute: Joules: Length: Weight:

Max bit diameter 52mm Max core bit diameter 160mm 1,500W 130 - 260rpm 1,075 - 2,150ipm 20.0j 599mm 11.6kg

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

38

SDS Plus Type - Points & Chisels

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Description Shank Width x Length New Tiling Lifting Chisel SDS Plus Type 40 x 270mm Bull Point SDS Plus Type 250mm Cold Chisel SDS Plus Type 20 x 250mm Scaling Chisel SDS Plus Type 40 x 250mm Scaling Chisel SDS Plus Type 50 x 215mm Angled Chisel SDS Plus Type 40 x 250mm Grooving Chisel SDS Plus Type 12 x 170mm Carpet/lino Lifter SDS Plus Type 100mm Chisel Adaptor

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Part No. Model 194562-9 HK1820 D-07864 D-07870 HR2450/HR2450FT/ D-07886 HR2470/HR2470FT/ D-25616 HR2811FT/HR3000C/ A-87068 HR3200C/HR3210C A-86371 A-30106 122547-5 HR2400

SDS Max Type - Points & Chisels

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Description Bull Point Bull Point Cold Chisel Cold Chisel Scaling Chisel Clay Spade Tile Chisel

Shank SDS Max Type SDS Max Type SDS Max Type SDS Max Type SDS Max Type SDS Max Type SDS Max Type

Width x Length 400mm 400mm 25 x 280mm 25 x 400mm 50 x 400mm 105 x 400mm 500 x 300mm

Part No. A-80787 A-80793 A-80802 A-80818 A-80824 A-17653 A-80830

Model

Drill Bit Adaptor

SDS Max Type

42 (dia) x 205mm

P-17027

HR4010C/HR5211C

HM0860C/HM1202C/ HR4010C/HM0817C/ HM1203C/HM1214C

Adaptor

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Masonry Drill Bits & Chisels Straight Shank Masonry with Carbide TIp (Metric) Dia Code mm 3 MA030070G 3.5 MA035080G 4 MA040085G 5 MA050085G 5 MA050150G 5.5 MA055085G 5.5 MA055150G 6 MA060100G 6 MA060150G 6.5 MA065100G 6.5 MA065150G 7 MA070150G 8 MA080120G 8 MA080200G 9 MA090120G 10 MA100120G 10 MA100200G 12 MA120150G 12 MA120400G 13 MA130150G 14 MA140150G 14 MA140400G 16 MA160160G 16 MA160400G 18 MA180160G 20 MA200160G

OAL mm 70 80 85 85 150 85 150 100 150 100 150 150 120 200 120 120 200 150 400 150 150 400 160 400 160 160

FL. mm 40 45 50 50 90 50 90 60 90 60 90 90 80 150 80 80 150 90 350 90 90 350 100 350 100 100

Pack Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Straight Shank Masonry with Carbide TIp (Metric) Dia Code mm 3 MA030065 3.5 MA035075 4 MA040075 4.5 MA045065 4.5 MA045150 5 MA050085 5 MA050150 5.5 MA055085 5.5 MA055150 6 MA060100 6 MA060150 6.5 MA065100 6.5 MA065150 6.5 MA065300 7 MA070100 8 MA080120 8 MA080150 8 MA080300 10 MA100120 10 MA100150 10 MA100400 11 MA110150 12 MA120150 12 MA120400 13 MA130150 14 MA140210 16 MA160150 16 MA160400

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OAL mm 65 75 75 65 150 85 150 85 150 100 150 100 150 300 100 120 150 300 120 150 400 150 150 400 150 210 150 400

FL. mm 32 37 37 37 100 45 90 45 90 55 90 55 90 200 55 70 90 200 70 90 267 90 90 267 90 150 90 267

Pack Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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SDS Plus with Carbide TIp (Metric) Dia Code mm 4 SP040110G 4 SP040160G 5 SP050110G 5 SP050160G 5 SP050210G 5.5 SP055110G 5.5 SP055160G 5.5 SP055210G 5.5 SP055310G 6 SP060110G 6 SP060160G 6 SP060210G 6 SP060310G 6 SP060460G 6.5 SP065110G 6.5 SP065160G 6.5 SP065210G 6.5 SP065260G 6.5 SP065310G 7 SP070160G 7 SP070250G 7 SP070450G 8 SP080110G 8 SP080160G 8 SP080210G 8 SP080260G 8 SP080310G 8 SP080460G 8 SP080600G 9 SP090210G 10 SP100110G 10 SP100160G 10 SP100210G 10 SP100260G 10 SP100350G 10 SP100450G 10 SP100600G 10 SP1001000G 11 SP110260G 12 SP120160G 12 SP120210G 12 SP120260G 12 SP120360G

OAL mm 110 160 110 160 210 110 160 210 310 110 160 210 310 460 110 160 210 260 310 160 250 450 110 160 210 260 310 460 600 210 110 160 210 260 350 450 600 1000 260 160 210 260 360

FL. mm 50 100 50 100 150 50 100 150 250 50 100 150 250 400 50 100 150 200 250 100 200 400 50 100 150 200 250 400 550 150 50 100 150 200 300 400 550 950 200 100 150 200 300

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

42

SDS Plus with Carbide TIp (Metric) Dia Code mm 12 SP120450G 12 SP120600G 12 SP1201000G 13 SP130160G 13 SP130210G 13 SP130310G 13 SP130450G 14 SP140260G 14 SP140450G 14 SP140600G 14 SP1401000G 15 SP150260G 15 SP150450G 16 SP160160G 16 SP160210G 16 SP160260G 16 SP160310G 16 SP160450G 16 SP160600G 16 SP160800G 18 SP180200G 18 SP180300G 18 SP180450G 18 SP180600G 20 SP200200G 20 SP200300G 20 SP200450G 20 SP200600G 22 SP220250G 22 SP220450G 22 SP220600G 23 SP230450G 24 SP240250G 24 SP240450G 25 SP250250G 25 SP250450G 25 SP250600G 26 SP260250G 26 SP260450G

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OAL mm 450 600 1000 160 210 310 450 260 450 600 1000 260 450 160 210 260 310 450 600 800 200 300 450 600 200 300 450 600 250 450 600 450 250 450 250 450 600 250 450

FL. mm 400 550 950 100 150 250 400 200 400 550 950 200 400 100 150 200 250 400 550 750 150 250 400 550 150 250 400 550 200 400 550 400 200 400 200 400 550 200 400

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SDS XR3 with Carbide Tip (Metric) Dia Code mm 5 SR050110G 5 SR050160G 5.5 SR055110G 5.5 SR055160G 6 SR060110G 6 SR060160G 6 SR060210G 6.5 SR065110G 6.5 SR065160G 6.5 SR065210G 8 SR080110G 8 SR080160G 8 SR080210G 10 SR100160G 10 SR100210G 12 SR120160G 12 SR120210G 14 SR140260G 16 SR160310G 18 SR180310G 20 SR200310G 22 SR220450G 26 SR260450G

OAL mm 110 160 110 160 110 160 210 110 160 210 110 160 210 160 210 160 210 260 310 310 310 450 450

FL. mm 50 100 50 100 50 100 150 50 100 150 50 100 150 100 150 100 150 200 250 250 250 400 400

SDS Plus Zentro 4 Cutter with Carbide TIp (Metric) Dia Code mm 5 SPZ050110 5 SPZ050160 5.5 SPZ055110 5.5 SPZ055160 6 SPZ060110 6 SPZ060160 6 SPZ060210 6.5 SPZ065210 8 SPZ080160 8 SPZ080210 10 SPZ100160 10 SPZ100210 12 SPZ120160 12 SPZ120210 12 SPZ120310

OAL mm 110 160 110 160 110 160 210 210 160 210 160 210 160 210 310

FL. mm 50 100 50 100 50 100 150 150 100 150 100 150 100 150 250

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SDS Plus Zentro 4 Cutter with Carbide TIp (Metric)...continued Dia Code mm 14 SPZ140260 16 SPZ160250 16 SPZ160450 18 SPZ180250 18 SPZ180450 20 SPZ200250 20 SPZ200450 22 SPZ220250 22 SPZ220450 24 SPZ240450 25 SPZ250250 25 SPZ250450 28 SPZ280250 28 SPZ280450 30 SPZ300250 30 SPZ300450 32 SPZ320450

OAL mm 260 250 450 250 450 250 450 250 450 450 250 450 250 450 250 450 450

FL. mm 200 200 400 200 400 200 400 200 400 400 200 400 200 400 200 400 400

SDS Max Zentro 4 Cutter with Carbide TIp x 4 (Metric) Dia Code mm *12 SX12340 *12 SX12540 *14 SX14340 *14 SX14540 *14 SX14920 16 SXZ16340 16 SXZ16540 16 SXZ16920 18 SXZ18340 18 SXZ18540 18 SXZ18920 20 SXZ20320 20 SXZ20520 20 SXZ20920 22 SXZ22320 22 SXZ22520 22 SXZ22920 24 SXZ24320 24 SXZ24520

OAL mm 340 540 340 540 920 340 540 920 340 540 920 320 520 920 320 520 920 320 520

FL. mm 200 400 200 400 800 200 400 800 200 400 800 200 400 800 200 400 800 200 400

* the 12-14mm diameter drills are manufactured as 2-cutters

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SDS Max Zentro 4 Cutter with Carbide TIp x 4 (Metric) .....continued Dia Code mm 25 SXZ25320 25 SXZ25520 25 SXZ25920 26 SXZ26520 28 SXZ28370 28 SXZ28570 28 SXZ28920 30 SXZ30370 30 SXZ30570 32 SXZ32370 32 SXZ32570 32 SXZ32920 35 SXZ35570 35 SXZ35920 38 SXZ38370 38 SXZ38570 40 SXZ40370 40 SXZ40570 40 SXZ40920 45 SXZ45570 50 SXZ50570 52 SXZ52570

OAL mm 320 520 920 520 370 570 920 370 570 370 570 920 570 570 370 570 370 570 920 570 570 570

FL. mm 200 400 800 400 250 450 800 250 450 250 450 800 450 450 250 450 250 450 800 450 450 450

SDS Max & SDS Plus (Metric) SDS Code Width Chisel mm PLUS SPPC250 PLUS SPFC20250 PLUS SPSC40250 40 PLUS SPHOL250 22 MAX SXPC280 MAX SXFC25280 25 MAX SXSC50400 50 MAX SXHOL300 26

Length mm 250 20 250 250 280 280 400 300

Description SDS Plus Pointed Chisel 250 SDS Plus Flat Chisel SDS Plus Spade Chisel SDS Plus Hollow Chisel SDS Max Pointed Chisel SDS Max Flat Chisel SDS Max Spade Chisel SDS Max Hollow Chisel

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

46

Concrete Demolition Makita Demolition Hammer - SDS Max Shank Code HM0871C

Variable plus constant speed control via dial. Soft start. 12 bit angle settings. One touch sliding chuck for easy bit changing. Superior performance and reduced fatigue via anti vibration technology. Blows per min: Continuous rating input: Joules: Length: Weight:

1,100 - 2,650bpm 1,100W 11.6j 466mm 5.3kg

Makita Demolition Hammer - SDS Max Shank Code HM1203C

Variable plus constant speed control via dial. Soft start and motor idle during no load. LED service light. 12 bit angle settings. One touch sliding chuck for easy bit changing. Blows per min: Continuous rating input: Joules: Length: Weight:

950 - 1,900bpm 1,510W 25.5j 576mm 10.3kg

Makita Demolition Hammer - SDS Max Shank Code HM1214C

Anti vibration technology ensures extra low vibration performance. Suppression of motor speed during no load reduces vibration of tool body. Long size carbon brush for service life is extended. One touch sliding chuck for easy bit installation and removal. LED lamp indicates when to replace carbon brush. Blows per min: Continuous rating input: Joules: Length: Weight:

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950 - 1,900bpm 1,500W 25.5j 700mm 12.3kg

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Makita Demolition Breaker - 30mm Hex Shank Code HM1317C

Suppression of motor speed during no load, reduced vibration of tool body when idling, accordingly decreases the amount of vibration to operator’s hands. Minimises deflection of bit tip from aiming point when starting chisseling. Anti vibration technology. Electronic with: variable speed control by dial, LED service light that indicates when to replace carbon brushes. LED power light that indicates trouble with the electrical circuit. Impacts per minute: Continuous rating input: Joules: Length: Weight:

730 - 1,450ipm 1,510W 33.8j 715mm 17kg

30mm Hex Shank Accessories

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Description Bull Point Cold Chisel Scaling Chisel Hex Shank Rammer Clay Spade Clay Spade (straight)

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Shank 30mm Hex 30mm Hex 30mm Hex 30mm Hex 30mm Hex 30mm Hex

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Width x Length 400mm 30 x 400mm 75 x 310mm 200 x 255mm 120 x 500mm 1252 x 400mm

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Part No. D-15285 D-15300 D-34811 A-31485 P-05555 P-05608

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Model HM1303/HM1304/ HM1400/HM1317C

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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Makita Electric Breaker - 28.6mm Hex Shank Code HM1810

Lowest vibration in its class. AVT mechanism helps to reduce vibration. Auto cut-off brushes. Warning light indicates trouble with cord. 28.6mm hex shank. Blows per minute: Continuous rating input: Joules: Length: Weight:

1,100bpm 2,000W 63j 824mm 30kg

28.6mm Hex Shank Accessories

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Description Transport Trolley Bull Point Cold Chisel Scaling Chisel Clay Spade

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Shank Width x Length 28.6mm Hex 28.6mm Hex 410mm 28.6mm Hex 28 x 410mm 28.6mm Hex 75 x 410mm 28.6mm Hex 140 x 546mm

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Part No. 122010-A D-17631 D-17647 D-29228 A-44644

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Model HM1800/HM1810

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Vacuum Dust & Slurry Extractors Crusader 220L Dry/Slurry Vacuum Code M1050-30-VA220

The Crusader 30 Gallon Concrete Vacuum is great for recovering concrete slurry. The vacuum has a sturdy powder coated steel cart with 10” pneumatic wheels for rolling across rough terrain on jobsites. This vacuum comes equipped with a filter bag for wet slurry recovery but can also be used for dry recovery with the proper filters (4049 coated bag, 4031 filter protector).

Starmix Concrete/Plaster (Wet or Dry) Vacuum Code ISC ARD 1425 EW

Workshop or Construction Site, 25 Litre, pulse filter cleaning, Speed control variable, wet & dry, 61 L/Sec flow rate, 1400 watt, 248 MBar Vacuum.

Starmix HS Series Vacuum Code HSA1430EH

Designed for the tradesman. 30L stainless steel cannister. Two speed 1400W motor. Auto start for use with power tools. Full floor accessory kit. Bag free use.

Makita Industrial Dust Extractor Code 447L

Totally automatic self cleaning air pulse filtering system. 45 litre capacity. Variable suction control for delicate work. Auto cut out carbon brushes to prevent motor burnout. Ideal extractor when working with masonry or fibre cement products. Comes with cleaning wand and floor tool.

Freephone Timaru 0508 88 5656 Christchurch 0508 447 348

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35 Leckie Street TIMARU Freephone 0508 88 5656 [email protected]

59 Orbell Street, Sydenham CHRISTCHURCH Freephone 0508 447 348 [email protected]

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