DEWATERING SOLUTIONS: THE AUTOPRIME RANGE FOR WHERE IT REALLY MATTERS
ABOUT SPP PUMPS AUTOPRIME RANGE DEWATERING SOLUTIONS. PROVEN, TRUSTED, RELIABLE PUMP TECHNOLOGY.
SPP Pumps has led the design and manufacture of centrifugal pumps and engineered pumping solutions for over 130 years. Serving challenging industry applications across oil and gas, water, power generation, construction, mining and fire protection, SPP Pumps is synonymous with pump performance, quality and reliability. Backed by Kirloskar Brothers Limited (KBL), SPP Pumps operates R&D, manufacturing, test and service sites in the UK, USA, India, France, South Africa, UAE and Egypt, supported worldwide by a network of regional SPP Pumps’ offices, distributors and agents.
DEWATERING APPLICATIONS • • • •
Ground water control Sewer over pumping/bypass Flood protection Well point de-watering
SPP PUMPS AUTOPRIME RANGE PRODUCTS • Q-Series • Hydraulic submersibles • High flow • Medium head open set •
High head
Over 500 staff, including 50 specialist engineers, ensure round-the-clock advice and support for critical pumping operations for some of the world’s largest organisations.
First developed by SPP Pumps Ltd in 1888, the vacuum-assisted, self-priming Autoprime range has become the benchmark for reliable, durable and compliant pump dewatering solutions. Manoeuvrable and versatile, pumps are supplied either in open set configuration or, for quiet, unobtrusive operation, with an acoustic canopy enclosure. With an extensive range spanning stocked products and custom-built pump sets, Autoprime is the solution of choice for thousands of demanding, project-critical applications in the UK and overseas.
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Autoprime purchasers include rental organisations, civil works contractors, utility companies, local authorities and municipalities and open cast mining operations.
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Dewatering Division has its own dedicated test house for the Autoprime Q series range comprising below ground tanks for suction lift and priming system performance tests, flow and pressure measurement.
For larger engineered-to-order Dewatering packages SPP Pumps tests all pumps in-house. Its 1.2 million litre, six metre deep well can test pressures up to 50 bar and flows up to 2000 litres/s. Fast-run duty tests, regularly witnessed by customers and contractors, typically extend to nine hours.
CONSISTENT MANUFACTURING EXCELLENCE. FLEXIBILITY AS STANDARD. SPP Pumps’ ISO 9001:2008 approved UK research and manufacturing facility in Coleford has attained the highest industry standards for quality and reliability. Investment in state-of-theart prototyping, lean production and test facilities underpin manufacturing excellence for consistent performance.
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A high proportion of routine dewatering applications are met ex-stock, directly from the standard Autoprime range. The remainder are built and tailored specifically for customer needs. SPP Pumps’ customised in-house design and analysis
swiftly resolves even complex application challenges. Advanced CAD and engineering software means components can be adapted quickly or, alternatively, completely reimagined if needed. Rigorous on-site testing guarantees absolute product integrity.
CONVENIENCE BUILT-IN. The Autoprime proposition not only allows the optimal pump specification. It also offers the most appropriate and convenient configuration. Contractor pumps are available mounted on road-towable or site trailers as well as skid-type chassis. The highly robust, durable system construction eliminates unnecessary weight, making movement and placement of Q Series trailer-mounted packages on site an easy two-person job – so no need for a crane.
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WHERE CAN THE AUTOPRIME RANGE HELP YOU WITH DEWATERING? TYPICAL DEWATERING APPLICATIONS
FLOOD PROTECTION WELL POINT DEWATERING SEWER OVER PUMPING/BYPASS INDUSTRY E.G. TANK CLEANING GROUND WATER CONTROL
WHATEVER THE PROCESS, WE HAVE THE PUMPING SOLUTION 6
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SUPPORTING THE UK ENVIRONMENT AGENCY’S CONTINUED INVESTMENT IN STATE OF THE ART FLOOD RELIEF PUMPING EQUIPMENT, SPP PUMPS HAS SUPPLIED MORE THAN 40 AUTOPRIME PUMPS.
DEWATERING PUMP SOLUTIONS: THE AUTOPRIME RANGE
HIGH FLOW PUMPS Offering superior performance, high flow capability and higher head characteristics, the XF High Flow design provides durable pumps for numerous applications. A double spiral vane designed impeller ensures excellent suction lift performance handling solids up to 4.4” (112mm) diameter. XF pumps include the choice of SmartPrime automatic electric or mechanical priming and a matched range of emissioncompliant engines in either open set of full acoustic canopy for skid or road trailer mounting.
Wheeled chassis or skid-mounted diesel power pack combinations range from 6hp to 200hp with optional noise attenuation via a canopy. All packs are emission-compliant, need no mains supply and feature electric start and automatic safety shutdowns.
ELECTRIC MOTOR DRIVEN PUMPSETS SPP Pumps offers a full range of electric motor driven vacuum-assisted self-priming pumps. Units operate at a fixed synchronous speed or are driven via variable speed drive frequency inverters.
HIGH HEAD PUMPS
Q-SERIES PUMPS
MEDIUM HEAD OPEN SET PUMPS
Deployed in hundreds of locations in the UK and overseas, Q-Series pumps provide contractors with a highly compact, readily transportable, very robust dewatering solution. Available with or without a noise-attenuating canopy, all pumps offer a low environmental footprint, combining full liquid containment, excellent fuel efficiency and fully emission-compliant diesel engines. Integrated low life cost features ensure maximum return on capital expenditure.
Allowing users to specify the level of technology required, Autoprime medium head open set pumps offer the chance to create a lower cost pump package for general purpose applications.
With reliable, no-fuss performance, a high capacity diesel fuel tank and elongated solids handling capability, the versatile Q-Series satisfies a wide range of dewatering applications.
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The AC (Air Cooled) L (Long Coupled) ranges are wellestablished solutions used in many applications. With pumps sizes from 3” (75mm) to 8” (200mm). The standard Q pump and engine combination can also be configured as an open set arrangement with either mechanical or electric priming systems.
Manufactured with hard wearing materials, HH and XH High Head pumps offer excellent performance for most applications including solids handling. The range spans five models, from the Q-Series style 3” (80mm) acoustic unit, through to 6” (150mm) units with head capability up to about 650ft (200m). All are mechanically sealed and are available with either mechanical priming or the electrical SmartPrime system in either open set of full acoustic canopy for skid or road trailer mounting.
HYDRAULIC SUBMERSIBLE PUMPS SPP Pumps distributes one of the world’s most extensive ranges of hydraulically driven submersible pumps. Over 30 pump ends, available in a variety of materials, are designed to deliver enhanced performance spanning medium and high head as well as demanding high flow applications.
IN THE EVENT OF A POWER FAILURE, KRUSKOPING WASTE WATER TREATMENT WORKS IN SWEDEN RELY ON SPP AUTOPRIME PUMPS TO PREVENT RAW SEWAGE BEING DISCHARGED TO LOCAL WATERCOURSES.
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HIGH PERFORMANCE DEWATERING SOLUTIONS NET GENERATED HEAD (FT)
180
50 45 40 35 30 25 20 15 10 5
160 140 120 100 80
AL200
60 40 AC5075
20
FLOW
0
USgpm M3/H
0 0
200 50
ACE80100
400 90
AL100M
600 135
PM/E100
800 180
AL150M
AL150
1000 230
PM/E150
1200 270
1400 320
1600 365
PM/E200
1800 410
2000 455
2200 500
NET GENERATED HEAD (M)
MEDIUM HEAD OPEN/CANOPIED RANGE CHART
HIGH HEAD OPEN/CANOPIED RANGE CHART 180 160
500 XH150
400
120 100
300
QHH80
80
200
0
USgpm M3/H
0 0
200 50
400 90
600 135
800 180
1000 230
1200 270
1400 320
60
HH150
HH100
100
FLOW
140
XH150M
1600 365
1800 410
2000 455
2200 500
40 20
NET GENERATED HEAD (M)
NET GENERATED HEAD (FT)
200
600
SPP Pumps Engineering Services provides lifetime global support for all Autoprime dewatering pumps. SPP Pumps’ comprehensive spare parts inventory runs to over 10,000 SKUs all to OEM specification. Championing pump uptime, almost all commonly requested components and service parts are available immediately, ex-stock.
0 2400 545
700
OEM SPARES AND ENGINEERING SERVICES. LIFETIME SUPPORT WORLDWIDE.
Professional refurbishment and test-certified repairs are undertaken at SPP Pumps service centres or, where needed, in situ by SPP Pumps field engineers. The team also shares extensive advisory expertise. Complementary specialist services include technical performance analysis using Computerised Fluid Dynamics, planned contractual maintenance and product training.
0 2400 545
NET GENERATED HEAD (M)
Q SERIES RANGE CHART 100 90 80
QHH80 2300RPM
70 60 50 40
Q100 2200RPM
30 20 10 0
Q100 2050RPM
0
100
Q150 2050RPM
Q200S 1800RPM
200
300
Q150M 2100RPM
400
Q200 2100RPM
500
600
FLOW RATE (M3/HR)
EXTRA FLOW OPEN/CANOPIED RANGE CHART NET GENERATED HEAD (M)
140 120 100
60 40
XF250-382 (2000)RPM
XF200-306 (2000)RPM
XF400-436 (1800)RPM
XF300-475 (2000)RPM
20 0
10
XF300-418 (2000)RPM
80
XF200-325 (2000)RPM XF300-387 (2000)RPM
0
500
1000
1500
FLOW RATE (M3/HR)
2000
2500
3000
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DELIVERING PERFORMANCE ACROSS THE WORLD South China Sea
The Shard, London
Petronas Towers, Malaysia
Zubair Oil Field Development, Iraq
FOR HELP WITH YOUR NEXT DEWATERING APPLICATION, TALK TO THE EXPERTS.
www.spppumps.com
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[email protected]
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tel: +44 (0) 118 932 3123
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Assessed to OHSAS 18001: 2007 LPCB reg no. 111
Assessed to ISO 9001:2000 Certificate No. 111
Certificate number: EMS111 Issue 1
SPP Pumps Ltd reserve the right to continually develop and improve products. Information contained herein is for guidance only and subject to change. SPP Pumps Ltd accept no liability whatsoever for any damages either direct or consequential resulting from the use of such information. *A pplies to: Coleford Manufacturing Site, Northern Service Centre and Wales & West Service Centre. SPP Pumps are proud to be working towards achieving this accreditation at all sites.