Department of Engineering Design and Materials Faculty of Engineering Science and Technology Norwegian University of Science and Technology
Facts:
64 employees, 4 specialist groups 20 PhD. students
2 Ph.D.’s graduated i 2002 3 Ph.D’s in 2003 4 PhD’s in 2004
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40-50 MSc. graduating annually 450 students in our courses 8 laboratories and one workshop (area of 2500 m2) Several external projects. Total expenditures (2004): 43.240.000 NOK University funding: 21.604.000 NOK
Department of Engineering Design and Materials
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Department of Engineering Design and Materials Core Activities
Research and education contributing to added value and improvement in the society High-level research and education in product development and design, mechanics of materials and material processes Training candidates (M.Sc. and Ph.D.) and obtaining research results serving industry and public administration.
Our most important clients
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Students Offshore industry and their suppliers Manufacturing industries Engineering companies Public administration
Department of Engineering Design and Materials Specialist groups
Engineering Design
Manufacture of Metals Polymers and Composites Structural Integrity
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Department of Engineering Design and Materials
Engineering Design Group
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Department of Engineering Design and Materials Engineering Design research group Professor Ole Ivar Sivertsen Professor Sven Fjeldaas Professor Terje Rølvåg Associate professor Detlef Blankenburg Associate professor Knut Aasland Adjunct professor Hans Petter Hildre Adjunct professor Sjur Dagestad Post doctoral fellow Kjetil Kristensen 2 PhD candidates: Tormod Jensen, Industrialisation based product platforms
Cristian Nilsson, Organisation for product platforms 6
Department of Engineering Design and Materials Engineering Design research group
Design methodology
product program development product strategies concept generation
Collaborative engineering distributed design groups collaboration dynamics Computer aided engineering product modelling product simulation Product Lifecycle Management, Computer Aided Design
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Department of Engineering Design and Materials Engineering Design research group
Design methodology Goal / Why
Norwegian industry needs competence in systematic, efficient design
Research
Industrialisation based product platforms Design for market of product programs Design for universal access Design methodology for SMEs Education PuP1 Product modelling PuP2 Engineering design PuMa7 Mechatronics and machine design Innovation in technology (MSc and PhD)
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Department of Engineering Design and Materials Engineering Design research group
Collaborative engineering Goal
To develop methods for design adapted to new work environments, globalized companies, development networks etc
Research
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Physual designing Collaborative arenas PC-based collaborative tools Heterogeneous, asymmetrical teams Human aspects of collaborative engineering
Department of Engineering Design and Materials Engineering Design research group Computer aided engineering Goal
Develop new methods for virtual testing of products and concepts based on computer simulation, mechanism theory, materials and geometry knowledge
Research
Integration of software in design process Simulation methods New applications of theory of dynamic behaviour
Education
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Introduction to information technology Dimensioning GK PuMa 8 Engineering design and materials Mechanical vibrations Engineering design and IT
Department of Engineering Design and Materials Engineering Design research group
Research Projects NUTS - automotive technology Available (EU proposal) Det produktive Norge (SFI proposal) Innovasjon i nettverk UniAccess – universal design Productivity 2005 (P2005) PLM
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Department of Engineering Design and Materials Engineering Design research group
Laboratories
PD lab PLM lab Realisation lab Physual Design Lab Physual Design Studio
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Department of Engineering Design and Materials Engineering Design research group Commercialisation of Research Results
Incorporated in 2000 Mobile telecom products and services Business services SMS, MMS, WAP, Java US subsidiary: mSnap Interactive www.boostcom.no; www.msnap.com
Incorporated in 2001 in Trondheim Engineering consultancy Turnover 2003: 1,4 MNOK Clients: Lockheed Martin, Kongsberg D&A, other Norwegian industry 13
Incorporated in 1999 US subsidary Development of software for mechanism simulation Consultancy www.fedem.com
Incorporated in 2004 in Torino, Italy Turnover 2005 (est): 100k€ Engineering consultancy Automotive products Clients: Ferrari, Graziano Trasmissioni, General Motors, Triumph motorcycles
Department of Engineering Design and Materials
Metal Manufacture Group
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Department of Engineering Design and Materials Metal Manufacture Group Professor Henry Valberg Professor Sigurd Støren Professor Einar Halmøy Adjunct Professor Torgeir Welo Adjunct Professor Morten Langøy Post Doc Per Thomas Moe Post Doc RamaKrishna Uyyuru PhD-candidates Frank Melum Henry Ako Baringbing Snorre Fjeldbo Woiciech Wajda Lasse Bjørkhaug 15
Department of Engineering Design and Materials Metal Manufacture Group
Design for manufacture, process simulation and process line optimisation - Extrusion and down stream processes
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The future process line for aluminium automotive components and structures
Metal plasticity and metal forming technology - Theory of plasticity - Modelling and simulation - Die design - Experimental flow studies - Friction in hot and coldforming
Foundry technology Welding technology 16
Department of Engineering Design and Materials Metal Manufacture Group Research area: Aluminium extrusion and down stream processes
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WHY: Exploit the global market potential of aluminium components and systems in the automotive industry
WHAT: Multiscale, through process modeling and simulation, material charachterisation and flow stability, pilot equipments and bench-marking, sensors and actuators, process innovations
GOAL: Develop world class innovative production systems for mass production of high precision aluminium components and systems
HOW: NorLight CompForm KMB-project, OPTIMAT SFF. AluPart industrial consortium
Department of Engineering Design and Materials Metal Manufacture Group Research area:
Metal forming technologies
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WHY: Survival of metal forming in high-cost countries as Norway require advanced forming technology and specialised production
WHAT: Mass-production of simple products with low technology “content” will not survive in high-cost countries
GOAL: Develop new advanced forming techniques for the future like flashless forging
HOW: Perform high-quality research of high international class to support future development in Norwegian metal forming industry
Department of Engineering Design and Materials Metal Manufacture Group Forming Laboratory (FormLab)
8MN vertical forging press run by SINTEF
Modern laboratory rig for hydro-forming of tubes
Unit for wire- and rod-drawing experiments
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Bending rigs for stretch bending and local forming of hollow profiles
Test rig for accurate studies of springback in bending
Department of Engineering Design and Materials Metal Manufacture Group
Research Strategy Welding technology Research and implementation of modern welding technology for large structures (offshore, ships) and manufacturing industry. Basic research and mathematical modelling of arc welding dynamics for automation and seam tracking. Collaboration with industry and SINTEF to establish industry centre for high power (fibre) laser hybrid welding of large structures (laser and arc welding combined).
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Department of Engineering Design and Materials Metal Manufacture Group
Welding laboratory Department, partly shared with SINTEF, has equipment for all the common arc welding methods. SINTEF’s welding robot available for M.Sc. And Ph.D. work. A 1.7 kW CO2-laser for welding and cutting has recently been donated by industry. To be installed early 200
Foundry laboratory A well equipped foundry laboratory shared with SINTEF. 21
Department of Engineering Design and Materials Metal Manufacture Group
Innovation ability Johan Slutås Alupro-N Alupro-N as was established 1984 and is located in Trondheim, Norway. Turnover in 2004 : EUR 1,6 mill. Core Activities: Series production of aluminium components by special forming methods. Product design and materials engineering services.
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Department of Engineering Design and Materials Metal Manufacture Group
Innovation ability Shahriar Abtahi
Simin Research AS
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Simin Research AS is an independent research firm with activities within materials technology. Simin’s main focus is on advanced numerical methods, design and optimization of industrial processes.
Department of Engineering Design and Materials
Polymer and Composite Group
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Department of Engineering Design and Materials Polymer and Composite Group Professor Claes-Göran Gustafsson Professor Kristiina Oksman Associate Professor Nils-Petter Vedvik Adjunct Professor Åge Stori Adjunct Professor Andreas Echtermayer Post Doctoral Fellow Pål Skjetne 10 PhD students: Magnus Bengtsson, Wood fibre composites Marie LeBaillif, Cellulose fibre composites Ingvild Kvien, Bio-nanocomposites Daniel Bondeson, Bio-nanocomposites Linnea Petersson, Nanocomposite Properties Jørg Høyland, Design av vindturbinvinger Anders Glad, Metoder for å korte ned tid for verktøysfremstilling Lars Erik Rännar, Optimering av kylkanalgeometri Bent Laursen, Simulering av sprøytestøpning Jens Kjær Jørgensen, Forgrening av LDPE 25
Department of Engineering Design and Materials Polymer and Composite Group Advanced Fibre Composites z z z
Fracture and fatigue Metal composite Interfaces Modeling of composite mechanical behavior
Bio-nanocomposites z z
Novel processing technology of nano sized materials Nanocomposites properties
Natural Fibre Composites z z z z
Develop novel processing methods Study the composites mechanical properties Interfacial adhesion between the fibre and matrix Long term properties
Polymer and Composite Processing z z z
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Simulation infusion techniques Filament winding of large structures Foam extrusion
Department of Engineering Design and Materials Polymer and Composite Group Research area:
Advanced Fibre Composites
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WHY:
Deep water exploration, transportation and storage of CNG and wind turbines require use of composites
WHAT:
Study composite interface problems and liner design of pressure vessels subjected to internal or external pressure
GOAL:
Develop methods for the analysis and testing in order to obtain optimized interface designs
HOW:
Research program financed by NTNU, NRC and international industry
Department of Engineering Design and Materials Polymer and Composite Group Research area:
Bio-nanocomposites
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WHY:
Develop nanocomposites for use in medical, packaging and automotive applications. Main problem is to disperse the nano size whiskers in a polymer matrix
WHAT:
Isolation of nano whiskers from wood, study the prepared nanocomposites morphology, mechanical-, thermal- and barrier properties
GOAL:
Develop novel processing methods for nanocomposites based totally on renewable materials
HOW:
3 PhD students, projects financed by NFR, NTNU, SNS and EU
Department of Engineering Design and Materials Polymer and Composite Group Research area:
Natural Fibre Composites
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WHY:
Develop environmental friendly composite products
WHAT:
Reactive processing, mechanical properties, long term properties, interface between fiber and matrix
GOAL:
Develop extrusion process for wood and other natural fibres and understand how the processing will influence composites structure and properties
HOW:
Research program financed by NFR, NTNU and industry, 2 PhD students
Department of Engineering Design and Materials Polymer and Composite Group
Research area:
Polymer and Composites Processing
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WHY:
WHAT: Filament winding technology and manufacturing of large sandwich panels
GOAL: To develop prototype machines in order to be able to determine the feasibility of filament winding very large structures and continous manufacturing of Sandwich panels
HOW:
Future large composite material structures will need new/modified production methods
(i) A participation within a SFI “Wind energy” (ii) Establishing a “Composite materials Centre” sponsored by Industry
Department of Engineering Design and Materials Polymer and Composite Laboratory
High pressure homoginezer
Miniature testing 31
Compression molding press
Compounding extruder
Dynamic mechanic thermal analysis
High innovative ability 4. PolyOhm AB (Floor heating system etc.) Claes Gøran Gustafson
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High innovative ability 5. Board Extrusion AS and ILA Imateriell AS Claes Gøran Gustafson
Venture Cup Trøndelag First price award The prototype 33
Department of Engineering Design and Materials
Structural Integrity Group
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Department of Engineering Design and Materials Structural Integrity Group
Plattform design
Coating failure
Gas turbine
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Pipeline failure
Pipeline laying
Thruster bearing
Professor Roy Johnsen Professor Christian Thaulow Professor Gunnar Härkegård Professor Christian Tønder PhD-candidates Anvari, Majid Fjeldstad, Arne Mann, Torsten Olden, Vigdis Wormsen, Anders Sandvik, Andreas Castberg, Tore Støren
Department of Engineering Design and Materials Structural Integrity Group Fracture mechanics z z z Plattform design
Pipeline failure
Strain Based design Fracture Control LINK – direct calculations
Stress analysis and life prediction z z z
Fatigue design Machine elements Stress analysis for engineering design
Corrosion and surface technology Coating failure
Pipeline laying
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Corrosion phenomena Corrosion protection Coating and surface technology Corrosion Management
Tribology z z z
Gas turbine
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Thruster bearing
Lubrication theory and applications Surface texture and roughness effects Friction and wear studies
Department of Engineering Design and Materials Structural Integrity Group
Gemini-center Robust material selection and design – Offshore
applications VISION:
Together be international outstanding
GOAL:
Build robust technology groups with high quality and industry relevance
BASED ON:
A common strategic cooperation between IPM and Applied Mechanics and Corrosion, SINTEF NTNU-personell NTNU-personell arbeider arbeider ii SINTEF SINTEF prosjekter prosjekter
SINTEF-personell SINTEF-personell underviser underviser ved ved NTNU NTNU Felles Felles bruk bruk av av laboratorier laboratorier og og instrumenter instrumenter
Kjerneområde: Kjerneområde: Oppdragsforskning, Oppdragsforskning, Anvendt Anvendt forskning forskning
Kjerneområde: Kjerneområde: Bransjeorientert Bransjeorientert og og strategisk strategisk forskning forskning (SIP/SUP, (SIP/SUP, KMB, KMB, BIP, BIP, EU, EU, …) …)
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Kjerneområde: Kjerneområde: Undervisning, Undervisning, Grunnforskning Grunnforskning
Department of Engineering Design and Materials Structural Integrity Group
Research area: Hydrogen Induced Stress Cracking (HISC)
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WHY:
Main problem in the oil industry today influencing safety, environment and cost
WHAT:
Looking at generation, diffusion/transport, crack tip phenomena and the interaction between them
GOAL:
Develop a simulation system to get a better understanding of the overall process and the influence of different parameters
HOW:
Research program financed by NTNU, NRC and international industry
Department of Engineering Design and Materials Structural Integrity Group
Research area: Materials Cold Climate (SFI application)
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WHY:
The oil activity is moving to the arctic region where robust material selection is a key for reaching the goal “Zero emission”
WHAT:
Looking for robust and economical solutions with focus on pipelines and process systems above/below seawater
HOW:
Application for SFI together with Statoil and Norwegian and international supply industry
Department of Engineering Design and Materials Structural Integrity Group
INDUSTRIALISATION LINK WHAT:
Software system - Link between local failures and structural response
VISION:
The software LINKftr shall be the preferred analyse tool for structural analysis
Company established in 2003 as a cooperation between NTNU and SINTEF. LINKfailure
LINKtransfer ⎡ D11 ⎢ ⎢ D 21 ⎢ D31 ⎢ ⎣ D 41
D12 D22 D32 D42
D 13 D 23 D 33 D 43
a Dij(ep ) ( ) h qiA, B Qi
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D14 ⎤ ⎡ q1A ⎤ ⎡ Q1A ⎤ ⎥⎢ ⎥ ⎢ ⎥ D 24 ⎥ ⎢ q 2A ⎥ ⎢ Q2A ⎥ = D 34 ⎥ ⎢ q1B ⎥ ⎢ Q1B ⎥ ⎥⎢ ⎥ ⎢ ⎥ D 44 ⎦ ⎣⎢ q 2B ⎦⎥ ⎢⎣ Q2B ⎦⎥ L in e Sp rin g Tang ent s tiffn ess m atrix Gen eralized displacem en ts at n od es A a nd B Gen eralized Fo rc e at nod es A and B , in tension and in bending (N,M),
LINKresponse
Department of Engineering Design and Materials Structural Integrity Group
Research area: Robust fatigue design
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WHY:
WHAT: Probabilistic fatigue life prediction and crack growth analysis for real components based on Weibull’s weakest-link theory and basic stress intensity solutions
GOAL: A finite element post-processor for fatigue life prediction with commercial potential
HOW:
Current fatigue design tools are largely empirical and not readily applicable to the stress field from a finite element analysis
(i) A sub-program within SFI “Materials for cold climate” (ii) A joint program between the Norwegian energy and transport industries
Department of Engineering Design and Materials Structural Integrity Group
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INDUSTRIALISATION Roe Strømmen CorrOcean is a preferred provider of monitoring technology systems, services and products. We offer a range of state-of-the-art condition monitoring equipment which includes equipment for detecting and quantifying corrosion , erosion, sand production, pressure, temperature and flow force in conventional and subsea oil and gas wells, and for monitoring and quantifying corrosion , cracking, pitting and erosion in any industrial process piping. CorrOcean serves a wide range of customers in the Oil and Gas sector and Industry. Oil and Gas sector customers include Oil companies, (drilling) Rig operators, Contractors, Engineering companies, Pipeline operators, and Refineries. CorrOcean is an international company with offices in Norway, the USA and Italy, and with representatives in many countries around the world.
Department of Engineering Design and Materials General Strategic Ambitions Laboratories: -Focus on the laboratories as the primary basis for the research strategy in strong interaction with computer modeling and simulation of materials, processes and products Scientific focus: -Maintain scientific competence on Engineering Design and Materials. Mechanics of Materials, Fatigue, Fracture Mechanics and Corrosion. Tribology. Forming and Joining, Thermo-mechanics of solidification, metal plasticity, polymer and composite processing. Applied research: -Apply our scientific specialization to a range of challenges for Norwegian industry and Public Administration. -Provide candidates with expert knowledge relevant to Norwegian industry New businesses: - Orient our creative energy towards innovation and new companies Collaboration: - Strengthen collaboration with SINTEF and with industry. Internationalization: -Attract visiting researchers to our laboratories -Attract foreign students to Master programs. -Encourage our PhD students to take a period of stay in international research groups -Take part in EU programs, both mobility programs and integrated projects 43
