Dental Vacuum Tank Installation
Inside Front Cover
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Table of Contents
Otter Tank Installation Tank Variations and Specifications...................................................................................................... Page 2 Dual Tank Setup.................................................................................................................................. Page 3 Suspended Tank Setup....................................................................................................................... Page 3 Multiple Tank Setup............................................................................................................................. Page 3 Multiple Vacuum Unit Setup................................................................................................................ Page 3 InfiniTank Installation InfiniTank.............................................................................................................................................. Page 4 InfiniTank High Air Flow Configuration................................................................................................. Page 5 Cylindrical Tank Installation 50 Gallon Tank.................................................................................................................................... Page 6 Multiple Tank Setup............................................................................................................................. Page 6 Multiple Vacuum Unit Setup................................................................................................................ Page 6 50 Gallon Horizontal Tank................................................................................................................... Page 7 Custom Tank....................................................................................................................................... Page 7 Plumbing Drain and Waste Details..................................................................................................................... Page 8 Drain Check Valve Installation............................................................................................................ Page 9 Vacuum Check Valve Installation........................................................................................................ Page 9 Tank Inlet Manifold for Multiple Tanks................................................................................................. Page 10 Pressure Switch Installation................................................................................................................ Page 11 Autowash General Information............................................................................................................................ Page 12 System Schematic.............................................................................................................................. Page 13 Wiring Diagram for Autowash controlled by OWL............................................................................... Page 14 Wiring Diagram for Autowash controlled by S1 Electrols.................................................................... Page 14 Connection Chart for Autowash controlled by OWL............................................................................ Page 15 Connection Chart for Autowash controlled by S1 Electrols................................................................. Page 15 Otter Tank Accessories Otter Tank Bison Platform................................................................................................................... Page 16 Otter Tank 12” Extension Kit............................................................................................................... Page 16 Otter Tank Suspension Hooks............................................................................................................ Page 16 Otter Tank Scrap Trap......................................................................................................................... Page 16 Warranty Inside Back Cover
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Page 1
Dental Vacuum Tank Installation
Otter Tank™ Installation Tank Variations and Specifications 3
3 2
2
1 1
15 Gallon Otter Tank
Nominal Height Nominal Width Nominal Depth Floor to Drain Centerline
30 Gallon Otter Tank
24” (610 mm) 25” (640 mm) 19” (490 mm) 8” (203 mm)
Typical number of Treatment rooms
Nominal Height Nominal Width Nominal Depth Floor to Drain Centerline
6
36” (920 mm) 29” (740 mm) 21” (540 mm) 8” (203 mm)
Typical number of Treatment rooms
12
1
Connects to Waste Piping - See Drain and Waste Details
3
Connects to Vacuum Unit
2
Connects to Operatories - 2” Trunk line
4
Bison Platform (Optional)
3
3
4
3
2
2
2 1
1
15 Gallon w/Bulldog Specifications Nominal Height Nominal Width Nominal Depth Floor to Drain Centerline Typical number of treatment rooms Page 2
44” (1120 mm) 25” (640 mm) 19” (490 mm) 8” (203 mm) 6
1
30 Gallon w/Bulldog Specifications Nominal Height Nominal Width Nominal Depth Floor to Drain Centerline Typical number of treatment rooms
56” (1430 mm) 29” (740 mm) 21” (540 mm) 8” (203mm) 12
30 Gallon w/Bison Specifications Nominal Height Nominal Width Nominal Depth Floor to Drain Centerline
70” (1780 mm) 32” (820 mm) 21” (540 mm) 8” (203 mm)
Typical number of treatment rooms
12
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Dental Vacuum Tank Installation
Otter Tank™ Installation
Dual Tank Setup 3b
Suspended Tank Setup 4
5
3
6 2
3a
2
1
1
Multiple Tank Setup 3b
Multiple Vacuum Unit Setup 5
3a
4
4
3b
5
2 2
1 Bison Platform
1
1
Connects to Waste Piping - See Drain and Waste Details
4
Connects to Pressure Switch - See Pressure Switch Installation
2
Connects to Operatories Contact RAMVAC for main trunk line sizing.
5
Vacuum Check Valve - See Vacuum Check Valve Installation
3
Connects to Vacuum Unit
6
a
Connects to vacuum unit mounted on tank.
b
Connects to remotely located vacuum unit.
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Suspension Hooks - Remove tank legs, use leg bolts to attach hooks and suspend tank from ceiling with chain or cable (purchaser supplied).
Page 3
Dental Vacuum Tank Installation
InfiniTank™ Installation InfiniTank Follow 30 gallon Otter Tank Installation for InfiniTank plumbing connections. Mount the wall mount transformer.
InfiniTank Controller
Plug the transformer into a proper voltage outlet.
Wall mount transformer
Power Plug
3
2
1
Connects to Waste Piping - See Drain and Waste Details
2
Connects to Operatories Contact RAMVAC for main trunk line sizing.
3
Connects to Vacuum Unit
Page 4
1
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Dental Vacuum Tank Installation
InfiniTank™ Installation
InfiniTank High Air Flow Configuraton Note: Shipped with a parts bag labeled “Parts for Optional High Flow InfiniTank” containing a coupler and a plug. (See below for proper assembly.)
1
Connects to Waste Piping - See Drain and Waste Details
2
Connects to Operatories Contact RAMVAC for main trunk line sizing.
Note: Tank inlet for 50 gallon tank is 3”. Tank inlet for InfiniTank is plugged.
3
Connects to Vacuum Unit
Note: Tank outlet for 50 gallon tank is 3”. Tank outlet for InfiniTank is 2”. a. Connect the two tank outlets together as shown. b. See “Multiple Vacuum unit Setup” for connection.
3
Autowash nozzle (Only used with optional Autowash feature). 2 Mount the wall mount transformer. Plug the transformer into a proper voltage outlet.
InfiniTank Inlet Install provided PVC plug.
2 check valves installed
Flow Remove InfiniTank drain check valve and install provided coupler to connect drain plumbing. (Leave service slide valve in place.)
Install InfiniTank drain check valve downstream from 50 gallon tank drain check valve.
Flow 1
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Page 5
Dental Vacuum Tank Installation
Cylindrical Tank Installation 50 Gallon Tank 50 Gallon Specifications Nominal Height 62” (1580 mm) Diameter 22” (560 mm) Floor to Drain Centerline 5” (127 mm)
3
2
Typical number of treatment rooms
15 or Less
Multiple Tank Setup 5
4
3
1 2
1
Multiple Vacuum Unit Setup 3
4
2
5
1
Connects to Waste Piping - See Drain and Waste Details
2
Connects to Operatories Contact RAMVAC for main trunk line sizing.
3
Connects to Vacuum Unit
4
Connects to Pressure Switch - See Pressure Switch Installation
5
Vacuum Check Valve - See Vacuum Check Valve Installation
1
Page 6
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Dental Vacuum Tank Installation
Cylindrical Tank Installation 50 Gallon Horizontal Tank
3
2
1
Rotate the elbow and pipe assembly to create the desired valve angle
Suspended Horizontal Tanks
1
Connects to Waste Piping See Drain and Waste Details
2
Connects to Operatories Contact RAMVAC for main trunk line sizing.
3
Connects to Vacuum Unit
• •
Tank locations ( 2 and 3 ) are reversible. Sling kit for horizontal 50 gallon tank is RAMVAC supplied. Mounting hardware for custom tank is customer supplied. Tank Support requirements - 1 gallon of liquid equals 8.33 lbs. (e.g. 50 gallon tank x 8.33 lbs. = 416.5 lbs.)
• •
Custom HorizontalTank
3 2
1
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Page 7
Dental Vacuum Tank Installation
Plumbing Drain and Waste Details
From Collection Tank Drain Check Valve See Drain Check Valve Installation
Waste Piping
Tank Drain Line
• Waste Pipe and Drain Check Valve – 1-1/2” PVC Schedule 40 with DWV fittings. – Min. slope 1/4” per 10 ft (2 mm per 1 m). – Use only RAMVAC supplied 1 1/2” drain check valve. • Trap and Drain Branch – Trap and branch line 3” minimum. – Trap seal minimum 4” deep.
•
•
Vents – Trap vent 1-1/2” minimum. – Check valve vent 1-1/2” minimum. – Vents must extend minimum of 6”above tank before turning horizontal. Follow current NFPA 99c codes, RAMVAC instructions, and local codes.
Trap Vent
Trap Vent
Waste Piping from Tank Drain
Waste Piping from Tank Drain
Sewer
Sewer
Drain Line Option 1
Page 8
Drain Line Option 2
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Plumbing
Dental Vacuum Tank Installation Drain Check Valve Installation
open
Slide Valve is for service use only. Leave in the open position.
Install Drain Check Valve Assembly with: • Up side up. • Pipes butted inside connecting couplers ( No Gaps). • Flow toward sewer. • Fits 1 1/2” schedule 40 PVC. • Slide valve open.
Horiz. Use
Up
Flow
Horiz. Use Up
Flow
Vacuum Check Valve Installation Install Vacuum Check Valve Assembly with: • Up side up. • Pipes butted inside connecting couplers ( No Gaps). • Flow toward vacuum unit. • Fits 2” PVC. • Isolates non-operating vacuum units.
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Page 9
Dental Vacuum Tank Installation
Plumbing
Tank Inlet Manifold for Multiple Tanks Connects to vacuum presure switch. See Pressure Switch Installation
Facility Vacuum Piping from Treatment Rooms
To Collection Tanks
If reducing main trunk line diameter, DO NOT create a low spot.
Facility Vacuum Lines: • Build like a drain line. - Use DWV Fittings - Minimum Slope 1/4” per 10’ (2 mm per 1 m) • Up to 5 rooms: 1 1/2” PVC schedule 40 or equivalent. • 5 to 15 rooms: 2” PVC schedule 40 or equivalent. • Over 15 rooms: Contact RAMVAC.
Page 10
• • • •
If an inline low spot is unavoidable, place it in a known location and incorporate a clean-out. For overhead plumbing, contact RAMVAC. For nitrous scavenging, contact RAMVAC. Follow current NFPA 99c codes, RAMVAC instructions, and local codes.
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Dental Vacuum Tank Installation
Plumbing Pressure Switch Installation
Vacuum Pressure Switch Assembly Location: Near vacuum line from treatment room; Near Separating Tank(s). Environment: Free from excessive vibration. Non-corrosive atmosphere. Ambient temperature 32° F to 104° F (0° to 40° C) Mount: On vertical surface minimum 24” above Separating Tank Inlet(s).
Connect Vacuum Pressure Switch to Vacuum Line Hose Barb Attach customer/contractor supplied vacuum line to hose barbs. a. Connect switch hose barb to treatment room vacuum line hose barb. b. Use ¼” I.D. poly tubing c. Tubing must not collapse under 15” Hg vacuum (-7.5 psi) or restrict airflow in any way.
To Collection Tank Facility plumbing from treatment rooms
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Page 11
Dental Vacuum Tank Installation
Autowash
AUTOWASH General Information The Autowash is an automatic device that controls wash down of the vacuum separator tank. The system is built to connect to an electrically operated water valve connected to the facility water source. The outlet of the water valve is connected to a spray nozzle mounted in the RAMVAC separating tank. When the vacuum pumps are turned off, a “delay” timer is started and begins to count down. The “delay” timer setting is set for 6 to 8 hours and when timer reaches zero, power is applied to the AutoWash solenoid for 2 to 3 minutes to supply water to the the spray nozzle. If the vacuum system is turned on during that period, the AutoWash process will immediately cease.
Page 12
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Dental Vacuum Tank Installation System controlled by OWL
Autowash
OR
System controlled by S1 Electrols
Thin (Red) Solid Line Low Voltage Communication Wires Thin (Blue) Dotted Line Low Voltage Wires for Autowash
Interface Control
2 wires
2 wires 115V electrical plug
115V electrical plug
2 wires
Connects to Vacuum Pumps
Facility water supply piping
115V electrical plug
Connects to facility vacuum piping
Connects to facility waste piping SOF_7.5.1-02-134 Effective date: 14-Apr-08
Page 13
Dental Vacuum Tank Installation
Autowash
Wiring Diagram for Autowash contolled by OWL Transformer RAMVAC Supplied
Use this diagram only for a system controlled by OWL Controller.
To OWL communication wires A and B
Wiring Diagram for Autowash contolled by S1 Electrols
Use this diagram only for a system controlled by S1 Electrols.
Page 14
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Dental Vacuum Tank Installation
Autowash
Connection Chart for Autowash contolled by the OWL
Communications
RAMVAC OWL Connections
RAMVAC S1 Connections
RAMVAC Interface Control Connections
A
A
A
B
B
B
C
C
N/A
DC + Voltage
5
5
N/A
DC Gnd
6
6
N/A
Interface Control 12V Transformer (RAMVAC supplied) Autowash Control
+
wire w/ white strip
N/A
N/A
5
-
wire w/ lettering
N/A
N/A
6
WV1
N/A
N/A
R
WV2
N/A
N/A
N/A
wire 1
N/A
N/A
Y
wire 2
N/A
N/A
N/A
***
Water Solenoid Valve
***
*** Connect the second wire (WV2) from the Autowash control to the second wire from the water solenoid coil.
Connection Chart for Autowash contolled by the S1 Electrols
Communications
Autowash Control
A
N/A
B
N/A
C
N/A
DC + Voltage
5
5
DC Gnd
6
6
N/A
WV1
N/A
WV2
Water Solenoid Coil
SOF_7.5.1-02-134 Effective date: 14-Apr-08
RAMVAC S1 Connections
Page 15
Dental Vacuum Tank Installation
Otter Tank Accessories Otter Tank Bison Platform
Bison Platform 30 Gallon Otter Tank with Platform and Bison
Stand extensions
Otter Tank 12” Height Extender
Stand Brace
15 Gallon Otter Tank with 12” Extender
Otter Tank Suspension Hooks
Suspension Hooks (4)
Otter Tank Scrap Trap
Otter Tank Scrap Trap
Page 16
SOF_7.5.1-02-134 Effective date: 14-Apr-08
WARRANTY
Dental Vacuum Tank Installation RAMVAC® Product Support Services
The DentalEZ Group and its employees are proud of the products we provide to the dental community. We stand behind these products with a warranty against defects in material and workmanship as provided below. In the event that you experience difficulty with the application or operation of any of our products, please contact our customer service department at our expense at (866) DTE-INFO. If we cannot resolve the issue by telephone, we will arrange for a representative to contact you or suggest that the product be returned to our factory for inspection. If product return or repair is required, we will provide you with a Return Authorization number and shipping instructions to return the product to the proper facility. If the product is under warranty we will ask you to provide proof of purchase such as a copy of your invoice. Please be sure to include the Return Authorization number on the package you are returning. Products returned without a return authorization number cannot be repaired. Freight costs for product returns are the responsibility of the customer. Products under warranty will be repaired or replaced, at our sole discretion, and returned at our expense. Products outside the warranty limits will be repaired and returned with costs invoiced to the customer. We are not responsible for shipping damages. We will, however, help you file a claim with the freight carrier. Written repair estimates are available. DentalEZ warrants all equipment and parts to be free of defects in material and workmanship, under normal usage, under the following terms: RAMVAC Products: RAMVAC® Dental Vacuum System RAMVAC® Vacuum Pumps only RAMVAC® OWL™ CustomAir®by RAMVAC®
Warranty Period: 2 Years from date of installation* 10 Years from date of installation* 2 Years from date of installation* 6 Years / 4200 hours from date of installation*
Please note the following additional terms of our warranty and return policy: •
Warranties cover manufacturing defects only and do not cover defects resulting from abuse, improper handling, cleaning, care or maintenance, normal wear and tear or non-observance of operating, maintenance or installation instructions. Failure to use authorized parts or an authorized repair facility voids this warranty.
•
Liability is limited to repair or replacement of the defective product at our sole discretion. All other liabilities, in particular liability for damages, including, without limitation, consequential or incidental damages are excluded.
•
This warranty is in lieu of all other warranties, expressed or implied, including ANY IMPLIED warranties of merchantability or fitness for a particular purpose. no employee, representative or dealer is authorized to change this warranty in any way or to grant any other warranty.
WARRANTY REPAIRS: Parts repaired or replaced on a product that is in warranty will be warranteed for the duration of that product’s original warranty. NON-WARRANTY REPAIRS: The warranty on parts either repaired or replaced on an out-of-warranty product will cover the repaired part only and will be for the timeframe of a new parts warranty period. PRODUCT RETURN: Opened products or product returns more than a year old cannot be returned for credit. There will be a 15% ($25.00 minimum) restocking charge on all items authorized for return. *When installed, operated and maintained in accordance with written instructions. RAMVAC, Bison, Bulldog, FLOWCHECK, Ramclean and VACHECK are registered trademarks and InfiniTank, OWL and SlugBuster are trademark of RAMVAC Dental Products, Inc.
SOF_7.5.1-02-134 Effective date: 14-Apr-08
Inside Back Cover
3100 First Avenue (800) 5-RAMVAC
Spearfish,SD 57783 FAX (605) 642-3776 www.ramvac.com
© Copyright 2008 RAMVAC Dental Products All rights reserved. No part of this publication may be copied or distributed, transmitted or transcribed in any form or by any means without the expressed written permission of RAMVAC Dental Products, Inc. Spearfish, SD 57783
EXCLUSIVELY FROM
ISO 9001:2000 certified facility ISO 13485:2003 certified facility
3100 FIRST AVENUE, SPEARFISH, SD 57783 TOLL FREE: 800-5-RAMVAC (800-572-6822) PHONE: (605) 642-4614 • FAX: (605) 642-3776
e-mail:
[email protected] website: www.ramvac.com
A Brand of the
The Integrated Supplier
PHONE: (866-DTE-INFO)
www.dentalez.com
SOF_7.5.1-02-134 Effective date: 14-Apr-08