Development of Malaysia Biomass Industry Linking to Global Value Chain Tang Kok Mun, Technical Coach EU-Malaysia Biomass Sustainable Production Initiative (Biomass-SP) Briefing Session to Financial Institution on Green Technology Financing 26 September 2011, Cyberjaya
Presentation Outline 2
• Introduction to Biomass-SP • Biomass Resource Potential in Malaysia • Benchmarking the Economic Values of Biomass • Waste to Wealth Initiative • Incentives for biomass as energy Funding Opportunities for Biomass Commercialisation • Innovative SMEs Briefing Session to Financial Institutions on Green Technology Financing
26 September 2011
The Project 3
• A development cooperation initiative of the European Union (EU) under the SWITCH-Asia Programme – to promote implementation of sustainable production practices in small and medium enterprises (SMEs) who are involved in biomass utilisation and production • Nurturing 40-50 Malaysian biomass SMEs for commercialisation in line with sustainable production principles Co-funded by:
Synergised stakeholders
Briefing Session to Financial Institutions on Green Technology Financing
26 September 2011
Biomass resource potential 4
Biomass resource potential 1%
•
•
1%
4% Oil palm Wood
•
Rice 94%
Sugarcane
•
• • Training Seminar on Renewable Energy
4.7 million ha cultivated with oil palm (13.6% of the country’s total land area) 421 mills operation – only 20% crude palm oil and 3% palm kernel oil and 3% palm kernel cake, 74% byproducts (wet biomass) Wood residues aplenty – but a lot of competing uses e.g. furniture-making & particleboard. Average rice production is 3.95 t/ha/season, 5 seasons in 2 years cultivation. Paddy : straw output is 1:1.4 (80% burnt, 10-20% compost/geomat). Rice husk production 19.75 mil tonne/year 30 June 2011
Values of biomass residues and their availability in Malaysia 5
CATEGORIES OF BIOMASS Oil palm waste
Timber waste
Agricultural waste
PRICE (RM/TONNE)
PRODUCTION (MILLION MT/YEAR)
45
7.73
170-178
4.46
EFB
10-30
21.34
OPF
65
45
Sawdust (ex-factory price)
80-120
37
Wood chips
90-130
Wood residues
30-50
Mesocarp fiber Palm kernel shell
Rubberwood
90
Rice husk
40
19.75
40-100
0.25
45
0.3
Coconut fiber Sugarcane bagasse
Source: Compiled by Biomass-SP from MPOB, MARDI,& MTIB
Oil palm biomass in 2010 6
No.
Biomass
Amount (dry weight)
1.
OPF (from pruning activity) OPF (from replanting activity)
42.21 million tonnes 3.28 million tonnes
2.
OPT (~5% replanting rate)
33,299,000 trunks 17.5 million tonnes
3.
From the 421 palm oil mills operating at total capacity of 97.40 million tonnes of FFB, ~ Estimated EFB = 22% x 92 million tonnes
21.34 million tonnes
4.
Mesocarp fibers
7.73 million tonnes
5.
Palm kernel shells
4.46 million tonnes
6.
POME generated from per Energy tone ofCommissions FFB is 62 million tonnes ** Source: Malaysian (2007) about 67%. ** (million M3)
Training Seminar on Renewable Energy
30 June 2011
Source: Anis Mokhtar et al (2010), Oil Palm Biomass Products and Comemrcialisation, MPOB
The way forward 7
Training Seminar on Renewable Energy
30 June 2011
High demand for biomass fuels – pellets, briquettes, PKS 8
• By 2015, global pellet demand is projected to be at 25 million tonne • At present, 97% of the global pellet demand is met by Europe and North America • EU Renewable Energy Directive 20-20-20 – – – –
20% reduction in energy consumption 20% consumption from RE 20% reduction of GHG emission 10% consumption of biofuels in transport
Scenarios for European pellet consumption 1980 - 2019 9
Latest statistics for European consumption: •2009 - ~8.5 million tonnes •2010 - Probably around 10 Source: Danish Technological Institute & Propellets 2008, and Junginger 2011
Individual EU countries to come up with own nREAP 10
• Under the EU Renewable Energy Directive (RED), every Member State is requested to provide a National Renewable Energy Action Plan (nREAP) – By 2020,19.1% of electricity should come from biomass – Solid biomass contributes 69.2% towards heating and cooling
Denmark nREAP projection 11
2005
2010
Biomass heat 2015
2020
Biomass market development around the world 12
Biomass Fuel
Price (USD/t)
PKS
60-75
Palm Briquette
50 (preliminary price) – 100
Wood Pellet
160-180
AS OF JUNE 2011…
GERMANY
13
AS OF JUNE 2011…
UK
Biomass market development around the world 14
AS OF JUNE 2011…
ITALY
MALAYSIA: SREP Projects with REPPA No
15
Pemaju
Lokasi Projek HS(D) 12572, Lot PT No. 3226, Mukim Serting, Negeri Sembilan Lot 227, Mukim Of Jimah District of Port Dickson Negeri Sembilan Parit Ju, Batu Pahat, Johor Kilang Sawit Serting Hilir, Jempol Negeri Sembilan
Kapasiti (MW)
Jenis Bahanapi
10
EFB
5
EFB
1.7
Biogas
0.5
Biogas
1
MHES Asia Sdn Bhd
2
Sunquest Sdn Bhd
3
Bell Eco Power Sdn. Bhd.
4
Felda Palm Industries Sdn Bhd
5
Sediaplas Sdn Bhd
Daerah Rompin, Pahang
6
Achi Jaya Plantation Sdn. Bhd.
Segamat,Johor
1.25
Biogas (sisa ubi kayu) Biogas
7
Bell Bio Power Sdn. Bhd.
KKS Bell-KSL,Linggi,N Sembilan
1.4
Biogas
8
Bell Green Power Sdn. Bhd.
KKS Bell Sri Lingga,Melaka
1
Biogas
9
Maju Intan Biomass Power Sdn Bhd
Teluk Intan, Perak
10
Biomass (EFB)
10
Agni Power Sdn Bhd
Jln Gugusan Bera,Bera,Pahang
10
Biomass (EFB)
11
Garisan Etika Sdn Bhd
Bandar Tenggara,Kota Tinggi, Johor
10
Biomass (EFB)
10
12
TSH Bioenergy Sdn. Bhd.
Kunak, Sabah
10
EFB
13
Seguntor Bioenergy Sdn Bhd
Jalan Seguntor, Sandakan Sabah
10
EFB
14
Kina Biopower Sdn Bhd
10
EFB
5
Tangkai sawit (EFB)
15
Lot 2, Jalan Seguntor, Batu 11 Labuk Road Sandakan Sabah Kalansa Energy Corporation Sdn Lot NT, 08301544, KM 3, Jalan Beluran, Beluran Bhd Sandakan Sabah
Source: Energy Commissions Malaysia (2010), Personal Communication
Feed-in-Tariff System 16
• Guaranteeing access to the grid and setting a favourable price per unit of renewable electricity – make RE viable and sound long-term investment Type of RE
Capacity
Rate (RM/kWh)
Biogas
Up to 4 MW
0.32
Up to 10 MW
0.3
Up to 30 MW
0.28
Up to 10 MW
0.31
Up to 20 MW
0.29
Up to 30 MW
0.27
Biomass
Training Seminar on Renewable Energy
30 June 2011
Value-adding bioenergy ventures with CDM/VCS 17
• Indirectly supports IRR/ROI of RE development projects – reduction of carbon emissions are registered and verified as certified emission reductions (CERs) under Clean Development Mechanism (CDM) or Verified Emission Reductions (VERs) under voluntary carbon market – CER price (as of August 2011) - €9.09 – VER price (Q2 2011) - US$3-4 Training Seminar on Renewable Energy
30 June 2011
Financing your CDM projects 18
• Model A Project owner to come up with all costs involved in CDM, then sell the CERs at a premium market price. No management interference from CER buyer. Project of any size is possible, as long as the project owner to bear the project costs. • Model B Investor comes up with technology and bear all costs for CDM project, but project owner gets minority share from CERs sales until project costs are covered. For large CDM projects, e.g. landfills, biomass power plant, POME biogas. Training Seminar on Renewable Energy
30 June 2011
Financing your CDM projects 19
• Model C Investor to pay upfront for 10 years CERs at agreed price in exchange of 30% equity for the CDM project. Less financial burden to project owner, but may take long time to start because due diligence is required.
Briefing Session to Financial Institution
26 September 2011
How Biomass-SP can help? 20
• Expert consultancy services for the development of CDM (from PIN to PDD)/VCS projects; major costs funded by Biomass-SP – Biomass utilisation RE generation – Biogas – Biocomposting project
• Business partnership opportunities with CDM investors in terms of equity participation and carbon credits trading Briefing Session to Financial Institution
26 September 2011
Challenges of using biomass as energy 21
• Uncertainties of long term biomass supply & pricing mechanism, logistic and transportation cost • Inconsistency of biomass fuel quality – EFB requires pre-treatment to increase efficiency • Technical & financial issues related to grid connection Training Seminar on Renewable Energy
30 June 2011
Competitive use of biomass 22
• Survey by MPOB/Greentech Malaysia in 2007/2008 on 100 mills
Source: Malaysian Palm Oil Board & Ministry of Plantation Industries & Commodities Training Seminar on Renewable Energy
30 June 2011
Benchmarking the value of biomass & their utilisation 23
• Assessment of the biomass resources base and its availability for commercialization has to be made. • To evaluate the sustainability of present consumption and the feasibility of higher value biomass utilizations.
Benchmarking the values of biomass products 24 Product
Raw material
Feedstock Availability (million MT/year)
Value RM/MT
Resource Efficiency (1:1)
Sugar derivatives
EFB
42.0
1000-10000
Activated carbon
EFB / PKS
42.0 / 7.3
3000-14000
10% from wet EFB
Pulp
EFB
42.0
1500-2000
78%
Animal feed
OPF
65.0
425
1.5:1
Particleboards
OPT
34.0
600/m3
1.5:1
Compost/Fertiliser
EFB + POME
42.0 + 45
550-600
50% (100% EFB), 80% (80% EFB, 20% Chicken Manure)
Pellets
EFB
42.0
300-400
15:1
Briquette
EFB + PKS
42.0 + 7.3
185-215
3:1 (70% EFB, 30% PKS)
POFF
EFB
42.0
67
2:1
Source: Compiled by Biomass-SP from MPOB, MARDI, Biotechcorp, etc.
Waste-to-wealth initiative 25
• Oil Palm Biomass Roadmap that will streamline efforts to convert oil palm waste into wealth-generating industries • To contribute to the nation’s economy through production of high value chemicals such as ethanol or lactic acid from biomass resources • To convert agricultural by-products through bioprocessing technologies into bio-based products (biofuels, biochemicals, biomaterials, and biosugar) • Malaysian BiotechCorp • MiGHT • Agensi Inovasi M’sia (AIM) Training Seminar on Renewable Energy
30 June 2011
26
Training Seminar on Renewable Energy
30 June 2011
Biomass energy incentives 27
• Economic Transformation Programme – commercialisation of oil palm biomass into high value products as part of the National Key Economic Area (NKEA) • Under MIDA, incentives for the use of renewable energy resources – biomass/undertaking waste recycling activities/energy conservation activities – Pioneer Status (PS) with a tax exemption of 100% for 10 years – Investment Tax Allowance (ITA) of 100% on qualifying capital expenditure within a period of 5 years
• Green Lane facility under SME Corp for innovative SMEs – 2% interest rebate for approved loans and tax deduction to get 1innoCERT • Green Technology Financing Scheme for producers and users of green technology – The Government will bear 2% of the total interest rate, and guarantee 60% of the financing amount Training Seminar on Renewable Energy
30 June 2011
Biomass refinery? 28
Source: Biomass Opportunities & Biotechnology Funding (2011) Malaysian Biotechnology Corporation Training Seminar on Renewable Energy
30 June 2011
Biomass refinery? 29
Source: Biomass Opportunities & Biotechnology Funding (2011) Malaysian Biotechnology Corporation
Funding for biomass commercialisation 30
• TechnoFund (MOSTI) – a bridging fund to address the funding gap between earlier basic research and commercialisation. Up to RM 1.5 million • Commercialisation of R&D Fund (MTDC) – Comemercialisation of R&D output from public and private universities up to RM 500k – RM 4 million • Business Start-Up Fund (MTDC) – to fund new startup technology-based company up to a maximum of RM 5 million
Training Seminar on Renewable Energy
30 June 2011
Funding for biomass commercialisation 31
• Cradle Investment Programme (Cradle Fund) – funds development of prototype to facilitate commercialisation - CIP Catalyst (pre-seed fund: RM500k), CIP 500 (commercialisation fund:RM500k, 2 applications/company) • 1-InnoCERT (SME Corp) – innovation certification to develop innovative SMEs; opportunities for innovation coaching programme and SME Innovation Award which offers RM1 million to the Top Most Innovative SME Training Seminar on Renewable Energy
30 June 2011
Funding for biomass commercialisation 32
• Green Technology Financing Programme (MDV) – contract financing for green certified companies from RM250k to RM2mil • Machinery loan by OCBC (4%), Project financing (Bank Pembangunan, CIMB), Soft Loan Schemes for SMEs by MIDF (4%)
Training Seminar on Renewable Energy
30 June 2011
E.g. Current R&D projects 33
Research Institutions
Feedstock
Product
Universiti Putra Malaysia
Oil palm decanter cake
Sugar
Empty fruit bunch
Lactic acid & PHA
Universiti Kebangsaan Malaysia
Empty fruit bunch
Phenolic resin/adhesive
Universiti Sains Malaysia
Lignocellulosic biomass
Bioethanol
Forest Research Institute Malaysia
Empty fruit bunch
Pulp and paper products
Rice husk
Solid biofuel
Malaysian Palm Oil Board Oil palm trunk
Training Seminar on Renewable Energy
Particleboard & MDF
30 June 2011
SMEs: Agriwaste into lactic acid/PLA 34
Training Seminar on Renewable Energy
30 June 2011
SMEs: EFB into fibre and pulp 35
Training Seminar on Renewable Energy
30 June 2011